User Guide for Drum Lever
Contents
1. UG DL 150 001A04 13 Apoinga street Dandenong South Victoria 3175 Y Hearthill Pty Ltd E sales hearthilicomau W www hearthilicom au ABN 19 089 354 218 Risk Assessment Table Picture e e Tete E RA Ref Type Do not lift or move stand Entire Unit Strain or Lifting the assembled unit without assistance Back Injury without assistance 2 Do not move stand with cable drum loaded a Entire Unit Crushing of body parts 1 Isolate working area 2 PPE Wear Steel Cap Boots EJ Work Site saeerauon Tripping over unit or sprain 1 Isolate working area 2 Never step over the machine 3 PPE Wear Steel Cap Boots e R rave On Pins hands If load is too heavy lifting may cause impact to head nando ear enact If load is too heavy dropping may cause impact to legs If load is too heavy lifting ma Impact Spindle PPE Wear gloves may cause impact to head Ensure operator does not pass 150kg load limit If load is too heavy dropping may cause impact to legs To add your own risk assessment notes Fill in the empty spaces Work out your score by following the Risk Rating Matrix and multiply the Impact x Chance likelihood total I x L Total Work out a measure of risk control and re evaluate the hazard 2 If unsure operate DL 150 with an assistant 1 Ensure operator does not pass 150kg load limit 2 If unsure operate DL 150 with an assistant oe 5 Pag2. Major impact on operations or major projects Serious loss in reputation Serious impact on services or quality Probable loss of public confidence Contractual legislative or regulatory non compliance with probable litigation prosecution or penalties Moderate Score 3 e g Recoverable or minor injury Potential financial impact of 100 000 or more Moderate impact on operations or major projects Short term loss in reputation Moderate decline in services or quality Possible loss of public confidence Contractual legislative or regulatory non compliance with potential for litigation prosecution or penalties Minor Score 2 e g Laceration and sprain Potential financial impact of 50 000 or more Minor impact on operations or major projects No loss in reputation Minor impact on services or quality No loss of public confidence Contractual legislative or regulatory non compliance but unlikely to result in litigation prosecution or penalties Potential for injury Insignificant Score 1 e g Cuts and bruises Potential financial impact less than 50 000 Impact can be absorbed insignificant effect on operations and objectives control weakness which could cause a major disruption to or have a major adverse effect on operations and objectives Issue represents a control weakness which could cause a disruption to or have an adverse effect on operations and objectives Issue represents a minor cont
3. 3 Hearthill shall take no responsibility for any subsequent alterations or design changes that may affect the safety and performance of Drum Lever stand as described herein 4 Hearthill shall take no responsibility for the installation procedures and the use of the portable drum stands described herein if the instruction manuals are not followed 5 The Report MT15 318 refers to a cable drum Gross weight 150kg Diameter 1400mm Width 970mm A Cable drum size that differs from these parameters will change the ratio and lifting capacity of the DL 150 Drum Lever and further testing will be required Should the drum size and weight differ from these parameters please contact your distributor TAI NGUYEN HEARTHILL PTY LTD DATE 30 11 2010 10 Page Document UG DL 150 001A04 5 13 Apoinga street Dandenong South Victoria 3175 Ph 03 9768 2950 Fx 03 9768 2058 H ea rth Pty Ltd E sales hearthill com au W www hearthill com au ABN 19 089 354 218 Equipment Warranty The following terms and conditions apply to the Equipment purchased from the Company Hearthill Pty Ltd and Distributed by authorised Distributors and do not apply to Equipment that is rented under this agreement 1 Warranty The warranties contained herein extends to Distributors and Distributor s primary customers only and are not assignable or transferable The Company warrants that Equipment purchased under this agreement requiring installation must be done so in s
4. 5 13 Apoinga street Dandenong South Victoria 3175 Ph 03 9768 2950 Fx 03 9768 2058 H ea rth Pty Ltd E sales hearthill com au W www hearthill com au ABN 19 089 354 218 User Guide for Drum Lever Total Assembly Front View 150kg Cable Drum Lever DL 150 Cable drum stand utilizing a leverage ratio of 6 1 to lift a drum off the ground for operation Supporting Cable Drums up to 1400mm x 970mm wide in size and weighing up to 150kg the required force to lift the Cable Drum off the ground for unspooling is only 25kg This steel welded frame can easily be disassembled into sections for storage and transport Complete with 50mm drum spindle and two drum collars Frame has a powder coated finish Total Weight 25kg Optional cones available 1 Page Document UG DL 150 001A04 5 13 Apoinga street Dandenong South Victoria 3175 Ph 03 9768 2950 Fx 03 9768 2058 H ea rth Pty Ltd E sales hearthill com au W www hearthill com au ABN 19 089 354 218 General Index COVER Page sarera a a 1 Gaperal INEX 0 ccseeseeeneeeieeseree eneee aa 2 Purpose and TASK ccc ccsessessesseccsessseesesseesnensenscesseess 3 Prerequisites and Recommendations 3 D sGumenizs Contmels 3 identified RiSKIBointS ener nner nryeraene 4 Risk Assessment Tanie 5 ai Ce E N ee 6 CONSEQUENCE Table am L 6 amp 7 Safety DO S and DONTS esseseseseeseereseese
5. and safety if applicable 3 The Customer will replace all worn out or defective non consumable parts on the Equipment Please contact your nearest distributor to order the parts from Hearthill Pty Ltd The replacement parts provided to the Customer maybe new or reconditioned to perform as new All parts removed from Equipment and replaced will become the Companies property for review If a replacement part is shipped directly to the Customer under this provision the Customer must return the replaced part to the Company within 30 days after the delivery of the replacement part The cost of shipping will be invoiced to the customer please specify your preferred method of transport The Customer is responsible for consumable parts and will be invoiced for all consumable parts ordered 4 Notwithstanding the foregoing if the Customer does not comply with the following obligations the Company may charge the Customer to repair the Equipment or void the Company s service obligations with respect to the Equipment a Neither the Customer nor its employees or agents may alter or modify any part of the Equipment or related software without the Company s prior written consent b Any unauthorized modification of or damage to any part of the Equipment whether by misuse negligence unauthorized repair improper site preparation unauthorized or improper integration with other products accident act of nature or otherwise unless attributable to the Compan
6. ates and further information To confirm that the information is up to date please contact one of Hearthill Pty Ltd s staff Revision Notes A02 Product and Model number update Lifting and Lowering force requirements added A03 Compliance certificate Updated A03 Final wording amendment END 14 Page Document UG DL 150 001A04
7. chance of the Cable Drum rolling away Note Required force to lift lower 150kg Cable Drum measuring 1400mm x 970mm wide is approximately 31kg Smaller or larger Cable Drum diameters will increase lifting and lowering requirements TWO person operation is advised 2 To start with an assistant bend your knees and firmly hold onto the handle 3 Lift the DL 150 with your legs Do this slowly and steadily As the frame is travelling up there is potential impact to the operators 4 Once the Cable drum is back in the Start Position one of the operators must place the wheel chock in front and behind the Cable Drum flanges 5 Once the Cable Drum is secure you may now remove the Drum spindle and collars 6 Store the Cable Drum in a safe storage location Note The Drum Lever DL 150 can be disassembled for easy storage Place accessories and parts in a labelled bag Copyright Notice Except as permitted by the Copyright Act 1968 no part of this document may in any form or by any electronic mechanical photocopying recording or any other means be reproduced stored in a retrieval system or be broadcast or transmitted without the prior permission of the publisher Hearthill Pty Ltd Hearthill Pty Ltd reserves the right to alter its documents information policies and procedures whenever the need arises and to vary them at any time without notice and recommends that any user of the document should check with a member of our staff for upd
8. ctional arrow Safety Don ts e DO NOT operate Drum Stand without reading understanding or being trained in correct operation e DO NOT operate the equipment if you are tired or suffering from any medical condition or under the influence of drugs or alcohol e NEVER use faulty or damaged equipment if you suspect any parts are damaged or have been weakened in any way you should tag the unit with a DO NOT OPERATE TAG and then replace immediately e NEVER use drum stand if tagged with DO NOT USE or the like indicating that equipment is unfit for use e DO NOT operate Drum Stand on uneven or soft ground e NEVER use an uncertified drum spindle Certified spindles have been tested and have certified working load limits and are imprinted with a unique serial number e DO NOT exceed the stated Working Load Limit W L L 150kg e NEVER drop the load onto the stand as damage may occur e DO NOT attempt to lift or move the stand with a loaded drum unless levering drum from ground 150kg W L L as per user guide e DONOT modify or repair the unit in any way unless you have been authorized to do so 8 Page Document UG DL 150 001A04 13 Apoinga street Dandenong South Victoria 3175 Ph 03 9768 2950 Fx 03 9768 2058 E sales hearthill com au W www hearthill com au ABN 19 089 354 218 Assembly View A typically Labelled Insert second Joiner arms into Side Arm and lock with supplied Locking Pin Insert Jo
9. e Document UG DL 150 001A04 bhp 44 Wij iif UW Yi ha Uf 13 Apoinga street Dandenong South Victoria 3175 WSN i i Y Hearthill Pty Ltd suesonsaiiisomas Want eatniicomau ABN 19 089 354 218 PIJA Yj tif Aff WY Risk Rating Matrix The Risk Rating Matrix is used to assess the likelihood and the severity or consequences of each hazard and to give it a risk rating Chance or Likelihood Consequence Table eT Ratin Likelihood Impact 1 Definition L L x I Catastrophic Score 5 e g Life threatening Death Issue represents a e Potential financial impact of 500 000 or more control e Detrimental impact on operations or major weakness which could cause a severe Almost projects Certain Sustained loss in reputation disruption to or have a Score 5 Sustained impact on services or quality severe adverse effect Loss of public confidence on operations and Contractual legislative or regulatory non objectives compliance with certain litigation prosecution or penalties 6 Page Document UG DL 150 001A04 13 Apoinga street Dandenong South Victoria 3175 Ph 03 9768 2950 Fx 03 9768 2058 E sales hearthill com au W www hearthill com au ABN 19 089 354 218 4 Hearthill Pty Ltd Major Score 4 e g Permanent or extensive injury Issue represents a Likely Score 4 Possible Score 3 Unlikely Score 2 Rare Score 1 Potential financial impact of 200 000 or more
10. equence as written in the literature provided Will be free from defects in workmanship and materials for one year following the original dated invoice by the Company Accessory products i e bottle jacks wheels etc sold but not manufactured by the Company will be warranted if at all solely by the manufacturer thereof and not by the Company Subject to Sections 2 and 3 the Company s exclusive obligation for a breach of this warranty will be in its sole discretion to repair or replace the Equipment or to refund the purchase price thereof The Company will have no obligation with respect to this warranty unless the Customer provides the Company with notice of a breach of the warranty within twenty business days of discovery of the breach OTHER THAN AS MAY BE INCLUDED IN THE PRODUCT INSERTS ACCOMPANYING THE EQUIPMENT ON PURCHASE THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE FOREGOING DESCRIPTION INCLUDING BUT NOT LIMITED TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE 2 Service and Support 1 The Company will provide the following service and support for the Equipment during the term of the applicable warranty a The Company will provide Telephone Assistance to the Customer 03 9768 2950 b All other resolutions will be negotiated between Company and customer for the most effective and economical solution 2 The Customer will perform the periodic maintenance recommended in the Equipment s User Guide for optimum performance
11. iner Arm into Spindle Support and lock with supplied locking pin Item Parts perset 4 ixHande Insert Side Arm into Mounting of Cable Drum Spindle Support and lock with supplied Locking Pins 2 x Screws i x Drum Spindle i x Operational Manual 9 Page secure and T screws Item 6 are tight Document UG DL 150 001A04 13 Apoinga street Dandenong South Victoria 3175 4 Hearthill Pty Ltd Ph 03 9768 2950 Fx 03 9768 2058 E sales hearthill com au W www hearthill com au ABN 19 089 354 218 CERTIFICATE oF COMPLIANCE FOR REPORT MT 15 318 EQUIPMENT DESIGNATION Drum Lever PART NUMBER DL 150 MANUFACTURER Hearthill Pty Ltd SPINDLE TYPE NB40 HEAVY WALL WORKING LOAD LIMIT 150kg COMMENTS The Drum Lever stand described in test report MT 15 318 have been type tested to a STATIC load of at least 150 kilograms without structural failure The test confirmed that the drum stand with a spindle measuring 1250 millimetres long and 48 3mm OD by 40 3mm ID could safely support a STATIC load of 150 kilograms without collapse or visual signs of failure on frame structure CONDITIONS 1 It remains the responsibility of the user to ensure that the Drum Lever stand is used in a safe manner and in accordance with the manufacturers User Guide 2 This certificate only covers the structural integrity of the Drum Lever stand and spindle specific to the test procedures outlined in test reports MT 15 318
12. ning the T Screws The operation will stop the drum spindle from tracking left and right during use Firmness of both T Screws must be checked often should the Drum Spindle become free the Cable Drum may come off Drum Lever causing injury Note Required force to lift lower 150kg Cable Drum measuring 61400mm x 970mm wide is approximately 31kg Smaller or larger Cable Drum diameters will increase lifting and lowering requirements TWO person operation Is advised 5 With all 4 Drum Spindle fixing points secure 2 x collars and 2 x T Screws with an assistant the operator may lever the cable drum over Do this by firmly holding onto the handle and apply a downward force Don t forget to step back as the framework comes down as there is a potential to hit the operator Remember to bend the knees and follow correct manual handling and lifting procedures Cable Pulling Direction Finish Position Start Position 31kg 25kg 13 Page Document UG DL 150 001A04 5 13 Apoinga street Dandenong South Victoria 3175 Ph 03 9768 2950 Fx 03 9768 2058 H ea rth Pty Ltd E sales hearthill com au W www hearthill com au ABN 19 089 354 218 To unload Cable Drum once again two operators is strongly advised for extra precaution as this operation may be cumbersome 1 Before you attempt to unload the Cable Drum you must have 2 pairs of wheel chocks available These will be placed in front and behind the Cable Drum flanges to eliminate any
13. nt The DL 150 is manually operated so know your limits ask for assistance if required Ensure adequate training from an experienced and competent operator before use Take note varying operator height and fitness will alter ease of operation PPE Personal Protective Equipment and Safety Disclaimer Whilst this User Guide aims to provide detailed advice it is not possible to deal with every situation which may be found in the workplace This operating and safety brochure is intended as a guide only Always refer to current applicable Workplace Health amp Safety laws regulations or codes of practice relative to your state or territory Documents Control Documents Name Document Code Date DL 150 User Guide Booklet UG DL 150 001A04 23 July 2015 Risk Rating Matrix HH RISKRM 001 1 12 09 2014 Compliance Certificate MT 10 676 25 11 2010 Ratio Testing Certificate MT 15 318 11 5 2015 Equipment Warranty HH WARR 001 1 23 9 2014 Document creator Tai Nguyen Company Hearthill Pty Ltd Date 3 6 2015 Distributor Approval Kevin Harrold Company Specialised Force Pty Ltd Date 24 July 2015 3 Page Document UG DL 150 001A04 13 Apoinga street Dandenong South Victoria 3175 S Z H ea rth i Pty Ltd e a a aes ABN 19 089 354 218 identified Risk Points Below shows an image of Drum Lever DL 150 assembled and numbered identifying the risks Please refer to the Risk Assessment Table 4 Page Document
14. rol weakness which could cause a minimal but reportable effect on operations and objectives Issue represents an insignificant control weakness Contact your authorized sales representative or call us direct for any questions you may have Documents Code HH RISKRM 001 1 7 Page Document UG DL 150 001A04 5 13 Apoinga street Dandenong South Victoria 3175 Ph 03 9768 2950 Fx 03 9768 2058 H ea rth Pty Ltd E sales hearthill com au W www hearthill com au ABN 19 089 354 218 Safety Do s CHECK that you have all the correct components for assembly refer Assembly Instructions FOLLOW manufacturer instructions for safe and proper assembly FOLLOW manufacturer instructions for safe and proper operation ASSESS possible area or environmental risks that could cause uncontrolled or unexpected movement of the device and cause damage to people or property ENSURE the load is centre on the drum spindle e ENSURE safety locking devices are locked in position before operation CHECK you possess a certificate of compliance issued by the manufacturer for the model you have refer to the serial number imprinted USE safe and correct lifting techniques when transporting or operating the device NOTE the entire frame weighs 25kg and should be lifted by two people or mechanical lift aid TAKE note of the safety warning stickers where applicable ONLY pull cable in the direction of the lifting handle refer Assembly View page 8 dire
15. seesesrererresresrsssererrrerens 8 Assembly INStrUuCtiONS 0 0 ccc ccc ces cecseececesseecsesassecetsteseess 9 Compliance Certificate ccc ssecsseescsesessesssesscneseeesn 10 NV VOY EAE EA A E E E EEA E A 11 Instructions to Operate Drum Lever 12 14 Copyright NOUCICE 0 cece ce csesesseeceesescsecsstecetstseseesaeesseasees 14 2 Page Document UG DL 150 001A04 13 Apoinga street Dandenong South Victoria 3175 4 Hearthill Pty Ltd Ph 03 9768 2950 Fx 03 9768 2058 E sales hearthill com au W www hearthill com au ABN 19 089 354 218 Purpose and Task Scope This documents is intended to provide an assessment of possible hazards and risks associated with the setup and operation of Hearthill Pty Ltd s Drum Lever Model Number DL 150 People at Risk Persons operating the equipment co workers and people entering the area of work Prerequisites and Recommendations Manufacturer Documentation All operators must read and understand these documents before use e User Guide for Drum Lever UG DL 150 001A02 e Risk Rating Matrix HH RISKRM 001 1 Standards Guides and Reference material Occupational Health and Safety Act 2004 Dangerous Goods Act 1985 Equipment Public Safety Act 1994 Occupation Health and Safety Regulations 2007 National Code of Practice for Manual Handling NOSC 2005 1990 Training All operators must be familiar with Occupational Health and Safety guidelines and regulations before using this equipme
16. y s negligence voids all service obligations 5 The equipment will have to arrive to our plant in Victoria on charge and risk of the customer Documents Code HH WARR 001 1 11 Page Document UG DL 150 001A04 13 Apoinga street Dandenong South Victoria 3175 4 fall ea rth i Pty Ltd Ph 03 9768 2950 Fx 03 9768 2058 E sales hearthill com au W www hearthill com au ABN 19 089 354 218 Instruction to operate Drum Lever 1 With an assistant raise the DL 150 by the handle to align the cable drum centre hole with the drum spindle support Figure A 2 Insert the drum spindle through the DL 150 followed by a drum Collar Then through the cable drum Followed by the last drum collar and through the DL 150 B Front View Drum Spindle T Screw B Drum Collar Cable Drum 12 Page Document UG DL 150 001A04 5 13 Apoinga street Dandenong South Victoria 3175 Ph 03 9768 2950 Fx 03 9768 2058 H ea rth Pty Ltd E sales hearthill com au W www hearthill com au ABN 19 089 354 218 Before moving on make sure the cable drum is in the centre of the drum spindle and is evenly spaced between spindle supports Front View above depicts this 3 Ensure that both collars are as close to the cable drum as possible then secure collars by grub screws with 6 0 mm allen key This operation will stop the cable drum from tracking left and right while in use 4 Lock the Drum Spindle into position by firmly tighte
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