209-DI INSTALLATION / OWNERS MANUAL
Contents
1. IUFFLIFI com au HOISTS FOR EVERY SPACE 209 DI INSTALLATION OWNERS MANUAL TWO POST HOIST Capacity 4 TONNE Read this manual thoroughly before installing operating or maintaining this lift When done with installation be sure to return documents to package and give all materials to lift owner operator When installation is complete be sure to run lift up and down a few cycles with and without typical vehicle loaded on lift 1 CONTENTS Product Features and Specifications Installation Requirement Steps of Installation Exploded View Test Run Operation Instruction Maintenance i i i i itit 12 15 17 18 19 20 I PRODUCT FEATURES AND SPECIFICATIONS FLOORPLATE CHAIN DRIVE TWO POST LIFT Model BP 9000 See Fig 1 e Dual hydraulic cylinders with high quality e Self lubricating UHMW Polyethylene sliders and bronze bush e Single point safety release and dual safety design e Supersymmetric 2 in 1 arms design make lifts easily find the lift point of the car e Adjustable and screwed rubber pad as standard MODEL BP 9000 SPECIFICATIONS Syle Lifting Lifting Lifting Height Overall Overall Width Minimum Capacity Time Height Width Between Pad Height Posts BP 9000 Floorplate 4 0T 455 1970 2080mm 2837 mm 3458 mm 2850 mm 120 mm 2 5 3 0 Chain drive 9 000 lbs 77 1 2 82 111 3 4 136 1 8 112 1 4 4 3 4 HP Arm Swings View Fo2. Pump Check load Oil line is jammed Motor running on low voltage Oil mixed with air Gear Pump leaks Overload lifting Lift raises slowly Release the safeties Repair or replace Replace Clean the oil system Lift can not lower Safety device are in activated Release Valve in damage Safety cable broken Oil system is jammed a Ee a Mo 18 IX Parts List See Fig 10 PartNo Description L 209005 Nylok Nut item oe B EA i EL Lifting Arm Front Right 3 Stages 4 4 12 2 12 12 16 2 2 4 4 12 18 19 2010128 Inner Lifting arm Front Right fa 2038 KEE ES ERR REES EC ERR NEE ES 201013A Mid Lifting Arm Front Left 201013B Inner Lifting Arm Front Left tem PartNo aty T S o Je for rer ea 203014 Safety Bock Second Ji ean 203015 Safety Block mam sde oo CH oos ETT PA Cm 203018 Socket Bolts ES 209057 Small Pulley ES 201014 Lifting Arm Rear Left 2 Stage 20 Oil Hose Fitting amp Cable See Fig 5 er 208060 oo ing fortydrauiepowerunt TA ae Io fonse DT a Io 12 7 S w m me FUN S n o foree o OSS n Tee Sd n oma fese OOOO a S m fona DT m m fowo O a KEN KEE ERRECHEN tem PartNo Description Lon Note DD Reler as TMI RP RP TP ele Item PartNo Description Lon Note Optional Arm Kits See Fig 10 mo pos Te CE T E s fos stackabieadopter 6 JI 0 foson fro a a 208040 Tuning Pad wei
3. ble fitting meanwhile use 24 Ratchet spanner to tighten the cable nut Make sure two Cables are with the same tension so that two Lifting Heads can work synchronously See Picture 5 Y mmm d Cable Nut Picture 5 2 Adjust Safety Cable Lifting the carriage and lock at the same height strain the Safety Cable and then release a little and then tighten the cable screw Make sure the Safety Device can always be worked properly Adjust the lower speed You can adjust the lower speed of the lift as required loosen the Fixing Nut of the Throttle Valve and then turn the Throttle Valve clockwise to decrease the lower speed or counter clockwise to increase the lower speed Do not forget to tighten the Fixing Nut after the lower speed adjustment has been done Note For some power unit the lower speed is fixed at factory and can t be adjustable Test with load After finishing the above adjustment test running the lift with load Run the lift in low position for several times first make sure the lift can rise and lower synchronously the Safety Device can lock and release synchronously And then test run the lift to the top completely If there are anything improper repeat the above adjustment NOTE It will shake when running the lift without load at the first time but running it with load for a few times the air would be exhausted and shaking will be disappeared automatically 14 1 Filter 2 Gearpump 3 Moto
4. es lines for possible wear or leakage Check Safety device and make sure proper condition Lubricate all Rollers and Pins with 90wt Gear oil or equivalent mar Note All anchor bolts should take full torque If any of the bolts does not function for any reason DO NOT use the lift until the bolt has been replaced Every six months Make a visual inspection of all moving parts for possible wear interference or damage Check and adjust as necessary equalizer tension of the cables to insure level lifting Check columns for plumbness Check Rubber Pads and replace as necessary Check Safety device and make sure proper condition MN 17 Vill TROUBLE SHOOTING TROUBLE CAUSE REMEDY Motor does not run Button does not work Replace button Wiring connections are not in good Repair all wiring connections condition Repair or replace motor Motor burned out Replace the Limit Switch Height Limit Switch is damaged Replace AC Contactor AC contactor burned out Motor runs but the lift Motor runs in reverse rotation Reverse two power wire is not raised Gear Pump out of operation Repair or replace Release Valve in damage Repair or replace Relief Valve or Check Valve in Repair or replace damage Fill tank Low oil level Lift does not stay up Release Valve out of work Repair or replace Relief Valve or Check Valve leakage Cylinder or Fittings leaks Clean the oil line Check Electrical System Fill tank Replace
5. nchor holes and install the anchor bolts Make the posts level and plumbness with each other using the shims and tighten the Anchor Bolts See Fig 8 Drilling Tighten Install Lifting Arms and Pads Install the Lifting Arms Lift Pads and Snap Rings See Picture 3 4 Attach the Power Unit to the Powerside Post connect the Oil hoses and tighten all the hydraulic fittings and fill the tank with Hydraulic Oil Note In consideration of Power Unit s durability and keep the equipment running in the perfect condition please use Hydraulic Oil 46 snap Ring Picture 3 Picture 4 J Install Electrical System See Fig 9 Connect the power source as per the data plate of the Power Unit make sure the connection of the limit switch is correct Note For the safety of operators the power wiring must contact the floor well Pay attention to the direction of rotations when using 380V three phase motors Fig 9 D UN l l i 980V 10 EXPLODED VIEW IV ANY d 3 LEP Fig 10 11 More Choice The stackable adapters package with 1 5 38mm 3 76mm 6 152mm and compatible arms are available for option Cylinders Fig 11 12 Hydraulic Power Unit Fig 12 13 V TEST RUN Adjust Synchronous Cable Press UP button to lift the carriage up to the first safety lock position then press DOWN button to lock the carriages Use Spanner to hold the ca
6. nen JI CEE E 3 oas inner iting arms Reartet JI a oe inerte arms Tata JI ss oos inner iting arms enn JI Item Part No Description ty Note Hydraulic Cylinder see Fig 11 ai foom TT ES E 22 foo een TI 223 os Ion TC 2a foo ER ES 25 fo oem CI 27 foon Res TI 228 Leen Be IT 23 foo fore CI 2200 fo Rein TI aaa fonoa EE ETS EEE 2212 fos om 6 ES Peza 201086 feorewame m hp ES DIN IN IN I NI NDINDIN IN IN IN NIN 21 Item Part No Description on Noe Parts For Hydraulic Power Unit See Fig 12 CE ee EU e2 200083 Iuaszesorzet DI es Ier vane DT ei Is ge DT es Is Tewes DT es 208087 A A ei Is nee DT Tao O FU TS es f0 ee ID eg Ier en VEN a Ier e US EEE 27000 ES E eas Ier cavernas VE EG EEE e Is Ise DT eas Is geet DT 536 2007 ea ear 200098 cover of motor Tenor DI eg Je rason DT 539 200000 Ion DT 20 200101 Idee DT 521 200102 rande or release vane D e2 f me FU ez Im CT FU ea 0 CT FU DS EE CT US E 526 20007 CET FU 537 o Feen TA AIlIr Ir Ir Ir I rei I eier III I ee TPIT Me RP Tae TP TP ATA Re e e e kA ER 23
7. on B Use acarpenter s chalk line to establish installation layout of baseplate See Fig 4 10m 190mm 6422 ru fs 4 6 170mm LN 170m 1600m nn e A Chalk Line C Check the Parts Before Assembly 1 Move aside the lift with forklift or hoist and open the outer packing carefully and check the parts according to the shipment parts list 2 Open the carton of parts and check the parts according to parts box list see picture 1 3 Check the parts of the parts bag according to parts bag list see picture 2 Picture 1 Picture 2 D Position Powerside Post Lay down two posts on the installation site parallelly position the Powerside Post according to the actual installation environment Usually it is suggested to install Powerside Post on the front right side from which vehicles are driven to the lift E Assembly Install Topplate Oil Hose Assy Note The direction of Hydraulic Cylinder Fitting and the connection of the Oil Hose Assy should be in accordance with the sketch maps of Hydraulic System See Fig 5 Otherwise the Oil Hose Would be damaged by the Lifting Head Fig 5 F Install Cable see Fig 6 Note The Cable should go through the inner lifing head G Install Safety Device and Safety cable See Fig 7 Fix the two Posts Position posts making sure their positions are conformed to the chalkline See Fig 4 Using the prescribed rotary hammer drill and drill all the a
8. r 4 Relief Valve 5 Check Valve 6 Release Valve 7 Throttle Valve 8 Hydraulic Cylinder Fig 13 Hydraulic System 15 VI OPERATION INSTRUCTIONS Please read the lift safe instruction carefully before using the machine To lift vehicle DAN ARWNPE Keep clean of environment near the lift Position lift arms to the lowest position To shortest lift arms Open lift arms Position vehicle between columns Move arms to the vehicle s lifting point Note The four lift arms must at the same time contact the vehicle s lifting point where manufacturers recommended Press the UP button until the lift pads contact underside of vehicle totally Recheck to make sure vehicle is secure Continue to raise the lift slowly to the desired working height ensuring the balance of vehicle Push lowering handle to lower lift onto the nearest safety The vehicle is ready to repair To lower vehicle 1 2 Be sure clear of around and under the lift only leaving operator in lift area Press the button of UP to raise the vehicle slightly and then release the safety device lower vehicle by pushing lowering handle Open the arms and position them to the shortest length Drive away the vehicle 16 VII MAINTENANCE SCHEDULE Monthly Re torque the anchor bolts to 80 117 Nm Check all connectors bolts and pins to insure proper mounting Lubricate cable with lubricant Make a visual inspection of all hydraulic hos
9. r BP 9000 E c A Ki h SE gu WM k z pa Se ah Te f o gt d s D H i I F COE I TO LL a 3458mm 136 1 8 Fig 2 ll INSTALLATION REQUIREMENT A TOOLS REQUIRED Rotary Hammer Drill 019 Hammer Foot Level English Spanner 12 305mm Ratchet spanner with SE 10 13 14 15 17 19 24 27 30 Spanner with socket 5 6 S Carpenter s Chalk Screw Sets Tape Measure 7 5m Pliers Lock Wrench Se NN NR A SASS B SPECIFICATIONS OF CONCRETE See Fig 3 SPECIFICATIONS OF CONCRETE MUST BE ADHERED TO THE SPECIFICATIONS AS FOLLOWING FAILURE TO DO SO MAY RESULT IN LIFT AND OR VEHICLE FALLING 1 Concrete must be thickness 150mm minimum and without reinforcing steel bars and must be dried totally before the installation 2 Concrete must be in good condition and must be of test strength 3 000 psi 220kg cm minimum 3 Floors must be level and no cracks C POWER SUPPLY The capacity of power must be 2 2KW 25A minimum The line must be 2 5mm minimum and in good condition of contacting with floor Sc TNS 76 Concrete intensity must be 3 000ps i 220Kg cm minimum a WI OY ee ae ot TREE ED e d Sak EI es RE A ck RR DE 150mm 6 Si DA a Y A E e ets d Pes Dag r E E Ebbe e e e E IL STEPS OF INSTALLATION A Location of Installation Check and insure the installation location concrete layout space size etc is suitable for lift installati
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