User guide
Contents
1. Small Medium Large and XL Con keepower Keepower Battery Charger User guide Small Medium Large and XL Con keepower The Keepower Charger kit Small 1A or 4A 12V Medium 8A 12V Clamp Cable Motorbike cable Cigarette cable max 8A 0 75mm 74753607 0 75mm 74753580 0 75mm 74753582 2 50mm 74753608 2 50mm 74753581 2 50mm 74753583 O we Mains cable C EI Clamp Cable Motorbike cable 2 50mm 74753608 2 50mm 74753581 Mains cable XL Con 30A 12V 15A 24V AA l LJ Temperature sensor Mains cable Small Medium Large and XL Con keepower English A Safety instructions A BATTERY CHARGER FOR 12V 24V LEAD ACID BATTERIES BA Before charging read this quick guide instruction Protect charger from moisture and keep dry Turn off the charger before attaching and removing the charging clamps the battery terminal not connected to the chassis has to be connected first The other connection is to be made to the chassis remote from the battery and fuel line The battery charger is then to be connected to the supply mains after charging disconnect the battery charger from the supply mains Then remove the chassis connection and then the battery connection Battery acid is highly corrosive Acid on the clothes should be rinsed off immediately in running water Acid on the skin or in the eyes rinse thoroughly in running water and contact a doctor A battery pr2. 12V 12V 12 24V 12 124V battery voltage Charge Be 0 8A 0 8A 4A 8A 15A 30A 15A 30A 15A Battery size 1 2Ah to 32 Ah 1 2Ah to 32Ah 3Ah to 80Ah 20Ahto160Ah 40Ahto300Ah 90Ah to 600Ah 3Ah to 600Ah Max total i a 8w 15W 75W 150W 275W 525W 525W input power Input voltage Mains voltage 230Vrmst10 50Hz 3Hz Ripple voltage charging old battery with 40 100mVpp lt 100mVpp lt 100mVpp lt 100mVpp lt 100mVpp lt 100mVpp lt 100mVpp capacity left Current ripple charging old 3 3 3 3 4 4 Ly battery with 40 capacity left IP classification IP65 IP65 IP65 IP65 IP44 IP44 IP44 keepower Intelligent battery care Inelco A S Industrivej 3 DK 9690 Fjerritslev phone 45 98 21 15 55 www inelco com inelco inelco com 51121032 V4
3. 4 hours a higher reading will be the result Step 1 How to detect the battery condition Insure mains supply disconnected Disconnect mains to show battery state in display Connect the clamps to the battery Red to terminal Black to terminal Battery indicator Indicates the battery state 7 Discharged battery T Deep Discharged Connect the clamps to the battery Red to terminal Black to terminal Connect to mains supply and switch on Charger can be constant connected Select charging mode G Select charging mode and charging will start L Charging finish when LED constant light Charger can be constant connected Before disconnection Switch off mains supply Unplug the charger Remove the clamps Small Medium Large and XL Con keepower Keepower chargers This user guide can be used for 4 variants of the Keepower chargers The first part of the user guide is a general part and the last part is special for the XL con Small Medium Large XL con How to install the charger The charger can be installed in 4 different positions As a stationary As a handheld As a device As a device on device device hanging on an the wall edge Small Medium Large and XL Con keepower Bese L B O Zz zZz xy Q J Te ga hL A Ah a I fae Testing Soft charge Desulphation Bulk charge Absorption After charge Testi
4. charger switches off to protect it self only Keepower Medium Keepower Large and Keepower XL con A battery has to be connected for activation of Supply mode Please note that spark protection is not active when in supply mode Boost is selected by pressing the selection button for 3 sec ci Indication Flashing LED simultaneously Small Medium and Large XL Con N l 1 rd xX 2 O Cold charging O C4 14 8v1 29 6V P Prs KO Sle gQ Normal charging O Ca 14 4v128 8V 1 The Boost phase is used to kick start the battery if it has low power This Boost is made as an intelligent boosting This means that the char ger is boosting the battery for 1 hour with maximum current and then the battery is tested to see if it is ready for normal charging If the battery is not ready for normal charging the charger will boost again This process is repeated 4 times and if the battery is not Ok after that the charger will indicate a fault If nothing is selected within 5sec the charger will start charging in the mode selected last time Small Medium Large and XL Con keepower Procedure how to charge or detect a battery For reliable reading the battery should be at room temperature 20 C and it must have been resting for at least 4 hours no charging has taken place either in the vehicle or using the Inelco Intelligent Battery Care charger If charging has taken place within the last
5. in the battery tester during testing The battery in the car is deep discharged Wrong polarization of the charger to the battery Maintenance The charger can be cleaned with a moister cloth Running water and deter gent contained solvent may not be used Repair of the chargers may only be done by an authorised shop and that includes replacement of the battery cables Small Medium Large and XL Con keepower Flash light The charger contains a flash light to be used as a small working lamp when using the charger in a dark room The flash light is using an internal battery so it can be used with or without the mains connected The flash light can be replaced Please order sparepart no 4500 4105 see picture 2 Keepower XL version Temperature sensor The Keepower XL version has a temperature sensor in the battery clamp This sensor is used to adjust the charging parameter while charging the bat tery USB connection Can be used as a connection to other devices mobilphones Ipod that need to be charged Your mobile phone or Ipod player might need a special USB charging cable Check the users guide Guarantee Keep valid receipt or guarantee card To obtain guarantee within the guaran tee period it is an absolute must that either a valid receipt or guarantee card is submitted to service station together with the appliance CLASSIC MICRO SMALL MEDIUM LARGE XL con XL pro Nominal ev 12V 12V
6. d when it goes below 12 8 25 6 V it will start charging the battery Boost Indication Discharged LED flashing The Boost phase is used to kick start the battery if it has low power This Boost is made as an intelligent boosting This means that the charger is boosting the battery for 1 hour with maximum current and then the battery is tested to see if it is ready for normal charging If the battery is not ready for normal charging the charger will boost again This process is repeated 4 times and if the battery is not Ok after that the charger will indicate a fault Please note that spark protection is not active when in supply mode Small Medium Large and XL Con keepower Error indication Warning flashing s Clamps not connected to battery Mains cable not plugged in or mains switch not switched on Supply overload i e the voltage is dropping due to loading with more than the nominal current 8 15 30A Warning constant Before start of charging Over voltage E g a 12V charger connected to a 24V battery Shorting the clamps Clamps polarized wrong i e plus to minus and vice versa While charging Battery can not be charged within the time of the security timer If the battery is larger than the recommended maximum size charging once more might help If the Warning comes on during charging try using the Intelligent Boost function There can be two reasons for no indication
7. l charging Charging Mode o ff sur nose Medium 8A 12V o Cold charging Large15A 12V Charging mode OE asii XL Con 30A 12V 15A 24V B 14 4V 28 8V OOO 0 O000 Selection button Small Medium Large and XL Con keepower Selection of the different charging modes Normal charging is used on normal batteries Wet open type gt maintenance free GEL and sealed battery with a gas limit at 14 0V 12V in Bulk mode and 14 4V 12V in Aftercharge mode Normal charging is used on normal batteries Wet open type maintenance free GEL and sealed battery with a gas limit at 14 0V 12V or 28 0V 24V in Bulk mode and 14 4V 12V or 28 8V 24V in Aftercharge mode Bike charging is the same as a Normal Charging but the current is limited to 1A only Keepower small Cold charging is used when the battery is below 5 C and for most AGM batteries The gas limit is 14 4V 12V in Bulk mode and 14 8V 12V in Aftercharge mode Cold charging is used when the battery is below 5 C and for most AGM batteries The gas limit is 14 4V 12V or 28 8V 24V in Bulk mode and 14 8V 12V or 29 6V 24V in Aftercharge mode Supply Mode Indication Full LED constant The Supply mode is used as a power supply e g when the car is ina showroom and the cars facilities is used without the motor running Incase of overload the Warning LED flashes If heavy overload the
8. ng Maintenance Maintenance The intelligent charging curve Soft charge Indication Discharged LED flashing The soft charge phase is used when the battery is deep dis charged The battery is charged until it is ready to receive normal charging 12 0V and then the normal charging is started Desulphation Indication Discharged LED flashing em The desulphation phase is used if the battery has not been used for a longer period Bulk charging Indication Low LED flashing The bulk phase is the phase where the battery under a constant current is charged to app 85 of the full capacity The absorption phase is the phase where the battery under a Absorption Indication Medium LED flashing A a constant voltage is charged to app 98 of the full capacity Small Medium Large and XL Con keepower After charging Indication Full LED flashing The after charging phase is the phase where the battery under a Fz constant voltage is charged to app 100 of the full capacity The voltage is raised 0 4V compared to the Bulk charging phase Testing Indication Full LED flashing z The testing phase is the phase where the battery is tested for a defect battery cell z g Maintenance Indication Full LED constant 4 The purpose with maintenance phase is to keep the battery E fully charged over a long period of time The charger is at all time measuring the voltage an
9. oduces explosive gases during charging and good ventilation should there fore be ensured if charging takes place indoors The charger have to be placed upright on a solid surface or hanged on the wall with the possibility for good ventilation The charger may not be covered or exposed to direct sunlight al ta Risk of explosion Avoid fire open flame and sparks ey The battery manufacturer advices have to be followed carefully The charger can only be used for rechargeable lead acid batteries Do not recharge non rechargeable batteries The charging wires can only be changed to other keepower wires If the supply cord is damaged it must be replaced by authorised shop Repair of the charger may only be done by an authorised shop The charger is not intended for use by persons including children with reduced physi cal sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the charger by a person responsible for their safety Children should be supervised to ensure that they do not play with the appliance Small Medium Large and XL Con Flash light button Battery indicator Full Medium fr Low Error indicator Charging mode Small 1Ao0r4A 12V oF Bike charging Discharged battery _ _Deep Discharged j keepower Eror Indicator Ed O Cold charging oA Norma
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