“Do It Right” User's Guide - Capital Bearing Supplies Pty Ltd
Contents
1. mme Tungstic Acid Turpentine UCON Lube Udylite Bath Nickel Undecylenic Acid Unichrome Sol Alk Uranium Salts Uranyl Nitrate Uranyl Sulfate Urea Ammonia Liquor Vacuum to 100 Micron Vacuum below 100 Micr Vacuum Oil Vanadium Pentoxide Slurry Varnish Varsol Naphtha Solv Versene Vinyl Acetate Dry or Chloride Monomer Vinyl Chloride Latex Emul Vinyl Resin Slurry Viscose Vortex Hydroclone Water Acid Below pH7 Water pH7 to 8 Water Alkaline Over pH8 Water Mine Water Water River Water Sandy Water White low pH Water White high pH Wax Wax Chlorinated Wax Emulsions Weed Killer Dibromide Weisberg Sulfate Plating Wood ground pulp Wort Lines X Ray Developing Bath Xylene Zelan Zeolite Water Zinc Acetate Zinc Bromide Zinc Chloride Zinc Cyanide Alk Zinc Fines Slurry Zinc Flux Paste Zinc Galvanizing Zinc Hydrosulfite Zinc Oxide in Water Zinc Oxide in Oil Zinc Sulfate Zincolate Zirconyl Nitrate Zirconyl Sulfate GASES Acetylene Acid amp Alkali Vapours Air Amine Ammonia Butane Butadiene Gas Liquid Butylene Gas Liquid By Product Gas Dry Carbon Dioxide Carbon Disulfide Carbon Monoxide Chloride Dry Chlorine Dry Chlorine Wet Coke oven Gas cold Coke oven Gas hot Cyanogen Chloride Cyanogen Gas Ethane Ether see Diethyl Ether Ethylene Ethylene Oxide Freon 11 12 21 222. Te oe _ mE om _ Edi EL TABLE OF CONTENTS ll The primary function of this User s Guide is to help you the maintenance professional with the proper selection and use of Loctite products A wide variety of preventative maintenance as well as repair techniques are explained in step by step detail Consider this a supplemental service manual for every piece of equipment in your plant Our goal is to make it easier for you to use our products to your benefit for faster repair times reduced downtime and extended equipment life Additional information on these products as well as others is available by contacting your local Henkel adhesives and sealants representative at the telephone number listed on the back cover of this guide TABLE OF CONTENTS Page INTRODUCTION Introduction to Anaerobic Adhesives and Sealants Why Use a Primer THREADLOCKING Through Holes Bolts and Nuts Blind Holes Cap Screws etc Blind Holes Studs etc Adjustment Screws Pre assembled Fasteners Threadlocker Quick Selector THREAD SEALING Standard Fittings Pipes Hydraulic or Air Pipe Unions Compression Fittings 10 Flared Swaged Fittings 10 Hose Ends Air amp Hydraulic 11 Thread Sealant Quick Selector 11 oOONN 9S 9S UO 2 A CONTENTS DEM nne Pat Page POROSITY SEALING Existing Weld Porosities and Castings 14 Sealing New Welds Preventative Maintenance 14 FORM IN PLACE Sealing Cas
3. Calcium Sulfate Anodizing Bath Calcium Sulfite Antichlor Solution e Antimony Acid Salts Carbitol Antimony Oxide Carbolic Acid phenol Antioxidant Gasoline Carbon Bisulfide Aqua Regia m Carbon Black Argon Carbon Tetrachloride Armeen Carbonic Acid Arochlor Carbowax Deeeeeeeeee Carboxymethyl Cellulose Carnauba Wax Casein Casein Water Paint Celite Cellosolve Cellulose Pulp Cellulose Xanthate Cement Dry Air Blown Cement Grout Cement Slurry Ceramic Enamel Ceric Oxide Chalk Chemical Pulp Chestnut Tanning China Clay Alcoholate Chloramine Chlorinated Hydrocarbons Chlorinated Paperstock Chlorinated Solvents Chlorinated Sulphuric Acids Chlorinated Wax Chlorine Dioxide Chlorine Liquid Chlorine Dry Chloroacetic Acid Chlorobenzene Dry Chloroform Dry Chloroformate Methyl Chlorosulfonic Acid Chrome Acid Cleaning Chrome Liquor Chrome Plating Bath Chromic Acid 10 Chromic Acid 50 cold Chromic Acid 50 hot Chromium Acetate Chromium Chloride Chromium Sulfate Classifier Clay Coal Slurry Coal Tar Cobalt Chloride Copper Ammonium Formate Copper Chloride Copper Cyanide Copper Liquor Copper Naphthenate Copper Plating Acid Process Copper Plating Alk Process Copper Sulfate Core Oil Corundum Creosote
4. Furnace Gas hot Furnace Gas cold Gas drip oil Gas flue Gas manufacturing Gas natural Helium Hydrogen Gas cold Hydrogen Chloride Hydrogen Cyanide Hydrogen Sulfide wet amp dry Isobutane Methane Methyl Chloride Natural gas dry Nitrogen gas Nitrous Oxide Oil Solvent Vapor Oxygen Ozone Producer Gas 50 PSI Propane Propylene Steam Sulfur Dioxide Sulfur Dioxide dry Sulfur Trioxide Gas Sulfuric Acid Vapor NOTE 1 above information does not constitute a recommendation of sealant use It is intended only as a guide for consideration by the purchaser with the expectation of favorable confirming test results lt is impossible to test sealant reaction with the multitude of chemicals in existence therefore compatibility has been estimated based on a wide variety of customer experience 2 With the stringent action of such chemicals as Freon strong cold acids and caustics thorough evaluation is suggested Sealing of hot corrosive chemicals is not recommended 3 Contact Loctite Corporation for use with chemicals not covered by this information Listing s may be Brand Name s or Trademarks for chemicals of Corporations other than Loctite Loctite product numbers in red are worldwide or application specific products e 0090009 39 ORDERING CATEGORY SIZE ITEM NO THREADLOCKERS 222 LOW STRENGTH SUPER SCREW LOCK 10 ml bottle 22220 50 ml bottle 22250 250 ml bo
5. Creosote Cresylic Acid Cyanide Solution Cyanuric Chloride Cyclohexane Cylinder Oils De lonized Water De lonized Water Low Conductivity Detergents Developer photographic Dextrin Diacetone Alcohol Diammonium Phosphate Diamylamine Diatomaceaus Earth Slurry Diazo Acetate Dibutyl Phthalate Dichlorophenol Dichloro Ethyl Ether Dicyandamide Dielectric Fluid Diester Lubricants Diethyl Ether Dry Diethyl Sulfate Diethylamine Diethylene Glycol Diglycolic Acid Dimethyl Formamide e c0c0606000000000000000000nREBe M o Co omm Mon 06 00000000000000000000 Dimethyl Sulfoxide Dioxane Dry Dioxidene Dipentene Pinene Diphenyl Distilled Water Industrial Dowtherm Drying Oil Dust Flue Dry Dye Liquors Emery Slurry Emulsified Oils Enamel Frit Slip Esters General Ethyl Acetate Ethyl Alcohol Ethyl Amine Ethyl Bromide Ethyl Cellosolve Ethyl Cellosolve Slurry Ethyl Formate Ethyl Silicate Ethylene Diamine Ethylene Dibromide Ethylene Dichloride Ethylene Glycol Ethylenediamine Tetramine Fatty Acids Fatty Acids Amine Fatty Alcohol Ferric Floc Ferric Chloride Ferric Nitrate Ferric Sulfate Ferrocence Oil Sol Ferrous Chloride Ferrous Oxalate Ferrous Sulfate10 Ferrous Sulfate Sat Fertilizer Sol Flotation Concentrates Fluoride Salts Fluorine Gaseous or Liquid Fluorolube Fluosilic Acid Flux Soldering Fly Ash Dry Foam Latex Mix Foamite Formaldehyde cold
6. SHAFT MOUNTED ASSEMBLIES Ceo Bearing 660 Sleeve 680 or 660 Shaft Determine a minimum radial gap Select and trim appropriate sleeve to allow component slip fit Roughen sleeve 0 D with emery cloth Clean all parts with Loctite ODC Free Cleaner amp Degreaser Apply a coating of Loctite 680 or Loctite 660 Quick Metal Retaining Compound around the shaft Install sleeve Apply a coating of Loctite 660 Quick Metal Retaining Compound to sleeve 0 0 Install component as required onto sleeved shaft Allow a 30 to 60 minute cure time when using a primer Note Loctite 660 Quick Metal Retaining Compound is NOT recommended for radial gaps exceeding 0 2mm Higher strengths are obtained by NOT using Loctite 7471 Primer with small 0 05mm to 0 1mm gap and allowing longer cure 4 24 hours SHAFT MOUNTED ASSEMBLIES Bearing 641 or 660 Shaft ORIGINAL 1 Machine shaft to 0 5mm radial slip fit with 50 80 rms finish second cut 2 Clean all parts with Loctite ODC Free Cleaner amp Degreaser 3 Spray all parts I D and 0 0 with Loctite 7649 Primer Do NOT use primer for heavy duty applications 4 Apply a coating of Loctite 641 Bearing Mount or 660 Quick Metal Retaining Compound around shaft and engagement area 5 Assemble parts with rotating motion 6 Wipe off excess 7 Allow a 2 hours cure time prior to service Follow directions above and
7. 500g brush top 76769 236ml brush top 76732 5kg pail 76731 CLEANERS YUK OFF ORANGE pumice formula lotion 400ml bottle 31908 4L pump bottle 31909 15L pump 31910 ODC FREE CLEANER amp DEGREASER 473ml pump spray 20162 INDUSTRIAL HANDWIPES 75 pack 34943 130 pack 34944 GENERAL MAINTENANCE 754 EXTEND RUST TREATMENT 946ml bottle 75430 3 78L bottle 75448 O RING SPLICING KIT Inch Kit 10361 O RING SPLICING KIT Metric Kit 16224 FIXMASTER METAL MAGIC STEEL STICK 113g 98853 TROUBLESHOOTING What type of failure is occurring Has the application worked before Was proper and adequate adhesive sealant used Was proper and adequate primer activator used Do service conditions exceed the capability of the adhesive sealant a operating temperature c fluid compatibility b excessive pressure too soon d impact on environment 5 Were parts adequately cleaned prior to applying adhesive Note If adhesive failure is cured residue on one or both parts If one part is bare check that part for contamination 6 Were proper assembly techniques utilized Was adhesive sealant allowed adequate cure time prior to service 8 Do assembly part conditions exceed capability of the adhesive sealant a excessive gaps c improper joint design b component materials d inadequate clamping fixturing 9 If additional assistance is required please call our HENKEL TECHNICAL INFORMATION LINE See back cover for the Henkel Technical Information numbe
8. Formaldehyde hot Formic Acid Dil cold Formic Acid Dil hot Formic Acid cold Formic Acid hot Freon Fuel Oil Fuming Nitric Red Fuming Sulfuric Fuming Oleum Furfural Gallic Acid Gallium Sulfate Gasoline Acid Wash Gasoline Alk Wash Gasoline Aviation Gasoline Copper Chloride Gasoline Ethyl Gasoline Motor Gasoline Sour Gasoline White Gluconic Acid Glue Animal Gelatin Glue Plywood Glutamic Acid Glycerine Lye Brine Glycerol Glycine Glycine Hydrochloride Glycol Amine Glycolic Acid Glyoxal Gold Chloride 00 Gold Cyanide Granodine Grape Pomace Graphite Grease Lubricating Green Soap Grinding Lubricant Grit Steel Gritty Water Groundwood Stock GRS Latex Gum Paste Gum Turpentine Gypsum Halane Sol Halogen Tin Plating Halowax Harvel Trans Oil Heptane Hexachlorobenzene Hexadiene Hexamethylene Tetramine Hexane Hydrazine Hydrazine Hydrate Hydrobromic Acid Hydrochloric Acid Hydrocyanic Acid Hydroflouric Acid Hydrogen Peroxide dil Hydrogen Peroxide con Hydroponic Sol Hydroquinone Hydroxyacetic Acid Hypo Hypochlorous Acid Ink Ink in Solvent Printing lodine in Alcohol lodine Potassium lodide lodine Solutions lon Exchange Service lon Exclusion Glycol Irish Moss Slurry Iron Ore Taconite Iron Oxide Isobutyl Alcohol Isobutyraldehyde Isooctane Isopropyl Alcohol Isocyanate Resin Isopropyl Acetate Isopropyl Ether Tta
9. Pine Oil Finish Plating Sol as follows Brass Cyanide Bronze Cyanide Chromium amp Cadmium Cyanide Cobalt Acid Copper Acid Copper Alk Gold Cyanide lron Acid Lead Fluoro Nickel Bright Platinum Silver Cyanide Tin Acid Tin Alk Barrel Zinc Acid Zinc Alk Cyanide Polyacrylonitrile Slurry Polypentek Polysulfide Liquor Polyvinyl Acetate Slurry Polyvinyl Chloride Porcelain Frit Potash Potassium Acetate Potassium Alum Sulfate Potassium Bromide Potassium Carbonate Potassium Chlorate Potassium Chloride Sol Potassium Chromate Potassium Cyanide Sol Potassium Dichromate Potassium Ferricyanide Potassium Hydroxide Potassium lodide Potassium Nitrate Potassium Perchlorate Potassium Permanganate Potassium Persulfate Potassium Phosphate Potassium Silicate Potassium Sulfate Potassium Xanthate Press Board Waste Propionic Acid Propyl Alcohol Propyl Bromide Propylene Glycol Pumice Pyranol Pyridine Pyrogallic Acid Pyrogen Free Water Pyrole Pyromellitic Acid Quebracho Tannin Rag Stock Bleached Rare Earth Salts Rayon Acid Water Rayon Spin Bath Rayon Spin Bath spent Resorcinol River Water Road Oil Roccal Rosin Wood Rosin in Alcohol Rosin Size Rubber Latex Safrol Salt Alkaline Salt Electrolytic Salt Refrg Sand Air Blown Slurry Sand Air Phosphatic Sea Coal Sea Water Selenium Chloride Sequestr
10. Select three equilateral mounting points Determine the radial gap at those points Select appropriate shim stock Cut three pieces approximately 3mm wide to fit bore depth Bond the shims to bore at mounting points using Loctite 380 Instant Adhesive Assemble per instructions on page 26 Shim EXCESSIVE UNEVEN WEAR e gv ON c Position the component in bore Select three equilateral mounting points Determine the radial gap at those points Select and cut appropriate shim stock for each point Bond the shims to bore at mounting points using Loctite 480 Instant Adhesive Assemble per instructions on page 27 mad m HOUSED COMPONENTS SEALING RETAINING METALLIC SEAL X0 609 Bead Clean the housing I D and seal with Loctite ODC Free Cleaner amp Degreaser Spray both the housing and seal with Loctite 7649 Primer Apply a bead of Loctite 609 Retaining Compound to the leading edge of metallic seal O D Note Virtually any Loctite retaining product will work here Medium strength liquid is recommended due to normal gap and strength requirement Install as usual Wipe off excess Allow to cure for 30 minutes Note e Loctite 609 Retaining Compound is normally used with worn seal housings to prevent leakage or slippage t is not generally necessary to remove pre applied sealant from seal 0 D 29 RETAINING COMPOUNDS Application Loctite Product Loctit
11. WITH FLAMMABLE LIQUID TANKS AVOID USE WITH COMPRESSIBLE GASSES Wire brush to remove paint rust etc from repair area Clean repair area with Loctite ODC Free Cleaner amp Degreaser Apply localized heat to bring repair area to approximately 120 C Allow repair area to cool to approximately 85 C Brush or spray sealant on repair area Note Steel Use Loctite 290 Threadlocker at 85 C e Aluminum Stainless Steel Use Loctite 290 Threadlocker at 50 C Note Not recommended for blowholes e Or cB o9 e Maximum porosity sealed 0 1mm 7 Allow to cure for 30 minutes High Pressure above 150 psi 1 hour 8 Clean with Loctite ODC Free Cleaner amp Degreaser to remove excess sealant Do not grind 9 Paint as required Note Casting repair uses same procedure SEALING NEW WELDS PREVENTATIVE MAINTENANCE 1 Remove all slag and scale while hot 2 Apply sealant when weld is 85 C and falling 3 Follow information above FORM IN PLACE GASKETING Continuous bead Circle bolt holes Flat flange Raised flange 1 Remove old gasketing material and other heavy contaminants with Loctite Chisel Gasket Remover Use mechanical removal technique if required Note Avoid grinding 2 Clean both flanges with Loctite ODC Free Cleaner amp Degreaser 3 Spray Loctite 7649 Primer or Loctite 7471 Primer on only one surface Allow 1 2 minutes to dry 4 Apply a con
12. additionally WORN SHAFT 1 Determine radial gap 2 If radial gap exceeds 0 1mm Loctite 7649 Primer must be used 3 steps to maintain concentricity with large gaps e Larger gaps require longer cure times 30 60 minutes Loctite 641 Bearing Mount and Loctite 660 Quick Metal Retaining Compound are NOT recommended for radial gaps exceeding 0 5mm See procedure for BADLY WORN SHAFT page 19 Note Loctite 660 Quick Metal Retaining Compound is very fast fixturing 30 seconds or less with Loctite 7649 Primer MAXIMUM STRENGTH 1 Same as above except use Loctite 680 Retaining Compound with Loctite 7471 Primer or no primer 2 Allow 4 24 hours to cure MAXIMUM TEMPERATURE 230 C continuous 1 Same as above except use Loctite 620 Retaining Compound with Loctite 7471 Primer 23 24 SHAFT MOUNTED ASSEMBLIES Bearing lt 609 or 641 Shaft STANDARD 1 Clean shaft 0 0 and component I D 2 Apply a bead of Loctite 609 or Loctite 641 Retaining Compound to circumference of shaft at leading edge of insertion or leading area of engagement Note Retaining compound will always be squeezed to the outside when applied to shaft Do NOT use with Loctite Anti Seizes or similar product 3 Press as usual Wipe off excess 4 cure time required Note Loctite 609 or Loctite 641 Retaining Compound is used due to low viscosity and wetting properties TANDEM MOU
13. grit sand or other abrasive material for large areas deep wear down Chemical Methods Cleaning process that uses solvents to dissolve contaminants Chemical examples Solvent Dip Immersomg on solvent Solvent Wipe Rubbing with solvent soaked wpe Vapour Degreasing Solvent in vapour form Ultrasonic Cleaning Solvent dip method with high frequency sound waves that vibrate the dirt away LOCTITE BRAND ADHESIVE QUICK SELECTOR Metal plastic rubber cork wood paper 401 A general purpose Instant Adhesive leather etc 406 A low viscosity Instant Adhesive ideal for difficult to bond surfaces Plastic rubber metal etc 454 A no run no drip Gel Instant Adhesive Metal plastic rubber cork wood paper suitable for bonding porous materials leather etc 480 A high impact high shear strength toughened Instant adhesive Metal most rubbers plastics etc TAK An Instant Adhesive used with Components on PC boards metal plastic spray mist Accelerator 7452 rubber etc 324 An Impact Resistant Structural Adhesive for gaps up to 1mm Used with Activator 7075 Metal timber glass 330 Multibond A Structural Adhesive for gaps up to 0 5mm Used with Activator 7387 M tal plastic timber glass etc 3801 A five minute general purpose two part Metal timber ceramic concrete fibreglass Clear epoxy etc 3805 A high strength two part St
14. 26 5 33 33 10 29 Torque N m on MIO Temperature Range C 55 to 150 55 to 200 55 to 150 55 to 150 Cure Speed Slow Med Medium Medium Medium Primer 7471 7471 7649 7649 Colour Purple Blue Red Green Viscosity c P 1 200 2 250 500 20 Thixotropic Liquid Thixotropic Liquid Thixotropic Liquid WHEN TO USE PRIMERS Primers are used when the surfaces to be threadlocked and sealed are not active enough to cause curing to take place or when the cure is required to be accelerated The table below shows common materials and when to use primer Select the correct primer from the above Brass Copper Aluminium Black Oxide Bronze Iron Stainless Steel Anodised Magnesium Passivated Surfaces Zinc Titanium Nickel CHARCTERISTICS ADVANTAGES OF ANAEROBIC THREADLOCKERS Flat washer can still be used with threadlockers Threadlockers lubricate threads for proper assembly torque tension ratio Threadlockers work on all size and types of fasteners SAE or Metric Threadlocker strength is selectable High Medium Low depending on requirements Threadlockers improve breakaway and prevailing torque Threadlockers lock and seal preventing corrosion and leakage High strength threadlockers can be disassembled with heat 250 C for 5 minutes IMPORTANT NOTE Do not use anaerobic threadlockers on most thermoplastics ABS PVC etc Softening and or stress cracking may occur Anaerobic threadlockers can be
15. ADSEALING TEGHNICAL DATA PRODUCT 569 542 567 Sr Men 85 Size of Thread up to 19mm up to 25mm up to 76mm upto76mm upto 100mm Strength Low Medium Low Medium Low Breakaway Prevail 4 2 15 9 1 7 N A 11 6 N A Torque N m on MIO Temperature Range 55 to 150 55 to 150 55 to 205 55 to 150 55 to 130 Cure Speed Medium Medium Slow Medium Instant Optional Primer 7471 7649 7649 7649 N A Colour Format Brown Liquid Brown Liquid White Gel Yellow Gel White Cord Visocisty c P 400 2000 540 000 24 000 N A WHEN TO USE PRIMERS Primers are used when the surfaces to be threadlocked and sealed are not active enough to cause curing to take place or when the cure is required to be accelerated The table below shows common materials and when to use primer Select the correct primer from the table ACTIVE SURFACE INACTIVE SURFACE PRIMER NOT REQUIRED PRIMER REQUIRED Brass Copper Aluminium Black Oxide Bronze Iron Stainless Steel Anodised Magnesium Passivated Surfaces Zinc Titanium Nickel CHARACTERISTICS ADVANTAGES OF ANAEROBIC THREAD SEALING Anaerobic thread sealants flow into and completely fill all voids eliminating leak paths Anaerobic thread sealants seal and threadlock simultaneously Thread sealants work on all size and types of fittings see quick selector Thread sealant strength is selectable Medium or Low depending on requirements e Thread seal
16. FITNESS FOR A PARTICULAR or foreign patents or patent applications PURPOSE ARISING FROM SALE OR USE OF ANY PRODUCTS HEREIN HENKEL AUSTRALIA PTY LTD SPECIFICALLY DISCLAIMS ANY LIABILITY FOR 43 Henkel Australia Pty Ltd 135 141 Canterbury Road Kilsyth Victoria Australia 3137 Phone 1300 88 555 6 Fax 61 03 9761 4539 www loctite com au Henkel New Zealand Ltd 2 Allens Road East Tamaki PO Box 58 493 Greenmount 1730 Auckland New Zealand Phone 64 09 272 6710 Orders Fax 64 09 272 6711 www loctite co nz and designate trademarks of Henkel Corporation or its affiliates Henkel Australia 2011 All rights reserved ART404E 04 2011 IDH 1508980
17. ME AND APPEARANCE Two coats of Loctite 754 Extend Rust Treatment are recommended The first coat should develop a purple black color within seconds The second coat should dry to a black color The second coat should be applied within 15 30 minutes of the first coat APPLICATION CONDITIONS Loctite 754 Extend Rust Treatment may be applied when surface and air are between 10 C and 32 C Reaction is slower at lower temperatures If temperature is too hot film may surface dry and bubble High humidity is beneficial it slows drying but assists rust conversion Loctite 754 Extend Rust Treatment should not be applied in conditions of condensing humidity e g fog dew on ice in rain or in heavy sea salt spray atmospheres Steel surface may be damp but not wet i e continuous visible film of water DO NOT APPLY LOCTITE 754 EXTEND RUST TREATMENT TO SURFACES IN DIRECT SUNLIGHT APPLICATION EQUIPMENT METHODS Loctite 754 Extend Rust Treatment may be applied by brush roller or spray Brush or roller is suitable for small areas Avoid sags LOCTITE and ridges and keep edges wet by coating about a square yard at za a time Roll away from previously coated area and then roll back Extend Do not pour unused material back into the original container NEVER Rust add solvents to Loctite 754 Extend Rust Treatment eatment hi Spray application is recommended for larger areas Airless spray equipment is fa
18. NT 1 Apply retaining compound to bore of inside component 2 Continue assembly as above SHAFT MOUNTED ASSEMBLIES ASSEMBLY 1 Clean the shaft 0 0 and component 1 0 2 Cool the shaft to cause contraction or heat the component to cause expansion 3 Apply a brush film of Loctite 641 Retaining Compound to the shaft or lower temperature part 4 Install component and allow temperatures to equilibriate 5 Wipe off excess Note Loctite 641 Retaining Compound will add lubricity for easier assembly while sealing and protecting the bond area from environmental exposure and filling gaps for a more complete contact area 25 26 HOUSED COMPONENTS SLIP FIT 609 or 641 0 O eo 609 or 641 Housing ORIGINAL 1 Select component to fit shaft 2 Machine to reduce component or increase housing 1 0 to permit approximate 0 5mm to 0 1mm diametral slip fit 3 Clean all parts with Loctite ODC Free Cleaner amp Degreaser and spray with Loctite 7649 Primer or Loctite 7471 Primer 4 Apply Loctite 609 or 641 Retaining Compound to component O D 5 Install component Do not rotate 6 Wipe off excess 7 Allow five minutes to cure prior to service WORN Procedures identical to original slip fit and additionally 1 Determine the maximum radial gap 2 If the maximum gap exceeds 0 1mm Loctite 7649 Primer must be used 3 steps to maintain concentricity on large gaps Large ga
19. Nitric Acid Anhydrous Nitric Acid Fuming Nitro Aryl Sulfonic Acid Nitrobenezene Dry Nitrocellulose Nitrofurane Nitroguanidine Nitroparaffins Dry Nitrosyl Chloride Norite Carbon Nuchar Oakite Compound Oil Creosote Dil Emulsified Oil Fuel Oil Lubricating Oil Soluble Oleic Acid hot Oleic Acid cold Ore Fines Flotation Ore Pulp Organic Dyes Oxalic Acid cold Ozone wet eeeccccconmm jiummer joooccccccccoccPc0 FLUID COMPATIBILITY CHART Paint Linseed Base Paint Water Base Paint Remover Sol Type Paint Vehicles Palmitic Acid Paper Board Mill Waste Paper Coating Slurry Paper Pulp Paper Pulp with Amun Paper Pulp with Dye Paper Pulp bleached Paper Pulp bleached washed Paper Pulp Chlorinated Paper Groundwood Paper Rag Paper Stocks fine Paradichlorobenezene Paraffin Molten Paraffin Oil Paraformaldehyde Pectin Solution Acid Pentachlorethane Pentaerythritol Sol Perchlorethylene Dry Perchloric Acid Perchlorometh Mercaptan Permanganic Acid Persulfuric Acid Petroleum Ether Petroleum Jelly Phenol Formaldehyde Resins Phenol Sutfonic Acid Phenolic Glue Phloroglucinol Phosphate Ester Phosphatic Sand Phosphoric Acid 85 hot Phosphoric Acid 85 cold Phosphoric Acid 50 hot Phosphoric Acid 50 cold Phosphoric Acid 10 cold Phosphoric Acid 10 hot Phosphorous Molten Phosphotungstic Acid Photographic Sol Phthalic Acid Phytate Phytate Salts Pickling Acid Sulfuric Picric Acid Solutions
20. O MIX Also see Activator 7387 401 PRISM ULTRA FAST INSTANT ADHESIVE 406 PRISM HIGH PERFORMANCE INSTANT ADHESIVE 454 PRISM SURFACE INSENSITIVE INSTANT ADHESIVE GEL 480 PRISM TOUGHENED INSTANT ADHESIVE 3805 STEEL amp ALUMINIUM FILLER EPOXY ORDERING SIZE 50 ml tube 250 ml tube 6 ml tube 50 ml tube 300 ml cartridge 6 ml tube 25 ml syringe 50 ml tube 300 ml cartridge 190ml 390g cartridge 50g tube 95g tube 300ml cartridge 85g tube 95g tube 300ml cartridge 300 ml cartridge 25ml bottle 100ml bottle 500ml bottle 3g tube 25ml bottle 100ml bottle 500ml bottle gm tube 20 gm tube 200g tube 25ml bottle 500g bottle 56g tube ITEM NO 45077 45082 51517 51531A 33530 51817 51827 25583A 51845 40479 20166 39306 34848 34888 34249 34238 18581A 33064 40633 25 33533 33534 16704 40124 25 33531 33532 45404 A045416 45474 16819 25 16887 24180 41 ORDERING En Kr CATEGORY SIZE ITEM NO PRIMERS 7471 PRIMER T Acetone 133g 22477 3 78L Can 24062A 7649 PRIMER N Acetone 100ml 22410A 3 78L Can 24063A 770 PRISM PRIMER Heptane 100ml bottle 29520A 946ml 24377A 7387 330 ACTIVATOR 100ml 24058A 946ml 24059A 7452 TAK PAC ACCELERATOR 20g aerosol 21520 946ml 24064A LUBRICANTS C5 A COPPER ANTI SEIZE 453g brush top 51007 aerosol 407 51144 771 NICKEL ANTI SEIZE 28g Tube 28182A 500g 39163 SILVER GRADE ANTI SEIZE 200g aerosol 76756 250g tube 76741
21. Sealant to male threads 4 Assemble parts snugly THREAD SEALING HOSE ENDS AIR amp HYDRAULIC 569 PST Coating If necessary spray adapter threads with Loctite 7649 Primer or Loctite 7471 Primer Allow to dry 2 Insert barbed hose stem into hose 1 0 with slight twisting motion Install appropriate hose clamp Apply a coating of Loctite 569 PST Thread Sealant to male hose stem threads upon installation or adding accessory device Tighten snugly Note Loctite 569 PST Thread Sealant may attack synthetic rubber tubing LOCTITE BRAND THREAD SEALANT QUICK SELECTOR Application Product Primer Instant Max Steam Temp Seal Pressure Pressure Range All Metal Fittings 567 Master Pipe 7649 500 psi 10 000 psi 55 C to Sealant Low 24hrs 205 C Medium Strength All Metal Fittings 569 Hydraulic 7471 500 psi 10 000 psi 55 C to and High Filtration Sealant Medium 10 min 24hrs 150 C Zero Contamination Strength Systems All Metal Fittings 577 High Pressure 7649 500 psi 10 000 psi 55 C to Pipe Sealant High 24hrs 150 C Strength All Metal Fittings 5770 High Temp 7649 500 psi 10 000 psi 235 psi 55 C to Steam and Gas 24hrs 280 C High Strength FLUID COMPATIBILITY Refer to Fluid Compatibility Chart 2 Contact your local Industrial Distributor 3 Call Henkel Technical Information See back cover for the Henkel Technical Information number in your area 11 12 THRE
22. ants can be disassembled with normal tools Loctite 55 is a non curing impregnated nylon cord IMPORTANT NOTE Do not use anaerobic sealants on plastic pipe or plastic fittings For plastic fittings use Loctite 55 PUNCTURE SEALING Roughened area E Epoxy layer 2 Epoxy layer 1 cont J D Metal disc patch Tank wall 1 IMPORTANT TAKE PROPER SAFETY PRECAUTIONS WHEN WORKING WITH FLAMMABLE LIQUID TANKS AVOID USE WITH COMPRESSIBLE GASSES Clean the repair area with Loctite 0DC Free Cleaner amp Degreaser Roughen a 25mm 50mm radius around hole with emery cloth Clean again Prepare a metal disc patch slightly larger than hole Mix Loctite 3805 Steel amp Aluminium Epoxy Filler A and B as per directions Apply a thin layer of Loctite 3805 to roughened area Immediately position disc patch over hole Apply a cover layer of Loctite 3805 over disc patch and Epoxy layer 1 Allow to cure before service use a Liquid storage 1 hour b Low pressure under 1000 1 hour C High Pressure Not Recommended over 1000kPa 10 Paint as required e HONDO amp N SEALING CRACKS 1 Drill termination holes to prevent further cracking 2 Follow directions above Modify as needed SEALING PINHOLES 1 Follow directions above No disc patch needed 13 14 POROSITY SEALING EXISTING WELD POROSITIES AND CASTINGS x LL 1 IMPORTANT TAKE PROPER SAFETY PRECAUTIONS IF WORKING
23. conic Acid Jet Fuels Jeweler s Rouge Jig Table Slurry Kaolin China Clay Kelp Slurry Kerosene Kerosene Chlorinated Ketone Lacquer Thinner Lactic Acid Lapping Compound Latex Natural Latex Synthetic Latex Synthetic Raw Laundry Wash Water Laundry Bleach Laundry Blue Laundry Soda Lead Arsenate Lead Oxide Lead Sulfate Lignin Extract Lime Slaked Lime Sulfur Mix Liquid lon Exchange Lithium Chloride LOX Liquid 02 Ludox eee ee e m e eeeeeeeeee Lye Machine Coating Color Magnesite Slurry Magnesite Magnesium Bisulfite Magneslum Carbonate Magnesium Chloride Magnesium Hydroxide Magnesium Sulfate Maleic Acid Maleic Anhydride Manganese Chloride Manganese Sulfate Melamine Resin Menthol Mercaptans Mercuric Chloride Mercuric Nitrate Mercury Mercury Dry Methane Methyl Alcohol Methyl Acetate Methyl Bromide Methyl Carbitol Methyl Cellosolve Methyl Chloride Methyl Ethyl Ketone Methyl Isobutyl Ketone Methyl Lactate Methyl Orange Methylamine Methylene Chloride Mineral Spirits Mixed Acid Nitric Sulfuric Monochloracetic Acid Morpholine Mud Nalco 501 Naphtha Naphthalene Naval Stores Solvent Nematocide Neoprene Emulsion Neoprene Latex Nickel Acetate Nickel Ammonium Sulfate Nickel Chloride Nickel Cyanide Nickel Fluoborate Nickel Ore Fines Nickel Plating Bright Nickel Sulfate Nicotinic Acid Nitrate Sol Nitration Acid s Nitric Acid Nitric Acid1 0 Nitric Acid 20
24. e Primer Shaft Mount Press fit Medium Strength 609 Retaining Compound NONE 641 Retaining Compound 7649 Shaft Mount Shrink fit Medium Strength 641 Retaining Compound NONE Shaft Mount Slip Fit Small Gap 0 05mm radial max 609 Retaining Compound 7649 Larger Gap 0 25mm radial max 660 Quick Metal Retaining Compound 7471 Maximum Strength 0 25mm radial max 680 Retaining Compound 7471 Maximum Temperature 204 C 620 Retaining Compound 7649 7471 0 2mm radial max Medium Strength 641 Retaining Compound 7649 Housing Mount Press Fit Maximum Strength 609 Retaining Compound NONE Medium Strength 641 Retaining Compound 7649 Low Strength 243 Best Ever Threadlocker NONE Housing Mount Slip Fit Maximum Strength 680 Retaining Compound NONE High Strength 660 Quick Metal Retaining Compound NONE Controlled Strength 660 Quick Metal Retaining Compound 7471 Medium Strength 641 Retaining Compound 7649 Low Strength 243 Best Ever QuickStix 248 Threadlocker 7649 7471 Note e Softer metals aluminum bronze etc provide lower shear strengths than ferrous components Excessive gap reduces shear strengths deal surface finish 50 to 80 rms Refer to Technical Data Sheets for more information 30 DISASSEMBLY THREADLOCKING THREAD SEALING amp RETAINING LOW AND MEDIUM STRENGTH PRODUCTS Disassemble with hand tools HIGH STRENGTH PRODUCTS Apply localized heat 260 C or higher to assembly for 5
25. e Acid Spensol Solution Stannic Chloride Starch Starch Base ee ee ee ee eee Steam Low Pressure Stearic Acid Steep Water Sterilization Steam Stillage Distillers Stoddard Solvent Styrene Styrene Butadiene Latex Sulfamic Acid Sulfan Sulfuric Anhydride Sulfathiazole Sulfite Liquor Sulfite Stock Sulfonated Oils Sulfones Sulfonic Acids Sulfonyl Chloride Sulfur Slurry Sulfur Solution in Carbon Disulfide Sulphuric Acid 0 7 Sulphuric Acid 7 40 Sulphuric Acid 40 75 Sulphuric Acid 75 95 Sulphuric Acid 95 100 Sulphurous Acid Sulfuryl Chloride Surfactants Synthetic Latex Taconite Fines Talc Slurry Tankage Slurry Tannic Acid cold Tamin Tar amp Tar Oil Tartaric Acid Television Chemicals Tergitol Terpineol Tetraethyl Lead Tetrahydrofuran Tetranitromethane Textile Dyeing Textile Finishing Oil Textile Printing Oil Thiocyanic Acid Thioglycollic Acid Thionyl Chloride Thiophosphoryl Chloride Thiourea Thorium Nitrate Thymol Tin Tetrachlorida Tinning Sol DuPont Titania Paper Coating Titanium Oxide Slurry Titanium Oxy Sulfate Titanium Sulfate Titanium Tetrachloride Toluol Toluene p Toluene Sulfonic Acid Transil Oil Trichloracetic Acid Trichlorethane 1 1 1 Trichlorethylene Trichlorethylene Dry Tricresyl Phosphate Triethanolamine Triethylene Glycol Trioxane
26. eel and Aluminium Epoxy Filler suitable for gap filling Metal timber ceramic concrete 34 BONDING 1 j 1 Cut the starting end of the cord stock with a clean razor blade Ensure the cut is clean and square Do not touch the clean cut end 2 Measure cord stock to appropriate length For precise measurement use Loctite 0 Ring Tool or the ruler provided in the Loctite O Ring Making Kit 3 Cut the measured end of the cord stock with a clean razor blade Ensure the cut is clean and square to optimize bond area 4 Apply one drop of Loctite 406 Instant Adhesive and mate the two ends of the cord stock BONDING METAL LABEL 1 Clean surface 2 Spray Loctite 7387 Depend Activator onto main part Let dry for two minutes 3 Apply Loctite 330 Depend Adhesive onto back of label 4 Press label onto activated surface and hold for a few seconds 5 Handling strength reached in 5 minutes Full cure in 24 hours RUSTPROOFING OPTIMUM USE OF LOCTITE EXTEND RUST TREATMENT SURFACE PREPARATION OLD STEEL Loose or flaky rust must be removed Only conversion of firmly bonded rust will result in durable protection Oil grease old paint mill scale form oil fingerprints water soluble surfaces and chlorides must be removed to allow Loctite Extend 754 Rust Treatment to react with rust Ideal surfaces will show light rust as well as bare metal surfaces RUST CONVERSION TI
27. ene Sewage Shellac Shower Water Silica Gel Silica Ground Silicone Tetrachloride Silicone Fluids Silver Cyanide Silver lodide Aqu Silver Nitrate Size Emulsion Skelly Solve E L Slate to 400 Mesh Soap Lye Soap Solutions Stearates Soap Stone Air Blown Soda Pulp Sodium Acetate Sodium Acid Fluoride Sodium Aluminate Sodium Arsenate Sodium Benzene Sulfonate Sodium Bichromate Sodium Bisulfite Sodium Bromide Sodium Carbonate Sodium Chlorate Sodium Chlorite Sodium Cyanide Sodium Ferricyanide Sodium Formate Sodium Glutamate Sodium Hydrogen Sulfate Sodium Hydrosulfite Sodium Hydrosulfide Sodium Hydrochloride Sodium Hydroxide Sodium Hydro 20 cold Sodium Hydro 20 hot Sodium Hydro 50 cold Sodium Hydro 50 hot Sodium Hydro 70 cold Sodium Hydro 70 hot Sodium Hypochlorite Sodium Lignosulfonate Sodium Metasilicate Sodium Molten Sodium Nitrate Sodium Nitrite Nitrate Sodium Perborate Sodium Peroxide Sodium Persulfate Sodium Phosphate Mono Sodium Phosphate Tri Sodium Potassium Chloride Sodium Salicylate Sodium Sesquicarbonate Sodium Silicate Sodium Silcofluoride Sodium Stannate Sodium Sulfate Sodium Sulfide Sodium Sulfite Sodium Sulfhydrate Sodium Thiocyanate Sodium Thiosulfate Sodium Tungstate Sodium Xanthate Solox Denat Ethanol Soluble Oil Solvent Naphthas Sorbic Acid Sour Gasoline Soybean Sludg
28. f anaerobic resins are Threadlocking Thread Sealing Gasketing Retaining gt KEF D 22 Each one of these functions is based upon control of five major variables strength viscosity adhesion flexibility and temperature resistance These five parameters give anaerobics users considerable latitude in adjusting properties for optimum performance in specific application areas Another variable that should be considered is the substrate in which the adhesive will be applied For certain substrates or other special requirements the use of a primer is recommended WHY USE A PRIMER Primers activate inactive surfaces Primers speed cure times for faster return to service Primers speed curing through larger gaps and deep threads Primers substantially speed cure times on cold parts Primers act as cleaning agents Active surfaces primer optional brass copper bronze iron soft steel nickel OT GR gor M 3 Inactive surfaces primer required aluminum stainless steel magnesium zinc black oxide cadmium titanium others Not here 1 2 THREADLOCKING THROUGH HOLES BOLTS AND NUTS LIQUID AND SEMISOLIDS Apply here 72 Clean all threads bolt and nut with Loctite ODC Free Cleaner amp Degreaser If necessary apply on all threads with Loctite 7649 Primer or Loctite 7471 Primer Allow to dry Select the proper strength Loctite9 threadlocker Insert bolt in
29. il Resistance Excellent Excellent Excellent Excellent Excellent Instant Seal No Yes No No Yes 1 Continuous service Intermittent temperature higher than established range 2 Seals instantly at zero gap STRENGTHEN KEYED ASSEMBLIES 4 Dab 660 or 243 Best Ever here 660 641 Coating here Dab 660 Quick Metal here ASSEMBLY 1 Clean all parts with Loctite ODC Free Cleaner amp Degreaser 2 If necessary apply onto all parts 1 0 0 D Loctite 7649 Primer or Loctite 7471 Primer 3 Apply Loctite 660 Quick Metal Retaining Compound or Loctite 641 Bearing Mount coating into keyway and on key 4 Apply dab s of Loctite 660 Quick Metal Retaining Compound or Loctite 641 Bearing Mount onto shaft opposite keyway or evenly spaced around shaft 5 Assemble parts Wipe off excess 6 Apply Loctite 660 Quick Metal Retaining Compound or Loctite 243 Best Ever dab to set screw 7 Tighten set screw 8 Allow 5 10 minutes prior to service Note Loctite 660 Quick Metal Retaining Compound or Loctite 641 Bearing Mount is NOT recommended for radial gaps exceeding 0 25mm on shaft or keyway See REPAIRING BADLY WALLOWED KEYWAY page 21 for procedure DISASSEMBLY 1 Tap component and key with hammer 2 Pull as usual 19 20 STRENGTHEN KEYED ASSEMBLIES Dab 660 or 243 Best Ever here Fm 660 Coating here ASSEMBLY 1 Clean all parts wi
30. lts into blind holes as above apply Loctite 243 Best Ever Threadlocker into hole and on threads Tighten normally e f itis a through bolt assembly apply Loctite 243 Best Ever Threadlocker or Loctite QuickStix 248 Threadlocker to bolt threads 6 Tighten as per standard practice 16 FLANGE SEALING TECHNICAL DATA PRODUCT 510 515 518 Flange Type Rigid Rigid Rigid Alloy Temperature 55 to 200 55 to 150 55 to 150 Gap Fill mm up to 0 25mm up to 0 5mm up to 0 5mm Cure Speed Medium Medium Fast Optional Primer 7471 7649 7649 Viscosity c P 12 000 262 500 800 000 Oil Resistance Excellent Excellent Excellent Petrol Resist Excellent Excellent Excellent WHEN TO USE PRIMERS Primers are used when the surfaces to be sealed are not active enough to cause curing to take place or when the cure is required to be accelerated The table below shows common materials and when to use primer Select the correct primer from the table ACTIVE SURFACE INACTIVE SURFACE PRIMER NOT REQUIRED PRIMER REQUIRED Brass Copper Aluminium Black Oxide Bronze Iron Stainless Steel Anodised Magnesium Passivated Surfaces Zinc Titanium Nickel CHARCTERISTICS ADVANTAGES OF GASKETING Form in place gasketing resists compression set e Form in place gasketing fills all voids eliminating gaps Form in place gasketing provides a universal fit and is always in stock Form in place ga
31. minutes Disassemble with hand tools while hot lt P ty mes GASKETING Disassemble flange using hand tools Note For anaerobic gaskets clean with Loctite Chisel Gasket Remover 31 32 BONDING Within the broad range of Loctite brand adhesives you will always find the solution to your bonding challenge It is however extremely important to have at least a basic knowledge of adhesive methodology in order to bond two substrates together successfully The three major causes of bonding failures are attributed to e Poor evaluation of the bonding assembly e inadequate substrate preparation e Improper adhesive selection BONDING ASSEMBLY Bonding assembly has a direct impact in the adhesive performance Choose a combination of types of joints or joint stress distribution that maximizes bonding strength Below are different types of joints and stress distribution TYPES OF JOINTS BUTT OVERLAP SINGLE STRAP DOUBLE STRAP FAIR GOOD BETTER BEST TYPES OF JOINT STRESS DISTRIBUTION a IH gt CLEAVAGE PEEL TENSILE SHEAR COMPRESSIVE FAIR GOOD BETTER BEST JOINT WIDTH VS OVERLAP A wider bond line Width will be stronger than a lengthier one Overlap MY OVERLAP WIDTH BONDING Abrasive Methods Rubbing or striking a surface with hard coarse material Abrasive examples e Sanding Rubbing with abrasive paper or cloth for small area superficial wear down Blastng Striking with steel
32. nzotriazole Alcohol Isopropyl e Beryllium Sulfate Alcohol Methyl Bicarbonate Liquor Alcohol Propyl e Bilge Lines Alum Ammonium Bleach Liquor Alum Chrome Bleached Pulps Alum Potassium Liquors Alum Sodium Boric Acid Alumina e Brake Fluids Aluminum Acetate Brine Chlorinated Aluminum Bicarbonate e Brine Cold Aluminum Bifluoride Bromine Solution Aluminum Chloride Butadiene Aluminum Sulfate e Butyl Acetate Ammonia Anhydrous m Butyl Alcohol Ammonia Solutions m Butyl Amine Ammonium Bisulfite Butyl Cellosolve Ammonium Borate e Butyl Chloride Ammonium Bromide e Butyl Ether Dry Ammonium Carbonate Butyl Lactate Ammonium Chloride e Butyral Resin Ammonium Chromate e Butyraldehyde Ammonium Fluoride e Butyric Acid Ammonium Fluorosilicate Ammonium Formate Cadmium Chloride Ammonium Hydroxide m Cadmium Plating Bath Ammonium Hyposulfite e Cadmium Sulfate Ammonium lodide Calcium Acetate Ammonium Molybdate Calcium Bisulfate Ammonium Nitrate Calcium Carbonate Ammonium Oxalate Calcium Chlorate Ammonium Persulfate Calcium Chloride Ammonium Phosphate Calcium Chloride Brine Ammonium Picrate Calcium Citrate e Ammonium Sulfide Calcium Hydroxide Ammonium Thiocyanate Calcium Lactate Acetate Calcium Nitrate Amyl Amine Calcium Phosphate Amyl Chloride Calcium Silicate Aniline Calcium Sulfamate Aniline Dyes
33. ps require longer cure times 30 60 minutes Loctite 609 and Loctite 641 are NOT recommended for radial gaps exceeding 0 5mm See procedure for BADLY WORN HOUSING page 27 HOUSED COMPONENTS REPAIRING BADLY WORN HOUSING 4 Fixmaster Superior Metal 4 Housing ASSEMBLY B8 e 9 N 9 91 9 N2 _ gt Roughen housing 1 0 with emery cloth or abrasive media Clean the housing with Loctite ODC Free Cleaner amp Degreaser Clean the component 0 0 and apply a release agent Prepare mix Loctite Fixmaster Superior Metal Apply a coating of Loctite Fixmaster Superior Metal to the 1 0 of the housing Position the component in housing Maintain concentricity Pack Loctite Fixmaster Superior Metal into the gaps and voids Wipe off excess material Allow to cure 30 minutes Pull component Clean the release agent from component 0 0 Clean and roughen the housing Assemble with Loctite 660 Quick Metal Retaining Compound as required Recommended for light duty service Note This procedure is for use when machining is not an option If you want a procedure for using Loctite Fixmaster Superior Metal and machining back to original tolerance then contact your local Henkel Adhesive and Sealants Specialist 27 28 HOUSED COMPONENTS COMPONENT CENTERING Shim EXCESSIVE EVEN WEAR Pl AO OI ge ga Position the component in bore
34. r in your area Pon Note Reference Materials Product selection cure times gap fill etc use Product Selector Guide Fluid Compatibility Chart Always refer to the latest MSDS and TDS available for each product LIMITATION OF WARRANTY The data contained herein are furnished for information CONSEQUENTIAL OR INCIDENTAL DAMAGES OF ANY KIND only and are believed to be reliable We cannot assume INCLUDING LOST PROFITS The discussion herein of responsibility for the results obtained by others over various processes or compositions is not to be whose methods we have no control It is the user s interpreted as representation that they are free responsibility to determine suitability for the user s from domination of patents owned by others or as a purpose of any license under any Henkel patents which may cover production methods mentioned herein and to adopt such such processes or compositions We recommend that precautions as may be advisable for the protection of each prospective user test the proposed application property and of persons against any hazards that may to determine its suitability for the purposes intended be involved in the handling and use thereof prior to incorporating any product or application in its In light of the foregoing HENKEL AUSTRALIA PTY manufacturing process using this data as a guide Some LTD SPECIFICALLY DISCLAIMS ALL WARRANTIES OF products may be covered by one or more United States MERCHANTABILITY OR
35. r messy and ineffective rags and soap Typical applications for this product include maintenace industrial plumbing manufacturing transportation painting marine agriculture and recreation 37 38 FLUID COMPATIBILITY CHART metal threaded fittings sealed w LIQUIDS SOLUTIONS amp SUSPENSIONS LEGEND Use Loctite 567 565 569 545 577 542 565 243 Best Ever 263 Best Ever 1 Use Loctite 277 271 554 270 277 554 m Not Recommended lt 10 same as e gt 10 same ast lt 5 same as lt 5 same as 1 Ammonium Sulfate Ammonium Sulfate Scrubber Calcium Ferrocyanide Calcium Formate Abrasive Coolant Aromatic Gasoline Acetaldehyde e Aromatic Solvents Acetate Solvents Arsenic Acid Acetimide Asbestos Slurry Acetic Acid e Ash Slurry Acetic Acid L Asphalt Emulsions Acetic Acid glacial Asphalt Molten Acetic Anhydride e Acetone e Bagasse Fibers Acetyl Chloride e Barium Acetate Acetylene Liquid Phase e Barium Carbonate Acid Clay e Barium Chloride Actylic Acid e Barium Hydroxide Acrylonitrile Barium Sulfate Activated Alumina e Battery Acid Activated Carbon Battery Diffuser Juice Activated Silica e Bauxite See Alumina Alcohol Allyl e Bentonite Alcohol Amyl e Benzaldehyde Alcohol Benzyl e Benzene Alcohol Butyl e Benzene Hexachloride Alcohol Ethyl in Hydrochloric Acid Alcohol Furfuryl Benzoic Acid Alcohol Hexyl e Be
36. s Position cover head etc Apply drops of Loctite 243 Best Ever Threadlocker onto exposed threads Tighten nuts as required co AYO OT dm 254 ES 2 Apply several drops of Loctite 222 or 290 Threadlocker at screw and body juncture 3 Avoid touching bottle tip to metal Note f readjustment is difficult apply heat to screw with soldering gun 230 C e Loctite 222 Threadlocker is a weaker version of Loctite 290 Threadlocker Plunger THREADLOCKING LIQUID ONLY 222 or 290 here Not here 7 Clean bolts and nuts with Loctite ODC Free Cleaner amp Degreaser Assemble components Tighten nuts Apply several drops of Loctite 222 or 290 Threadlocker at the nut and bolt juncture Avoid touching bottle tip to metal Note For preventive maintenance on existing equipment RETIGHTEN nuts and apply Loctite 222 or 290 Threadlocker at the nut and bolt juncture GiB 0 22 LOCTITE BRAND THREADLOCKER QUICK SELECTOR Use Strength Product Colour Small Screws Low 222 Purple Nuts amp Bolts Medium 243 Best Ever QuickStix 248 Blue Pre assembled Medium 290 Green Pre assembled Low 220 Blue Nuts amp Bolts High 263 Best Ever QuickStix 268 Red Studs up to 25mm High 263 Best Ever Red Studs over 25mm High 277 Red THREADLOCKING Size of Thread up to M36 up to M36 up to M36 up to M20 Strength Low Medium High Medium Breakaway Prevail 6 4
37. sassemble and if necessary spray all components with Loctite 7649 Primer or Loctite 7471 Primer Allow 30 seconds to dry Apply a thin coating of Loctite 567 PST Thread Sealant to union face Apply a band of Loctite 567 PST Thread Sealant to male threads Assemble parts snugly 10 THREAD SEALING COMPRESSION FITTINGS PST Band PST Band Ta 1 Slide fitting nut and ferrule back approximately 20mm from end of tubing 2 f necessary spray the entire assembly with Loctite 7649 Primer Allow 30 seconds to dry Note Primer is not required for brass parts 3 Apply a thin coating of Loctite 567 PST Thread Sealant to tubing where ferrule will be located 4 Slide ferrule forward over Loctite 567 PST Thread Sealant coated tubing then apply a thin bead of Loctite 567 PST Thread Sealant coating to ferrule 5 Slide ferrule forward over Loctite 567 PST Thread Sealant coated tubing 6 Apply a small band of Loctite 567 PST Thread Sealant to male threads 7 Assemble and tighten normally Note Do not use on plastic fittings or tubing FLARED SWAGED FITTINGS 567 PST Coating for new or damaged flare or seat 567 PST Band 1 Disassemble and if necessary apply to all components Loctite 7649 Primer or Loctite 7471 Primer Allow 30 seconds to dry 2 Apply a thin coating of Loctite 567 PST Thread Sealant to fitting face 3 Apply a band of Loctite 567 PST Thread
38. sketing provides on site applications and saves you time Form in place gasketing is easy to clean up IMPORTANT NOTE Do not use anaerobic flange sealants on most thermoplastics ABS PVC etc Softening and or stress cracking may occur Anaerobic flange sealants can be used with 7649 Primer on Nylon and thermoset plastics 17 18 FORM IN PLACE SILICONES STAMPED OR SHEET METAL FLANGES 1 Remove old gasketing material and other heavy contaminants with Loctite Chisel Paint Stripper 2 Clean both flanges with Loctite ODC Free Cleaner amp Degreaser 3 Apply a continuous bead of Loctite Instant Gasket or Loctite Maxx high performance silicones to sealing surface Circle all bolt holes Note Minimize excessive material squeeze in Use proper bead diameter to seal flange width and depth 4 Assemble within 10 minutes by pressing together Tighten as required 5 Clean up any excess or squeeze out 6 Cure times will vary with temperature humidity and gap Typical full cure time is 24 hours LOCTITE MAXX SERIES SILICONES QUICK SELECTOR Flange Type Flexible Flexible Japanese Flexible Flexible Vehicle Temperature 60 to 260 C 60 to 200 C 60 to 200 C 60 to 316 C 60 to 200 C Gap Fill mm 6mm 6mm 3mm 6mm 6mm Sensor Safe Yes Yes Yes Yes Yes Cure Tack Free 30 min 5 min 10 min 60 min 5 min Full Cure 24 hrs 24 hrs 24 hrs 24 hrs 24 hrs O
39. ster and provides more effective conversion due to improved surface penetration Conventional air spray equipment g may be used but Loctite 754 Extend Rust Treatment may require ai eusen thinning up to 10 with water for proper spraying A 4 35 36 CLEANING Loctite ODC Free Cleaner amp Degreaser is a non aqueous hydrocarbon based non CFC solvent designed for cleaning and degreasing of surfaces to be bonded with adhesives LOCTITE TYPICAL APPLICATIONS Used as a final pre assembly cleaning treatment to remove most greases oils lubrication fluids metal cuttings and fines for all surfaces to be bonded with adhesives It is designed to be used as a spray or in immersion cleaning processes at room temperature or heated CLEANING AND CLEANING YUK OFF ORANGE For fast effective hand cleaning without skin irritating petroleum solvents YUK OFF Orange hand Cleaner removes grease grime paint oil and ink and contains aloe as well as lanolin to keep hands from cracking and drying out It s even biodegradable LOCTITE INDUSTRIAL HAND WIPES Premoistened with a powerful cleaning formula Loctite Industrial Hand Wipes are used for removing tar grease wax ink paint lubricants and adhesives While effective on tough grime the fresh citrus scented cleaning formula is enhanced with natural oils and emollients The abrasive yet non scratching fabric aids in cleaning and replaces the need fo
40. t Rigid Flanges 15 GASKETING Gasketing Quick Selector 15 GASKET DRESSING Sealed Flanges 16 FORM IN PLACE Stamped or Sheet Metal Flanges 18 SILICONES STRENGTHEN KEYED Standard Duty 19 ASSEMBLIES Heavy Duty 20 Repairing Badly Wallowed Keyway 21 SHAFT MOUNTED Repairing Badly Worn Shaft 22 ASSEMBLIES Slip Fit Light Heavy Duty 23 Press Fit 24 Shrink Fit 25 HOUSED COMPONENTS Slip Fit 26 Repairing Badly Worn Housing 27 Component Centering 28 Sealing Retaining Metallic Seal 29 Retaining Compound Quick Selector 30 DISASSEMBLY Threadlocking Thread Sealing amp Retaining 31 BONDING Introduction to Bonding Adhesives 32 Bonding Assembly 32 Surface Preparation 33 Adhesive Quick Selector 33 O Ring Making 34 Bonding Metal Label 34 RUSTPROOFING Optimum Use 35 CLEANING General Purpose Parts Cleaning Hand Cleaning 36 37 FLUID COMPATABILITY 38 39 CHART ORDERING Product Listing Order info 40 42 TROUBLESHOOTING 43 INTRODUCTION INTRODUCTION TO ANAEROBIC ADHESIVES AND SEALANTS Anaerobic adhesives and sealants were developed by Loctite in 1953 and since then have significantly evolved to the most technically advanced range of industrial maintenance products available today Products that increase equipment reliability reduce costs and improve quality throughout industry Anaerobic adhesives and sealants are resins that convert from liquid to a tough structural solid in the absence of air and the presence of metal The primary functions o
41. th Loctite ODC Free Cleaner amp Degreaser 2 Apply a coating of Loctite 609 or Loctite 680 Retaining Compound coating around shaft into keyway and on key Assemble parts Wipe off excess Apply a dab of Loctite 609 or Loctite 680 Retaining Compound Tighten set screw Allow 30 minutes prior to service Note f gap exceeds 0 12mm use Loctite 7471 Primer on appropriate area shaft or keyway Loctite 609 and Loctite 680 Retaining Compound are NOT recommended for radial gaps exceeding 0 2mm on shaft or keyway See REPAIRING BADLY WALLOWED KEYWAY page 21 for procedure oa o DISASSEMBLY 1 Tap component and key with hammer 2 If necessary apply localized heat 230 C for five minutes 3 Pull while hot STRENGTHEN KEYED ASSEMBLIES dms O OD 660 Coated keyway b Clean all parts with Loctite ODC Free Cleaner amp Degreaser If necessary apply onto all parts with Loctite 7471 Primer Allow to dry Apply a coating of Loctite 660 Quick Metal Retaining Compound into keyway Assemble as required using Loctite 660 Quick Metal Retaining Compound Allow a 30 to 60 minute cure time when using a primer Note Loctite 660 Quick Metal Retaining Compound is NOT recommended for lateral gaps exceeding 0 25mm e Higher strengths are obtained by NOT using Loctite 7471 Primer with small 0 05mm to 0 1mm gap and allowing longer cure 4 24 hours 21 22
42. tinuous bead of Loctite Gasket Eliminator Flange Sealant to the other surface Note Circle all bolt holes with sealant if appropriate 5 Mate Parts Assemble and tighten as required Note Immediate assembly not required however avoid delays over 45 minutes 6 Allow to cure a No pressure immediate service b Low pressure up to 500 psi 30 to 45 minutes C High pressure 500 to 2500 psi 4 hours d Extreme high pressure 2500 to 5000 psi 24 hours LOCTITE BRAND GASKETING QUICK SELECTOR Use Product Gap Fill Temp Range General 518 Gasket Eliminator 0 5mm 55 C to 150 C General 515 Gasket Eliminator 0 5mm 55 C to 150 C High Temperature 510 Gasket Eliminator 0 25mm 55 C to 200 C 15 GASKET DRESSING 7649 and 518 243 Best Ever a 243 Best Ever CO 1 za on flange surface only 1 Remove old gasketing material and other heavy contaminants with Loctite Chisel Gasket Remover Use mechanical removal technique if required Note Avoid grinding a 243 Best Ever N 3 2 Clean both flanges with Loctite ODC Free Cleaner amp Degreaser 3 Spray Loctite 7649 Primer on both flange faces and both sides of the precut gasket Allow 30 seconds to dry 4 Smear Loctite Gasket Eliminator Flange Sealant to both sides of precut gasket with a clean applicator 5 Place coated gasket on flange surface and assemble parts immediately Note f cover bo
43. to through hole assembly Apply several drops of liquid threadlocker onto bolt at targeted tightened nut engagement area or when using the stick product completely fill the root of the threads at the area of engagement Assemble and tighten nut as usual t BLIND HOLES CAP SCREWS Onto LIQUID ONLY threads threads b Clean all threads bolt and hole with Loctite ODC Free Cleaner amp Degreaser If necessary spray bolt and hole with Loctite 7649 Primer or Loctite 7471 Primer Allow 30 seconds to dry Select the proper strength Loctite threadlocker Squirt several drops down the sides of the female threads Apply several drops to bolt Tighten as usual Note Using Loctite threadlockers will virtually eliminate stripped threads in aluminum or magnesium housings caused by galvanic corrosion THREADLOCKING BLIND HOLES STUDS ETC LIQUID ONLY Onto threads 243 Into Best Ever hole 263 Best Ever 1 Clean all threads bolt and hole with Loctite ODC Free Cleaner amp Degreaser 2 f necessary spray all threads with Loctite 7649 Primer or Loctite 7471 Primer Allow to dry 3 Squirt several drops of Loctite 263 Best Ever Threadlocker down the sides of the female threads Note Use Loctite 277 Threadlocker if stud is over 25mm diameter Apply several drops of Loctite 263 Best Ever Threadlocker onto stud threads Install stud
44. ttle 22270 243 BEST EVER MEDIUM STRENGTH SUPER 10 ml bottle 44089 NUT LOCK 50 ml bottle 44092 250 ml bottle 44094 263 BEST EVER HIGH STRENGTH SUPER 10 ml bottle 44279 STUD LOCK 50 mi bottle 44130 250 ml bottle 44131 290 MEDIUM STRENGTH SUPER WICK IN 10 ml bottle 29020A 50 ml bottle 45076 250 ml bottle 30937 THREAD SEALANTS 569 HYDRAULIC PNEUMATIC SEALANT 50 mi bottle 56950 250 ml tube 56970 542 HYDRAULIC PNEUMATIC SEALANT 10 ml tube 25344 50 ml tube 54266 567 MASTER PIPE SEALANT 50 ml tube 56747A 250 ml tube 56741 577 UNIVERSAL PIPE SEALANT 50 ml tube 19259 250 ml tube 34112 55 PIPE SEALANT CORD 150m 31899 RETAINING COMPOUNDS 609 MEDIUM HIGH STRENGTH 10 ml bottle 30013 GENERAL PURPOSE 50 mi bottle 30015 250 ml bottle 30014 620 HIGH STRENGTH HIGH TEMPERATURE 50 ml bottle 62050 250 ml bottle 62070 660 QUICK METAL HIGH STRENGTH 6 ml tube 66010A PRESS FIT REPAIR 50 ml tube 66040 680 HIGH STRENGTH HIGH VISCOSITY 50 ml bottle 68050 250 ml bottle 68070 641 MEDIUM STRENGTH BEARING MOUNT 10ml bottle 21314 50ml bottle 45079 250ml bottle 45081 CATEGORY GASKETING 510 GASKET ELIMINATOR HIGH TEMPERATURE 515 MASTER ELIMINATOR 518 FLANGE SEALANT 5900 INSTANT GASKET aerosol 5900 HEAVY BODIED BLACK SILICONE 5910 BLACK MAXX RTV SILICONE GASKET MAKER 587 BLUE MAXX RTV SILICONE GASKET MAKER 5920 COPPER MAXX RTV SILICONE GASKET MAKER 5699 GREY MAXX RTV SILICONE GASKET MAKER ADHESIVES 330 MULTIBOND N
45. used with 7649 Primer on Nylon and thermoset plastics All anaerobic threadlockers have high chemical resistance THREAD SEALING Ao STANDARD FITTINGS PIPES HYDRAULIC OR AIR a Band PST M WD UN Clean parts of contamination If necessary spray Loctite 7649 Primer or Loctite 7471 Primer onto threaded parts male and female Allow 30 seconds to dry Note Primer is not required for brass parts Apply a band of Loctite PST9 Thread Sealant to male threads starting one to two threads from end of pipe Assemble parts snugly Do not overtighten If initial pressure exceeds 1000 psi wait 30 minutes before pressurizing Note For general purpose thread sealing use Loctite 565 PST Thread Sealant or Loctite QuickStix 561 PST Pipe Sealant e For fine filtration systems requiring zero contamination use Loctite 569 or Loctite 542 Thread Sealant for hydraulic pneumatic fittings For easier disassembly or large diameter fittings use Loctite 567 Thread Sealant If sealing chemicals or strong acids bases refer to Fluid Compatibility Chart e f sealing potable water systems use Loctite 577 Pipe Sealant or Loctite 55 Pipe Sealing Cord Do not use on oxygen or strong oxidizers chlorine For PVC or ABS pipe use Loctite 5331 No More Leaks Depending on conditions Fon Band T Band Band Aag pc PST ae May be used for new or damaged seat Di
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