Owners Manual - Conag Equipment
Contents
1. 264 514 Super Phosphate fur n ase 74 oo 108 bar Granutes ru vu Gear Ratio H High 21T on Transfer Shaft Bottom Flap The values shown were the optimum test settings 13T on Gearbox Input Shaft decreasing the gap may cause seed damage too large a gap will give L Low 13T on Transfer Shaft intermittent flow rates Flaps are spring loaded to cope with small 21T on Gearbox Input Shaft variations in seed granule size Shutter Slide For Grain changing the Shutter Slide from 3 4 to Full gives Metering Wheel N Normal Metering Wheel Both 10 to 15 more flow F Small Metering Wheel Pasture Mix Test Mixture 72 Perennial Grass 8 White Clover TSW TSW gm x Desired Plants m Sowing Rate Kg Ha 8 Cocksfoot 8 Concord 4 Red Clover Germination Disconnected Disconnected Connected 2 Connected 50 Connected IN 2 120 Connected Notes 1 Where a small seeds box is used multiply 3 To sow at rates under 30kg Ha we the above seed rates by 0 80 to account for recommend using the Low Ratio the different gearing ratio 2 Seed rates shown are approximate only for the respective gearbox setting It is recommended that the calibration procedure is always used Refer to page 16 Pt No 67381 Issue 0511 19 MK4 Renovator Seed Drill Sowing Chart High amp Low Ratio2. aNIism gt Ax NYNINIa sch 62 Renovator Seed Drill Drive Chains Single Box 2 2542 p8TSpockti2Px25mmBoe _ 1 aw Fsaihiis waww sassa 5 204 Sprocket 1 2 Px20mmBore 2 6 22537 BS TSprocket 1 2 Px20mmBore _ 2 7 am ____ 2 85 Chain x61 Links Jockey Wheel Drive 1 8 60269 1 2 85 Chain x 87 Links Transfer Shaft to Gearbox 1 9 25781 ____ 2 85 Chain x37 Links Gearbox to Boxshaft 1 10 Referpage66 Dien Tensioner Jockey Wheel Drive J1 11 Referpage65 Chain Tensioner Transfer Drive _ Li 12 22294 SprocketKey 6x6x25 Ode 13 45180 10 Socket Head Grub Screw Je NIP NI Pt 67381 Issue 0511 63 Renovator Seed Drill Chain Tensioners gt 2 _ fa Ta es Ta een 5 zem e 42 _ 2 ae exem 2 i e 6 5 e 11 NS WIN Toll S Jh JN CAB f Hh HO 1
3. 72 ReerTable Below 2 4 zeP BoseUwgtemHe J gt 5 ox Set Mounting 6 som mounting Baceta o Desen _ s sono Rear agitator Drive asy 22855 kader Access Blanking Plats gt 10 10143 Front Box Quadrant Pie J 1 ia Refer Table Below ox shat 2 715 Refer Table Below Flap Shaft mm gt 16 FenaphetHandewesy _ gt Tar 60086 RewFepsatHandewasy gt 2258 ovation Tab Calibration Tra 6 NIN IN IN EN __6 M6 x 12 Zinc Plated Pan Head Machine Screw 6 M6 Nylock Nut M6 Zinc Plated Light Flat Washer Continued on following pages Pt No 67381 Issue 0511 73 Renovator Seed Drill Dual Seedbox Assy cont Gas Strut Fastener Rubber Latch Detail Detail 74 Renovator Seed Drill Dual Seedbox Assy cont Tar 4505 Mr0x 40 Bolt Case Ze Plate Gas Sun s Tas wo 4o M10Dome Nut Staines a mer bas O Ta seas rang Cal aen x50 SS Button Head Sew 4 Tas MaxzsPantesdSmew 4e ae Manon ar Refer Table Below Weather Skits gt 48 Reier Table Below Transfer Renovator 4 5 5 5 5 PART N
4. Flat Washer 11 449925 8 20 Grade 8 8 Z P S Screw 12 44993 M8x25Grade 8 8 Z P S Screw 13 47031 8 30 Grade 4 6 Cup Head Bolt M 7 gt 7 Pt 67381 Issue 0511 95 Renovator Tine Harrow Optional 96 Renovator Tine Harrow Optional 722 frine Harrowstut was es __ f 4 eoo Etage s ess BudngerWesy 121 e 2 ewm pugsrmen 2 Ta ewm ss f rease Nipple sra ao 49x senz 12 455m rexio crsa rore o ewech aa 45073 6 as a Maonyoena 6 ar See Below Leveling Harrow as winging Bracket Spacer Leveling Harrow Phot Pin wiasy 2 ses AJN 60255 Levelling Harrow Tine LH 60256 Levelling Harrow Tine RH 42 12 60422 JDouble Retaining Plate Profile 24 24 450106 7 MIOX 100 Gr8 8 Bolt ZIP 25 ____43120 JGrease Nipple 90 26 ine Harrow Bracket 27 45013 10 80 8 8 Z P 28 60420 Harrow Bar Plate N PART NUMBER DIFFERENT WIDTH MACHINES ITEM DESCRIPTION 168 218 3 0 2483 0 208 248 3 5m Harrow Complete RFT30 RFT35 Pt No 67381 Issue 0511
5. N B Throughout this manual important safety information is indicated by these symbols in the margin A prohibition should be observed under all circumstances INO RIDE A warning indicates a hazard that could cause warnincceath or injury if the warning is ignored A caution indicates a Lo hazard that may cause cautiondamage to property if the caution is ignored SAFETY General This section of the manual offers general guidelines for the safe operation of machinery It does not replace local safety regulations These guidelines were current at the time of publication but may be superseded by later regulations Clough Agriculture has made every effort to highlight all risks to personnel or property Owners and operators have a responsibility to exercise care and safe work practices at all times in the vicinity of the machine Owners are advised to keep up to date on safety issues and to communicate these to all users of the machine Contact the Occupational Safety and Health Service OSH for further information about general safety aspects If you have safety concerns specifically related to this machine contact your dealer immediately Operator Safety Read this manual carefully before operating new equipment Learn how to use this machine safely Be thoroughly familiar with the controls and the proper use of the equipment before using it WARNING Take careful note of all safety instructions
6. 86 Renovator Seed Drill Disc Opener Hvdraulics 6 4 7 putCover y y Od 8 4359 BIB BSPS SBaliValve ll 9 6 Hydraulic Valve Support Assembly NOTE Items 1 to 13 may be ordered as a kit Part number 60076K Pt No 67381 Issue 0511 87 Renovator Seed Drill Wiring amp Lighting Optional 5 mm Ensure outer casing of cable protrudes past cable clamp by at least 5 mm Terminals viewed from direction of cable entry Cable Terminal Colour Number rum Green 4 Red 88 Renovator Seed Drill Wiring amp Lighting Optional 2 Hazard Panel Profle _ 2 4 45600 EDAmberMakerMutvot J 5 45667 ED Combo Tail Lamp Long Lead 6 45668 LED Combo Tail Lamp Short Lea 7 43437 Trailer Round Connect LL 8 45008 10 20 Z P Bolt 9 45138 M10 Nyloc Nut 10 45152 M10 Light Flat Washer 1 449318 MEX 16 GR8 8 Z P Bolt 12 45155 M6 Light Flat Washer 424 245 M6 Nyloc Nut 14 43333 Plastic Tie Strap 15 4502 Pop Rivet 16 4590 Cable 17 45664 Hazard Decal Full Set 00000 Pt No 67381 Issue 0511 89 Renovator optional Extras 90 Renovator option
7. 67381 Issue 0511 57 Renovator Seed Drill Wheel Hydraulics Cvlinder Cvlinder 58 Renovator Seed Drill Wheel Hydraulics 2 26003 B 25 x6 5 Slave Rephasing Cylinder Includes pin 1 3 4348 Limiting Collar 7 8 where fitted J1 60866 Hydraulic Hose 2 70m 3 0m and 3 5m machines 1 60864 Hydraulic Hose 2 70m 3 0mmachiney 1 60869 Hydraulic Hose 2 80m 3 5m machine 1 60864 Hydraulic Hose 2 70m 3 0mmachiney 6 60868 Hydraulic Hose 3 10m 3 5m machine 7 60863 5 45m 3 0m machine 1 7 6067 5 70m 3 5mmachiney 8 408 be Flow Coni _ 1 9 491 be Dowty Washer 43393 BIB BSPS SBalivalve tt 12 60856 SupportAssy _ li 13 4347 2 BSP Quick Release Coupling 2 m 4967 2 15 43280 BM UNOtoXB BSPNppe 4 16 4095 M12x120Bot dt 17 449 Mi2NyocNut TT 18 47 j 2 19 eme 2 j 21 22 24 25 sech sech gt gt gt N I gt Pt 67381 Issue 0511 59 Renovator Seed Drill Tine and Boot Assembly Y l ti 5 lt DR lt ja uq Nu var 28 o Renovator Seed Drill Tine and Boot Assembly ITEM PARTNo DESCRIPTION
8. daas ay uo UMOUS ainssaid oj SI exoo ainsua ayeinooe 104 1onpoud JEJILIIS e Humos uo jou sjonpoud 104 OL 43434 10 pue JU9 SISUODU pioAe wwg 0 Buas yoayo dej4 OILVH lt 0 104 suun Duunp eoed juejsuoo e SLNIH AQNVH 01 x PAJJAJJOD p s PASS 104 Ob x p l39llo2 pees jeny peas Di 104 Z eq s e5s uBieM 01 POL 9c 096 uny 8c ee 06 00 und vc 2215 01 1 40 Ob L 103 SUNLJUPIM Mou suonnjo e4 Jo Jequinu pauinbei ay esiwyoojo nue y uun XOQp99S eui ueuj spun Woy SMOJJ pees jun esiwypoojo nue pue Xeu eui xueJo eui jd pajas yeus Jo uuoono uuoosiq woyog SPIIS Jegnus 195 one joojes oj pees au
9. 30m 35m Oo LR 218 248 208 248 ber 1 am LHColTne 10 t1 44 1 2414 RH Coline 8 10 12 10 13 44 2 2848 H inverted Tee Camp 116 21 24 20 24 28 6 29 Feriizer Tube Angle dual rel 4 4 4 4 4 4 8 4505 M10x30 Bott Class 8 8 32 42 48 40 48 56 9 408 MiONyocNu 64 84 96 80 96 112 45466 M16x80 4 6 Zinc Plated Bolt 15 461 FeedHoses8mm le Pt No 67381 Issue 0511 61 Renovator Seed Drill Drive Chains Dual Box 2 24 p8TSpocketi2Px25mmBoe 1 3 26952 I3T 21T Crank Sprocket 1 4 26950 1 5 204 tS TSprocket 1 2 Px20mmBore 2 6 22537 5 TSprocket 1 2 Px20mmBore 2 7 2405 2 BS Chain x61 Links Jockey Wheel Drive 1 8 60269 U2 BSChaix87Links TranferShaftto Gearbox input 1 9 25780 UZ BSChanx47Llinks GearoxtoBoxhat 2 10 Referpage66 Chain Tensioner Jockey Wheel Drive J1 11 Refer page 64 65 Chain Tensioner Transfer Drive 12 Referpage64 es Chain Tensioner Box Shaft J1 13 Referpage 64 FFrontChain Tensioner Box Shaft Li 14 2294 BprcktKey 0x6x25 16 45181 8 12 Socket Head Grub Screw 2 17 4598 Ju2 Pitch Joining Link 4 18 45065 20 658 02 1 19 480 M2088HafNuZIP _ 1 Eu
10. 97 Renovator Uni Roller Optional 98 Renovator Uni Roller Optional 6 4589 fire 185 70RIB _ 8 4898 Bearingunit_ 9 6095 RolerAxeRetainer 13 4564 M20xO5ClssB8ZPPBot d 14 2 15 _ 44 HT 2 16 4762 NufUNENVoo 2 Pt No 67381 Issue 0511 99 CEproof CEproof Intemational Limited Hilliard House Lester Way DUNCAMN AG Waiingor Oxfordshire OX10 8TA UNITED KINGDOM EC DECLARATION OF CONFORMITY Description of Machine Agricultural Seed Drill Machine ake I Renovator Mk4 Type Renovator 21 24 28 row D sc opener Serial Numbers EU CRA to CRF 000001 100000 EU CSA to CSF 000001 100000 Name of Manufacturer CLOUGH AGRICULTURE LTD Address 100 Hilton Highway Washdyke Timaru 7910 New Zealand We hereby declare that the product described above complies with the relevant provisions of the appropriate EC Directives and Harmonised Standards of the European Union listed below and accordingly carries CE marking Machin irectiv The following Standards are applicable e EN 294 1992 BS 1841 1 1996 ISO 730 1 1994 BS EN 982 1996 BS 5499 1 2002 AS NZS 2153 1997 EN ISO 12100 2 2003 AS NZS 1657 1992 Date of Declaration 29 April 2009 Date of Issue 30 April 2009 Alasdair Reay Managing Direclor CEproof Directives Ltd Clough Agriculture Ltd Keeper of techn
11. eeu pees 3 seg SZYI WLUS ZpL Bupeds moy piepue1S eys pees p sn SAEMJE SI y ey SI 3 Dunes JU 104 4 5 sale UMOUS p 67381 Issue 0511 Pt 43 Renovator Maintenance Notes 44 45 Pt No 67381 Issue 0511 Parts Lis qf Mk4 Renovator Seed Drill Built to work Head Office P O Box 2018 Hilton Highway Washdyke Timaru New Zealand Telephone 03 688 2029 Facsimile 03 688 2821 47 Australian Branch 4B Silverton Close Laverton North 3026 Melbourne Australia Telephone 03 9314 9666 Facsimile 03 9314 6810 Pt No 67381 Issue 0511 Renovator Seed Drill Dual Box Complete Assembly 48 Renovator Seed Drill Dual Box Complete Assembly heel Leg heel Hydraulics iring and Lighting Optional not shown Refer pages 84 85 Disc Opener Assembly Optional Refer pages 60 61 ine and Boot Assembly Refer pages 62 63 Drive Chains Not shown ockey Wheel and Transfer Drive System Referpages81 Kit Not shown
12. Referpage 67 Seed Box Drive Shafts 1 Refer page 70 71 Gearbox Final Assembly Refer pages 72 75 Seedbox Assembly Agitator Drives Agitator Shaft Assembly Inside Seedbox Referpage 80 Seeder Mechanism 60150 6 21 24 Run 3 0m Footboard Assembly 0 24 28 Run 3 5m Footboard Assembly Refer pages 72 75 16 21 24 Run 3 0m Calibration Tray 0 24 28 Run 3 5m Calibration Tray 60092 Drive Guard 60160 Safety Rail 3 0m 60360 Safety Rail 3 5m 6063 End Safety Rail 3 0 3 5m 21 ockey Arm Tension Spring 2 ockey Arm Tension Eyebolt 60175 Footboard Step 4 2200 Arm and Handle Assy 60240 B O0m Weather Skirt Not shown 60242 5 Weather Skirt Not shown 60077 H Pedestal W Assy Dual 60081 Pedestal W Assy 26599 Calibration Tray Bracket 7 1 17 17 m CS EM wa N 2 2 2 2 2 2 5 5 6 7 8 2 Pt 67381 Issue 0511 49 Renovator Seed Drill single Box Complete Assembly 50 Renovator Seed Drill single Box Complete Assembly 3 Refer pages 58 59 Wheel Hydraulics __ 1 4 Referpages88 89 iring and Lighting Optional not shown MEAM RE 6 Refer pages 60 61 Tine and BootAssembly 7 Refer pages 62 63 Drive Chains Not shown __ j 8 Refer pages 68 69 Wheel and Transfer Drive System 9 Referpages 81 Kit Not shown
13. Standard Row Spacing 147 5 21 Run 3m and 24 Run 3 5m 147 5 Seed Rate kg ha Gearbox Setting Position Agitator Shaft so eo 20 234 99 46 172 220 145 176 266 H Bottom Flap Metering PRODUCT Connected Connected Connected Connected 3 4 270 Connected hite Peas mm 3 4 213 457 Disconnected 3 4 17 156 231 356 INEZ Connected Connected Connected Connected Disconnected Disconnected Disconnected Disconnected Disconnected Waco 1 1 08 16 45 56 Super Phosphate Fur 165 255 267 397 457 DAP Granutes f rmf 3s n 25 302 346 383 Super Phosphate L f n 11521 par Granutes fra w FT Gear Ratio H High 21T on Transfer Shaft Bottom Flap The values shown were the optimum test settings 13T on Gearbox Input Shaft decreasing the gap may cause seed damage too large a gap will give L Low 13T on Transfer Shaft intermittent flow rates Flaps are spring loaded to cope with small 21T on Gearbox Input Shaft variations in seed granule size Shutter Slide For Grain changing the Shutter Slide from 3 4 to Full gives Metering Wheel N Normal Metering Wheel Both 10 to 15 more flow F Small Metering Wheel Pasture Mix Test Mixture 72 Perennial Grass 8 White Clover TSW TSW gm x Desired Pl
14. 10 Referpage67 Seed Box Drive Shafts o O 11 Refer page 70 71 Gearbox Final Assembly 12 Reterpages 76 77 13 Referpage78 JAgitatorDrives 2 14 Referpage 79 Agitator Shaft Assembly Inside Seedboxj 15 Referpage80 Seeder Mechanism _ f 16 _____60150 16 21 24 Run 3 0m Footboard Assembly __ 1 16 6050 020124128 Run 3 5m Footboard Assembly 17 Refer pages 76 77 6 21 24 Run 3 0m Calibration Tray 17 Referpages7677 0 24 28 Run 3 5m Calibration Tray 1 8 _ 60092 LL 19 60 fgefyRal3Om 2 19 6090 BafewiRailasm d e 5 N N eo Pt No 67381 Issue 0511 51 Renovator Seed Drill Mainframe and Drawbar amp 52 Renovator Seed Drill Mainframe and Drawbar 2 Refer Pages 60 81 gt u Ta 633 puwberWededAsemn y r 4 4390035 hoses 17 s meer mee aJ Te sees E nion weieaassemy e somos o xem ag wm mm Chain Assembly fe 12 asos en _ w 424 feun eones 17 el en el ee baang ur 45075 o Tie ee 4 al eg been _ 20 12 al an 22 24 25 26 21 8 UM 45152 M10 Light Flat Washer 4516
15. 253 sse Super Phosphate rm 3 n Je 120 156 bar Granutes ru wu Gear Ratio H High 21T on Transfer Shaft Bottom Flap The values shown were the optimum test settings 13T on Gearbox Input Shaft decreasing the gap may cause seed damage too large a gap will give L Low 13T on Transfer Shaft intermittent flow rates Flaps are spring loaded to cope with small 21T on Gearbox Input Shaft variations in seed granule size Shutter Slide For Grain changing the Shutter Slide from 3 4 to Full gives Metering Wheel N Normal Metering Wheel Both 10 to 15 more flow F Small Metering Wheel Pasture Mix Test Mixture 72 Perennial Grass 8 White Clover TSW TSW gm x Desired Plants m Sowing Rate Kg Ha 8 Cocksfoot 8 Concord 4 Red Clover Germination gt DUO Disconnected Disconnected 470 541 Connected 2 410 453 Connected 2 N Connected z EN onnected Notes 1 Where a small seeds box is used multiply 3 To sow at rates under 30kg Ha we the above seed rates by 0 80 to account for recommend using the Low Ratio the different gearing ratio 2 Seed rates shown are approximate only for the respective gearbox setting It is recommended that the calibration procedure is always used Refer to page 16 Pt No 67381 Issue 0511 21 Basic Calibration Procedure Gearbox Se
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17. Fig 28 The required seed rate is controlled by both the metering wheels and the bottom flaps The seed flows from the seed box into the metering wheel housings Inside the metering wheel housing 1 the seed is caught between the metering wheel 2 and the bottom flap 3 The metered amount of seed is transported by the metering wheel to the edge of the bottom flap where it drops off into the seed guide tube which leads to the coulter Varying grain sizes require the matching of the flap clearance to the different grain sizes This matching is done by raising or lowering the bottom flaps by using the flap adjusting lever on the LH end of the seed box If larger foreign particles e g stones get between the metering wheel and the bottom flap the bottom flap can give way downwards A strong return spring 4 brings the bottom flap immediately back into the working position The metering system should be checked every 1 2 year or before any sowing period with an empty seed box and empty metering housings Use the following procedure Put the bottom flap setting levers 1 located on the LH end of the seed boxes in position 1 for the front box and position 1 for the rear box Refer Fig 29 By turning the metering wheel shaft by hand check the flaps are all set to a gap of 0 1 to 0 5mm refer Fig 28 To adjust individual flaps use the spring tensioning screw 5 Fig 28 Note Maintenance Schedule page 24 Where the freq
18. 0511 31 Maintenance amp Care General Safety and Accident Prevention Advice 1 Make sure that if the tractor remains attached to the drill WARNING that the ignition kev is removed During maintenance the drill should be supported in such a manner that if hvdraulic failure was to occur the machine would still be adequatelv supported Wear gloves when handling components with cutting edges such as worn discs etc Disconnect the electrical supply from the tractor before doing anv electrical maintenance Refer to safetv sections for more safetv information General Cautionarv Maintenance Advice 1 Electric Welding With the electronic equipment in CAUTION modern tractors it is advisable to completely disconnect the implement from the tractor or at the very least disconnect the alternator before attempting any welding Hydraulics Ensure hydraulic couplings male amp female are clean before connecting Dirty couplings will result in hydraulic oil contamination and hydraulic cylinder seal poppet valve damage and bore scores This in turn will result in oil leakage past the piston seals No filter is fitted to the hydraulic system If hydraulic fittings and oil supply are not going to be kept clean it is recommended that a filter be fitted to prevent hydraulic cylinder damage Water Blasting Water blasting steam cleaning or other pressurised cleaning processes can force dirt etc into undesirable places that may cau
19. Leaks J L e Pressures 58psi 4 0 bar Bolted Connections Maintenance Schedule Refer also to Summary Chart above 1 Bolted Connections All bolted connections of the machine should be checked after the first 3 to 5 hours of operation and retightened if necessary and thereafter at regular intervals It is suggested that this is done every 500 hectares or annually whichever occurs first Gearbox The oil level in the gearbox can be seen in the oil gauge window Changing the gearbox oil is recommended once a year or sooner if the oil is discoloured For refilling the oil remove the 1 2 BSP plug on the top face of the gearbox Castrol Oil Agri Trans Plus or equivalent should be used The total filling capacity is 1 25 litres DO NOT OVERFILL Oil Specification to meet the requirements of SAE 10W 30 API GL 4 Massey Ferguson M1143 John Deere J20C J20D Case MS 1207 Ford New Holland M2C 134D M2C 86 A B C 34 3 Drive Chains All drive chains 1 Fig 25 should first be checked after every 20 hours of operation and thereafter weekly or after 75Ha of operation as follows The metering wheels of the seed drill are driven via roller chains from the drive wheel Cleaning of the roller chains is recommended after long periods of operation Remove the chain wash in kerosene and then dip them in heated grease or oil or spray them with a suitable commercial roller chain lubricant Wheel Arm Pivots Whee
20. both in this manual and on the machine itself Failure to comply with instructions could result in personal injury and or damage to the machine Replace missing or damaged safety signs on the machine and ensure that these remain clearly visible It is the owner s responsibility to ensure that anyone who operates adjusts lubricates maintains cleans or uses the machine in any way has had suitable instruction and is familiar with the information in this manual particularly with regard to safety aspects Operators and other users of the machine should be aware of potential hazards and operating limitations Be Prepared for Emergencies Keep a first aid kit and fire extinguisher handy WARNING Keep emergency numbers for doctors ambulance hospital and fire department near your telephone Pt No 67381 Issue 0511 SAFETY General Continued Appropriate Dress Wear close fitting clothing and avoid rings or other forms of WARNING jewellerv which could become caught in the machinerv People with long hair must have it securely fixed and confined close to the head Refer to local safety standards for protective clothing and recommended safety equipment Adequate protection such as a face mask should be worn if operating this machine in dry and dusty conditions Transport This Machine Safely Ensure that all linkage pins and security clips are fitted correctly With trailing machines tow with the drawbar only as this is
21. highlighting all possible hazards For decal locations on machine refer Page 13 No Ride QILB Passengers not permitted anywhere on the machine Pinch Points Moving Parts A Hazardous areas include e Drive chains e Sprockets between the drive wheel the transfer shaft and the gearbox RH side Sprockets between the gearbox and the box shafts RH side Agitator drive units LH side Agitator shaft inside the boxes Seeder units box shaft and shaft connectors Wheel legs and main frame assemblies Between discs and other sub assembly parts where fitted Finger tine assemblies where fitted Siippery Slippery When Wet When Hazardous areas include e Footboards and footstep e All smooth surfaces on the frame structure keep Clear Hazardous areas include e Between the tractor and Renovator e Immediately adjacent to the Renovator side Pt No 67381 Issue 0511 11 WARNING CAUTION SAFETY Machine Specific Continued Hazard Points on the Renovator Continued Pedestal Chain Guards To prevent hands etc getting caught in drive chains guards are provided to cover sprockets chain and chain tensioners mounted about the drive pedestal RHS These guards must be fitted while using the machine Warning Access to pinch points is still possible from underneath the guard For guard locations on machine refer Page 13 Calibrating Be particularly careful when calib
22. housings amp axles c Fasteners amp structural components 3 More extreme conditions will result in greater vibration and uneven seed flow at low seeding rates Sowing Depth Control The sowing depth is dependent on 1 The wheel height in relation to the chassis 2 Tyre pressure 3 Ground condition i e hard or soft The wheel height in relation to the chassis is controlled using the threaded depth adjustment collar 1 on the non drive wheel leg ram The rams are phasing and only require depth stops under the master cylinder Caution Do not overextend the thread depth adjustment collar Additional collars may be required 15 Pt No 67381 Issue 0511 Level Drill Use the drawbar turnbuckle or ram to tilt the drill so it is sitting level An adjustment may be required after a short period of use because the paint wears off the discs and the discs sharpen which in turn improves the penetration abilities Ensure that the front and rear rows are at an even depth Transport Position When in the transport position the hydraulic cylinders are fully extended In this position the cylinders fully equalise by allowing oil to bypass the master cylinder piston It is recommended to raise the drill into the transport position when turning at headlands or regularly to counteract the effects of oil leakage past the piston and ensure cylinder rods are equally extended and minimise variations in sowing depth Coulter Penetratio
23. the WARNING only safe towing point on the machine Always check that bystanders especially children are well clear front and rear before starting and moving the tractor and the machine Plan safe routes of travel and be aware of power lines and other roadside hazards Take particular care when towing implements on hillsides Do not ride or allow passengers on the machine This machine is not designed to carry passengers and no riders are permitted Road transport On public roads A speed of 40km h must not be exceeded Do not operate during the hours of darkness unless standard lights are fitted and clearly visible This also applies when visibility is limited e g in foggy conditions See the guidelines in the Vehicle Dimensions and Mass Rule issued by the Land amp Transport Safety Authority Avoid tip overs Avoid holes ditches and obstructions which may cause the machine to tip over especially on hillsides Never drive near the edge of a gully or steep embankment it might cave in Slow e down for hillsides rough ground and sharp turns lt gt e ib e SAFETY General Continued Handle Agricultural Chemicals Safely All farm chemicals should be stored used handled and disposed of safely and in accordance with the supplier s WARNING manufacturer s recommendations Read the product label before using noting any warnings or special cautions including any protective clothing or equipme
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25. x 16 Zinc Plated Countersunk Posidrive Screw M6 x 16 Zinc Plated Pan Head Machine Screw M6 x 12 Zinc Plated Pan Head Machine Screw Class 8 8 Zinc Plated Hex Nut Nylock Nut O N 45150 M6 Zinc Plated Light Flat Washer Table Below eather Skirt Not Shown Refer Table Below ransfer MK4 Renovator 43381 Metering Housing Outlet Cover 16R 5 20R 4 ITEM 6 Re 45 2 _23 ma 25 _ Man 28 EN PART NUMBER FOR DIFFERENT WIDTH MACHINES ITEM DESCRIPTION 169R 21R 3 0m 24R30m 20R24R35m _ 28835 Pt No 67381 Issue 0511 77 Renovator Seed Drill Agitator Drives PART No DESCRIPTION 60110PH Agitator Drive Rear Housing complete with internals 60110 Rear Housing only 60118PH Agitator Drive Front Housing complete with internals 60118 Front Housing only 22418 3 8 Pitch x 20mm Bore 21T Sprocket 22422 3 8 Pitch x 20mm Bore 15T Sprocket 22417 3 8 Pitch x 33 Link BS Chain 43396 3 8 Pitch Joiner Link 44968 M8 x 60 Class 8 8 Zinc Plated Bolt 44965 M8 x 45 Class 8 8 Zinc Plated Bolt 45137 M8 Nvlock Nut 22425 Agitator Shaft Extension 22426 Seed Shaft Extension 43428 Nvlon Bush 22416 Agitator Drive Spacer 22419 Box Shaft Connecting Sleeve 22420 Agitator Shaft Joining Collar 45180 M8 x 10 Stainless Steel Socket Head Grub Screw 44956SS M6 x 40 Bolt S Steel 45136SS M6 Nylo
26. 2 1 2 P 25mm Bore Sprocket E NI ENEM GENI 7 17 3 25724 13T1 2 P 20mm Bore Sprocket a mc 5 26569 Prive Pedestal Shaft Transfer 6 2668 Hexagonal Drive Shaft _ 1 7 2074 JockyWheelandAweAssemby ____ 8 430 Prive Pedestal Transfer ShaftBearing 2 9 117 jJoceyWhedAdeBearng O 10 43386 11 305 Bolt Bearing Housing PF52 2 Flanges 1 Housing 12 28 ____ Drive Axle Spacer where fitted 1 13 250 ockeyArmPivot Spacer IEEE ki 15 25807 _____ Axle Outer Spacer Loctite in place when fitted 1 16 25 9 Arm Pivot Outer Spacer Loctite in place when fitted 1 17 205 ockeyWheelArm _ _ f 1 18 25846 jJoceyDrveSwngGurd LL 19 26607 JSensorMountBracket _ 1 20 43408 Sensor 1 4 21 444 Magnetand Clamp 1 Lm ws ease OOOO O OO N N INI N A w 1621652 N 69 Pt 67381 Issue 0511 Renovator Seed Drill Dual Gearbox Assembly 2 209 Quadrant SpeedAdjusting 3 254 Lever Front SpeedAdjusting _ 1 4 275 Lever Rear SpeedAdjusting J1 5 mam ____ M8 Tapped Centre __ 2 6 47031 Bolt Coach x 40 Cup Head Class 4 6 Zinc Plated 2 7 444 Washer Flat MB Light _ 2 8 2041 abel Front Box Speed Indicator
27. 6 M10 Spring Washer 2 Pt No 67381 Issue 0511 53 Renovator Seed Drill Mainframe and Drawbar Note Drawbar hydraulic parts can be purchased as a kit 54 Renovator Seed Drill Mainframe and Drawbar Drawbar Tumbuckle Partg 4598 HIDRatohetTumbuckie __ 1 2 424 Reuss 1 3 47251 pBotiUNEXxSS HT 1 4 476 UNF NylooNut __ 4 i 2 j Drawbar Hydraulic Parts 5 4582 Hydraulic Cylinder _ li 6 279 HyduicHose280m 7 2074 280 _ 1 8 43490 pM UNOtoX8 BSPTEbow PI 9 433599 BIB BSPS SBalivalwe dt 10 4347 uZ BSPQuikRelaseCowling 2 PM men putCovr LA 12 43280 B 4 UNO to 3 8 BSPMNipple __ 1 13 mes UNFNyocNuU I 4 4 4 4 2 j 14 424 Bott UNEXxS HT 1 15 47251 Boti UNEXxSS HT dt NI gt gt I IN Aa Pt 67381 Issue 0511 55 Renovator Seed Drill Wheel Leg Renovator Seed Drill Wheel Leg 1 meng Ront Hana Whoelleg _ Mo gt ew pa 3 ms Bee Ta em flock waster _ s ww e ee fans _ 2 m E Ta ___ a esp _ _ ao ET fa aas _ 4 12 _ 49 Meneena _ me Cal ca ume _ P N Pt
28. Below Smali Seeds Flap Shaft 1 5 SeeBelow Weather SkitHoider do 1 6 SeeBeow EdeeTim 7 6 7 Seeds Mounting Bracket WAssy 1 8 ReferPage95 __ Seeds Gearbox 014 9 236332 Bos Shaft Short Connecting Sleeve 14 10 ____26780 Hexagonal Drive Shaft Small Box Left Hand Thread 6348 Hexagonal Transfer Drive Shaft L 1 12 6345 Cassette Support Bracket WiAssembly 1 13 4385 Drive Cassette Support Bearing Fiona 1 1 14 438586 Drive Cassette Support Housing Fiona 1 1 15 604 Cassette Drive Spacer 16 49557 Cassette sten 17 45667 Cassette 21 17T Long Fiona 18 440 PlasticLashingHook 1 4n IN Aa 450035 M10x25 Grade 8 8 2 45152 M10 Light Flat Washer 45138 M10 Nyloc Nut Parts List continued on next page PART NUMBER FOR DIFFERENT WIDTH MACHINES ew DESCRIPTION 2R30m 20R3 m Less Lass CW3528N s meom _ O O Pt No 67381 Issue 0511 93 Renovator Small Seeds Box Optional PART No DESCRIPTION QTY Eclipse Flap Handle Assembly Metering Housing Outlet Cover 16R 5 20R 4 94 Renovator Small Seeds Box Optional 6 oe 1 8 447 17 9 444 MB Light Flat Washer _ 10 45157
29. Frame Support Mounting Bracket Single Disc Assembly LH Single Disc Assembly RH Double Disc Assembly Seal Housing Bearing Bearing Retainer Fluted Disc 318mm Dia O Ring Seal Cover Plate Stainless Steel Bolt Spring Rod Disc Opener Spring Double Pivot Pin Assembly N Attachment Arm Pivot N Clamp Plate H D Ratchet Turnbuckle Bolt 1 UNF x 5 HT 1 UNF Nyloc Nut M16 X 130 Class 8 8 Bolt M16 Nyloc Nut M20 x 55 Class 8 8 Bolt M20 Nyloc Nut M10 x 20 Class 8 8 Set Screw M10 x 25 Class 8 8 Set Screw M10 Spring Washer M10 x 35 Class 8 8 Bolt M10 Nyloc Nut Bearing Retainer NIT NMI NIN 30 38 30 38 NIN o 19 23 96 120 15 19 111 139 16 20 16 20 16 20 16 20 Q Grease Nipple Straight M10 x 30 CSK Screw Axle Arm ITEM EZE 20 EN 23 EN 25 26 EN gt 39 NIN N N AlN os N Ab PART NUMBER DIFFERENT WIDTH MACHINES DESCRIPTION 1 2 37 Single Axle Arm L 60456 R 60457 K ROW SPACING 180mm 85 Renovator Seed Drill Disc Opener Hydraulics 25 2 ar e gt r gt SU NM MED S fis m lt f 2 g ly 3 55 2 Z 5 ip ROSS MIA NA 426 f A INI 1 jA Q NN Zb amp 2 lt Z
30. Le m 64 Renovator Seed Drill Chain Tensioners 2 25994 Jm aAssemby RH 60 Extension o Ta CC a Wise s as Pt No 67381 Issue 0511 65 Renovator Seed Drill Chain Tensioners ITEM PART No DESCRIPTION 233776 han Tensioner Anchor 4519 M16 Half Nut 2 4542 M16 x 60 Bolt 66 Renovator Seed Drill Seed Box Drive Shafts DESCRIPTION DESCRIPTION L TOM Sprocket 25T x 1 2 Pitch Housing Bearing Press Steel 2 Flanges 1 Housing Set Screw M8 x 20 Zinc Plate Nut M8 Nylock Grubscrew 8 x 12 Socket Head M8 Light Flat Washer Pt No 67381 Issue 0511 67 Renovator Seed Drill Jockey Drive 68 Renovator Seed Drill Jockey Drive Ta 257
31. UMBER FOR DIFFERENT WIDTH MACHINES TEM DESCRIPTION IGR2IR30m 24R30m 20RI24R3 5m 29835m Pt No 67381 Issue 0511 75 Renovator Seed Drill Single Seedbox Assembly Refer to previous page for gas strut and rubber latch parts and fasteners Location Tab Detail 76 Renovator Seed Drill Single Seedbox Assembly ITEM PART No Refer Table Below DESCRIPTION Box Only Box with Lid Lid Only Box Set Mounting Bracket LH Box Set Mounting Bracket RH Rear Agitator Drive assy Refer Table Below Refer Table Below 25934 25935 60110PH 22855 10158 Refer Page 65 22419 Refer Table Below Agitator Access Blanking Plate Rear Box Reverse Quadrant Plate Seeder Assembly 16 20 21 24 28 Box Shaft Connecting Sleeve Box Shaft 20mm Flap Shaft 18mm Rear Flapshaft Handle w assv Refer Table Below 60098 22568 Refer Table Below 45644 43430 14442 29163 22491 27599 43373 45019s 45153 45139 45186 45758 45908 45907 45122 45136 Location Tab Calibration Tray Calibration Tray Gas Strut Mk4 Lashing Hook Rubber Body Plug Hinge Assembly Hinge Pin Hinge Pin Spring Clip Black Edge Trim M12 x 30 Set Screw Class 8 8 Zinc Plate M12 Light Flat Washer M12 Nyloc Nut M10 x 12 Socket Head Grubscrew M6
32. agonal drive dog on the gearbox Move the machine forward over the measured distance counting the number of turns of the crank handle as you go Using this number of crank turns repeat the calibration Size Distance m Hectare m 26 Hints for Sowing with Variable Speed Gearbox The gearbox allows for stepless changes in the speed of the metering shaft and thus the seed rates Due to the variations in seed type and application rates there are two speed ranges available By changing from High Speed to Low Speed the range of settings and control is dramatically increased Change to the Low Speed when the gearbox setting is down to 10 on the scale and the desired seed rate cannot be obtained To change the speed setting from high to low remove the wing nut 1 and chain cover 2 Fig 14 Release the tension on the chain 1 by forcing back the chain tensioner 2 and hold in place with the hook Refer Figure 15 Remove the chain from the 21 tooth output sprocket to the 13 tooth sprocket then remove the chain from the 13 tooth gearbox sprocket to the 21 tooth Check the chain is correctly aligned then release the chain tensioner Ensure the tension roller is correctly aligned with the chain Replace guard and calibrate as required To Determine the Gearbox Setting after a Speed Change For determining the correct gearbox setting after the speed change conduct the first test at 50 With the weight of seed collected find your co
33. al Extras ITEM PARTNo DESCRIPTION 60067 Rear Tow Hitch Assembly 45042 16 60 Bolt Grade 8 8 Z P 454404 16 Nyloc Nut 26852 Harrow Transport Kit Items 2 to 3 26003 Harrow Transport Support Assembly 19199 haft Locking Pin Not Shown 26850k ack Stand Kit Items 4 to 7 5 26809 Support 31478 45034 M12x130mm Grade 8 8 Bolt Not shown 45139 M12 Nvloc Nut Not shown a ____ Extension Kit Items 8 to 11 60157 Baffle Extension 454108 8 16 Bolt Not shown 4513 8 Nyloc Not shown 451544 M8 Light Flat Washer Not shown 60156SSk Baffle Extension Kit Stainless Items 12 to 15 601157 Box Baffle Extension SS 15 45410SSS M8x16 Stainless Steel Bolt Not shown 45137SS M8 Stainless Steel Nyloc Not shown 45151SS M8 SS Light Flat Washer Not shown 18 26858k Optical Seed Level Indicator 60886K ine Stub Kit 3 5M 4 5 7 1 kit box 1 kit box lt ITEM S p RER NNI EA NN EE E EC 18 Pt No 67381 Issue 0511 91 Renovator Small Seeds Box Optional 92 Renovator Small Seeds Box Optional 1 SeeBelow Seeds Box for Renovator MK4 1 2 SeeBelow Small Seeds Box and Lid only no components 1 3 SeeBelow Small Seeds Box Shaft o L 1 4 See
34. ants m Sowing Rate Kg Ha 8 Cocksfoot 8 Concord 4 Red Clover Germination Disconnected lt ta H Disconnected Connected Connected Connected a Ja E Oo Connected 2 Notes 1 Where a small seeds box is used multiply 3 To sow at rates under 30kg Ha we the above seed rates by 0 80 to account for recommend using the Low Ratio the different gearing ratio 2 Seed rates shown are approximate only for the respective gearbox setting It is recommended that the calibration procedure is always used Refer to page 16 Pt No 67381 Issue 0511 20 MK 4 Renovator Seed Drill Sowing Chart High amp Low Ratio Narrow Row Spacing 125 24 Run 3m and 28 Run 3 5m 125 Table 5 Seed Rate kg ha Gearbox Setting Position Agitator Shaft 100 connected 121 182 146 172 2t 291 361 425 85 323 79 96 connected al connected Bottom Flap Metering PRODUCT A Connected DD N Disconnected 40 BNI m im 192 141 EST 63 6 2 00 Disconnected 3 Disconnected N Disconnected Disconnected 1 EN ESI mi White clover s 1 0919 37153166 Red ciover t x r gt 2 42 59 79 Super Phosphate H ru n 407 DAP Granutes rm n f 206
35. aps leaves too large a gap an uncontrollable additional flow of seed can occur during seeding especially when assisted by the drill bouncing a condition not simulated while conducting the calibration tests For this reason the basic setting of the bottom flaps should be checked at regular intervals Residues from the seed dressing on the bottom flaps and metering wheels can also influence the flowing properties of the seed and thus the seed rate In such cases a balance will occur only after a period of time and it is recommended to repeat the calibration test to confirm the seed rate after 2 3 seedbox fillings nominally when the seed box is half empty Only then will a balance occur and the seed rate will stabilise Wheel Slip Deviations It is always possible with rubber tyred drills in extreme ground conditions to get wheel slip Not normally a problem with cleated type tyres in good condition but more so in the arable situation with the less agressive tread patterns The result large differences between the calibration test and the actual sowing rate obviously less seed deposited than required The number of crank turns indicated below is correct in most circumstances other than those mentioned above To check number of crank turns for calibration Should you require to check this in a practical way proceed as follows For an area of 250m2 1 40 Hectare the travel distance for your machine is shown below Place the crank handle over the hex
36. ase Machine Optional Extras Pt No 67381 Issue 0511 Introduction Acquisition amp Warranty On delivery of your new Duncan Renovator please check that the machine is not damaged In cases of shipping damage please ask your dealer to arrange for the appropriate claim to be lodged immediately Assemble any parts supplied loose and inspect your machine with the aid of this manual to familiarise yourself with its features If you have any queries ask your dealer straight away The machine is covered by our 12 month warranty on faulty parts subject to normal use Record below the serial number of your machine and keep it in a secure place to help trace the machine and assist us when you order parts The Owner s Manual Your new Duncan Renovator will give long and efficient service if given normal care and operated properiv This owner s manual is provided so that vou can become thoroughiv familiar with the design of the machine and to furnish information on correct operation adjustment and maintenance Only persons well acquainted with these guidelines should be allowed to use the equipment A separate illustrated parts section has been provided so that if anv parts are required vour dealer will be able to supplv them by reference to part numbers The manual is considered as part of vour machine and must remain with the machine when it is sold Right and left hand references in this manual are determined bv standin
37. atching bottom flap clearances below the metering wheel The adjusting plate allows for 10 different settings The required position for the seed type may be found in the Sowing Chart The control levers are located on the LH end of the seedbox opposite end to the gearbox Number 1 corresponds to the minimum closed position and 10 the maximum gap Fig 9 22 Basic Calibration Procedure Continued Seed Calibration The calibration test should be done to confirm the required seed rate and is done with the drill stationary and level Seed Calibration Procedures 1 Remove the calibration tray from the storage brackets on the seedbox Place the calibration tray 1 on the support members below the seeders Fig 10 Position all the clear plastic seed diverters 2 to redirect the seed into the calibration tray Fig 10 Make sure all the shutters are open and set to the position indicated in the seed charts for the particular seed Agitator Shaft Check the Seed Chart Hints Table 3 whether to connect or disconnect the shaft by removing the M10 bolt 1 during seeding Fig 11 For the test half fill the box with seed If this is not possible make sure the seed is evenly distributed within the box For setting method refer to Basic Calibration Procedures Page 22 Note For seeds which are not covered in the respective Sowing Chart Page 19 to 21 use the figu
38. ati Cal 100q 4 uni pinoys 1euedo osip e Burun daay JIEM91A ay uo UMOUS inss id pajyeyul SI ayeinooe 104 1onpoud e eya Humos jou sjonpoud 104 771 und vc OL H3434 Dees 10 pue uny 12 JUQJSISUOJUI 04 Buas 4 ww 6ulseds ezis OILVH lt eH 6y0 1epun S9JEJ 104 uiu3eW suun 4 juejsuoo B SLNIH AQNVH sBumas jews reuuoN N 198UM 01 X 9 02 pees JEMJJV Deeg apap 0 Hy 104 p lo uuoo p s jenjoy pees oj 104 p lo uuoo vie 74 585 ES 206 252 19 26 EA sez swe16 eq 1 sejeos pees U ISM OL p 1o uuoosiq 8 9 501 9c 97 uny vc pejoeuuoosig 962 8606 97 unu 2 DIS 40 Ob I 40 suini JUIPIM MOY 9215 p l
39. ay ey p pu uuuuo3 1 SI 3 9A199dS91 ay 10 luo ejeuixo4dde Sales peas 08 uny oc O8L uns 9 ezis posoja UMOUS speeds mo MOH wt and mews 4 IEWJON N 199UM pae IE T LLL amon pre CC ER L e HS eg L IP i EE ees meses 08 EES EE Ee N Eres Te n m Eres T L eps IR pepe pepe s L md vie H 5 T L s e pm Je ees 1o9naoud yeys 1 Od Dua aey pees 08 Buioeds pees 67381 Issue 0511 Pt 41 N d 5m ts 24R 3m amp 28R 3 In Se gt c G L c LA 6 lt O Ion brati Cal zu oo Beueounp MMM o 1004 uey uni pjnous osip e ui
40. black writing on yellow background 1 9 22042 abel Rear Box Speed Indicator yellow writing on black background 1 10 44925 SetScrewM8x20Grade 88 ZincPlate 2 wem SetSorewM8x25Grade8 8ZincPlate Je 13 45137 14 2562 Beate Final Assembly Includes items 1t0 13 1 15 26359 JI3T 211 1 2 P Change Sprocket not illustrated 1 16 22294 Sprocket Key not ilustrate 7 4580 f rub Screw M8 x 10 Socket Head not illustrated 2 N NIA d 5 0 o UNS L 257 DS S 70 Renovator Single Gearbox Assembly 6 441 MWasher Flat MB UL F l Rear Box Speed Indicator low wring on back background 8 449925 Set Screw M8 x 20 Grade 8 8 Zinc Plate 9 4490386 QetScrew M8 x 25 Grade 8 8 Zinc Plate asher Flat M8 Heavy Duty Zinc Plate __45137 Nut M8 12 257642 Gearbox Final Assembly Includes items 1 to 11 13 26359 21 1 2 P Change Sprocket not illustrated 14 22294 Sprocket Key not illustrated Pt No 67381 Issue 0511 71 Lid Hinge Detail Renovator Seed Drill Dual Seedbox Assembly Location Tab Detail Strut fasteners on next page 72 Renovator Seed Drill Dual Seedbox Assembly Refer Table Below BoxOny 2 l 2 72
41. c Nut S Steel 45150SS M6 Light Flat Washer N N I N O N N N N N N N NA la gt gt 78 Renovator Seed Drill Agitator Shaft Assembly 2 242 JI6MmAgitatorJoiningCollar 3 242 Agitator Shaft Support RH Short 4 244 amer Shaft Support LH Long 5 22428 amer Shaft Support 12 G m be renere weers 7 4518558 M10x10 Stainless Steel Sockept Head Grubscrew 4 8 454105556 8 16 Grade 316 Stainless Steel Set Screw 3 9 4513788 Grade 316 Stainless Steel Nylock Nut 10 47600 30150 Fine Zinc Plated Hex Lock Nut N Drive End Centre Bearing Plain End PART NUMBER FOR DIFFERENT WIDTH MACHINES ITEM DESCRIPTION 16R 21R3 0m 248 3 0 20R 24R3 5m 28R3 5m Agitator Shaft 60183 60181 60186 60184 Pt No 67381 Issue 0511 79 Renovator Seed Drill Seeder Mechanism 4 43374 Fine Seed Wheel For Spares Ordering Only J 6 250 Seeder Extension Funnel 20056 8 2254 fppingCipS S 201056 9 4579 BeedShatGudeBearng 6 10 43380 Guide Bearing Tension Spring Je 13 4332 ____ Seed Wheel Brush Optional Extra 80 Renovator Seed Drill Hectaremeter Kit 2 430 Ta asaos 4 4304 Magnet and lamp Ts 43 Ses x Hec
42. e does it is likely to be the piston in the slave cylinder that is bypassing g If the piston is bypassing it is likely to be contamination in the phasing valve The cylinder will have to be dismantled cleaned and fitted with a new poppet valve 38 Commisioning PTE Phasing Cylinders continued 3 Fault Finding continued 2 Cylinders moving at different rates a Check that there is no air in the system Raise and lower the machine all cylinders should move at the same time any lag indicates that there is air in the system Re bleed the system if necessary b Ensure that the cylinders have been connected correctly The cylinders should be connected in series so that the bore sizes go down in 1 4 increments The Rod end port of the master cylinder 3 5 bore is connected to the piston end port of the slave cylinder 3 25 bore Pt No 67381 Issue 0511 39 ZU 09 BEUBJUNP MMM S je 5m ts 16R 3m amp 20R 3 E Chart and Handy H Ion brati Cal 1004 uey 19d p xoidde uni osip e uruin uo oj pajeyul SI jaaym ayeinooe 104 jonpold JEJIWIS esoouo uo jou sjonpoud 104 OL 43434 p s 10 pue JUQJSISUOJUI pioAe oj wwg 0
43. eds from turnip and rape through to peas and maize The seeders are driven from the groundwheels via a jockev wheel svstem and variable speed gearbox For Built to work transport the drive is easily disconnected by raising the drill to its transport height Working Principle The gearbox pegged seed rollers and seeder flaps are set to give the desired seed rate The coil tine and T boot create the seed bed Seed flows down the flexible tubes between seeder and tee boot units and drops into the prepared seed bed Pt No 67381 Issue 0511 21922 uone yi eds XXXX H15N31 TIVH3AO Illes 21921 uone yneds Jaja IHOI3H ions amp Capac o c Q inss 1d S L Ad 055 017 8 851 Dune 314 Op peeds 20 Ald 81 61 6 0 01 Uy umop sieeupunoio JUBIEH 1 UIPIM Pt No 67381 Issue 0511 7 ATTENTION On the machine important safety information is indicated by these symbols The
44. eigh the seed collected during the test in kilograms Caution Scales must be accurate to 2 grams as any error will be multiplied by either 10 or 40 giving inaccurate calibration results Calculate the seed rate by multiplying the kgs previously collected x 40 1 40th ha method refer Table 6 or x 10 1 10th ha method refer Table 7 depending on the requirement If the resultant calculation does not produce the desired Seed rate use the enclosed seed rate calculator disc to determine the correct gearbox setting Refer Use of Seed Rate Calculator Page 25 Suggestion To be on the safe side and until confidence has been gained with the method of calibration it is advisable to conduct a second test at the newly determined gearbox setting Where a coated seed is used it is advisable to check the calibration after 1 hectare as dressings can tend to create a coating on the seed metering wheels thus changing the the flowing properties of the seed which in turn alters the seed rate For Ia Hectare 250m2 Calibration Seed Rate Actual Seed Collected kg x 40 Table 6 For 110 Hectare 1000m2 Calibration Seed Rate Actual Seed Collected kg x 10 Table 7 24 Basic Calibration Procedure Continued Use of Seed Rate Calculator Determining the gear box scale setting using the calculator Usually the first calibration test yields a different seed rate However with the value determined from the first test it is possible to determ
45. g behind the machine and facing in the direction of travel This Document contains the Original Operating Instructions for this machine and are v rified by the Manufacturer Product Development Manager Disclaimer Every effort has been made to ensure that the information in this manual was accurate and up to date at the time of going to press Clough Agriculture reserves the right to make subsequent changes to the machine where necessary without notification The Company will not be responsible for any damage or consequential loss arising out of misinterpretation or failure to follow recommended procedures Nor will it be liable for any damage caused by or arising out of modification or misuse of its product The owner has a responsibility to protect himself and others by observing all safety information and by ensuring all operators are well acquainted with the safety information trained in the correct use of the machine and applying safe work practices Description of Machine The Duncan Mk4 Renovator is a Coil Tine T boot drill The box is mounted on a robust frame accommodating large diameter tvres The ground engaging components are controlled bv a hvdraulic ram svstem giving ample control on ground pressure good transport clearance and contour following abilitv Sowing depth is controlled bv adjusting the hvdraulic ram as required The qualitv European tvpe peg roller seeder svstem handles all se
46. ical documentation in the European Union
47. ine the correct gearbox setting with the aid of the enclosed disc calculator Fig 13 The disc calculator consists of 3 scales An outer white scale 1 for all seed rates above 30 kg ha and an inner scale 2 for all seed rates below 30 kg ha On the middle coloured scale 3 are all the gearbox setting numbers to a maximum value of 100 C o LI 2 Setting Example Desired Seed Rate 125kg ha 1 From the calibration procedure at a gearbox lever setting of 70 a seed rate of 175 kg ha is obtained Turn the inner disc until the measured seed rate of 175kg ha A is in line with the related actual gearbox setting of 70 B Fig 13 Read off from the disc rule the necessary gearbox setting for the required seed rate of 125kg ha C In this example the correct setting is 50 D Fig 13 To be on the safe side the new gearbox setting can be checked by another calibration test Pt No 67381 Issue 0511 25 Basic Calibration Procedure Continued Calibration Deviations Deviations Between the Calibration Test and the Actual Seed Rate The most frequent cause for changes between the calibration test and the seed rate lies in the flowing properties of seed during sowing These changes in properties generally result from reactions of the dressing agents to temperature humidity or abrasion These changes will become even more obvious when the bottom flaps are incorrectly set If the setting of these fl
48. l arm pivots must be greased regularly weekly or after every 75Ha to provide lubrication and flush out any dirt Refer Fig 26 1 Depth Adjustment Collar Grease the depth adjustment collar 2 regularly to ensure it does not seize up Also check for dirt buildup around the ram shaft seals to ensure seal damage does not occur Refer Fig 26 Tyre Pressure The recommended tyre pressure is 4 0 bar 58 psi Check the tyre pressure regularly to ensure correct pressure is maintained Weekly checks are recommended Disc Openers Front coulter bearings are sealed and do not require lubrication Check discs for any lateral movement wobble on a regular basis Replace bearings if there is any noticeable wobble There is one grease nipple on each disc opener frame pivot and disc assembly casting Frame pivots should be greased monthly while disc castings should be greased daily to provide lubrication and to flush out any dirt Length of Seed Fertiliser Tubes These tubes can stretch over a period of time and require checking at approximatelv six monthiv intervals Shorten if necessarv to avoid bends which will restrict the flow of seed fertiliser Framework The framework structure should be inspected annuallv for defects i e cracks in members or welded connections The framework should be cleaned prior to the inspection Pt No 67381 Issue 0511 35 Maintenance amp Care Continued 10 Bottom Flaps
49. low the oil to flow through the cylinders with the tractor at an idle for a minimum of 2 minutes at each end of the stroke b Re phasing after initial bleeding After initial bleeding the cylinders will only require occasional re phasing during operation This is done by extending the rams for about 30 seconds or until all cylinders have reached the end of their stroke 3 Fault Finding 1 Cylinders creeping during operation There are two primary causes of this i Air in the hydraulic system ii By passing of the poppet valve a Check that there is no air in the system Raise and lower the machine All cylinders should move instantaneously any lag indicates that there is air in the system Other signs of air in the system are hoses vibrating squealing or the control handle shuddering Re bleed the system if necessary b If there is no sign of air in the system and the cylinders still creep raise the machine off the depth stop and measure the movement of each cylinder rod c If both cylinders move at the same rate it is likely to be the control valve lock out valve that is leaking d If the slave continues moving after the master cylinder has hit the depth stop it is likely to be the piston in the master cylinder that is bypassing e If the slave cylinder extends while the master cylinder retracts it is likely to the the piston in the master cylinder that is bypassing f If the master cylinder does not move but the slav
50. lves where fitted 3 Locate jack stand in transport position if fitted Refer Fig 2 4 Ensure lighting and oversize warning requirements meet recommendations published by the local Land Transport Authority or equivalent CAUTION 5 Maximum towing speed 40 km hr For countries other than New Zealand greater speed restrictions may apply please refer to your local transport authority ET Ensure towing vehicle requirements are adequate for the towed vehicle e g mass brakes Refer to recommendations published by the local Land Transport Authority or equivalent Braking when towing can cause the load to jackknife Use extra care when towing in adverse conditions such as mud inclines and sharp bends Lower towing speeds are recommmended on farm roads tracks and where one wheel is on or over a road verge Attach safety chains to tractor Refer Fig 3 Safety chains must be crossed over underneath the coupling and attached to the towing vehicle The attachment points must be as close as practical to the towing coupling and one each side The towbar on the towing vehicle must be rated for the towed mass Do not remove or replace the safety chains provided with any other than those specified in the parts manual Note The safety chains are provided with sufficient length to cater for all towing vehicles Safety chains must be shortened by cutting off excess length so
51. n Depth To create the ideal seed bed the disc opener coulter should cut approximately 20mm below the inverted tee point In hard and dry conditions this may not be achievable and better machine sowing performance may be achieved without using the disc openers An indication of this will be the machine bouncing which will result in uneven sowing depth Coulters will give better penetration ability as they sharpen with use 16 MK 4 Renovator Seed Drill Sowing Chart Table High amp Low Ratio Wide Row Spacing 180 16 Run 3m and 20 Run 3 5m 180 Seed Rate kg ha Gearbox Setting Position Agitator Shaft 100 connected 4 101 133 175 294 96 128 157 189 224 11 22 34 aa 55 66 connected ro 26 so __ connected D Bottom Flap Metering N N ZIZIZIZIZ A o A N N N N o JW 22 Connected EAE ____ 1 r 14126 39 4 Swedes J Rap r 13125 36 4 4 1 ESI E Disconnected m c o 5 Hr us MM mim Disconnected Disconnected Disconnected Disconnected EB E White clover s 1 Jozjisjasjazjasj Red ciover x r Jse zo sr s Super Phosphate 75 282 325 374 Granutes
52. not rely on the hydraulics to support the machine During maintenance while making adjustments under the machine always lock the hydraulics and support the machine securely Place blocks or other stable supports under elevated parts before working on these Electrical Maintenance Disconnect the electrical supply from the tractor before doing any electrical maintenance Welding With electronic equipment in modern tractors it is advisable to disconnect the machine from the tractor or at least disconnect the alternator and battery before attempting any welding Use Only Genuine Spare Parts Unauthorised modifications or non genuine spare parts may be hazardous and impair the safe operation and working life of the machine Excess lubricants must be disposed of safely so as not to become a hazard 10 SAFETY Machine Specific This section of the manual gives specific guidelines for the safe operation of the Renovator These guidelines were current at the time of publication but may be superseded by later circumstances They do not necessarily cover every possible hazard and must be read in conjunction with the SAFETY General section Page 7 to 10 Hazard Points on the Renovator N The lists below are not all inclusive and serve only to highlight the more obvious areas of risk The decals attached to the machine are a general reminder that there are hazardous areas on the machine rather than specifically
53. nt that may be required ie respirator Do not eat or smoke while handling sprays fertilisers coated seeds etc Afterwards always wash your hands and face before you eat drink smoke or use the toilet Store sprays fertilisers coated seeds etc out of reach of children and pets and away from food and animal feeds Any symptoms of illness during or after using chemicals should be treated according to the supplier s manufacturer s recommendations If severe call a physician or get the patient to hospital immediately Keep the container and or label for reference Avoid High Pressure Fluids Avoid any contact with fluids leaking under pressure because the fluids can penetrate the skin surface WARNING Any fluid which penetrates the skin will need to be removed immediately by a medical expert Seek specialist advice on this type of injury Relieve the pressure before disconnecting any hydraulic or other lines Make all repairs and tighten all fittings before re connection to pressurised fluid Keep your hands and body away from any pinholes or high pressure jets Search for leaks with a piece of cardboard instead of using your hand directly Safe Work Practices All farm machinery is potentially dangerous and should be treated with caution and respect Before starting the machine ensure that all controls are placed WARNING in neutral and that bystanders are well clear Check that the guards have been securely fitted and
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55. rating the seeding rate At this time the calibration trays have been removed and are no longer covering the rotating seeder units See Pinch Points Moving Parts Page 11 for hazardous areas Transport The two wheels located at the sides of the machine are for the purpose of controlling sowing depth These are also used to support the machine weight during transport while linked to the tractor Important Refer to safety cautions in the Transport section page 14 of the manual Ensure that all linkage pins and security clips are fitted correctly Maintenance Refer Page 32 for reference to the Maintenance and Care section of the manual Lubrication Refer Page 33 for reference to the Maintenance and Care section of the manual 12 SAFETY Machine Specific Continued On end of footboard 5 Pedestal Drive Guard Dual box machine 25995 Pedestal Drive Guard Single box machine 25996 7 Jockey Drive Swing Guard 25745 1 40 km hr 43912 2 Pt No 67381 Issue 0511 13 Transport 1 Raise the drill into the transport position and hold at the full extent of the rams for a few seconds to allow cylinders to rephase equalise Important To avoid machine damage due to drill lowering during transport always close the hydraulic valve CAUTION on the drawbar Move the handle to a position at 90 to the hydraulic line as shown in Fig 1 This applies to the drawbar and disc opener hydraulic va
56. res for a seed of comparable size and shape Place the crank handle 1 over the hexagonal drive dog on the transfer shaft and turn anti clockwise until the seed flows consistently from the seeders Fig 12 To ensure complete filling of the seed unit continue turning the crank until an even flow of seed is coming out of the seeder units then empty into the seedbox The drill is now ready for calibration Turn the crank handle anti clockwise the required number of revolutions as detailed in Table 5 Note The Calibration is usually done for 1 40th hectare For very small seed rates or when using inaccurate scales i e unable to measure to the nearest gram the calculation based on 1 10th hectare should be used Scales must be accurate to 2 grams as any error will be multiplied by either 10 or 40 giving inaccurate calibration results Pt No 67381 Issue 0511 23 Basic Calibration Procedure Continued Hand Crank Turns for Seed Rate Calibration The tables represented below are for arable conditions worked ground and are calculated to indicate an average situation If there is any doubt as to the accuracy of these figures for the conditions it is advisable to run checks on the calibration figures listed Refer Page 26 Wheel Slip Deviations Check and record which tyres are fitted to your drill to ensure use of the correct Hand Crank Turn and Constant figures KEE Size Spacing mm m m CI mE imm W
57. rew until the movement of the metering wheel just stops then tighten no more than 1 8 of a turn Do not overtighten as this can result in breakages while operating and may render the warranty on these units void 28 Hectaremeter Settings Setup of FARMSCAN Refer to the operation instructions supplied with vour hectaremeter Yun kit for information and operation thereof Fig 21 areameter 1180 Computronics 1100 Area Meter Setup for Mk4 Renovator Na implement wide in regere The H1 value is the distance the machine travels in mm per pulse detected on the pedestal drive shaft TI er e This is affected by A RESET ONOFF jockey wheel diameter if there is wheel slip the gear ratio 13T on the jockey axle and 38T on the sensor mainshaft Ensure that the jockey wheel is inflated to the recommended pressure 5 The H2 value is calculated from the number of rows x row spacing in metres Machine A Size mme Us 00 28Run 125 39 Enter your value gt 2750 1 It is advisable with all things electronic to backup of your totals We suggest record these on a daily basis in a notebook or diary 21 147 5 Pt No 67381 Issue 0511 29 Renovator Calibration Notes Pt No 67381 Issue
58. rrect setting with the aid of the disc calculator refer Page 25 Fig 13 Sowing of Fine Seeds For sowing small seeds the Renovator Drill is equipped as standard with a combined normal and small seed metering wheel 1 During grain sowing and other larger varieties of seed both the large and small seed metering wheels are coupled and both rotate In order to convert the seed drill to sow fine seed insert the crank handle and rotate clockwise until the holes 2 of the small seed wheel are visible Fig 16 Using the tool supplied 3 disengage the the pin inside the hole so that the large metering wheel rotates freely on the metering shaft When seed is to be sown again using the normal metering wheel press the pin from the large metering wheel side opposite direction to before using the tool back into the hole of the small seed wheel thus reconnecting the drive between the two 27 Pt No 67381 Issue 0511 CAUTION Small Seeds Calibration with Disconnected Agitator Shaft The small seed metering wheel used in Duncan Drills is especially well suited for sowing small seeds such as rape turnips and clover Due to the intensive action caused by the agitator the seeds can adhere to each other or be damaged causing irregular sowing germination Therefore it is recommended that when sowing small seeds especially oil seeds and thin shelled seeds the drive to the agitator is disconnected To do this remove
59. se damage or rapid part wear to items such as bearings seals chains bushes etc Caution must be exercised 32 Maintenance amp Care Lubrication Instructions Precautions with Grease Greases should not be mixed as the structure may be weakened by the mixes of different types of thickener which may cause softening and loss of grease from the bearings by running out CAUTION Your new Duncan Renovator Seed Drill will give long and efficient service if given normal care and maintained properly Lubrication Chart Components Lubricant Frequency Wheel Bearings f astrolLMX Grease ask 2 Wheel Leg Pivots Castrol LMX Grease 3 Gearbox castrol Trans Pus MaintainLevel 4 Suitable Roler Chain Lubricant See Maintenance Schedule isc Arm Castings astrol LMX Grease Di 6 Disc Opener Fr Pivots Castrol LMX Grease Wen 8 Coupling fastor LMX Grease 7 The lubrication frequencies are only a guide Actual frequency will be dependent on extent of use and ground conditions Pt No 67381 Issue 0511 33 Maintenance amp Care Lubrication Instructions Table 10 s Components or after 20Ha after 75 E 500 Ha Disc Disc Openers EE SeedersagtatorsBotom oc Pin Fasteners Coupling amp Safety Chains L Roller Chains Gearbox Hydraulics Oil
60. se highlight general safety aspects in regard to the machine rather than specific hazards Pinch Points Moving Parts M 2 Sharp Points 2 Slippery When Wet S g Do not ride or allow passengers on the machine Under no circumstances are passengers to be permitted on the machine while it is in operation or being transported Anv footboards and or footsteps are provided solelv for the purpose of preparing the machine for use Keep clothing and body extremities well clear of pinch points while the machine is operating seeding or calibrating Keep well clear of moving parts at all times These signs tvpicallv occur wherever trapping points exist These include drive chains sprockets shafts wheels discs pivot points etc Guards are provided with the machine for safetv reasons where practical without compromising machine performance Ensure these are alwavs fitted during operation Alwavs exercise extreme caution in the vicinitv of sharp edges and points Where possible guards are provided with the machine for safetv reasons where practical without compromising machine performance Ensure these are alwavs fitted during operation Footboards footsteps drawbars and other machine surfaces mav be slipperv when wet Apply extra caution in wet conditions and in the early morning when surfaces are wet Keep Clear It is dangerous to be in this area when the machine is operating
61. that any adjustments have been made correctly Where possible disconnect or isolate the drive mechanism to the implement Lower the machine onto the ground when not in use Do not operate this equipment when severe weather conditions appear imminent Pt No 67381 Issue 0511 WARNING SAFETY General Continued Practice Safe Maintenance Keep the machine in safe working condition Routine maintenance and regular servicing will help reduce risks and prolong the life of the machine General Maintenance Accidents occur most frequently during servicing and repair The following general rules must be followed when maintaining or working with machinery All operating and maintenance manuals must be read before and referred to while using or servicing any piece ofequipment Turn off all machinery power sources and isolate the machine before making adjustments doing lubrication repairs or any other maintenance on the machine Ensure that the machine hydraulics are disconnected from the power source Wear gloves when handling components with cutting edges such as any ground cutting components Beware of hazards created by springs under tension or compression when dismantling or maintaining the machine It is recommended that you clean the machine with a water blaster or similar apparatus before commencing maintenance ______ Make Sure the Machine is Well Supported N EN When machinery is fitted with hydraulics do
62. that if the coupling fails the drawbar will not hit the ground WARNING If the machine is fitted with row markers or other vertical extensions check clearance under power lines en route 8 Important For greater disc opener ground clearance CAUTION adjust the ram or turnbuckle on the disc opener unit so they are at maximum height and or extend the drawbar ram or turnbuckle to level the machine chassis 14 Operation anera Operation Guidelines Use a sufficiently powerful tractor which is heavy enough to tow the drill safely Operate the drill at a speed of 6 12 km hr 4 8 mph In stony and uneven ground conditions a lower speed is more appropriate Check that the drill is level during calibration and while seeding Check tyre pressure before seeding Refer page 5 Double check seed rates before seeding Raise the drill out of the ground when making any turns Raise the drill out of the ground before backing up After prolonged storage check to see that all drive mechanisms and hydraulic equipment are functioning correctly Check that the seed tubes are not perished or blocked Sowing Speed Typical travel speeds when sowing range from 6 12 km hr in good conditions In stoney and uneven ground conditions a lower speed is recommended to minimise rapid part deterioration Sowing too fast can result in 1 Poor contour following and uneven sowing depth 2 Impact damage to a Ground engaging components b Bearings
63. the linch pin or bolt 1 Fig 18 Deviations between the calibrated and actual seed rate can occur when residual dressing agent sticks to the bottom flaps and thus slows the flow of seed Before beginning the actual calibration test fill the calibration trays by turning the crank handle at a high speed around the 90 setting on the gearbox scale This will cause an immediate buildup of the dresssing agent on the flaps Return the contents of the calibration trays to the seed box and proceed with the actual calibration Due to the residue buildup on the flaps your calibration will now reflect accurately the required seed rate Note Remember to reconnect the agitator shaft as required for other seeds otherwise the consistency of seed rate will be affected Sowing Peas Peas having the size and shape as illustrated in Fig 19A e g White Field Peas can be sown in all Duncan Drills with this type of metering wheel The flap should be set to a gap of at least 3 on the flap setting lever Page 22 Fig 9 With these peas it should not be necessary to run the agitator shaft Peas having the size and shape as illustrated in Fig 19B e g Green or Garden Peas tend to bridge inside the seedbox and do not flow freely This multi faceted pea requires agitation for sowing Caution When resetting the metering wheels on the seeder shaft Care should be taken when tightening the grub screws on the small seed wheel Adjust the grubsc
64. tremateroame Ta s e x ag ms Beatop Paste Container 1 sech sch gt gt gt gt 8 ES FARMSCAN A Or 0 00 0 areameter 1700 HI distance per pulse im mm M2 implement width In metres TOTAL TRIP SPEED OOO RESET ON OFF Pt No 67381 Issue 0511 81 Renovator Seed Drill Disc Opener 21 24 28R 82 Renovator Seed Drill Disc Opener 21 24 28R DESCRIPTION Disc Opener Complete PART No Refer Below lt Refer Below 60280 60287 60290 60460 60452 60453 Refer Below 45650 60466 45652 60469 22035 45653 60468 26310 60294 60450 60298 21690 43395 47254 47552 45051 45140 45063 45141 45001s 45002s 45166 45004 45138 60444 43118 45662 Refer Below Disc Opener Frame Pivot Arm Angle Bracket Frame Support Mounting Bracket 20 23 27 9 11 13 10 11 13 Single Disc Assembly LH Single Disc Assembly RH Double Disc Assembly Seal 21 24 28 21 24 28 21 24 28 21 24 28 21 24 28 21 24 28 21 24 28 21 24 28 20 23 27 21 24 28 Housing Bearing Bearing Retainer Fluted Disc 318mm Dia O Ring Seal Cover Plate Stainless Steel Bolt Spring Rod Disc Opener Spring Double Pivot Pin Assembly N Attachment Arm Pivot N Clamp Plate H D Ratchet Turnbuckle Bolt 1 UNF x 5 HT 1 UNF N
65. tting Lever To set the seed rate at the gearbox slacken the tri knob 1 by turning counter clockwise and push from below into the position indicated in the Sowing Chart Retighten the star knob firmly Fig 6 Important The settings shown in the Sowing Charts kg ha can only serve as reference values Deviations may occur caused by differences in the size shape density of the grain and by the dressing agent Therefore prior to any sowing always carry out calibration trials to accurately determine the actual seed rate Using the stepless variable speed gearbox the speed of the metering shaft and thus the seed rate is set steplessly The higher the figure indicated on the scale by the setting lever the greater the seed rate Fig 6 Selecting the Gear Ratio The Seed Drill is designed with a two speed high and low gear ratio arrangement where the moving of the chain from a 21 x 13 teeth ratio to a 13 x 21 teeth ratio changes the output from high to low Fig 7 The selection and method for changing the ratio is detailed under Speed Setting Page 27 Setting Seeder Shutter Slides The varying flow properties of seeds require different shutter slide positions which may be found in the Sowing Chart for the individual type of seed This corresponds to one of the three settings in Fig 8 Fig 8 A Fig 8 B Fig 8 C Closed 3 4 Open Fully Open Bottom Flap Settings The various seed sizes require m
66. uency is given in terms of use eg weekly or area covered eg 75 Ha perform the maintenance task based on whichever occurs first Preparing the Machine for Storage Locate on a dry level surface The machine should be stored wherever possible so the rams are not supporting any weight The drive chains should be lubricated with suitable roller chain lubricant before prolonged periods of storage For longer term storage remove seed fertiliser tubes from the boot assembly and allow to hang without deformation Check tube lengths when replacing It is recommended that maintenance be carried out at the end of the season giving sufficient time to obtain spare parts and or carry out repairs if required 36 Renovator Troubleshooting Problem Possible Cause Acton Refer to Page Jockey wheel under inflated Check pressure 5 Are the hectare meter settings correct Check settings 29 Has the calibration procedure been Re calibrate 22 24 followed correctly Over Sowing Is the shutter slide open too wide ____ 22 24 Is the flap setting open too wide Check settings 22 24 Too larger gap between seeder unit amp bottom flap should be 0 3mm when on Check settings setting 1 Quadrant Tri knob coming loose Check gap Has the calibration procedure been Re calibrate 22 24 followed correctly Is the correct gear ratio selected Check setting 27 mec liec Sowing at shallow depths Is there Check and adjust spring s
67. ufficient pressure on the jockey wheel Drill not The two bolts on the quadrant lever have rill not sowing gone loose until quadrant levers are well down on the scale each box is s Check and reset Sowing at different Transfers may not be aligned with each other Hydraulic lift rams have not rephased Rephase rams properly Clean replace valve N O 4 Too much turning with drill in the ground turning to minimum Operating drill in the float position Do not operate in float 15 Disc openers are keeping the drill from round drill ridin g 9 penetrating into the ground out of ground Lift discs out of the Pt No 67381 Issue 0511 37 Commisioning PTE Phasing Cylinders 1 General a PTE cylinders will re phase in both directions Each piston is fitted with 2 poppet valves which open at the end of the stroke to allow oil to bypass the piston The bypass of oil at the end of the stroke allows for initial bleeding of the system and re phasing in operation b The valve in the piston is a precision device CLEANLINESS IS OF THE UTMOST IMPORTANCE Contamination in the oil will accelerate deterioration of the valve seat Cylinders will creep once the integrity of the seating is lost 2 Bleeding the System a Initial bleeding after connection to the tractor Purge all air from the system by fully stroking rams in both directions Al
68. wners Manua Renovator ORIGINAL INSTRUCTIONS Built to work Head Office Australian Branch P O Box 2018 4B Silverton Close Hilton Highway Washdyke Laverton North 3026 Timaru New Zealand Melbourne Australia Pt No 67381 Telephone 03 688 2029 Telephone 03 9314 9666 lesta 0511 Facsimile 03 688 2821 Facsimile 03 9314 6810 Mk4 Renovator Contents Introduction Acquisition amp Warranty Disclaimer Description of Machine Working Principle Specification Dimensions 8 Capacities SAFETY General Safety Symbols on Machine Operator Safety Be Prepared for Emergencies Appropriate Dress Transport This Machine Safely Handle Agricultural Chemicals Safely Avoid High Pressure Fluids Safe Work Practices Practise Safe Maintenance SAFETY Machine Specific Hazard Points Safety Decals amp Safety Guards Transport Operation Sowing Chart Basic Calibration Procedure Gearbox Setting Lever Setting Seeder Shutter Slides Bottom Flap Settings Seed Calibration Hand Crank Turns for Seed Rate Calibration Use of Seed Rate Calculator Calibration Deviations Sowing of Fine Seeds Sowing Small Seeds Sowing Peas Hectaremeter Settings Calibration Notes Maintenance amp Care General Lubrication Instructions Maintenance Schedule Storage Troubleshooting Maintenance Notes Commisioning Troubleshooting Phasing Rams 38 Calibration Chart and Handy Hints copies of chart that may be found inside box lids Parts List B
69. yloc Nut M16 X 130 Class 8 8 Bolt M16 Nyloc Nut M20 x 55 Class 8 8 Bolt M20 Nyloc Nut M10 x 20 Class 8 8 Set Screw M10 x 25 Class 8 8 Set Screw M10 Spring Washer M10 x 35 Class 8 8 Bolt M10 Nyloc Nut Bearing Retainer 21 24 28 NINMIRIN Q II N 40 46 54 40 46 54 NIN o 24 27 31 126 144 168 20 23 27 146 167 195 21 24 28 21 24 28 21 24 28 21 24 28 Ql o Grease Nipple Straight M10 x 30 CSK Screw Axle Arm ITEM EZE 20 EN 23 EN 25 26 EN EM 39 PART NUMBER FOR DIFFERENT WIDTH MACHINES Disc Opener Complete CR21WDO CR24NDO CS24WDO CS28NDO Disc Opener Frame 60274 60274 60272 60272 Double Disc Assy 60455 60454 60455 60454 Single Axle Arm L 60456 R 60457 L 60456 R 60457 L 60456 R 60457 L 60456 R 60457 ROW SPACING 147 5mm 147 5mm 125mm Pt No 67381 Issue 0511 1 2 37 83 Renovator Seed Drill Disc Opener 16 20R 84 Renovator Seed Drill Disc Opener 16 20R DESCRIPTION Disc Opener Complete PART No Refer Below lt Refer Below 60280 60287 60290 60460 60452 60453 Refer Below 45650 60466 45652 60469 22035 45653 60468 26310 60294 60450 60298 21690 43395 47254 47552 45051 45140 45063 45141 45001s 45002s 45166 45004 45138 60444 43118 45662 Refer Below Disc Opener Frame Pivot Arm Angle Bracket
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