OWNERS MANUAL MT-57
Contents
1. The fuel filter sits in a depression and should be visible If it appears clogged it can be carefully removed with a pin and cleaned with gasoline Then carefully reinstall the filter If the filter does not appear to be clogged the remainder of the carburetor may be disassembled and the needles removed and the whole unit flushed out with gasoline or alcohol Be very careful and do not disturb the little spring loaded lever on the diaphragm side of the carb its setting is very critical and should not be disturbed unless experienced with this part ENGINE MAINTENANCE It is advisable to drain the fuel tank after each day of flying Use only fresh gasoline If the gasoline begins to smell like varnish replace it with fresh fuel If the engine is not going to be used for several weeks start the engine after emptying the fuel tank to purge the remaining fuel from the carb Inspect the spark plugs periodically The electrode should be a light tan in color if the mixture is correct A lighter color typically indicates a leaner fuel mixture while a darker color indicates a richer mixture Periodically check that the propeller is tight especially if a wooden propeller is used as the wood will compress over time and the prop bolt will no longer be tight Make sure the spinner has not slipped and be sure the prop is not touching the spinner Specifications e Displacement 3 5ci 57cc e Carburetor Walbro HDA 246 15 3mm Venturi e Ignit2. carburetor stack or velocity stack and bolt it onto the carburetor It lengthens the air column over the venturi and will block smooth much of the erratic airflow These stacks typically have a bevel and can be rotated to provide a little ram air effect Experiment with the position of the bevel in order to achieve the best air flow performance ENGINE HAS BEEN RUNNING FINE BUT SUDDENLY BEGINS TO RUN ERATICALLY If the engine has been running fine and then begins to run erratically over time it means that something has gone wrong Do not adjust the needles Instead do the following Check the Ignition Battery Check the ignition battery and make sure it is still providing its rated voltage and capacity while under load Check All Ignition Connections Make sure all ignition components are securely plugged in and all ground straps are securely attached to the engine Check the Spark Plugs Check the spark plugs to make sure they are not fouled If they appear to be fouled replace them Check the Hall Effect pick up wires If the pick up wires chafe against the case it may cause intermittent shorting and erratic running Inspect the 3 twisted wires carefully to ensure they are not shorting against the case Check the internal Carb Filter The carburetor screen may have become plugged It is a very fine wire mesh screen and is easily clogged Remove the carb plate on the fuel inlet side of the carb observe the position of all gaskets
3. down the front of the cylinder s The ducting must prevent air from escaping the cowl without flowing over and through the cooling fins BREAK IN The engine should be installed in an aircraft and flown to help with the break in process This allows the engine to be loaded and unloaded using the throttle and will also help with cooling Using break in oil as described under General Information will facilitate the break in process Refer to the propeller chart below Recommended propeller sizes are for aerobatic flying and may vary depending on your needs altitude and conditions GENERAL INFORMATION ENGINE PLACEMENT If at all possible mount the engine so that it is completely enclosed within the cowl especially the carburetor This will allow the engine to run at its best If the engine is mounted such that the carburetor is sticking out of the cowl it is altogether possible that the carb will be subjected to irregular airflow and as a result may run erratically There should be at least 1 12 of clearance between the bottom of the carburetor and the cowl If there is not enough clearance cut a hole in the bottom of the cowl right beneath the carb The hole should be the same size as the carburetor FUEL LINE and FUEL TANK Use only fuel line and fuel tank fittings that are compatible with gasoline Tygon and neoprene are two such compatible materials Be sure to clamp the fuel line to all fuel tank fittings and clunk and be sure tha
4. well supervised Do not lean over the engine prop when starting or running Never adjust the engine while itis running Always stop it first Never allow the propeller blades to touch spinner cutouts Do not touch the engine exhaust until it has had sufficient time to cool or severe burns may result Also keep fuel from contacting hot engine parts wait until the engine cools before fueling Always use a balanced propeller that is in perfect condition Propellers that have cracks nicks or that have struck any object including the ground should be immediately discarded damage is not always visible Make sure that the propeller is securely tightened and periodically check for tightness Keep all engine fuel in a safe place It is extremely flammable and must be handled with care at all times Install an ignition switch and make sure that the throttle linkage is adjusted so that the engine may be stopped by turning off the switch and or by closing the carburetor Stay clear of the propeller when turning the ignition system on and off as the ignition can fire ENGINE SETUP BREAK IN AND PROPELLER SELECTION MUST READ The MT is made of exceptionally lightweight components that are designed to deliver peak performance Therefore care must be taken in mounting the engine and its various parts The engine and propeller mounting components are exceptionally strong if mounted as described below but can also be damaged if not mount
5. will allow the engine to idle and to run slightly rich at full throttle After filling the fuel tank with the proper gas oil mixture make sure the ignition is turned OFF and make sure a helper is securely holding the aircraft Choking The Engine There are three methods of choking MT engines depending on how the carburetor is configured If the carburetor has a fuel bulb reservoir depress the bulb until it is full and excess fuel squirts out If the carburetor has a choke a butterfly at the carb opening close the butterfly so that it covers the intake and flip the prop until fuel appears at the carburetor O Ifthe carburetor has no choke place your thumb over the carb intake and rotate the propeller until fuel appears at the carb opening STARTING THE ENGINE 1 Make sure the ignition is turned OFF 2 Choke the engine using one of the methods described above 3 Set the throttle to full idle the butterfly open approximately 1 32 to 1 16 4 Turn the ignition system ON 5 Flip the prop CCW until the engine fires If the carb is equipped with a choke the engine will fire and then stop At this point open the choke and flip the prop until the engine fires and runs usually 3 5 flips 6 Let the engine warm up for a while before advancing the throttle ADJUST THE CARBURATOR LOW END FOR IDLE AND TRANSITION WARNING Do not attempt to adjust the engine while it is running Make all adjustments with the engine stopped and igni
6. H respectively When a needle is screwed in turned clockwise it leans the mixture by restricting fuel flow Whena needle is screwed out turned counter clockwise or CCW it richens the mixture by allowing more fuel to flow through the carburetor and into the engine If for any reason the needle settings are completely lost the low end needle should be reset to 1 1 4 turns open and the high end needle set to 1 1 2 turns open in order to begin re tuning the engine Start by screwing the needles all of the way in but be careful and do not to over tighten them or their seats may be damaged Close them just enough to be snug Now open them 1 and 1 1 2 turns for initial settings Note The carburetor may be equipped with a brass fitting containing a screwdriver slot this is the accelerator pump and should not be adjusted STARTING AND ADJUSTING YOUR MT ENGINE CAUTION 0 Please review and become familiar with all safety instructions before attempting to start your engine Do not attempt to start the engine without a helper to hold the aircraft Be sure that the ignition has been completely and correctly wired before starting the engine Always treat the engine as though it could fire and run at full power at any time PREPARE THE ENGINE FOR STARTING If it is the first time the engine is to be run the needles should already be at the factory settings This should result in preliminary settings that
7. OWNERS MANUAL MT 57 OWNER S MANUAL READ SAFETY INSTRUCTIONS BEFORE STARTING ENGINE CONGRATULATIONS and THANK YOU for purchasing one of the highest quality high performance model aircraft engines available Your MT engine has been specifically designed developed and manufactured from proprietary components for model use It is very powerful extremely lightweight easy to handle and adjust and should provide years of outstanding performance It is extremely important to read and understand all of the instructions contained in this manual before starting your engine especially the Safety Instructions The importance of following the safety instructions at all times cannot be over emphasized MT engines start very easily and develops enough horsepower to cause serious injury or death to the operator and bystanders We here at MT are concerned for your safety and the safety of others so PLEASE follow the safety instructions at all times UPON RECEIVING Inspect the engine before signing for it and have the delivery agent note any damage to the carton and or motor Also report any shipping damage to us immediately If it appears that the engine has been run it has We try to test run as many engines as possible to ensure proper operation DISCLAIMER MT engines are intended for model use only and should never be used in any form of manned craft or vehicle MT reserves the right to change prices models designs components specifi
8. READ CAREFULLY It is important to understand how the ignition system is to be wired The pair of Black and red leads must be connected through a switch to a 4 8v power source of at least 1000mAh capacity the ignition system draws approximately 1 amp at full throttle The wiring should be at least 18 gauge to prevent voltage drop Use a high quality NiCad or Nickel Metal Hydride battery that is in top condition The three wire Deans connector from the ignition module must be connected to the 3 wire Deans connector that is attached to the Hall Effect sensor on the engine The Deans connectors are polarized If there is a braid or ground strap that exits next to the spark plug cap it must be attached to the base of the spark plug for proper grounding small hose clamps work well for attaching ground straps to the base of the plugs The ignition has been timed at the factory and further adjustment is not required COWL DUCTING MT engines produce an enormous amount of power in a very small and light package For this reason the engines must be properly cooled by ducting Ducting must be installed in the cowling to force air to flow over and through the cylinder cooling fins The ducting should fit up against the front of the cowl just below the crank shaft housing and should extend rearward to within 1 8 of the cylinders The duct should be located such that it is 4 1 2 way up the width of the cylinder s in order to force air over the tops and
9. cations and accessories of all products at any time without prior notice or obligation MT shall not be responsible or otherwise liable in any way for any form of loss injury or damage that may result from the use of its products SAFETY INSTRUCTIONS Failure to follow these safety instructions may result in very serious injury to the operator and or bystanders Please follow these instructions at all times 10 11 12 13 14 15 NEVER start the engine without a helper to hold the aircraft Use safety glasses or other suitable eye protection when starting or running the engine Do not run the engine in the presence of loose gravel sand dirt or other materials that may be picked up by the propeller and blown into the faces of the operator or helper Never operate the engine in a confined space garage basement etc Do not allow loose articles or clothing such as transmitter straps shirt amp jacket sleeves ties scarves etc near the propeller Also keep loose objects such as pens amp pencils eyeglasses screwdrivers etc out of shirt and jacket pockets to keep them from accidentally falling into the propeller Do not let anyone stand in front of propeller or in line with the propeller arc when starting or running the engine Be sure engine is pointing away from people and be sure to stand behind the engine when running up Keep spectators at a safe distance and be sure that children and pets are
10. e while it is running Make all adjustments with the engine stopped and the ignition switched OFF Once the low end has been adjusted it is time to adjust the High end H needle The idea is to start with the engine running rich at full throttle and then to lean it out to the correct setting Advance the throttle to full open and listen to the engine It should be popping on occasion and not running completely smooth If the engine is running smoothly then richen the high end needle turn CCW until it is not running smoothly This is done in order to ensure that the engine is running rich Now using a tachometer lean the high end needle turn clockwise 1 8 turn at a time until maximum RPM is achieved Let the engine run a bit 5 10 seconds at each setting so that it comes up to operating temperature at that needle setting When the needle is turned 1 8 turn and the engine drops in RPM then the needle has been adjusted too far At this point richen the needle turn CCW about 1 8 1 4 turn and check the RPM to ensure that it is still close to maximum The trick is to find the needle setting where the engine first reaches maximum RPM and then to back it off CCW just a bit The engine should run smoothly at full throttle Now check the idle and transition again and re adjust the Low end needle if necessary If the Low end is adjusted again then re adjust the High end as described above Repeat the procedure until the engine is running smooth
11. ed properly Please read and follow the instructions below to ensure proper mounting of the engine and propeller CRANKSHAFT STUD IMPORTANT When installing the propeller make sure the stud is screwed in far enough to extend past the 7 16 shoulder of the prop hub The crankcase stud must engage the thick part of the hub in order to provide the necessary strength If the stud is not screwed in far enough failure can occur possibly resulting in the loss if the airframe serious injury or death ENGINE MOUNTING IMPORTANT Use high quality bolts washers and aircraft locking nuts to secure the engine to the airframe The firewall should be at least 1 4 thick for the larger engines It must be of suitable material such as aircraft plywood and must be securely attached to the airframe For engines with a rear mounting ring it is important for the mounting ring to be supported around its entire circumference If the engine requires a standoff start with a flat piece of plywood or suitable material and make a donut shaped piece that provides contact all around the mounting ring The use of dowels or other type of individual stand offs can cause the mounting ears to be loaded in a twisted state which may result in cracking and failure of the engine mount Check the mounting bolts periodically to ensure they are still tightened DRILLING THE PROPELLER AND SPINNER BACK PLATE The crank shaft is 8mm x 1 25 in size while the aluminum shoulder that
12. ion CDI Electronic ignition w Auto timing advance e Power supply 4 8V 6 0V e Weight 3 9 Ibs 620z including ignition and muffler e Maximum output 6 0 BHP e Maximum RPM 9000 e Idle rpm 1300 RPM e Fuel Unleaded Gasoline 85 to 92 Octane e OIL 2 cycle Pennzoil for Air Cooled Engines recommended e MIX 1 32 to 1 50 e Prop selection 21X8 24X8 e Static thrust 24X8 prop 32 pounds
13. ly at all throttle settings and the engine accelerates quickly and smoothly from idle Listen to the engine in flight Pull the plane vertical and also fly some loops and listen for the engine sagging or dropping in RPM If the engine is sagging on vertical lines or going over the top of loops it is too lean richen the High end needle slightly and try it again Note This is not a glow engine and it is not a good idea to run the engine too rich as it will generate carbon deposits foul the spark plugs and may cause the piston rings to seize on the pistons TROUBLESHOOTING ENGINE RUNS FINE ON THE GROUND BUT GETS VERY RICH ON TAKEOFF AND IN FLIGHT This is typically caused by a positive pressure building up inside the cowl or the carb diaphragm vent hole s being exposed to direct prop blast or ram air The vent hole s is in the plate on the metering side of the carb the side opposite from where the fuel tubing attaches Sometimes the hole s is centered in the plate and sometimes it is towards one edge When extra air pressure anything greater than normal atmospheric pressure is applied to the vent hole s it can depress the diaphragm on the other side of the plate As the diaphragm depresses it opens a metering valve causing more fuel to flow through the carb which makes the engine run rich More often than not the additional pressure is not realized or noticed until the aircraft starts moving and picks up speed It is theref
14. n butterfly opening throttle setting The engine will run faster smoother and hotter as the mixture is leaned provided that it is not leaned too much causing the engine to over heat and sag The term Rich means that there is more fuel being delivered to the engine by the carburetor for a given throttle setting The engine will typically run slower cooler and less smoothly and will probably foul the spark plugs if it is too rich Generally the Low end needle is set as lean as possible while still retaining the ability to instantly transition from idle to the midrange If the idle is set too lean the engine will hesitate and probably die if the throttle is advanced quickly from idle If the idle is set too rich it will spit sputter and burble when the throttle is moved quickly from low to high because it is trying to burn excess fuel The High end needle is set correctly when the engine turns maximum RPM without overheating If set too lean over heating will occur causing the engine to sag or otherwise slow down and will cause damage to the engine This can show up while flying when the aircraft is climbing vertically or pulling through loops If set too rich the engine will not run smoothly and will not develop full power The carburetor has two black needles that are used to adjust Low end idle and midrange and High end full throttle fuel mixtures They are marked on the carb body next to the needles L and
15. ore not unusual for the engine to go rich during the take off roll and remain rich while it is flying if the diaphragm is subjected to extra air pressure When the aircraft lands and is held stationary the problem goes away and the engine runs fine Possible Solutions Solution 1 If the vent hole s is facing forward and appears to be in a position that is subjected to ram air or prop blast then installing a dam or small plate in front of the carb to deflect the air away from the vent may cure the problem If this does not cure the problem then try solution 2 Solution 2 The idea is to let the diaphragm sense normal air pressure This can be done by forcing the vent hole to breathe through a piece of fuel tubing that is routed to the inside of the fuselage Remove the carb plate with the vent hole s in it and solder a piece of brass tubing 3 8 1 2 long into or over the vent hole so that the vent must breath through the tube Reinstall the carb plate Now take a piece of fuel tubing and attach one end to the brass tube and run the other end through the firewall into the fuse The vent will now sense the air pressure inside of the fuse instead of the pressure in the cowl NOTES If there are vent holes located towards the edge of the plate then seal them with glue solder or some suitable material that is not affected by the fuel Drill a new hole in the center of the plate and solder the brass tube into this hole The diaphragm mu
16. protrudes from the prop hub is 7 16 in diameter You must therefore drill the spinner back plate and the rear of the prop hub to 7 16 The rear of the prop hub must be drilled deep enough to accept the remaining 7 16 aluminum shoulder that protrudes through the spinner back plate Some prop hubs have two holes tapped into the front to keep the spinner and propeller from rotating on the hub Insert two hardened cap head screws into the holes and tighten securely Then drill 2 holes in the back of the spinner back plate that are the same size as the screw heads so the screw heads will fit into the holes when the spinner back plate is inserted on the shaft This will keep the spinner back plate from rotating on the shaft and if the back plate is knurled it will keep the prop from rotating on the shaft as well Hint put some lipstick on the screw heads and carefully put the back plate on the shaft and press it against the screw heads to mark the location of holes to be drilled SPINNER NUT AND PROP WASHER The crankshaft threads are 10mm x 1 25 so use an 10mm X 1 25 spinner adapter nut to mount the spinner Use a steel washer between the aluminum prop washer and the nut to prevent the nut from digging into the front of the aluminum prop washer If the nut is allowed to dig into the aluminum prop washer it may give the impression that it is tight when in fact it is not applying sufficient pressure against the prop IGNITION WIRING INSTRUCTIONS
17. rotection It is important to note that mixing AMSOIL and other oils at a lower than recommended ratio more oil may cause carbon build up ring seizing and plug fouling ALWAYS MIX THE OIL ACCORDING TO THE MANUFACTURERS INSTRUCTIONS Other high quality synthetic or mineral oils may be used provided that they are intended for 2 stroke use in air cooled engines and are mixed according to the manufacturers instructions Mineral oils are preferred because they have fewer tendencies to foul the spark plugs SPARK PLUGS We recommend using the type of spark plugs that are supplied with the engine In general use NGK CM 6 spark plugs for the Xtreme series of engines and NGK BPMR6F plugs for other MT engines The R indicates that it is a resistor plug which is very important in preventing interference If an alternate plug is to be used it must be of the same type heat range reach and diameter where the spark plug cap must engage SPARK PLUG GAP The normal range for the spark plug gap is 020 025 Do not exceed these limits We recommend starting with a gap of 022 If the engine runs rough in the midrange after the carburetor and ignition have been properly adjusted then try increasing the gap slightly If the engine misses at full throttle try decreasing the gap slightly FUEL FILTERS Always use high quality fuel filters use more than one on your fueling system fuel can to prevent foreign particles from entering yo
18. st breath through the brass tube Make sure the brass tube does not protrude past the back of the plate where it may interfere with the diaphragm Use a low temperature silver solder such as Stay Bright to solder the brass tube into the vent hole It may be necessary to seal off the fuse at the firewall or hatch to keep the entire fuse from being pressurized THE ENGINE RUNS ERATICALLY RICHENS AND LEANS WHILE IN FLIGHT If the engine runs steady on the ground but fluctuates while in the air especially when changing aircraft attitude it is a sign of erratic airflow over the carburetor intake This airflow can change the pressure that is sensed by the carburetor venturi and can cause richening and leaning of the mixture during flight This condition is often present when the carburetor is sticking out of the cowl and is subject to the slipstream The cowl will block airflow or will cause air to be rammed into the carb depending on the attitude of the aircraft Possible Solutions Solution 1 An aluminum plate may be bolted to the front of the carburetor such that it hangs down approximately 34 1 below the carb body and blocks airflow over the venturi If this does not work the plate may be made longer and bent rearward so that it deflects air away from the carb venturi However do not get the plate too close to the venturi Two of the screws that hold the diaphragm cover may be used to attach the plate Solution 2 Obtain a
19. t the clunk does not touch the rear of the gas tank when held vertical The inside diameter of the fuel line and tank fittings should be at least as big as the diameter of the fuel inlet nipple on the carburetor FUEL We recommend standard 87 octane unleaded gasoline for your MT Chevron and Texaco seem to work very well Higher octane fuel will not generate more power and may cause the engine to run slower and overheat Try what is recommended first Note The use of alcohol is to be avoided and will void the warranty Alcohol based fuels are highly corrosive to the carburetor and internal engine parts and the carburetor must be modified in order to pass the proper amount of fuel to the engine otherwise severe overheating will occur and the engine will be damaged BREAK IN OIL We recommend the use of a petroleum based oil such as Lawn Boy Ashless or Pennzoil for Air Cooled Engines for breaking in all MT engines Use the break in oil until approximately 5 gallons of fuel has been run through the engine ALWAYS MIX THE OIL ACCORDING TO THE MANUFACTURERS INSTRUCTIONS Using the break in oil will help to ensure the proper seating of the rings to the cylinder walls This is IMPORTANT if the full potential of the engine is to be realized NORMAL OIL AFTER BREAK IN After break in we recommend using AMSOIL Series 2000 2 Cycle Racing Oil mixed according to the manufacturers instructions 50 1 It burns very clean and provides excellent p
20. tion switched OFF Once the engine is started and allowed to warm up check the idle and transition The engine should idle slowly and reliably from 1 000 to 1 500 RPM If the engine is running very rough popping spitting sputtering and burbling and is having difficulty running at low rpm try leaning turn clockwise the Low end needle L 1 8 turn at a time until it runs smoothly The low end needle is the one that is closest to the engine Once it runs fairly smooth at idle try advancing the throttle quickly to about 1 3 throttle 2500 3500 RPM Ifthe engine hesitates and or quits it is too lean and the low end needle should be richened CCW 1 16 turn at a time If the engine spits and sputters before coming up to speed it is probably still too rich and the low end needle should be leaned turned CW 1 16 turn at a time Repeat this test and adjustment until the engine idles smoothly and transitions to the midrange cleanly Get it as close as you can and then proceed with adjusting the high end below In general the low end needle should be as lean as possible screwed in while retaining the ability to transition smoothly and cleanly from idle to midrange when the throttle stick is advanced quickly If it hesitates or cuts out then the low end needle is too lean If it burbles and sputters before coming up to speed the low end needle is too rich ADJUST THE CARBURATOR HIGH END WARNING Do not attempt to adjust the engin
21. ur aircraft fuel tank Most fuel filters that are typically used for glow engines are not fine enough to filter properly However there are a few available that are fine enough such as the PRO Filters sold by Horizon Hobbies Some lawnmower shops also sell small felt filters that are suitable for gas Be sure to thoroughly flush the fuel tank before installing it to make sure there is no plastic flashing or other material that may form a blockage in the carburetor If the fuel tank is clean and a high quality fine fuel filter is used on the fueling system there is no need for a fuel filter in the aircraft CARBURATOR MIXTURE BASICS The engine will run properly when it is receiving the correct fuel mixture amount of air and fuel from the carburetor The amount of air it receives is controlled by the throttle butterfly and how far it is open The amount of fuel that it receives depends on the settings of the Low and High end needles The engine draws fuel from the low end idle needle at all times As the engine RPMs increase to 2 000 3 500 called the midrange it also draws fuel from the high end needle As the RPMs increase further it draws even more fuel from the high end needle The trick is to adjust the needles so that the engine gets the right amount of fuel for all throttle settings butterfly openings The term Lean means that there is less fuel or more air being delivered to the engine from the carburetor for a give
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