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CyanoFume FCC171 FORENSIC CYANOACRYLATE CABINET

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1. 4 Faults or Malfunctions The FCC is modular in construction so the correction of mechanical or electronic faults usually entails the replacement or adjustment of the appropriate sub assembly Only qualified personnel should attempt to repair the instrument otherwise it is recommended that a faulty module be returned to the distributor or manufacturer for repair The heater temperature is factory set but can be adjusted by authorized service personnel The adjustment is accessed through an opening beside the heater door This opening is fastened with security screws to hinder unauthorized access A thermal switch protects the heater This switch trips at approximately 200 C and auto resets at approximately 160 C It is accessed by removing the shroud that is secured to the hotplate with security screws This procedure should only be undertaken by authorized service personnel A repair manual for suitably qualified personnel can be obtained from Carter Scott Design 4 thermal fuse 228 C fitted up to S No 1080 Forensic Cyanoacrylate Cabinet FCC171 C amp D User s Guide Version 2 4 Appendix A Technical Specifications Operational phases Power supply Displays Internal air circulation Additional safety features FCC171D Externally ducted exhaust FCC171C Integral ductless fume purging with filter Cabinet Internal dimensions External dimensions weight Shipping crate dimensions weight Accessory St
2. so the FCC sits securely 12
3. spacing them throughout the cabinet In the case of a large bag squash the bag slightly so it can fit into the cabinet Large firearms can be fitted diagonally in the cabinet When all exhibits are loaded push firmly against the door latch to close it 3 Decide on the fuming time Select the appropriate fuming time according to the state of your exhibits e Fresh exhibits less than 24 hours old generally require only a short fuming time e g 5 minutes e Fingerprints on polymer banknotes are shortlived e g one week so they need to be processed with cyanoacrylate as soon as possible Optimum exposure is 1 5 hours e Exhibits that have been exposed to dust or have been environmentally exposed e g to rain water sun dry heat should be fumed two to three times longer than clean unexposed exhibits e Guns in general require very long development at least several hours In general a system of doubling the previous fuming time is recommended so that progress with print development can be regularly checked and the fuming process stopped as soon as background development is noticed If no useful fingerprint detail has resulted and no background development is evident the exhibit should be exposed to a further period of fuming FUMING TIME SELECTION TABLE option name description initial fume time fume repeat at twice previous interval User user operator selects from select from repeats 7
4. CC will not function if the cabinet door is left ajar The control also monitors for system malfunction such as a jammed vent flap in which case the operation is frozen and the user informed via the interactive display Technical specifications are listed in Appendix A 1 2 Safety Notes Cyanoacrylate superglue is a strong irritant to eyes and the respiratory tract and it bonds to skin The FCC has been designed to reduce as much as is practicable the possibility of any accidental contact However if superglue does splash into the eyes they must be immediately flooded with copious quantities of water and medical attention sought If superglue bonds to the skin it may be removed with acetone The heater can become very hot so do not attempt to access the heater until the Exhaust Purge phase is complete 1 3 Using the Cyanoacrylate Fuming Process to Develop Latent Fingerprints The cyanoacrylate vapour produced during the fuming process reacts with greasy or moist latent fingerprint ridges to form a hard white polymer The rate of cyanoacrylate development depends on the type and age of fingerprints environmental exposure of the exhibit contamination and the nature of the surface bearing the latent fingerprints The polymer will also appear on the background surface as well although in most cases at a much slower rate Consequently the cyanoacrylate development should be monitored to obtain good ridge detail and to avoid overdev
5. OF THE FCC 1 Introduction This User s Guide outlines the features and operation of the FCC171 series of Forensic Cyanoacrylate Cabinet referred to in this Guide as the FCC The FCC171 C model has integral ductless fume purging The FCC171 D model has ducted fume extraction and must be connected to an external exhaust facility Since the late 1970s it has been known that cyanoacrylate ester superglue fumes can be used for the development of latent fingerprints on non porous surfaces The FCC provides a secure cabinet to safely control and accelerate this technique 1 1 Description of the FCC The FCC comprises a sealed aluminium cabinet with glass sides and glass door The cabinet has two exhibit shelves and an overhead lamp A control box sits above the cabinet and a heater unit sits below The operation of the FCC is under microprocessor control with an interactive display giving clear user prompts The heater unit operates at low voltage and is under closed loop temperature control to provide optimum cyanoacrylate evaporation The heater temperature is factory set to be always safely less than the temperature approximately 210 C at which cyanide fumes may develop There are separate low voltage fans for fume circulation gentle and for fume extraction high flow Various safety interlocks are monitored by the microprocessor so as to reduce the possibility of inadvertent exposure of the user to irritating fumes For example the F
6. Part No 171 1001 CARTER SCOTT DESIGN CyanoFume FCC171 FORENSIC CYANOACRYLATE CABINET FCC171 C ductless filtered model FCC171 D externally ducted model USER S GUIDE Msg SS ele lor rst g HETE W C Set ae cae ws et Date March 2007 Version 2 4 Carter Scott Design copyright 2007 16 Wilson Avenue Brunswick Victoria 3056 www carterscott com au csd carterscott com au Australia Fax 61 3 9388 9822 Phone 61 3 9388 9811 The contents of this manual are subject to change without prior notice Forensic Cyanoacrylate Cabinet FCC171 C amp D User s Guide Version 2 4 Contents page 1 Introduction 2 1 1 Description of the FCC 2 1 2 Safety Notes 2 1 3 Using the Cyanoacrylate Fuming Process to Develop Latent Fingerprints 2 1 4 Effect of Humidity on Cyanoacrylate Fuming 1 5 Cleaning Cyanoacrylate Residues from Cabinet Interior 2 2 Operation 3 2 1 Initial Setup 3 2 2 Operating Cycle Overview 4 2 3 Operating Procedure 5 3 Routine Maintenance 7 3 1 Lamp Replacement T7 3 2 Fuses 7 3 3 Filter Service FCC171C Model Only 7 4 Faults or Malfunctions 8 Appendix A Technical Specifications Appendix B Flowchart Control Structure of the FCC Appendix C Warranty Appendix D Accessory Stand AS71 Assembly Forensic Cyanoacrylate Cabinet FCC171 C amp D User s Guide Version 2 4 PLEASE READ THIS USER GUIDE THOROUGHLY AND COMPLETE SEVERAL TEST CYCLES TO BECOME FAMILIAR WITH THE OPERATION
7. a choose F1 fresh press F1 F1 wet F2 dry press F1 F2 gt lt F2 bknote F6 gt F2 or F6 Lb cond F3 dust F6 gt A F3 or F6 t F1 F2 F3 restart a F1 F2 F6 A F1 Preset Again Reset Escape press Fi green LED red LED off on F6 shut door amp heater close door F6 press F6 to start evap amp heater press evaporating for 8 min ai k Sconditionai lt F1 double fume press ii F2 finish beep fuming F6 escape l XXX min remain 1 exhaust or purge open door remove exhibit H F1 or F2 F2 red LED green LED i XXX min remain off on open door Cycle Completed sence otan Press Reset 10 Forensic Cyanoacrylate Cabinet FCC171 C amp D User s Guide Version 2 4 APPENDIX C Warranty Carter Scott Design warrants this product to be free from any defective material and workmanship and agrees to remedy any such defect or to furnish a new part in exchange for any part of any unit of its manufacture which under normal use and service disclose such defect provided the unit is delivered to our factory intact for our examination with all the transportation charges prepaid within one 1 year from the date of delivery to the purchaser and providing that such an examination discloses in our judgment that it is thus defective This warranty does not extend to any of our products which have been subjected to misuse neglec
8. ainst the door latch When the latch release click is heard pull the door open Close the cabinet door Press the door latch very firmly until the latch lock click is heard Do not slam the door shut 1 some FFC units may be supplied with an optional third tray Forensic Cyanoacrylate Cabinet FCC171 C amp D User s Guide Version 2 4 Set up fume exhaust FCC171 D Ducted Model connect the exhaust outlet tube to a suitable external vent The outlet tube is at the top rear and accommodates 76mm inside diameter flexible ducting If external suction is applied then the duct connection must be loose to allow fresh air from the room to be taken in as well Avoid strong suction from the external exhaust as this may disrupt proper FCC operation FCC171 C Filter Model remove the filter assembly from inside the cabinet as described in Section 3 3 and add an initial charge of granulated charcoal The first charge of granulated charcoal is packed in a plastic bag inside the filter assembly Clean cabinet interior and exhibit trays before first use Wearing gloves wipe clean with methylated spirits alcohol all interior surfaces of the fuming cabinet Thereafter avoid touching the interior of the FCC or the exhibit trays with bare hands as this will cause depletion of cyanoacrylate fumes and produce a build up of solid cyanoacrylate on inner surfaces Install the exhibit trays Ensure that trays are correctly positioned with runner g
9. and AS71 Dimensions Construction 1 2 Evaporative phase fixed in duration at 8 minutes then automatically proceeds to Fuming phase Fuming phase has a time range of 1 minute to 16 hours can be extended or terminated and automatically proceeds to Exhaust Purge phase User can also select from a menu of five pre set fuming options that provide high quality results with particular types of exhibits e g exhibits that are fresh or exhibits that have been exposed to dry rather than wet environmental conditions Exhaust Purge phase is fixed in duration at 20 minutes and performs ten complete air changes of cabinet 240VAC 50Hz or 110VZC 60Hz 300VA Interactive 32 character alphanumeric LCD with six function buttons Red LED to indicate cabinet door is locked during operation Green LED to indicate cabinet door can be opened Fan assisted Cabinet remains locked throughout operation until exhaust is complete Alarm sounds if heater drawer is accessed during operation Thermal switch stops heater if temperature exceeds the safe maximum Outlet accommodates 76mm inside diameter flexible ducting Activated carbon filter replaceable Electronic prompt for servicing after 50 cycles Operation frozen if not serviced after 75 cycles 780W x 640D x780H mm 30 5W x 25D x 30 5H inches Diagonal 1275mm 50 inches Volume 0 39m 13 8 cu ft 800W x 690D x 1010H mm 31 5W x 27D x 39 5H inches 55kg 990W x 850D x 1200H mm 39W x 33 5D x 47H inc
10. ces wipe with acetone using a paper towel Main Components of the FCC _ interactive control panel sf a control Dolma o 1M door switch p box L_ BRenes light interactive display switch red LED prompts user A door locked i oe reset switch 4 S o if 1 ASNN S a 7 7 Vis o N ok y a i i electric lamp door reset w Pa L A latch cabinet i r green LED Van f o door can open buttons F1 to F6 ae for user selections lt x2 ya fuse drawer Z Z Z 7 2 PA fo adjustable foot an A heater o x4 iy unit l i A a g z power input are door power plug power switch module 2 Operation 2 1 Initial Setup Uncrate the FCC and place on a bench or table If the bench is not level and flat then adjust the four feet so the FCC stands securely Remove the strap securing the door and release the door latch The two exhibit trays are packed external to the cabinet See Appendix D for information on the optional AS71 Accessory Stand Plug the electric cord into power input module on heater unit connect to mains power and turn on switch beside plug in heater unit The FCC will check its status Display shows STATUS CHECK PLEASE WAIT Then the green LED on the interactive display will light up to indicate that the door switch is enabled Open the cabinet door Press the door switch on the control panel with one hand while using the other hand to press very firmly ag
11. elopment which occurs when all the surface is covered with cyanoacrylate polymer As soon as background development is noticed the exposure to cyanoacrylate vapour should be stopped 1 4 Effect of Humidity on Cyanoacrylate Fuming Experience has shown that the common practice of increasing humidity during fuming tends to compromise print clarity by increasing overdevelopment and creating extra irrelevant details on prints The FCC has been designed without a humiditiy function to reduce the probability of compromising print clarity 1 5 Cleaning Cyanoacrylate Residues from Cabinet Interior As anormal result of the fuming process over time cyanoacrylate residues will gradually build up on the interior surfaces of the FCC Residue buildup will be accelerated on any surfaces that have been touched by bare hands Forensic Cyanoacrylate Cabinet FCC171 C amp D User s Guide Version 2 4 Keep the cabinet interior clean to improve both the efficiency and the effectiveness of the fuming process To clean glass surfaces 1 Spray the cyanoacrylate residue with an all purpose non abrasive household cleaner that has ammonium hydroxide as its active ingredient 2 Wipe the sprayed area using a paper towel The cyanoacrylate residue will flake off 3 Lightly spray the surface again with cleaner and wipe away any remaining cyanoacrylate residue 4 Throughly wipe the surface with methylated spirits alcohol To clean trays and other metal surfa
12. for 1 2 5 min initial nine fixed durations 1 2 5 10 30min repeats 5 for 10 amp 30 min 1 2 5 8 hr initial repeats 1 for 1 2 5 8 hr initial Preset fresh for exhibits less than 5 min repeats 7 24 hr old 10 20 40 80 160 320 640min bknote for polymer 1 5 hr repeats 0 banknotes wet for exhibits exposed 3 hr repeats 2 to water or rain 6 hr 12 hr dry for exhibits exposed 4hr repeats 2 to dry heat sun etc 8 hr 16 hr dust for exhibits exposed 4hr repeats 0 to dust eg plastic bags used for drug powder Forensic Cyanoacrylate Cabinet FCC171 C amp D User s Guide Version 2 4 4 Prepare a cyanoacrylate evaporation container Use the press tool supplied to make an aluminium foil container for the hotplate in the heater unit 1 2 3 Plunger Foil E ro CEN ES A Cut aluminium foil2 to about 75mm square Place the foil over the Ring and press the Plunger fully in Trim away any excess foil to same diameter as the press tool Withdraw the Plunger keeping the newly made container snug on the plunger Place a small amount of heat conducting paste on the bottom of the container 9na0 0 9 5 Start the cycle Press F6 display button and follow display prompts to select desired fuming time 6 Charge with Cyanoacrylate Display shows CHARGE HEATER F6 TO CONTINUE Unlock the heater unit door under the cabinet by turning the knob clockwise then gently pull the evapo
13. hes 105kg 800W x 650D x 750H mm 31 5W x 25 5D x 29 5H inches Anodised aluminium open frame Forensic Cyanoacrylate Cabinet FCC171 C amp D User s Guide Version 2 4 Appendix B Flowchart Illustrating the Control Structure of the FCC switch mains power on red door secured finish interrupted cycle red LED on 5 sec status check green door enabled l operator s task display i user push buttons F1 to F6 6 sec L pg Status check 22u vent fault sto please wait operation halted P _ ae Service Filter 171C 75 cycles lt Operation Halted open door amp change filter Filter Warning 171C gt 50 cycles F6 to Continue press F6 press filter OK switch coe red LED off o green LED on install exhibit F6 to continue press F1 option J close door p place exhibit F1 for user in cabinet press F6 F2 for presets set fume F1 1min press F1 F2 Fe fume F1 10min press F1 F2 2 F3 5 F6 gt F3 or F6 F2 30 F3 60 F6 gt F3 or F F2 e H charge heater add cyanoacrylate F6 to continue to heater F1 or F2 4 F1 F2 F3 F1 F2 F3 fume F1 2 hour press F1 F2 F1 User Again lt F2 5 F3 8 F6 gt F3orr6 Reset Escape a F1 F2F3 estant j
14. l the Exhaust phase has completely finished Display shows OPEN DOOR REMOVE EXHIBIT When the door is opened display shows CYCLE COMPLETED PRESS RESET 9 Set up for the next cycle Press hold the Reset button for several seconds This will interrupt power to the controller and reset it 2 use aluminium kitchen foil or similar Forensic Cyanoacrylate Cabinet FCC171 C amp D User s Guide Version 2 4 3 Routine Maintenance 3 1 Lamp Replacement Unplug the unit from mains power Remove the control box from the top of the cabinet nine screws inside cabinet roof Replace the faulty lamp with a dichroic bulb GU5 3 50W 12V wide flood Reassemble the control box 3 2 Fuses Dual 5A slo blo fuses are housed in a fuse drawer in the mains power input module 3 3 Filter Service FCC171 C model only The filter in the FCC171C model requires servicing every 75 cycles After 50 cycles the display will warn for filter service at the start of each subsequent cycle Display shows FILTER WARNING F6 TO CONTINUE The operation is frozen at 75 cycles Display then shows SERVICE FILTER OPERATION HALTED The filter should now be serviced Service the filter as follows Leave mains power on during filter service procedure Open cabinet door Remove upper tray from cabinet Unscrew the four knobs that hold the filtercover to the cabinet top support the filtercover while the knobs are re
15. moved Carefully withdraw the filter assembly from the filter cavity take care to keep the filter assembly level so that charcoal does not spill from the filterpan Discard the used charcoal from the filterpan Remove the filtercloth from the filterpan and clear any charcoal debris from it Remove any charcoal debris from the filter assembly Replace the filtercloth into the filterpan ol RON oO ON OD Sree aS 1 I l l i I 1 10 Measure out 0 75 litre of Granular Activated Charcoal using a graduated containers 11 Add the charcoal to the filterpan spread it out evenly 12 Press the filter switch to reset the filter warning cycle counter The switch is located on the rear wall of the filter cavity inside the cabinet Mains power must be on and SERVICE FILTER OPERATION HALTED displayed for the filter reset to function 13 Inspect the two foam seal strips inside the filter cavity The foam must be in good condition for the fume purge to function correctly 14 Refit the filter assembly in the reverse of 5 and 4 above take care to avoid damaging the foam seals and ensure the four knobs are fully secured 15 Refit the upper tray to the cabinet 3 use Granular Activated Charcoal with a particle size of 1mm or greater and a 0 26 nominal relative density Available from Laboratory Supply companies Forensic Cyanoacrylate Cabinet FCC171 C amp D User s Guide Version 2 4
16. o the Exhaust purge phase Where repeat fuming is allowed a short beep repeats for 60 seconds at the end of Fuming To keep on fuming at twice the previous duration the user must choose the Double Fume option during those 60 seconds Alternatively the user can press the Finish option at any time during the 60 seconds of beeping to divert to the Exhaust purge phase The beeping stops as soon as either button is pressed If no buttons are pressed during the 60 seconds of beeping then the Exhaust purge phase automatically activates Exhaust Purge Phase The Exhaust purge phase is fixed at 20 minutes and cannot be shortened Forensic Cyanoacrylate Cabinet FCC171 C amp D User s Guide Version 2 4 2 3 Operating Procedure Gather supplies needed e Cyanoacrylate Loctite 406 is recommended or an equivalent cyanoacrylate with a viscosity of 20mPa s e Press tool supplied and aluminium kitchen foil to make disposable cyanoacrylate container 1 Switch on the unit and external extractor FCC171D Turn on the mains switch and wait for the status check to finish Display shows INSTALL EXHIBIT F6 TO CONTINUE 2 Load exhibits into the cabinet Warning Do not put wet or oily exhibits in the cabinet Wet exhibits must be dried at room temperature first Oily exhibits will contaminate the cabinet Press the door switch on control panel with left hand and pull the door open with right hand Load exhibits
17. ration unit outwards Warning Never place cyanoacrylate directly on the evaporation hotplate Cyanoacrylate residue on the hotplate will prevent good thermal contact with the foil liner and result in poor cyanoacrylate evaporation and thus hamper good fingerprint development Place a pre made aluminium container in the hotplate recess ensuring the heat conducting paste on the container is in good contact with the hotplate Charge the container with 12 20 drops of cyanoacrylate depending on exhibits load Gently push the evaporation unit in then firmly press the knob to secure the heater door Note there is a spring resistance on the final 25mm of evaporation unit travel 7 Start the Evaporation Phase Display shows SHUT DOOR amp HEATER F6 TO START EVAP The FCC will automatically sequence through Evaporation gt Fuming gt Exhaust Purge 8 Monitor the state of fingerprint development during the Fuming phase The light may be switched on during the fuming phase for inspection purposes only Warning Leaving the light on permanently is not recommended as this may interfere with fingerprint development If strong development is evident or if any sign of background development occurs then follow the Escape prompt to finish the phase If development is not adequate then double the fuming time if allowed The FCC will automatically start the Exhaust phase 20 minutes when fuming is completed The door cannot be opened unti
18. rooves down and placed at back of cabinet 2 2 Operating Cycle Overview The FCC171 operating cycle consists of three sequential phases 1 Evaporation 2 Fuming 3 Exhaust purge Throughout the operating cycle the control panel displays information about the operating phase and provides instructions and options for the user All user selections are made by pressing the appropriate function display buttons labeled F1 to F6 During the operating cycle the red LED on the control panel interactive display lights up to indicate that the door switch is disabled and the door cannot be opened The door can be opened only when the green LED lights up Evaporation Phase The Evaporation phase time is fixed at 8 minutes If the FCC is interrupted after evaporation has commenced eg by a power failure it will automatically default to a full 20 minute exhaust purge when restarted This default cannot be bypassed by the user Fuming Phase Times for the Fuming phase can range from 1 minute to 16 hours 960 minutes There are six program options for Fuming duration the first option allows the user to select from a range of fuming times The remaining five pre set options have been selected on the basis that they have consistently provided high quality results with particular types of exhibits Refer to Table of Fuming Time Selections below At any time during Fuming the user can choose the Escape display option to terminate Fuming and divert t
19. t accident improper installation or to use in violation of instructions furnished by us nor extend to units which have been repaired or altered outside our factory nor to units used with accessories not manufactured or recommended by us This warranty is in lieu of all other warranties or liabilities and Carter Scott Design makes no other warranty expressed or implied In no event will Carter Scott Design be liable for consequential or resulting loss or damage whether or not due to causes covered by this warranty 11 Forensic Cyanoacrylate Cabinet FCC171 C amp D User s Guide Version 2 4 APPENDIX D Accessory Stand AS71 Assembly The optional AS71 Accessory Stand comes dismantled as three sub frames The illustration depicts an assembled AS71 Stand in side view Assemble the AS71 as follows Bolt the shelf of the horizontal sub frame to the two vertical sub frames use four M4x16 screws amp nuts supplied with the Stand shelf screws in illustration Bolt the brackets of horizontal sub frame to the two vertical sub frames use eight M4x16 screws amp hexnuts supplied with the Stand frame screws in illustration Place the FCC171 Cabinet on top of the Stand so that the four legs of the Cabinet engage with the vertical sub frames Bolt the Stand to the Cabinet use eight M4x10 screws amp spring washers supplied with the Stand cabinet joint screws in illustration Adjust the four feet on the Stand

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