User Guide Australia Edition - MAK Fastener Specialists Pty Ltd
Contents
1. 153 152 gt lt 305 e y UL l J BLUESCOPE LYSAGHT LONGLINE 305 S 5 S Mini Profiles 4 406 LS FIELDERS SNAPLOK 406 203 203 gt S 5 S Mini Clamp E a ele cR The S 5 S Mini was created specifically for popular snap together profiles STRAMIT SNAPTITE The S 5 S Mini is a bit shorter than the S 5 S and has one setscrew rather than two The mini is the choice for attaching all kinds of rooftop accessories signs walkways satellite dishes antennas rooftop lighting lightning protection systems solar arrays exhaust stack bracing conduit condensate lines mechanical equipment just about anything Page 19 of 37 The Right Way gt q d Q Q an O OQ x LL 3 aa Bracket Orientation 4 4 TopFix CorruBracket AU and TopFix CorruBracket AU Mini The TopFix CorruBracket AU attaches to the roof by driving self piercing screws or Bulb Tite Rivets through the pre punched holes and securing directly to the sheeting or by driving self threading screws through the pre punched holes into the underlying substrate using an industrial grade screw gun The fastener compresses the roof sheeting against the bracket and the EPDM rubber gasket creating a compression seal for a water tight thru fasten connection Threaded holes in the bracket and the stainless2. 1s Metes 89 2 Mee 89 The following table represents clamp spacing module tilt parallel to roof pitch or rail spacing module tilt perpendicular to roof pitch with a 30 tilted rail support MODULE TILT MODULE TILT PARALLEL TO ROOF PITCH CLAMP PERPENDICULAR TO ROOF PITCH RAIL REGION A REGION B REGION A REGION B The figures above are based on attaching PV modules that are 1 5m weighing 22kg These figures should be sufficient for installing smaller PV modules These figures also assume that determination has been made that the PV support rail which is attached to the S 5 clamps or brackets is structurally adequate INSTALLATION HEIGHT AUSTRALIAN STANDARD 1170 Page 6 of 37 S 5 K Grip Mini GXM 10 Insert Roof Profiles e BlueScope LYSAGHT Klip lok 406 The following table represents the number of clamps along one side of the module frame using the S 5 PV Kit and EdgeGrab REGION A REGION B REGION C REGION D INSTALLATION HEIGHT NO OF CLAMPS NO OF CLAMPS NO OF CLAMPS NO OF CLAMPS MG EG MG EG MG EG MG EG o smes S o2 o2 3 2 4 23 5 1 53 wes 2 2 3 2 5 3 s 4 3 5 5s AUSTRALIAN STANDARD 1170 2 Lame 2 2 4 2 6 xw 3 2 2 6 S 5 PV Kit MG EdgeGrab EG Please inquire for load test reports The following table represents clamp spacing with a rail support REGION A REGION B REGION C REGION D INSTALLATION HEIGHT MM
3. Rooftop PV Installation Installation Tools 7 Basic tools recommended Basic Tools Other Referenced Tools Tape Measure Torque Wrench 6 Locking Pliers or Vice Grips Angle Driver 3 16 Allen Bit Tip provided 13 mm Deep Well Socket 13 mm Spanner or Ratchet Wrench Clamp Spacing Jig S 5 S Mini Screw Gun String Line Other items may be required per field conditions Page 2 7 of 37 The Right Way Clamp Installation 8 Installation Instructions 8 1 S 5 K700 Installation When relying upon published load values bolts should be tensioned and verified using a calibrated torque wrench to 22 Nm Installation Instructions The S 5 K700 is designed to fit Klip Rib Rib Roof Lysaght Klip Lok 700 Hi Strength and similar seam profiles To Install S 5 K700 9 5 K700 Install 1 Matethe clamp halves and start the M8 bolt Thread bolt until bolt endis just flush with the outside surface of the opposite side of the clamp 2 Place clamp assembly over the seam and force down until clamp snaps over seam 3 Position clamp appropriately on seam then close clamp using a locking C clamp Using a hand ratchet or electric tool 13mm tighten M8 bolt until clamp is closed completely 4 Removelocking C clamp Consult the S 5 website at www S 5au com for published data regarding holding strength S 5 K700 Page 28 of 37 Install ini S 5 S M 8 2 S 5 S Mini Instal
4. EE FE ma i T m a um T i E ra mae Saas _ m b a ir iml LM f he i Ri Lay nal i2 E TR Lc L NX m E BE J U D rr ndi v a Page 36 of 37 Product Disclaimer Disclaimer 9 S 5 Warning PLEASE USE THIS PRODUCT RESPONSIBLY S 5 Warning Visit our website www S 5au com or contact your S 5 distributor for detailed installation instructions and load test results The user and or the installer of these parts is responsible for all necessary engineering and design for the intended use of these parts in an assembly or application Any loads imposed on the S 5 clamp will be transferred to the panels Panels must be adequately attached to building structure to resist these loads For critical installations inquire for specific test data of ultimate tensile load on specific panel materials and seam types When tabled values are used screw tensions should be verified and factors of safety should be used as appropriate The manufacturer expresses no opinions as to the suitability of the S 5 products for any specific application or project condition ALWAYS PROVIDE WORKER FALL PROTECTION WHEN INSTALLING S 5 5 5 DOES NOT APPROVE PRODUCTS FOR USE IN PERSONAL FALL RESTRAINT FALL PROTECTION APPLICATIONS S 5 PRODUCTS MAY BE USED AS A COMPONENT IN A FALL PROTECTION SYSTEM ONLY WHEN THE SYSTEM MANUFACTURER PROVIDES APPROPRIATE APPROVALS Page 3 of 37 5L The Right W
5. e McElroy Metal Mirage e AEP Span Klip Rib e Metal Sales Clip Loc p SpeedDeck SpeedDeck y e Safintra Saflok 410 e Safintra Saflok 700 e Domico GBS Domitec Dach S 5 GXM 50 Mini Insert e And other similar profiles Seam profiles for the S 5 GXM 50 insert with the mini clamp e Lysaght Klip lok Classic 700 e Lysaght Klip lok 700 Hi Strength e Stramit Speed Deck Ultra e Fielders KingKlip 700 e And other similar profiles If you have a profile not listed here please contact S 5 to request a sample for testing S 5 K Grip and S 5 K Grip M Page 31 of 37 The Right Way Bracket Installation 8 4 TopFix CorruBracket AU and amp TopFix CorruBracket AU Mini Installation 2 The TopFix CorruBracket AU is made for corrugated roofing profiles It is not made for folded seams or concealed fix roofing profiles and does not use setscrews TopFix CorruBracket AU is mounted directly onto the crest of the corrugation with proper sheet metal screws or bulb rivets Check with your distributor for the proper fasteners as this can vary with the application To ensure brackets are installed in a straight line install a single TopFix CorruBracket AU on each end of the roof at a measured consistent distance from the bottom edge of the roof Use a string line between the two brackets Mount the remaining TopFix CorruBracket AU s along the string line directly onto the roof Do not remove the EPDM rub
6. 1 25x16 mm 55 00 mm Hex Flange Bolt 55 00 mm Hex Flange Bolt Please note All measurements are rounded to the second decimal place Page 16 of 37 S 5 K Grip Mini Profiles S 5 K Grip Mini Clamp The S 5 K Grip Mini clamp was specifically developed to fit Klip Rib and other bulb snap together seams The design utilizes multiple inserts sold separately in order to accommodate a variety of bulb snap together profiles Each insert has a unique shape that allows for a tight fit and provides increased holding strength over other attachment options The S 5 K Grip mini also eliminates the large moment arm other clamps use for these profiles Instead it features a low mounting surface area with the mounting bolt directly over the center of the seam This dramatically increases the strength of the clamp making it perfect for use with heavy duty applications Example S 5 GXM 50 Insert Roof Profiles H 233 co 233 cde 233 gt _ ee ee eo y BLUESCOPE LYSAGHT KLIP LOK 700 HI STRENGTH LM Mb 233 J 233 233 700 Lud eu LX METROLL METLOK 700 233 r 233 J 233 mid 700 Ace Laurel iced 1 STRAMIT SPEED DECK ULTRA 233 e 233 233 700 FIELDERS KINGKLIP Example S 5 GXM 10 Insert Roof Prof
7. 5L The Right Way User Guide Australia Edition AUG7 13 S 5 Attachment Solutions Metal Roof Innovations LTD www S 5au com 1 719 825 3432 JIM WILSON PTY LTD CONSULTING ENGINEERS 99 HALIFAX STREET ADELAIDE SA 5000 Tel 08 8 223 7751 Fax 08 8 223 5722 jim jimwilson com au ABN 61 080 708 434 ACN 080 708 434 08 October 2013 Job No 3393 Mr D Haddock Product and System Development Manager 9 5 Attachment Solutions 8655 Table Butte Hoad Colorado Spring Dear Dustin USER GUIDE AUSTRALIA EDITION DOCUMENT AUG7 13 The allowable spacings for roof clamps as supplied by S 5 Attachment Solutions have been checked as requested based on the following e Roof clamps as supplied by S 5 installed in accordance with S 5 Recommendations e Wind Loads to Australian Standard AS 1170 2 2011 e Roof clamp capacities as determined by prototype testing to Australian Standard AS 1170 0 2002 e Building height and shape limitations wind topographical and terrain category limitations and allowable positioning of panels on building roofs all as detailed in the User Guide Australia Edition Document AUG7 13 The clamp spacings in the User Guide Australia Edition Document AUG7 13 are considered to meet the strength requirements for fixing to steel roof sheeting profiles as listed in the guide Whilst the strength of the roof clamp fixing has been checked we have not chec
8. MM MM MM The following table represents clamp spacing module tilt parallel to roof pitch or rail spacing module tilt perpendicular to roof pitch with a 30 tilted rail support MODULE TILT MODULE TILT PARALLEL TO ROOF PITCH CLAMP PERPENDICULAR TO ROOF PITCH RAIL REGION A REGION B REGION A REGION B MM MM MM MM owes 99 sm mme 79 mw 7 5e s s The figures above are based on attaching PV modules that are 1 5m weighing 22kg These figures should be sufficient for installing smaller PV modules These figures also assume that determination has been made that the PV support rail which is attached to the S 5 clamps or brackets is structurally adequate AUSTRALIAN STANDARD 1170 INSTALLATION HEIGHT AUSTRALIAN STANDARD 1170 Page 7 of 37 5l The Right Way Wind Region Specs N 0 7 BMT Roof Profiles BlueScope LYSAGHT LONGLINE j C 305 Stramit Snaptite i Fielders SNAPLOK The following table represents the number of clamps along one side of the module frame using the S 5 PV Kit and EdgeGrab REGION A REGIONA REGION B REGION B INSTALLATION HEIGHT NO OF CLAMPS NO OF CLAMPS NO OF CLAMPS NO OF CLAMPS S 5 PV KIT EDGEGRAB S 5 PV KIT EDGEGRAB AUSTRALIAN STANDARD 1170 The following table represents clamp spacing with a rail support REGION A REGION B REGION C REGION D INSTALLATION HEIGHT MM MM MM MM AUST
9. S 5au com for full details FIELDERS KINGKLIP Page 15 of 37 The Right Way Clamp Orientation 4 2 S 5 K Grip Mini with GXM 10 or GXM 50 Insert S 5 K Grip Mini clamp attaches to the roof sheeting rib by the tightening one M8 hex flange stainless steel bolt against the clamp insert usually using an industrial grade screw gun The insert compresses the roof panel rib material against the opposite wall of the clamp The insert clamp connection will deform the panel rib material causing a compression fit between the clamp and the roof panel seam material but does not pierce metal roof paneling Threaded holes in the clamp and the A2 stainless steel hardware are used to attach the ancillary items to the clamps n The S 5 K Grip Mini with GXM 10 or GXM 50 insert is furnished with two 300 series stainless steel M8 1 25 x 16mm hex flange bolts with a 13mm hex head The clamp is made of structural 6061 T6 aluminium and is compatible with most common metal roofing materials excluding copper S 5 K Grip M M8 1 25x16 mm M8 1 25x16 mm 4 Hex Flange Bolt 24 Hex Flange Bolt 1 18 1 18 30 00 mm 4 05 30 00 mm 4 05 27 00 27 00 M8 1 25 mm ESS M8 1 25 mm Threaded Hole Threaded Hole 1 73 4 73 44 00 mm 44 00 mm M8 1 25 mm M8 1 25 mm Threaded Threaded 0 77 Hole 0 77 Hole 19 00 mm 19 00 mm 1 32 1 32 33 00 mm 33 00 mm 2 15 M8 1 25x16 mm 2 15 M8
10. SEVERE TROPICAL CYCLONES Page 3 of 37 The Right Way Oo C x an Installation Planning 2 Installation Conditions e Wind loads to AS1170 2 2011 e Wind average recurrence interval of 500 years e Wind terrain Category 2 e Shielding and topography multipliers equal to 1 0 e Racks mounted on roofs of enclosed buildings of nominal rectangular shape e Roof cladding suitable for most types of metal concealed fix roof Roof slopes from 0 up to 60 from horizontal e Maximum solar panel area of 1 5 m e Minimum of 4 clamps supporting each panel S 5 PV Kit Installations e Maximum solar panel weight of 22kg m2 e Roof structure to be checked and certified as suitable for applied rack loads prior to installation Solar panels to be certified by manufacturer as able to resist wind loads in accordance with AS1170 2 2011 3 Planning and Installation Instructions for Use of S 5 Clamps and Brackets Determine the height of your installation site This document provides sufficient information for PV assembly installation height less than 20 meters If your installation site is more than 20 meters in height please obtain engineering approval and engineering data to support your installation When the installation site is more than 10 meters in height and in Region C utilizing any form of a tilted system further engineering approval is necessary to support this type of installation If roofing profile is not list
11. clamp spacing module tilt parallel to roof pitch or rail spacing module tilt perpendicular to roof pitch with a 30 tilted rail support AUSTRALIAN STANDARD 1170 AUSTRALIAN STANDARD 1170 MODULE TILT MODULE TILT PARALLEL TO ROOF PITCH CLAMP PERPENDICULAR TO ROOF PITCH RAIL REGIONA REGION B REGION A REGION B MM MM MM MM iswees 1300 900 15e 139 The figures above are based on attaching PV modules that are 1 5m weighing 22kg These figures should be sufficient for installing smaller PV modules These figures also assume that determination has been made that the PV support rail which is attached to the S 5 clamps or brackets is structurally adequate INSTALLATION HEIGHT AUSTRALIAN STANDARD 1170 Page 11 of 37 5l The Right Way en jr Q x Q o i eo Q o L Wind Region Specs os 0 7 BMT Roof Profiles l pop Kingspan KS1000 RW Attached to 07 BMT sheeting only The following table represents the number of clamps along one side of the module frame using the S 5 PV Kit and EdgeGrab REGION A REGION A REGION B REGION B INSTALLATION HEIGHT NO OF CLAMPS NO OF CLAMPS NO OF CLAMPS NO OF CLAMPS S 5 PV KIT EDGEGRAB S 5 PV KIT EDGEGRAB The following table represents clamp spacing with a rail support REGION A REGION B REGION C REGION D INSTALLATION HEIGHT MM MM MM MM The following table represents c
12. on specific panel materials and seam types When tabled values are used fastener tensions should be verified and factors of safety should be used as appropriate Code Compliant Planning This document is designed to assist with installations utilizing S 5 clamps in conjunction with third party product applications in accordance with AS NZS1 170 Page 2 of 37 Wind Regions 1 Determine the Wind Region of Your Installation Site Region Definition Wind Regions are pre defined for all of Australia by Australian Standard 1170 The Wind Region does not reflect surrounding topography or buildings Wind speeds are defined for each region and the design wind speeds are based on the region wind speed modified as necessary to reflect the effects of local topography shielding building height etc Much of Australia is designated Region A which indicates a Regional Ultimate Basic Wind Velocity of 45msec Some areas are designated Region B 57msec Local authorities will advise if this applies in your area Region C areas 69msec are generally referred to as cyclonic and are generally limited to northern coastal areas Most Region C zones end 50km 100km inland Region D 88msec Australia s worst Cyclonic Region between Carnarvon and Pardoo in Western Australia Wind Regions Australian wind region map Cairns Broome Port Hedlund Carnarvon Brisbane REGION A REGION B REGION C REGION D NORMAL INTERMEDIATE TROPICAL CYCLONES
13. roof pitch or rail spacing module tilt perpendicular to roof pitch with a 30 tilted rail support e N A GZ lt EX x Uu Z I C ac kK Wn AUSTRALIAN STANDARD 1170 MODULE TILT MODULE TILT PARALLEL TO ROOF PITCH CLAMP PERPENDICULAR TO ROOF PITCH RAIL REGION A REGION B REGIONA REGION B MM MM MM MM isMees 1400 9o 1 136 The figures above are based on attaching PV modules that are 1 5m weighing 22kg These figures should be sufficient for installing smaller PV modules These figures also assume that determination has been made that the PV support rail which is attached to the S 5 clamps or brackets is structurally adequate INSTALLATION HEIGHT AUSTRALIAN STANDARD 1170 Page 10 of 37 TopFix CorruBracket AU Mini 0 5 BMT Lm 0 5 BMT Roof Profiles E e Corrugated Roof 2 7 7 mm x 34mm 4 Attached to 0 5 BMT sheeting only The following table represents the number of clamps along one side of the module frame using the S 5 PV Kit and EdgeGrab REGIONA REGION A REGION B REGION B INSTALLATION HEIGHT NO OF CLAMPS NO OFCLAMPS NO OFCLAMPS NO OF CLAMPS S 5 PV KIT EDGEGRAB S 5 PV KIT EDGEGRAB The following table represents clamp spacing with a rail support REGION A REGION B REGION C REGION D INSTALLATION HEIGHT MM MM MM MM smee m o WA a The following table represents
14. tilted rail support MODULE TILT MODULE TILT PARALLEL TO ROOF PITCH CLAMP PERPENDICULAR TO ROOF PITCH RAIL REGION A REGION B REGION A REGION B MM MM MM MM SMees fri Ooo So 550 fOO oo The figures above are based on attaching PV modules that are 1 5m weighing 22kg These figures should be sufficient for installing smaller PV modules These figures also assume that determination has been made that the PV support rail which is attached to the S 5 clamps or brackets is structurally adequate AUSTRALIAN STANDARD 1170 INSTALLATION HEIGHT AUSTRALIAN STANDARD 1170 Page 5 of 37 i The Right Way S 5 K Grip Mini GXM 50 Insert AUSTRALIAN STANDARD 1170 Wind Region Specs Roof Profiles e BlueScope LYSAGHT Klip lok 700 HI STRENGTH Klip lok Classic 700 Stramit Speed Deck Ultra Fielders KingKlip e Metroll Metlok 700 The following table represents the number of clamps along one side of the module frame using the S 5 PV Kit and EdgeGrab REGIONA REGION B REGION C REGION D INSTALLATION HEIGHT NO OF CLAMPS NO OF CLAMPS NO OF CLAMPS NO OF CLAMPS MG EG MG EG MG EG MG EG o Smees 3 2 4 2 6 283 7 4 2 to 3s ts tet AUSTRALIAN STANDARD 1170 S 5 PV Kit MG EdgeGrab EG Please inquire for load test reports The following table represents clamp spacing with a rail support INSTALLATION HEIGHT REGION A REGION B REGION C REGION D
15. 9 mm mm 0 06 Wire j 1 50 mm Management Hooks t Hold Min Max 1 18 1 89 30 00 48 00 mm S 5 mini clamp not included Please Note Dimensions of both the Universal PV Stud and the Mounting Disk are identical between these two illustrations PIPRASE NOI TIE 2 00 assembly option in the 50 80 mm diagram to the right illustrates the L flange positioned below the stud s hex nut S 5 mini clamp not included Page 24 of 37 S 5 PV Kit Hints E A H H m m 3 eases eeeoe DOSS Ee __ DS C ODES ie I J eee RI i i 4 6 1 Other Helpful Hints for S 5 PV Kit Applications When Structural Capacity of Roof Panels is Unknown The key to frequency and spacing of attachment points for PV frames utilizing the S 5 PV Kit is to distribute loads to the metal standing seam panels in a manner that is consistent with the intended distribution of loads from the roof panels into the building structure With very few exceptions the attachment of a single S 5 clamp to the seam will be stronger than a single point of attachment of the seam to the building structure Hence it is probable that the weak link is not the S 5 clamp but the attachment clips that hold the metal panels to the building structure or the beam strength of the roof panel seam itself The most conservative approach to the spacing fr
16. Installation 8 6 S 5 PV Kit nsta lation These instructions are for use by those experienced in the trade Always follow appropriate safety precautions and use appropriate tools S 5 Warning Please use these products responsibly Visit our website 1 or contact your S 5 distributor for detailed installation instructions and available load test results The user and or the installer of these parts is responsible for all necessary engineering and design for the intended use of these parts in an assembly or application Note that a continuous ground must be followed in accordance with National Electric Code NEC ANSI NFPA 70 Installation in Canada must be in accordance with CSA C22 1 Safety Standard for Electrical Installations Canadian Electrical Code Part 1 For use with PV Modules having a maximum fuse rating of 15A or less Prior to installation contact the local code Authority Having Jurisdiction AHJ to determine the proper grounding requirements Install S 5 mini clamp See mini clamp installation instructions 1 Place mounting disc on the S 5 mini clamp Secure Universal PV stud through the mounting disc into the S 5 mini clamp Using a 13 mm deepwell socket tighten universal PV stud to 140 160 inch pounds Install one PV frame on top of the mounting disc utilizing the module placement bevel guide to ensure proper placement 2 Install a second PV frame on top of the mounting disc utilizing the module placeme
17. RALIAN STANDARD 1170 The following table represents clamp spacing module tilt parallel to roof pitch or rail spacing module tilt perpendicular to roof pitch with a 30 tilted rail support MODULE TILT MODULE TILT PARALLEL TO ROOF PITCH CLAMP PERPENDICULAR TO ROOF PITCH RAIL REGION A REGION B REGIONA REGION B MM MM MM MM The figures above are based on attaching PV modules that are 1 5m weighing 22kg These figures should be sufficient for installing smaller PV modules These figures also assume that determination has been made that the PV support rail which is attached to the S 5 clamps or brackets is structurally adequate INSTALLATION HEIGHT AUSTRALIAN STANDARD 1170 Page 8 of 37 TopFix CorruBracket AU 0 7 BMT 0 7 BMT Roof Profiles e Corrugated Roof S 4 6 EJOT JF3 2 5 5mm x 25mm E16 Bmm Hex W Washer Attached to 07 BMT sheeting only The following table represents the number of clamps along one side of the module frame using the S 5 PV Kit and EdgeGrab REGION A REGION A REGION B REGION B INSTALLATION HEIGHT NO OF CLAMPS NO OF CLAMPS NO OF CLAMPS NO OF CLAMPS S 5 PV KIT EDGEGRAB S 5 PV KIT EDGEGRAB AUSTRALIAN STANDARD 1170 The following table represents clamp spacing with a rail support REGION A REGION B REGION C REGION D INSTALLATION HEIGHT MM MM MM MM C smee o 99 a NA AUSTRALIAN STANDARD 1170 The following tabl
18. ance with this guide will be structurally adequate in accordance with AS NZS1170 standards During installation and especially when working on the roof be sure to observe the appropriate safety regulations and please pay attention to the relevant regulations of your local region Any loads imposed on the S 5 clamp will be transferred to the roof sheets Roof sheets must be adequately attached to building structure to resist these loads The user and or the installer of these parts are responsible for all necessary engineering and design for the intended use of these parts in an assembly or application Please check that you are using the current version of the installation manual by contacting MAK Fastener Specialists Pty Ltd via email at Sales MakFasteners com au zu MAK Fasteners 61 0 8 7481 6111 Page 1 of 37 The Right Way gt i 0 C O Q T Q Qc Responsibility The installer is solely responsible for e Complying with all applicable local or national building codes including any that may supersede this manual Ensuring that S 5 and other products are appropriate for the particular installation and the installation environment Ensuring that the roof its structural frame connections and other structural support members can support the array under all relevant loading conditions this total assembly is hereafter referred to as the roof framing assembly Ensuring safe installation of al
19. ay THE RIGHT WAY TO ATTACH ALMOST ANYTHING TO METAL ROOFS S 5 Attachment Solutions Metal Roof Innovations LTD www S 5au com 1 719 825 3432 S 5 Warning Please use this product responsibly Distributed by Products are protected by multiple U S and foreign patents Visit the website at www S 5 com au for complete information on patents and trademarks For maximum holding strength setscrews should be tensioned and re tensioned as the seam material compresses Clamp setscrew tension should be verified using a calibrated torque wrench between 160 and 180 inch pounds when used on 22ga steel and between 130 and 150 inch pounds for all other metals and thinner gauges of steel Consult the S 5 website at www S 5 com au for published data regarding holding strength Copyright O 2014 Metal Roof Innovations Ltd S 5 products are patented by Metal Roof Innovations Ltd S 5 aggressively protects its patents trademarks and copyrights 11111 3
20. ber gasket this is for water tightness weather proofing To Install the TopFix CorruBracket AU TopFix CorruBracket AU Mini 1 Determine the location of assembly 2 Theonly surface preparation necessary is to simply wipe away excess oil and debris 3 Secure the TopFix CorruBracket AU directly onto two adjacent crests of the roof corrugation by driving the appropriate screws into the pre punched holes or pre drilling the proper sized hole through the pre punched holes and riveting with bulb type rivets Secure the TopFix CorruBracket AU using the required amount fasteners to achieve tested necessary holding strength for your application Do not overdrive fasteners a slight extrusion of rubber around the washer is a good visual tightness check If a fastener has been overdriven it is important to remove the fastener and replace it with a bulb rivet To avoid stripping the fastener do not over torque use screw gun The TopFix CorruBracket AU is now ready to install other ancillaries such as the S 5 PV Kit using the top M8 hole TopFix CorruBracket AU M Page 32 of 37 TrapBracket Install 8 5 TrapBracket Installation S 5l TrapBracket is the right way to attach almost anything to certain exposed fastened trapezoidal roof profiles including PV through DirectAttached or Rail methods TrapBracket is mounted directly onto the crown of the trapezoidal sheet with the S 5 stainless steel 6 3x25 mm TrapBracket fastener
21. clip spacing as a maximum spacing template for S 5 clamps is a sound practice whether the PV modules are attached directly to the S 5 clamp or to a racking system and then to the S 5 clamp and panel seams To evenly distribute loads it is also necessary that each seam be involved in the finished assembly thus every time a seam is traversed it should be attached Such an attachment scheme should evenly distribute wind loads into the building structure through the panels and their attachment as was intended in the original roof construction assembly These instructions are for use by those experienced in the trade Always follow appropriate safety precautions and use appropriate tools Page 25 of 37 The Right Way D c O 2 lt ad 2 A PV Rail Attachment 4 7 Rail Mounted Systems PV rails can be installed directly to the S 5 clamp bracket or with use of a flanged strap or L foot The rail should be installed perpendicular roof panel rib following the rail producer s recommended installation practices Support rails must have sufficient flexural strength to carry possible load conditions Support rails must also be adequately attached to the S 5 clamp and the building structure must be sufficient to carry these loads The makers of S 5 clamps make no representations with respect to these variables It is the responsibility of the user to verify this information or seek assistance from a qualified desi
22. e a variety of bulb snap together profiles Each insert has a unique shape that allows for a tight fit and provides increased holding strength over other attachment options The appropriate seam profiles for each insert option are listed on the next page of these installation instructions The head of the clamps flanged bolts control the amount of compression which reduces the possibility of over compressing the seam and makes installation a snap To Install S 5 K Grip Mini S 5 K Grip M 1 Position clamp insert at desired location along the rib just under the fold of the rib 2 Rollthe clamp into position over the seam and clamp insert piece Position the clamp so that it is centered over the clamp insert with approximately 2mm of insert overhang on each side of the clamp 3 Partially thread the single flanged bolt into the base of the S 5 K Grip Mini by hand The bolts should engage the divots in the center of the S 5 K Grip Mini insert 4 Tighten the bolt at the base of the S 5 K Grip Mini using a ratchet or screw gun with a 13mm hex For optimal holding strength bolt should be tensioned to 23Nm 200 in Ibs Page 30 of 37 Y 8 3 1 S 5 GXM 10 and S 5 GXM 50 E SEAM PROFILES A o S 5 K Grip Mini is designed to fit Klip Rib and other concealed fix c p g p Q a roofing profiles A Seam profiles for the S 5 GXM 10 insert with the mini clamp e Lysaght Klip lok 406 S 5 GXM 10 Mini Insert
23. e represents clamp spacing module tilt parallel to roof pitch or rail spacing module tilt perpendicular to roof pitch with a 30 tilted rail support MODULE TILT MODULETILT PARALLEL TO ROOF PITCH CLAMP PERPENDICULAR TO ROOF PITCH RAIL REGION A REGION B REGION A REGION B MM MM MM MM C omens 1m 99 so o The figures above are based on attaching PV modules that are 1 5m weighing 22kg These figures should be sufficient for installing smaller PV modules These figures also assume that determination has been made that the PV support rail which is attached to the S 5 clamps or brackets is structurally adequate INSTALLATION HEIGHT AUSTRALIAN STANDARD 1170 Page 9 of 37 i The Right Way eo ni c 2 lt d Q x Q o i aa gt i O Q La LL a I 0 5 BMT Roof Profiles Corrugated Roof Wind Region Specs Attached to 0 5 BMT sheeting only The following table represents the number of clamps along one side of the module frame using the S 5 PV Kit and EdgeGrab REGIONA REGION A REGION B REGION B INSTALLATION HEIGHT NO OF CLAMPS NO OF CLAMPS NO OFCLAMPS NO OF CLAMPS S 5 PV KIT EDGEGRAB S 5 PV KIT EDGEGRAB The following table represents clamp spacing with a rail support REGIONA REGION B REGION C REGION D INSTALLATION HEIGHT MM MM MM MM The following table represents clamp spacing module tilt parallel to
24. ed within this guide please consult S 5 for clamp suitability The following tables assume that determination has been made that the PV modules PV railing and the roof itself to which the S 5 clamps will be attached is structurally adequate The makers of S 5 clamps make no representations with respect to these variables It is the responsibility of the user to verify this information or seek assistance from a qualified design professional if necessary Page 4 of 37 S 5 K 700 Wind Region Specs Roof Profiles e BlueScope LYSAGHT Klip lok 700 HI STRENGTH Klip lock Classic 700 Stramit Speed Deck Ultra e Fielders KingKlip e Metroll Metlok 700 The following table represents the number of clamps along one side of the module frame using the S 5 PV Kit and EdgeGrab REGION A REGION B REGION C REGION D INSTALLATION HEIGHT NO OF CLAMPS NO OF CLAMPS NO OF CLAMPS NO OF CLAMPS MG EG MG EG MG EG MG EG Smees 2 2 3 2 6 23 Mes 2 2 te 4 t5Meters 2 2 8 fe 4 S 5 PV Kit MG EdgeGrab EG Please inquire for load test reports AUSTRALIAN STANDARD 1170 The following table represents clamp spacing with a rail support REGION A REGION B REGION C REGION D INSTALLATION HEIGHT MM MM MM MM The following table represents clamp spacing module tilt parallel to roof pitch or rail spacing module tilt perpendicular to roof pitch with a 30
25. equency of PV frame attachment to the roof is to determine the spacing frequency of the roof s attachment to the building structure then duplicate it at minimum unless the project engineer says otherwise Determining panel attachment spacing in one axis is very simple Standing seam panels attachment will be made using concealed hold down clips within the seam area of the panel So in that axis the clip spacing is the same as the seam spacing The location of the clips along the seam in the other axis can be determined by A consultation with the roof system manufacturer or installer B checking from the underside or C close examination from the topside along the seam There will usually be a slight but detectable deformation of the seam at the clip location visible from the roof s topside Many standing seam roof systems are installed on pre engineered steel buildings The attachment spacing is readily apparent by inspecting the spacing of the structural purlins to which the panel clips are attached from the roof underside interior of the building If for instance the panel clips are spaced 1200mm on centre along the seam then use the 1200mm dimension as a maximum spacing for the S 5 clamps S 5 clamps may also be spaced at closer centres but not wider When modules are DirectAttached without racking in the landscape orientation the smallest dimension of the PV frame dictates the spacing dimension Using the roof panel
26. ess Steel STUD S HEX NUT SERRATED L FLANGE HAM _ MODULE PLACEMENT ___p 7 F J N BEVEL GUIDE t J O EEETN MOUNTING DISC Stainless Steel AAT WIRE MANAGEMENT HOOKS S 5 PV Kit Install S 5 MINI CLAMP sold separately PV Mounting Assembly Field Condition S H 7 s P Perforated Module Node Placement Bevel a Ky C me B 1 A CO wm MID GRAB ASSEMBLY CONFIGURATION 28MM BXMM n z A Standing Seam Metal Roof mE ce 25r B S 5 Mini Clamp Sold separately pA i Inl C Stainless Steel Mounting Disc S A E D Stainless Steel M8 1 25x68 mm Universal PV Stud w hex nut Tensioned Lud between 140 and 160 inch pounds Es e A Ta E Glass SS EIZX F Module Frame Cross Section Frame thickness from 1 3 33 mm to 2 5 uni sm E hc T gem aa Ns m T 64 mm n a ma i G Universal PV Grab Jg 1 ES jJ LE L a v PEERS H Stainless Steel M8 1 25 Hex Flange Nut Tensioned between 100 and 120 inch pounds Page 35 of 37 The Right Way z Uu lt LL gt 0 T Un PV Installation EdgeGrab Edge Condition G Perforated Node Module Placement ul Bevel Mir x 08 A EDGE ASSEMBLY CONFIGURATION 30MM 48MM ie E RIA E i vmi E 1 i pie i eed 1540 Pa m nj m SEN i RI 118 E Il Iz
27. gn professional if necessary 4 7 1 Flush Mounted Rails MODULES PARALLEL TO ROOF PLANE Rails mounted perpendicular to the roof sheeting flush to roof slope with modules attached to rails parallel to the roof plane 4 7 2 Tilt Mounted Rails Caution when tilting a PV array a new and different airfoil is created which may introduce loads for which the roof was not engineered These new wind dynamics result in both positive and negative point loads that will need to be supported by the roof panels and structure MODULETILT PARALLEL TO ROOF PLANE Rails mounted perpendicular to the roof 08 sheeting flush to roof slope with modules SSS attached to rails tilted parallel to the roof plane MODULE TILT PERPENDICULAR TO ROOF PLANE Rails mounted perpendicular to the roof sheeting flush to roof slope with modules attached to rails tilted perpendicular to the roof plane Rail spacing as shown on tables rail attached with a minimum of 3 clamps Page 26 of 37 Rooftop PV Installation 5 Determine Roof Slope A PV system attached to the S 5 clamp can be used for roof slopes up to 60 degrees Please verify the installation site roof slope should be between 0 degrees and 60 degrees 6 Determine Roof Installation Roof Areas A PV system attached to the S 5 clamp or S 5 PV Kit should not to be installed within the high wind pressure areas of the roof Please reference below diagrams
28. he S 5 PV Kit is compatible with most common metal roofing materials including brass The S 5 EdgeGrab and S 5 PV Kit together accommodate PV frame thicknesses 30 40 mm if the L flange is positioned below the stud s hex nut and 34 51 mm if the L flange is positioned above the stud s hex nut The embossed panel guide makes the module placement easier The stainless steel mounting disk with twelve nodes designed to ensure the module to module conductivity of anodized aluminum module frames This means the module is simply anchored with the kit and is automatically bonded No lugs or wire required except to connect one string of modules to another and to ground the system The mounting disk is multi directional and rails are not required Four strategically placed under disk hooks assist in wire management The PV grab ears that hold the solar panel in place are broader to allow for ease of installation and precise module engagement Accommodating module thickness between 30 and 51 mm the S 5 PV Kits fits the majority of solar panels on the market TERT j yd uU I y 12 00 mm lt gt LISTED 1 50 Listed to UL subject 2703 38 00 mm ETL Listed to UL 1703 0 87 22 00 mm 0 71 3 00 18 00 mm 76 00 mm ETL Listed Mounting Disc Friction Reducing Stud Coated Stainless Steel Height Universal PV Stud w 2 67 M8 Integral Hex Nut 68 00 mm Module Placement Bevel Guide ra Wire Zip Tie Slots Y 0 48 12 1
29. iles H 233 233 J 233 J a 7 Y ANN Hf BLUESCOPE LYSAGHT KLIP LOK 406 Page 17 of 37 The Right Way Clamp Orientation am 4 3 S 5 S Mini C dams S 5 S Mini clamp attaches to the roof panel seam by the tightening of a round point stainless steel setscrew against the seam material usually using an industrial grade screw gun The round point stainless 0 steel setscrew compress the seam material causing an interlock friction connection between the setscrew i and the roof panel seam material but does not pierce metal roof paneling Threaded holes in the clamp LO and stainless steel hardware are used to attach the ancillary items to the clamps UD The S 5 S Mini is furnished with one 300 series stainless steel M8 1 25 x 16mm hex flange bolt with a 13mm hex head and one stainless steel 3 8 24 x 80mm round point setscrew Each box includes a bit tip for tightening setscrews using an electric screw gun The clamp is made of structural 6061 T6 aluminium and is compatible with most common metal roofing materials excluding copper SS M8 1 25x16 mm bolt 1 18 SZ 30 00 mm SF M8 hole centered 22 on part i PL 1 50 E 38 00 mm S a oof 23 00 mm _ f l S655 Cy 14 00 mm a 1 setscrew 3 8 24x 80 1 50 38 00 mm Please note All measurements are rounded to the second decimal place Page 18 of 37 Example Profiles
30. ked the other items in an installation such as the strength of the panels support rails roof sheeting fixing of roof sheeting to the support structure and the strength of the support structure Jim Wilson Pty Ltd Consulting Engineers Job No 3393 Document AUG 7 13 Page 1of 2 Our checking is based on analysis and testing carried out up to August 2013 Subsequent analysis and testing when carried out may result in modifications of the clamp spacings in the guide Yours Sincerely J B C WILSON DIRECTOR Jim Wilson Pty Ltd Consulting Engineers Job No 3393 Document AUG7 13 Page 2 of 2 s Se y A ES Y 7 The Right Way Table of Contents Table of Contents AUG7 13 AS NZS1170 Standards Introduction Welcome S 5 Australian Code Compliant Planning and Installation in accordances with AS NZS1170 S 5 patented hardware technology makes these attachments quick simple secure and as dependable as the roof systems they complement Please review this manual thoroughly before installing an S 5 clamp or bracket with either the S 5 PV Kit or a third party solar mounting application system This manual provides 1 supporting documentation for building permit applications relating to the range of S 5 clamps used with a third party mounting system 2 installation conditions and 3 planning and installation instructions for use of S 5 products S 5 products when installed in accord
31. l electrical aspects of the PV array Loads imposed on the S 5 clamps and brackets will be transferred to the roof sheeting and roof sheeting fixings Roof sheeting roof sheeting fixings and roof supporting structure must have sufficient strength to carry all applicable loads The makers of S 5 clamps and brackets make no representations with respect to these variables It is the responsibility of the user to verify this information or seek assistance from a qualified design professional if necessary The manufacturer expresses no opinions as to the suitability of the S 5 clamp or bracket for any specific application or project condition ALWAYS PROVIDE WORKER FALL PROTECTION WHEN INSTALLING S 5 5 5 DOES NOT APPROVE PRODUCTS FOR USE IN PERSONAL FALL RESTRAINT FALL PROTECTION APPLICATIONS S 5 PRODUCTS MAY BE USED AS A COMPONENT IN A FALL PROTECTION SYSTEM ONLY WHEN THE SYSTEM MANUFACTURER PROVIDES APPROPRIATE APPROVALS Before proceeding note the following This document addresses only wind loads on the assumption that wind produces the maximum load factor affecting an installation Verify that other local factors such as snow loads and earthquake effects do not exceed the wind loads precedence shall be given to any factor that does Wind loads are considered to act on the entire projected area or may be perpendicular to any surface e For critical installations inquire for specific test data of ultimate tensile load
32. lamp spacing module tilt parallel to roof pitch or rail spacing module tilt perpendicular to roof pitch with a 30 tilted rail support MODULE TILT MODULE TILT PARALLEL TO ROOF PITCH CLAMP PERPENDICULAR TO ROOF PITCH RAIL REGION A REGION B REGIONA REGION B MM MM MM MM uswees 1300 9o 1900 139 The figures above are based on attaching PV modules that are 1 5m weighing 22kg These figures should be sufficient for installing smaller PV modules These figures also assume that determination has been made that the PV support rail which is attached to the S 5 clamps or brackets is structurally adequate AUSTRALIAN STANDARD 1170 AUSTRALIAN STANDARD 1170 INSTALLATION HEIGHT AUSTRALIAN STANDARD 1170 Page 12 of 37 TrapBracket 0 5 BMT AUSTRALIAN STANDARD 1170 0 5 BMT Roof Profiles Kingspan KS1000 RW E 4 7 7 mm x 34mm Attached to 0 5 BMT sheeting only The following table represents the number of clamps along one side of the module frame using the S 5 PV Kit and EdgeGrab REGION A REGIONA REGION B REGION B INSTALLATION HEIGHT NO OF CLAMPS NO OF CLAMPS NO OFCLAMPS NO OF CLAMPS S 5 PV KIT EDGEGRAB S 5 PV KIT EDGEGRAB The following table represents clamp spacing with a rail support REGION A REGION B REGION C REGION D INSTALLATION HEIGHT MM MM MM MM 1smetess 1600 99 NA NA The following table represent
33. lation When relying upon published load values setscrews should be tensioned and verified using a calibrated torque wrench between 18 and 20 Nm when used on 8 5 mm steel and between 15 and 17 Nm for all other metals and thinner gauges of steel S 5 mini clamps are cost effective non penetrating standing seam clamps designed for medium duty applications They are a bit shorter than the standard clamps having one setscrew rather than two The S 5 S Mini is designed to fit snap together standing seam profiles To Install S 5 S Mini 1 Partially thread the setscrew into the clamp by hand 2 Determine how to position the mini clamp On many snap together type seams the setscrew is opposite the open or overlap side of the seam On other seams this aspect of clamp orientation is not critical 3 Tighten the setscrew at the base of the clamp using a screw gun and the included screw gun bit tip For optimal holding strength setscrew should be tensioned to 18 to 20 Nm 160 to 180 inch pounds on 0 85 mm 22ga steel and 15 to 17 Nm 130 to 150 inch pounds on all other metals and thinner gauges of steel Page 29 of 37 The Right Way Clamp Installation 8 3 S 5 K Grip Mini Installation _ When relying upon published load values bolts should be tensioned 2 and verified using a calibrated torque wrench to 22 Nm m The S 5 K Grip Mini utilizes multiple inserts sold separately in order to c accommodat
34. less steel M8 1 25 x 16mm hex flange bolts with a 13mm hex head The clamp is made of structural 6061 T6 aluminium and is compatible with most common metal roofing materials excluding copper C gt NV n lt I M8 1 25 a Hex Flange Bolt pt 142 Ar Sy 36 00 mm 50 00 mm M8 1 25 Hex Flange Bolt 2 44 62 00 mm 0 87 a 22 00 mm Please note All measurements are rounded to the second decimal place Page 14 of 37 Example Roof Profiles 9 A AY H 233 233 233 nd m 790 l ANN f BLUESCOPE LYSAGHT KLIP LOK 700 HI STRENGTH WA Mi Mba S 5 K700 Profiles 233 233 233 md 700 NN eee 2 wee L METROLL METLOK 700 VLA LMM 233 ole 233 k 233 id S 5 K700 Clamp T 9 The S 5 K700 clamp was designed with patented S 5 SOS ore ee zero penetration technology for application needs with the STRAMIT SPEED DECK ULTRA very distinctive roof profiles of Stramit Soeed Deck Ultra Lysaght Klip Lok 700 Hi Strength Fielders KingKlip 700 and roofing types with similar profiles For load critical applications such as attaching solar panels the assembly should be specifically engineered to each 233 Je 233 pla 233 NN 700 gt individual project to ensure maximum hold See www
35. m EPDM Rubber Gasket lt lt Use M8 1 25 4x 8mm thru hole 1 75 44 45 mm 53 59 mm Please note All measurements are rounded to the second decimal place 76 20 mm 5 5mm X 25mm 8mm Hex Wi45mm Washer Bi Metal stainless steel self piercing screw with a hardened steel drill point stainless steel washer and a pre assembled sealing washer l nat Fa gp SNI A T 7mm X 28mm Alu Alu Flat Head BULB TITE Rivet Wii 6mm Washer Page 22 of 37 TrapBracket Profiles Example Profile TrapBracket TrapBracket can be used to mount almost anything to the Kingspan KS1000 RW profile or other similar exposed fastened trapezoidal roof profiles No messy sealants to apply No chance for leaks The TrapBracket comes with a factory applied EPDM rubber gasket seal already on the base and the S 5 patented reservoir conceals the EPDM from UV exposure preventing drying and cracks S 5 TrapBracket is the right way to attach almost anything to certain exposed fastened trapezoidal roof profiles including PV through DirectAttached or Rail methods ag 1000 13 333 1177 T3 333 138 2 Page 23 of 37 The Right Way gt an 0 S 5 Photovoltiac Attachment System 4 6 S 5 PV Kit The S 5 PV Kit is furnished with the hardware shown below excluding the attachment clamp which is supplied separately T
36. nt bevel guide to ensure proper placement 3 Install the universal PV anchor grab to the universal PV stud with the flanged nut to secure the two PV frames See diagram A Tighten flange nut to 11 13 5 Nm 100 120 inch pounds 4 Forend edge conditions use the EdgeGrab There are two assembly options for the EdgeGrab dependent upon the PV frame thickness For frame thicknesses 30 48 mm install the EdgeGrab by placing the serrated L flange on top of the mounting disk see Diagram B Then drive the universal PV stud through the serrated L flange and 5 the mounting disk and into the S 5 mini clamp The L flange will be positioned beneath the stud s hex nut Using a 13 mm deepwell socket tighten the universal PV stud to 140 160 inch pounds Next set the PV module atop the mounting disk making the thin edge of the L flange flush against the PV frame Slide the top component of the EdgeGrab onto the stud allowing the serrated sides to interlock at the appropriate height Add the flange nut to the stud to secure the PV frame Tighten flange nut to 100 120 inch pounds 5 For frame thicknesses 34 51 mm position the serrated L flange atop the stud s hex nut Proceed with the remainder of step four Page 34 of 37 Diagram A Diagram B E UNIVERSAL PV STUD gt Stainless Steel lt PV GRAB Aluminum EDGEGRAB Aluminum AULA HEX FLANGE NUT INCLUDED Stainl
37. ompatible with 16 18 mm corrugated roofing profiles Designed to accommodate attachment anywhere along the corrugation when attached to the sheeting only or can be fixed into the underlying substrate without crushing the panels corrugation In either case the TopFix CorruBracket AU leaves the valleys free of holes further protecting against leaks TopFix CorruBracket AU Profiles TopFix CorruBracket AU comes with a factory applied EPDM rubber gasket seal already on the base and the S 5 patented reservoir conceals the EPDM from UV exposure preventing UV degradation as well as over compression of the sealant Page 21 of 37 The Right Way pm Q x Q i eo Q i I Bracket Orientation 4 5 TrapBracket The TrapBracket attaches to the roof by driving self piercing screws or Bulb Tite Rivets through the pre punched holes and securing the bracket directly to the roof sheeting using an industrial grade screw gun The fastener compresses the roof sheeting against the bracket and the EPDM rubber gasket creating a compression seal for a water tight thru fasten connection Threaded holes in the bracket and the stainless steel hardware are used to attach the ancillary items to the bracket The TrapBracket is made of structural 6061 T6 aluminium and is compatible with most common metal roofing materials excluding copper Each bracket is furnished with a factory applied EPDM rubber gasket 0 80 Factory Applied 20 32 m
38. s or 7 7 mm Bulb tite rivets To ensure brackets are installed in a straight line install a single TrapBracket on each end of the roof at a measured consistent distance from the bottom edge of the roof Use a string line between the two brackets Mount the remaining TrapBrackets along the string line directly into the roof Do not remove the EPDM rubber gasket this is for weather proofing To Install TrapBracket 1 Theonly surface preparation necessary is to simply wipe away excess oil and debris 2 Determine the location of assembly 3 Securethe TrapBracket directly into the crown of the roof profile by driving the appropriate fasteners into the four pre punched holes or pre drilling the proper sized hole through the four pre punched holes and riveting with bulb type rivets To achieve tested holding strength secure the TrapBracket by using all four pre punched hole locations Drive the fastener in until it is tight and the washer is firmly seated Do not overdrive fasteners a slight extrusion of rubber around the washer is a good visual tightness check If a fastener has been overdriven it is important to remove the fastener and replace it with a bulb rivet To avoid stripping the fastener do not over torque use screw gun The TrapBracket is now ready to install other ancillaries such as the S 5 PV Kit using the top M8 hole Page 33 of 37 The Right Way r lt gt A u v PV
39. s clamp spacing module tilt parallel to roof pitch or rail spacing module tilt perpendicular to roof pitch with a 30 tilted rail support MODULE TILT MODULE TILT PARALLEL TO ROOF PITCH CLAMP PERPENDICULAR TO ROOF PITCH RAIL REGION A REGION B REGION A REGION B MM MM MM MM smee 400 900 1 5m The figures above are based on attaching PV modules that are 1 5m weighing 22kg These figures should be sufficient for installing smaller PV modules These figures also assume that determination has been made that the PV support rail which is attached to the S 5 clamps or brackets is structurally adequate AUSTRALIAN STANDARD 1170 INSTALLATION HEIGHT AUSTRALIAN STANDARD 1170 Page 13 of 37 INE Clamp Orientation 4 Orientation of Clamps 4 1 S 5 K700 S 5 K700 attaches to the roof sheeting rib by the tightening one M8 hex flange stainless steel bolt joining the two portions of the clamp usually using an industrial grade screw gun The clamp compresses the roof panel rib material against the opposite walls of each side of the clamp The closed clamp connection will deform the panel rib material causing a compression fit between the clamp and the roof panel seam material but does not pierce metal roof paneling Threaded holes in the clamp and the A2 stainless steel hardware are used to attach the ancillary items to the clamps 9 5 K700 The S 5 K700 is furnished with two 300 series stain
40. steel hardware are used to attach the ancillary items to the brackets The TopFix CorruBracket AU and TopFix CorruBracket AU Mini are made of structural 6061 T6 aluminium and are compatible with most common metal roofing materials excluding copper Each bracket is furnished with a factory applied EPDM rubber gasket 0 41 M8 threaded hole 0 78 10 41 mm 19 81 mm 3 00 76 20 mm i 0 84 a 21 34 mm e a 14 73 mm 76 20 mm 7 A A 049 12 45 mm T t ka pe B 1 01 NL Y Factory Applied EPDM 25 65 mm a Witten me K M Rubber Gaskets M8 threaded hole 0 75 19 81 mm 1 18 29 97 mm 5 5mm X 25mm 8mm Hex W 15mm Washer Bi Metal stainless steel self piercing screw with a hardened steel drill point stainless steel washer and a pre assembled sealing washer 0 84 t proc 21 34 mm f D N mmm 9 0 58 i 14 73 mm P Lb ba 96 77 mm Lb h d L F na a M gt ecn nuc uec IS EN ERES ET EEC 0 59 7 7mm X 28mm Alu Alu Flat Head BULB TITE Rivet W 16mm Washer 0 41 10 41 mm 76 20 mm 14 99 mm Factory Applied EPDM Rubber Gaskets Please note All measurements are rounded to the second decimal place Page 20 of 37 Example Profiles TopFix CorruBracket AU TopFix CorruBracket AU and TopFix CorruBracket AU Mini are designed specifically for the Australian Asian and African markets and is c
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