TL4.0BPDI (9KBP) INSTALLATION / OWNERS MANUAL
Contents
1. Relocating or changing components may cause problems Each component in the system must be compatible an undersized or restricted line will cause a drop in pressure All valve pump and hose connections should be sealed and or capped until just prior to use Air hoses can be used to clean fittings and other components However the air supply must be filtered and dry to prevent contamination Most important is cleanliness Contamination is the most frequent cause of malfunction or failure of hydraulic equipment 17 TROUBLESHOOTING The common problems that may be encountered and their probable causes are covered in the following paragraphs PROBLEM SOLUTION Motor Does Failure of the motor to operate is normally caused by one of the following Not Operate 1 Breaker or fuse blown 2 Faulty wiring connections call electrician 3 Defective up button call electrician for service Motor If the motor is functioning but the lift will not rise do the following in the order Functions but given Lift Will Not 1 A piece of trash is under check valve Push handle down and push the up button at Rise the same time Hold for 10 15 seconds This should flush the system 2 Check the clearance between the plunger valve of the lowering handle There should be 1 16 1 58mm clearance 3 Remove the check valve cover and clean ball and seat WARNING Failure to properly relieve pressure in the following step can c2. Remove passengers before raising vehicle Prohibit unauthorized persons from being in shop area while lift is in use Total lift capacity is 8 000 Ibs 3 6T 2 000 Ibs 09T per lifting pad Do not exceed maximum weight capacity of lift Prior to lifting vehicle walk around the lift and check for any objects that might interfere with the operation of lift and safety latches tools air hoses shop equipment When approaching the lift with a vehicle make sure to center the vehicle between the columns so that the tires will clear the swing arms easily Slowly drive the vehicle between the columns It is recommended to have someone outside the vehicle guide the driver Always lift vehicle using all four pads Never use lift to raise one end or side of vehicle Always raise vehicle about 3 76mm and check stability by rocking vehicle Prior to lowering vehicle walk around the lift and check for any objects that might interfere with the operation of lift and safety latches tools air hoses shop equipment Always lower lift to the lock position before going under vehicle e Never allow anyone to go under the lift when raising or lowering PREVENTIVE MAINTENANCE SCHEDULE The periodic Preventive Maintenance Schedule given is the suggested minimum requirements and minimum intervals accumulated hours or monthly period which ever comes sooner Periodic maintenance is to be performed on a daily weekly and yearly basis a
3. TUFFLIFT com au HOISTS FOR EVERY SPACE TL4 0BPDI 9KBP INSTALLATION OWNERS MANUAL TWO POST BASE PLATE HOIST Capacity 4 TON O m Read this manual thoroughly before installing operating or maintaining this lift When done with installation be sure to return documents to package and give all materials to lift owner operator When installation is complete be sure to run lift up and down a few cycles with and without typical vehicle loaded on lift TABLE OF CONTENTS IMPORTANT INFORMATION FOUNDATION and ANCHORING REQUIREMENTS ted e TOOLS and EQUIPMENT REQUIRED for INSTALL INSTALLATION PROCEDURE OWNER EMPLOYER RESPONSIBILITIES LLL 13 LIFT LOCKOUT TAGOUT 14 SAFETY PROCEDURES 0 D D 15 LIFT OPERATION ss 15 PREVENTIVE MAINTENANCE SCHEDULE 16 IRQUBLESHOOTING ire el LL lin 18 ILLUSTRATED PARTS BREAKDOWN 19 WA Ia a Co I CIO CO OR RI OE OE 20 a 22 IMPORTANT INFORMATION Two Post Lifts 1 Any freight damage must be noted on the freight bill before signing and reported to the freight carrier with a freight claim established Identify the components and check for shortages If shortages are discovered please contact the Distributor Sales Rep in your area for service 2 Consult building owner and or architect s plans when applicable to establish the best lift location The lift should be located on
4. a relatively level floor with 4 102mm minimum thickness 3000 psi concrete slab that has been properly cured There can be no cracks in the slab within 36 in 914mm of the base plate location and no seams in the foundation within 6 in 152mm of its location Remember any structure is only as strong as the foundation on which it is located IMPORTANT Make sure you have extra help or heavy duty lifting equipment when unloading and assembling the lift 3 Please read the safety procedures and operating instructions in this manual before operating lift Keep this manual near lift at all times Make sure all operators read this manual 4 The lift should be located on a relatively level floor of less than 3 degrees slope If slope is questionable consider a survey of the site and or the possibility of pouring a new level concrete slab 5 Make sure you have enough area and ceiling height to install lift See Lift Specifications 6 Never raise a car until you have double checked all bolts nuts and hose fittings 7 Always lower the lift onto the locks before going under the vehicle Never allow anyone to go under the lift when raising or lowering This is a vehicle lift installation operation manual and no attempt is made or implied herein to instruct the user in lifting methods particular to an individual application Rather the contents of this manual are intended as a basis for operation and maintenance of the unit as it stands alone
5. any other situation when unintentional operation could injure personnel No attempt shall be made to operate the lift when the energy isolating device is locked out Operating Conditions Lift is not intended for outdoor use and has an operating ambient temperature range of 41 104 F 5 40 C 14 SAFETY AND OPERATINC INSTRUCTIONS Only authorized personnel are to operate lift Read operating and safety procedures manual completely before operating lift Properly maintain and inspect lift in accordance to ovvner s manual Do not operate a lift that is damaged or in need of repair Allovv only authorized personnel in the lift bay Stay clear of Lift when raising or lovvering NO RIDERS Keep hands and feet avvay from pinch polnis at all times Never override the Lifts operating and safety controls f a vehicle is suspected of falling clear area immediately Do not rock vehicle vvhile positioned on lift Always use safety jack stands when removing or installing heavy components Vehicle Loading Position vehicle for proper weight distribution center of gravity should be midway between adapters Swing arms under vehicle to allow adapters to contact at the manufacturer s recommended pick up points Use caution before lifting pickup trucks suv s and other framed vehicles The individual axle weight capacity should not exceed 1 2 of lift capacity Make sure vehicle is neither front nor rear heavy Make sure the lifting pa
6. or as it is intended and anticipated to be used in conjunction with other equipment Proper application of the equipment described herein is limited to the parameters detailed in the specifications and the uses set forth in the descriptive passages Any other proposed application of this equipment should be documented and submitted in writing to the factory for examination The user assumes full responsibility for any equipment damage personal injury or alteration of the equipment described in this manual or any subsequent damages CAUTION ENSURE THAT ALL CABLE SHEAVES BEARINGS AND SHAFTS ARE SUFFICIENTLY LUBRICATED ALSO THE CORNERS OF EACH COLUMN SHOULD BE LIGHTLY GREASED WITH QUALITY TYPE LITHIUM GREASE PRIOR TO OPERATING THE LIFT LUBRICATE ALL ON AN ANNUAL BASIS Motors and all electrical components are not sealed against the weather and moisture Install this lift ina protected indoor location Failure by the owner to provide the recommended shelter could result in unsatisfactory lift performance property damage or personal injury This lift is an 8 000 Ib 3 6T capacity 2 Post Lifts The locking latch system is very similar to an extension ladder The locking latch is in contact with the latch rack As the lift rises the locking latch drops into place The locking latch engages in latch rack in 3 76mm increments starting at about 16 406mm from the ground The locking latches must be manually disengaged for the lift to low
7. square within a 1 4 6mm STEP 11 Set carriages on the first safety latch engagement Be sure each carriage is at the same height by measuring from the top of the base to the bottom of the carriage double check the latches before working under the carriages This dimension should be within 1 4 6mm STEP 12 Installing the equalizing cables for general cable arrangement Route the first cable as shown on next page Tighten nut on one cable stud so that the end of stud passes the nylon on the nut Pull the other end of cable and run nut on it Repeat above for second cable NOTE DO NOT tighten cables at this time Just start them on the threads Other column will be anchored in later steps If you tighten cables at this time you will pull the column and be unable to properly level shim it for anchor installation Pulle Cable 4 16UNF Lockvvasher 220 Washer p 0 Washer 3 4 16UNF Lockwasher 10 STEP 13 Cylinder centering and chain installation Make sure the Tip on the bottom of the cylinder is properly located into the center hole on top of the cylinder mount in base Pull the pre attached leaf chain in both sides up and over the chain sheave on top of the cylinders ten Cm Os Ac STEP 14 Connect the Hydraulic Hoses and Fittings as shovvn Povver Unit Hydraulic Cylinder Hydraulic Hose Hydraulic Nippl PP Hose Hydraulic Nipple M6x8 Scre
8. unit and cylinders are normally caused by the following 1 Power unit if the power unit leaks hydraulic oil around the tank mounting flange check the oil level in the tank The level should be two inches below the flange of the tank A screwdriver can be used as a dipstick 2 Cylinder Piston Rod the rod seal of the cylinder is out Rebuild or replace the cylinder 3 Cylinder Vent the piston seal of the cylinder is out Rebuild or replace the cylinder Lift makes Excessive noise from the lift is normally caused by the following EXCESSIVE 1 Cross beam ends are rubbing the columns Readjustment needed d 2 Cylinder too tight load lift half capacity and cycle up and down a few times to break vibrates in Lift eylinder should quiet dovvn vvith use f not contact your Direct Lift Distributor to purchase an Oil Additive 3 May have excessive wear on cable sheaves or shafts Replace them 18 ILLUSTRATED PARTS BREAKDOVVN N e e 9 5 WI I AS Biz Ws 1817 8 5 29 19 PARTS LIST OF BP LIFT ITEM DRAWING DESCRIPTION QTY 1 QL40 210 RO Active column welded group 1 2 QL40 210 L0 Driven column welded group 1 3 QL40 710 00 Roof cable wheel seat top cap 2 4 GB5782 86 Hexagonal head bolt 8 5 QL40 200 04 Cable wheel vvas
9. 4 1 1982 R1993 Safety Requirements for the Lockout Tagout of Energy Sources before beginning any lift repairs 13 LIFT LOCKOUT TAGOUT PROCEDURE Purpose This procedure establishes the minimum requirements for the lockout of energy that could cause injury to personnel by the operation of lifts in need of repair or being serviced All employees shall comply with this procedure Responsibility The responsibility for assuring that this procedure is followed is binding upon all employees and service personnel from outside service companies i e Authorized Installers contactors etc All employees shall be instructed in the safety significance of the lockout procedure by the facility owner manager Each new or transferred employee along with visiting outside service personnel shall be instructed by the owner manager or assigned designee in the purpose and use of the lockout procedure Preparation Employees authorized to perform lockout shall ensure that the appropriate energy isolating device i e circuit breaker fuse disconnect etc is identified for the lift being locked out Other such devices for other equipment may be located in close proximity of the appropriate energy isolating device If the identity of the device is in question see the shop supervisor for resolution Assure that proper authorization is received prior to performing the lockout procedure Sequence of Lockout Procedure 1 Notify all affected employees that a l
10. al substances 3 7 use of the goods in an outdoor environment 3 8 exposure to corrosive or other adverse environmental elements 3 9 cosmetic damage damage to electrical cords dents electrical overload surge spikes and or lost missing parts 3 10 normal wear and tear 3 11 loading in excess of the weight capacity or operating limitations displayed on the goods specifications 3 12 use of the goods for a purpose other than those for which it was designed 3 13 use of the incorrect voltage on the goods or 3 14 shipment of the goods 4 If the goods or parts are replaced under warranty this warranty will apply to the replacement parts for the duration of the unexpired portion of the original warranty 22 5 No amendment to this vvarranty vvill be valid or binding unless recorded in vvriting and signed by our authorised officer 6 Subject to the Australian Consumer Law and any other applicable state or federal law 6 1 we expressly disclaim any responsibility for any other warranty issued by any other party in respect to any component or goods purchased from us or the specification design manufacture or installation thereof All claims under warranties issued by third parties must be directed to those third parties 6 2 this warranty is given for the benefit of the first owner only and is not transferable Any claims by parties other than the original purchaser will not be recognised Warranty Information Section Com
11. ause injury to personnel This lift uses ISO Grade 32 or other good grade non detergent hydraulic oil at a high hydraulic pressure Be familiar with its toxicological properties precautionary measures to take and first aid measures as stated in the Safety Summary before performing any maintenance with the hydraulic system 4 Oil level too low Oil level should be just under the vent cap port when the lift is down Relieve all hydraulic pressure and add oil as required Oil Blows out If oil blows out of the breather of the power unit take the following actions Breather of 1 Oil reservoir overfilled Relieve all pressure and siphon out hydraulic fluid until at a 2 Lift lowered too quickly while under a heavy load Lower the lift slowly under heavy loads Motor Hums If the motor hums but fails to run take the following actions de Will Not 1 Lift overloaded Remove excessive weight from lift un VVARNING The voltages used in the lift can cause death or iniury to personnel In the following steps make sure that a qualified electrician is used to perform maintenance 2 Faulty wiring Call electrician 3 Bad capacitor Call electrician 4 Low voltage Call electrician Lift Jerks 1 If the lift jerks while going up and down it is usually a sign of air in the hydraulic Going Up and system Raise lift all the way to top and return to floor Repeat 4 6 times Do not let Down this overheat power unit Oil Leaks Oil leak causes at the power
12. cate the power side with the passenger side of the vehicle when loaded on the lift to save steps during operation STEP 5 Install the cylinders into the carriage STEP 6 Install the top plate onto the top of the columns M12 x 1 9 16 Bolt amp Washer Lockwasher amp M12 Nut STEP 7 STEP 8 Position the columns facing each other 134 5 8 3419mm outside base plates Square the columns by measuring diagonally from corner points on base plates within 1 4 6mm 134 1 4 107 1 4 z t Use the existi 19mm diameter holes into the concrete m 3 as you go You will install anchors in se led NOTE Drilling thru concrete slab recommended will allow the anchor to be driven thru the bottom of slab if the threads are damaged or if the lift will need to be relocated CAUTION Anchors must be at least 6 152mm from the edge of the slab or any seam 1 Use a concrete hammer drill with a carbide tip solid drill bit the same diameter as the anchor 3 4 19 05mm 775 to 787 inches 19 68 to 19 98mm diameter Do not use excessively worn bits or bits which have been incorrectly sharpened 2 Keep the drill in a perpendicular line while drilling 3 Let the drill do the work Do not apply excessive pressure Lift the drill up and down occasionally to remove residue to reduce binding 4 Drill the hole to depth equal to the length of anchor Note Drilling thru concrete recom
13. crete to cure before installing lifts and anchors typically 2 to 3 weeks Adequate length for vehicies 148 2 in imam 4 in depth minimum 6 in prefered 152 referred TOOLS REGUIRED FOR INSTALL The installation of this lift is relatively simple and can be accomplished by two men in a few hours The follovving tools and equipment are needed Hoist or Forklift optional Metric Sockets and Open Wrench set Two 10 to 12 3048 3657mm step ladders Vise grips ISO 32 Light Hydraulic Oil approx 12 quarts 8mm Socket Head Wrench Tape Measure Torque wrench with 1 1 8 29mm socket anchors 4 1219mm Level Teflon Tape Rotary Hammer Drill with 3 4in 19mm Drill Bit Core Drill Rebar Cutter recommended INSTALLATION PROCEDURE STEP 1 After unloading the lift place it near the intended installation location STEP 2 Remove the shipping bands and packing materials from the unit The Power Unit will be unpacked from the top NOTE Be careful not to drop power unit STEP 3 Remove the packing brackets and bolts holding the two columns together do not discard bolts they are used in the assembly of the lift STEP 4 Once the power unit column location is decided insure that the proper lift placement is observed from walls and obstacles Also check the ceiling height for clearance in this location NOTE the power unit column can be located on either side It is helpful to try and lo
14. ds are in a proper and safe position to support the vehicle Ref Lifting Points Guide and decal on Main side column for typical arm positioning Raising Lift Push Up switch to raise lift make sure arm restraints engage or stop and slightly move arm to allow gear to mesh until tires clear floor Stop and check for secure contact on adapters and vehicle weight distribution If secure raise to desired height ALWAYS lower the lift into the nearest lock position by pressing the lower lever to relieve the hydraulic pressure and let the latch set right in a lock position Never work under a lift that is not in the locked position Lowering Lift Clear all obstacles from under lift and vehicle and ensure only the lift operator is in the lift area Stay clear of lift and raise the lift off the safety locks Pull safety latch releases and press the lower lever to begin descent Unload lift by first completely lowering lift then swinging arms to drive thru position before moving vehicle Lift Points Note Refer to the manufacturer s specific vehicle lifting points Some vehicles display these points on a label inside the right front door lock face or are identified by triangle shape marks on the vehicle s undercarriage reference SAE J2184 15 SAFETY PROCEDURES Never allovv unauthorized persons to operate lift Thoroughly train nevv employees in the use and care of lift e Caution the power unit operates at high pressure
15. e Lifts Safety Requirements for Operation Inspection and Maintenance and The Employer Shall ensure that lift inspectors are qualified and that they are adequately trained in the inspection of the lift Shall establish procedures to periodically maintain the lift in accordance with the lift manufacturer s instructions or ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and The Employer Shall ensure that lift maintenance personnel are qualified and that they are adequately trained in the maintenance of the lift Shall maintain the periodic inspection and maintenance records recommended by the manufacturer or ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance Shall display the lift manufacturer s operating instructions ALI SM 93 1 ALI Lifting it Right safety manual ALI ST 90 ALI Safety Tips card ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and in the case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts in a conspicuous location in the lift area convenient to the operator Shall not modify the lift in any manner without the prior written consent of the manufacturer Shall provide necessary lockout tagout means for energy sources per ANSI Z24
16. eir casing open their power cord altered nor have been tampered with in any other way 2 Freight costs and travel expenses associated with compliance with this warranty and the repair or replacement of the goods under warranty are for your account save for where we conduct an onsite repair of the goods at a location that is within 30 kilometres of one of our authorised service agents 3 This warranty will be invalidated and will not apply in relation to loss damage or deterioration to a goods which is caused by any of the following 3 1 failure to handle store install service or maintain the goods in accordance with the Installation Operation Maintenance and Instruction Manual which is supplied with the goods at the time of purchase 3 2 impact or contact with objects or substances brought into proximity with the goods as a result of direct or indirect human intervention 3 3 the collapse or movement of the structure on which the goods are mounted or the removal or weakening of the foundations upon which the goods are mounted 3 4 deliberate or careless acts or omissions on your part or on the part of your employees agents subcontractors or any other party excluding ourselves and our distributors 3 5 unauthorized modifications or alterations of any part of the goods 3 6 any event beyond our control including but not limited to earthquake fire flood lightening strong wind heavy hail or the build up of snow or other natur
17. er The locking latch is released by pulling the Release Cable raising the latch up off the latch rack Once the raise button is pressed the latch will automatically reengage after approximately 3 76mm of travel Heavy bearings and heavy duty leaf chains are used throughout the lift The work is done with the heavy duty chain connected to a 2 1 2 64mm cylinder driven by an electric hydraulic pump LIFT SPECIFICATIONS Capacity 8 000 Ibs 4T 2 000 Ibs per Arm 0 9T Rise Time 60 Seconds Overall Height 111 1 2 2832mm Overall Floor Width 134 1 2 3416mm Maximum Lift Height 77 1 2 1968mm Minimum Pad Height 4 101mm Betvveen Columns 110 2794mm Column Size 7 1 4 x 11 184 x 249mm Drive Thru 101 1 2 228mm Base Plate VVidth 9 228mm Motor 2HP 220 Volt 1PH 125 3175mm 110 2794mm uuuuoz0z CI 18 8161 est SL 134 1 2 3416mm 101 1 2 2578mm Wi POH LIFT AREA LAYOUT INFORMATION FLOOR PLATE MODEL Symmetrical Arm configuration 6 0 1829mm minimum to nearest obstruction or bay 7 0 2134mm minimum to nearest wall 11 0 3353mm minimum to nearest obstruction 13 0 3963mm minimum to nearest obstruction APPROACH Povver Unit NOTE Lift can be installed so povver unit can column can be located on either side Ho
18. h local code Have a certified electrician make the electrical hook up to the power unit Protect each circuit with time delay fuse or circuit breaker 208v 230v single phase 60 Hz 30 amp Do not place any vehicle on the lift at this time Cycle the lift up and down several times to insure latches click together and all air is removed from the system To lower the lift both latch releases must be manually released Latches will automatically reset once the lift ascends approximately 17 482mm from base If latches click out of sync tighten the cable on the one that clicks first With lift fully lowered recheck power unit fluid level Fill as required 12 OVVNER EMPLOYER RESPONSIBILITIES The Ovvner Employer Shall ensure that lift operators are qualified and that they are trained in the safe use and operation of the lift using the manufacturer s operating instructions ALI SMO1 1 ALI Lifting it Right safety manual ALI ST 90 ALI Safety Tips card ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance ALI WL Series ALI Uniform Warning Label Decals Placards and in the case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Reference Guide for Frame Engaging Lifts Shall establish procedures to periodically inspect the lift in accordance with the lift manufacturer s instructions or ANSI ALI ALOIM 2000 American National Standard for Automotiv
19. her 8 6 QL40 700 02 Thick cable wheel bushing 2 7 QL40 700 01 Thick cable wheel 2 8 GB894 1 86 Axial elastic rings 25 6 9 GB6170 86 Hexagon Nuts M12 8 10 GB93 87 Spring vvasher 12 8 11 GB97 1 85 Flat vvasher 12 12 12 GB91 86 Split pin 12 4 13 QL40 000 12 Chain pin pin leaf chain 4 14 QL40 000 14 Swelling bolt group anchor bolt 10 15 QL40 000 05 Long joint adapter A 4 16 QL40 000 04 Short ioint adapter B 4 17 QL40 200 03 Thin pulley 4 18 QL40 200 05 Sleeve bushing 4 19 GB5782 86 hexagon head bolt 4 20 QL40 100 LO Driven cylinder parts hydraulic cylinder 1 21 QL40 100 06 45 connect fitting 2 22 QL40 000 11 Tubing cylinders cylinder cylinder hose 2830mm 1 23 QL40 600 00 Mudsill parts 1 24 QL40 100 RO Active cylinder parts hydraulic cylinder 1 25 QL40 200 01 Window panel 2 26 GB818 85 Cross recessed pan head screw M6x8 4 27 QL40 000 10 Barrel connector 1 28 QL40 000 09 Internal and external connections 1 29 QL40 000 08 cylinder hose valve tank 1580mm 1 30 QL40 000 07 Right angle adjustable joint fitting 1 31 GB5782 86 Hexagon bolt M8x25 4 32 GB93 87 Spring washer 8 4 33 GB97 1 85 Flat washer 8 8 34 GB61 70 86 Hexagon nuts M8 4 35 QL40 000 06 Hydraulic power units 1 36 QL40 000 01 Steel cable cable 2 37 GB97 1 85 Flat washer 20 4 38 GB6170 86 Hexagon nuts M20 8 39 GB70 85 Hexalobular socket cheese head screws 4 40 QL40 000 03 Pallet pad rubber insert 4 41 QL40 000 02 Pallet lifting pad 4 42 QL40 300 00 Straight arm of
20. mended will allow the anchor to be driven thru the bottom of foundation if the threads are damaged or if the lift will need to be relocated 5 For better holding power blow dust from the hole Place a flat washer and hex nut over threaded end of anchor leaving approximately 1 2 13mm of thread exposed carefully tap anchor Do not damage threads Tap anchor into the concrete until nut and flat washer are against base plate Do not use an impact wrench to tighten Tighten the nut two or three turns on average concrete 28 day cure If the concrete is very hard only one or two turns may be required Check each anchor bolt with torque wrench set to 85 foot pounds 115nm Drill holes using 3 4 Clean hole Run nut down just Tighten nut with 19mm carbide below impact section Torgue wrench to Tipped masonry drill of bolt Drive anchor 85 ft Ibs 115nm bit per ANSI standard into hole until nut and B94 12 1977 vvasher contact base STEP 9 Using a level check column for side to side plumb and front to back plumb If needed use horseshoe shims provided by placing shims underneath the base plate and around the anchor bolt This will prevent bending the column bottom plates Shim thickness should not exceed 1 2 13mm Tighten 3 4 19mm anchor bolts to 85 ft lbs 115nm of torque STEP 10 Using a tape measure measure from corner of the base on main side column to the opposite corner of the offside column to insure legs are
21. ockout is being performed and the reason for it 2 Unload the subject lift Shut it down and assure the disconnect switch is OFF if one is provided on the lift 3 The authorized lockout person operates the main energy isolation device removing power to the subject lift a If this is a lockable device the authorized lockout person places the assigned padlock on the device to prevent its unintentional reactivation An appropriate tag is applied stating the person s name at least 3 x 6 76 x 152mm in size an easily noticeably colour and states not to operate device or remove tag b f this device is a non lockable circuit breaker or fuse replace with a dummy device and tag it appropriately as mentioned above 4 Attempt to operate lift to assure the lockout is working Be sure to return any switches to the OFF position 5 The equipment is now locked out and ready for the required maintenance or service Restoring Equipment to Service 1 Assure the work on the lift is complete and the area is clear of tools vehicles and personnel 2 Atthis point the authorized person can remove the lock or dummy circuit breaker or fuse and tag and activate the energy isolating device so that the lift may again be placed into operation Rules for Using Lockout Procedure Use the Lockout Procedure whenever the lift is being repaired or serviced waiting for repair when current operation could cause possible injury to personnel or for
22. on for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure 2 The benefits under this warranty are in addition to other rights and remedies under a law in relation to the goods 3 We warrant that these goods are free from defects in workmanship and materials for a period of 12 months from the date of purchase where the goods have been paid for in full and 3 1 have not been installed or 3 2 have been installed by a suitably qualified professional installer of goods of this type in accordance with the Installation Operation Maintenance and Instruction Manual which is supplied with the goods at the time of purchase 4 Subject to the conditions of warranty set out below if the goods fail to operate for any reason within the applicable warranty period we will repair or replace the goods free of charge 5 Apart from any consumer guarantees under the Australian Consumer Law all other warranties express or implied and whether arising by virtue of statute or otherwise are hereby excluded Conditions of Warranty 1 To make a warranty claim 1 1 the goods a copy of this warranty proof of purchase and an explanation of the defect must be sent to us at the address specified in this warranty and 1 2 the goods must not have had their serial number if any removed defaced or changed th
23. or for stress cracks near anchor bolts 12 Check swing arm restraints O OX c Weekly Maintenance every 40 Hours 1 Check anchor bolts torque to 50 ft lbs 67 7nm for the 34 in 19mm anchor bolts Do not use an impact wrench to tighten anchor bolts Check floor for stress cracks near anchor bolts Check hydraulic oil level Check and tighten bolts nuts and screws Check cylinder pulley assembly for free movement or excessive wear on cylinder yoke or pulley pin Check cable pulley for free movement and excessive wear Yearly Maintenance 1 Lubricate chains 16 2 Grease rub blocks and column surface contacting rub blocks 3 Change the hydraulic fluid good maintenance procedure makes it mandatory to keep hydraulic fluid clean No hard fast rules can be established operating temperature type of service contamination levels filtration and chemical composition of fluid should be considered If operating in dusty environment shorter interval may be required Special Maintenance Tasks NOTE The following items should only be performed by a trained maintenance expert Replacement of hydraulic hoses Replacement of chains and rollers Replacement of cables and sheaves Replacement or rebuilding air and hydraulic cylinders as required Replacement or rebuilding pumps motors as required Checking of hydraulic cylinder rod and rod end threads for deformation or damage e e e e e e CAUTION
24. plete this section for your records Goods Type Date of purchase Invoice Number Model Number Serial Number Name on Invoice 23 24
25. s given in the following paragraphs WARNING Occupational Safety and Health Administration OSHA and the American National Standards Institute ANSI requires users to inspect lifting equipment at the start of every shift These and other periodic inspections are the responsibility of the user Failure to perform the daily pre operational check can result in expensive property damage lost production time serious personal injury and even death The safety latch system must be checked and working properly before the lift is put to use Failure to heed this warning can result in death or serious injury or damage to equipment If you hear a noise not associated with normal lift operation or if there is any indications of impending lift failure CEASE OPERATION IMMEDIATELY Inspect correct and or replace parts as required Daily Pre Operation Check 8 Hours Check safety lock audibly and visually while in operation Check safety latches for free movement and full engagement with rack Check hydraulic connections and hoses for leakage Check chain connections bends cracks and loose links Check cable connections bends cracks and looseness Check for frayed cables in both raised and lowered position Check snap rings at all rollers and sheaves Check bolts nuts and screws and tighten if needed Check wiring amp switches for damage 10 Keep base plate free of dirt grease or any other corrosive substances 11 Check flo
26. vvelding group 4 43 QL40 500 02 Extension spring 2 44 QL40 521 00 nsurance block vvelding group 2 20 45 GB5783 86 Hexagonal head bolt M20x50 2 46 QL40 500 03 Sleeve bushing 2 47 GB97 1 85 Flat washer 20 4 48 GB61 70 86 Hexagon bolt M20 2 49 GB818 85 Cross recessed pan head screw M6x35 2 50 GB97 1 85 Flat washer 6 2 51 QL40 520 01 Compression spring 2 52 GB879 86 Elastic cylindrical pin 4 53 QL40 530 02 Compression spring 4 54 QL40 800 00 Bolt welding group 4 55 QL40 510 00 Slipway welding group carriage 2 56 QL40 000 15 Handle the ball M10 4 57 QL40 530 01 Pull rod 4 58 GB6170 86 Hexagon bolt M10 4 59 GB93 87 Spring washer 10 4 60 GB97 1 85 Flat washer 10 8 61 QL40 530 04 Rack gear rack 4 62 QL40 530 03 Gear gasket 4 63 QL40 200 02 Dray chain leaf chain 2 64 QL40 500 01 Slide block rubber block 1 65 QL40 100 03 Rolled axle 2 66 QL40 100 02 Contact roller 2 67 QL40 100 04 Bearing hub 2 68 QL40 500 04 Steel wire rope cable 2 69 QL40 530 00 Rack rod components 4 70 QL40 520 00 Insurance stopper blocks 2 21 VVARRANTY Our Contact Details Tufflift Imports Pty Ltd T As Tufflift Hoists Australia T 03 9470 7200 E enquiries tufflift com au Warranty 1 Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensati
27. vvever to save operation steps it is recommended that it is placed on passenger side of lift FOUNDATION and ANCHORING REQUIREMENTS 1 Concrete shall have compression strength of at least 3 000 PSI and a minimum thickness of 4 102mm in order to achieve a minimum anchor embedment of 3 1 4 83mm NOTE When using the standard supplied 3 4 x 5 19 x 140mm long anchors if the top of the anchor exceeds 2 1 4 57mm above the floor grade you DO NOT have enough embedment Maintain a 6 152mm minimum distance from any slab edge or seam Hole to hole spacing should be a minimum 61 2 165mm in any direction Hole depth should be a minimum of 4 102mm CAUTION DO NOT install on asphalt or other similar unstable surface Columns are supported only by anchoring to floor Using the horseshoe shims provided shim each column base as required until each column is plumb If one column has to be elevated to match the plane of the other column full size base shim plates should be used Torque anchors to 85 ft lbs 115nm Shim thickness MUST NOT exceed 77 13mm when using the 5 1 2 140mm long anchors provided with the lift Adjust the column extensions plumb If anchors do not tighten to 85 ft lbs 115nm installation torque replace the concrete under each column base with a 4 x 4 x 1219 x 1219 x 152mm thick 3 000 PSI minimum concrete pad keyed under and flush with the top of existing floor Allow con
28. w Hose Clip 90 Fitting Hydraulic Extension 11 STEP 15 STEP 16 STEP 17 STEP 18 STEP 19 STEP 20 STEP 21 STEP 22 STEP 23 Mount the Povver Unit on lift as shovvn M8 Flatvvasher 5 x 1 3 6 Mount the Floor Plate as shown below Leg Leg M12 15 Bolts Connect floor plate Install remaining anchors at this point using directions from page 10 Install the swing arms on the carriages using the included 1 1 2 38mm diameter pins Check for proper engagement of the arm lock the rack on the lock should fully engage the gear on the arm Note you may have to loosen the arm lock bolts to get proper engagement and to install the arm pins BE SURE to retighten the lock bolts after the arm pins are installed Adjust the carriage cables tension Adjust each cable to approximately 1 2 13mm side topside play Check the latch releases to insure the carriage is still sitting on the appropriate latch Remove the vent plug from the power unit and fill the reservoir Use a Ten Weight ISO AW32 non foaming nondetergent hydraulic fluid i e Texaco HD32 or equal The unit will hold approximately twelve quarts of fluid Make the Electrical hookup to the power unit 220V Single Phase It is recommended that a 220 Volt 30 Amp twist lock plug be installed in the power line just ahead of the power unit Use wire capable of supporting a 30 amp circuit Warning the wiring must comply wit
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