IntelliComm Installation and User's Guide - Rev B - 09-26-08
Contents
1. 7 Damage caused by water scaling freezing or other conditions causing inadequate water circulation 8 Accidental damage fire acts of God or other circumstances outside the control of Pentair Water e This warranty extends to the original retail owner only beginning on the date of installation and is not enforceable by any other party Proof of purchase and or date of installation will be required to execute a warranty claim Original owner agrees to repay all shipping charges to Pentair Water Pool and Spa Inc e Warranties by others Some products incorporate components manufactured by other manufacturers Some of these provide warranties in addition to the warranty provided herein In all such cases a copy of that warranty will be provided with the product To the extent protection provided under any such third party warranty exceeds the Limited Warranty provided herein the Customer will have to look to that manufacturer for the additional warranty protection Warranty Obligations of Pentair Water Should a defect in workmanship and or material in any item covered by this warranty become evident during the term of the warranty then upon the consumer following the procedures set forth below Pentair Water will at its option repair or replace such item or part at its own cost and expense Pentair Water is not however responsible under this warranty for any cost of shipping or transportation of the equipment or parts thereof to or from the2. 100 to 240 VAC Power Supply OPERATING CONTROL 24 VAC HI PRESSURE UMIT SWITCH SWITCH RS485 RS485 D GAS VALVE STACK FLUE SENSOR Low Volt Comm Cable THERMISTOR SENSOR 230 VAC Power to Pump IntelliComm Communication Center Installation Guide LIMITED WARRANTY Pentair Water Pool and Spa Inc Pentair Water manufactures its products with the highest standards of workmanship using the best materials available through state of the art process Pentair Water warrants its products as follows Limited Warranty Pentair Water warrants its products to be free from defects in material and or workmanship for a period of one 1 year Exceptions that could result in denial of a warranty claim 1 Damage caused by careless handling improper repackaging or shipping 2 Damage due to misapplication misuse abuse or failure to operate equipment as specified in the owners manual 3 Damage caused by failure to install products as specified in the owners manual 4 Damage due to unauthorized product modifications or alterations or failure to use Pentair Water original replacement parts 5 Damage caused by negligence or failure to properly maintain products as specified in the owners manual 6 Damage caused by failure to maintain water chemistry in conformity with the standards of the swimming pool industry for any length of time
3. Installation Steps SWIMM ALY scisiecsssssces yasneairesuen canes senate ands hate mena wise a a aE iv TE ON cases caine cnacenees E a EE iv Required COMMUNICATION CADIS ys icecasiaseicecsniannaa seblentieaaanendceeresnenaucusonntaaeane iv Required TOS ieaccacainceass ra cosurenascecunguancecnecaandeasgaceemmnnnenveduonmeeincnsaddeeaesenanons iv IntelliComm Communication Center si scccsassiseesssencseesecassceestecsaswiasesdesentveensecenndtenete 1 Installing the IntelliComm enclosure s ssssssseessneeesnresssrrnseerrnetennrsnteresserrsserrnernn ne 2 Mounting the IntelliComm enclosure ccccccceeeeeeeeeeeeeeeeeenneeeeeeaeeeeeesaas 2 Connecting AC power wires to the IntelliCOMM ssssssesssersssrrenerrrrereennrsrreressrrrnsee 3 InteliComm system WIKNO lt cscusicvesserencseenecieadan ca dustcueensee aa E EE S 4 IntelliComm electrical specifications aiesccccssicceccennetvennadedoncrassetvensdausoceesadaiewedeseocwnns tact 4 Connecting the IntelliFlo communication cable ccccceeesseceeeeenceeeeeseeeeeteeeeeees 5 Connecting TO Intelli ComIT cscccsesscssisecaesentsananiaudarsasncmeneanonderhadestmeanepedenmnaeteanenevediany 5 Wiring DIA GramM Sessien reira a E E ar Savers 6 4 speeds using IntelliTouch auxiliary relays eeccecceeeeeeeeeeeeeeeeeeeeeneeeees 6 2 speed using an IntelliTouch 2 speed relay ccceeeeseeseeceeeeeeeneeeenees 7 Connection to Sta Rite heater to set pump flow or speed when heater i
4. Technical Service Department Also Pentair Water is not liable for any loss of time inconvenience incidental expenses such as telephone calls labor or material charges incurred in connection with the removal or replacement of the equipment or any other incidental or consequential damages PLEASE NOTE Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you No Other Warranties TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW PENTAIR WATER DISCLAIMS ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Procedure for Obtaining Performance In order to obtain the benefits of this warranty the consumer who made the original retail purchase must contact the Pentair Water Technical Service Department upon discovery of the defect but in no event later than the expiration date of the warranty period provided in this warranty Upon receipt of this communication Pentair Water will promptly notify the customer of the address to which the defective item may be shipped The customer shall then ship the item freight prepaid to the address indicated together with a RETURN GOODS AUTHORIZATION form obtained from Technical Service and a brief description of the problems encountered Unauthorized returns will not be accepted Freight must be prepaid by custome
5. D gt Pentair Water Pool and Spa IntelliComm Communication Center For use with the IntelliFlo and IntelliPro pumps Installation Guide IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS Technical Support Contact Pentair Technical Support Sanford North Carolina 8 A M to 5 P M Phone 800 831 7133 Fax 919 566 8920 Moorpark California 8 A M to 5 P M Phone 800 831 7133 Ext 6502 Fax 805 530 0194 Web sites visit www pentairpool com and www staritepool com CE 2008 Pentair Water Pool and Spa Inc All rights reserved 1620 Hawkins Ave Sanford NC 27330 919 566 8000 10951 West Los Angeles Ave Moorpark CA 93021 805 523 2400 IntelliFlo IntelliPro IntelliTouch IntelliComm Sta Rite and the Pentair Water Pool and Spa are trademarks and or registered trademarks of Pentair Water Pool and Spa Inc and or its affiliated companies in the United States and or other countries Unless noted names and brands of others that may be used in this document are not used to indicate an affiliation or endorsement between the proprietors of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those parties or others P N 520700 Rev B September 26 2008 Contents IMPORTANT SAFETY PRECAUTIONS ccseecccesseeeeeeeeeeeesseneeeeeneeneneesseeneeseees ii
6. Power Center transformer enclosure To reduce risk of electric shock connect this terminal or connector to the grounding terminal of your electric service or supply panel with a conductor equivalent in size to the circuit conductors supplying this equipment A WARNING To reduce the risk of injury service should only be attempted by a qualified Pool Service Professional A WARNING To reduce the risk of injury do not permit children to use this product unless they are closely supervised at all times A CAUTION The IntelliFlo pump is for use with permanently installed pools and may also be used with hot tubs and spas if so marked Do not use with storable pools A permanently installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage A storable pool is constructed so that it may be readily disassembled for storage and reassembled to its original integrity SAVE THESE INSTRUCTIONS IntelliComm Communication Center Installation Guide Installation Steps Summary The recommended IntelliComm Communication Center installation steps are Review Important Safety Precautions page i and ii Review this important information 2 Review IntelliComm Overview page 1 Review the product overview 3 Installing IntelliComm page 2 Installing the IntelliComm enclosure 0 Connecting the AC wires to IntelliComm page 3 Connecting AC wires to terminal 1 and 2 O Connecting control
7. S running sssssssssssssssssrrreeseeeeesesssnrtrrrnnnnnorrnnnnnnnnnnnnnnnneeeeeeenna 8 IntelliComm Communication Center Installation Guide IMPORTANT SAFETY PRECAUTIONS 6 o H Important Notice This manual provides installation and operation instructions for the product Consult Pentair Water with any questions regarding this product Attention Installer This manual contains important information about the installation operation and safe use of this product This information should be given to the owner and or operator of this product after installation or left on or near this product Attention User This manual contains important information that will help you in operating and maintaining this product Please retain it for future reference A WARNING Read and follow all safety warning notices and instructions in this manual before installing this product Failure to follow safety warnings and instructions can result in severe injury death or property damage Call 800 831 7133 for additional free copies of these instructions Read and Follow all Safety Instructions This product is designed and manufactured for safe and reliable service when installed operated and maintained according to the information and installation codes referred to in this manual A Thisisa safety alert symbol When you see this symbol in this manual or on the product look for one of the following signal words DANGER WARNING CAUTION and NOTICE and
8. comply with the information Be alert to the potential hazard Ensure to read and comply with all of the warnings and cautions in this manual A WARNING Risk of electrical shock or electrocution The IntelliComm communication center must be installed by a licensed or certified electrician or a qualified pool serviceman in accordance with the National Electrical Code NEC and all applicable local codes and ordinances Improper installation will create an electrical hazard which could result in death or serious injury to pool users installers or others due to electrical shock and may also cause damage to property Always disconnect power to the IntelliComm communication center at the circuit breaker before servicing the pump Ensure that the disconnected circuit is locked out or properly tagged so that it cannot be switched on while you are working on the pump Failure to do so could result in serious injury or death to serviceman pool users or others due to electric shock SAVE THESE INSTRUCTIONS IntelliComm Communication Center Installation Guide IMPORTANT SAFETY PRECAUTIONS A CAUTION When using the IntelliComm communication center with the IntelliFlo pump it is recommended to wire the IntelliComm power center to a ground fault circuit interrupter GFCI to protect the circuit A green colored terminal or a wire connector marked Q GR Ground or Grounding is provided within the terminal compartment in the
9. h 2 Speed relay page 7 This wiring diagram shows how the IntelliComm in conjunction with an IntelliFlo or IntelliPro pump can be used to replace an existing 2 speed application e Connection to Sta Rite heater to set pump flow or speed when heater is running page 8 This wiring diagram shows how the IntelliComm can be used to command an IntelliFlo or IntelliPro pump to run at a specific speed or flow rate when the heater is running IntelliComm Communication Center Installation Guide 4 speeds using IntelliTouch auxiliary relays 115 VAC from IntelliTouch Panel circuit breaker HOT NEUTRAL DA IntelliComm 100 to 240 VAC Power Supply POWER PRGM 1 PRGM 2 PRGM 3 PRGM 4 RS485 RS485 Low Volt Comm Cable 230 VAC Power to Pump IntelliComm Communication Center Installation Guide 2 speed using an IntelliTouch 2 speed relay 115 VAC from circuit breaker HOT NEUTRAL V IntelliTouch Panel O Filter Pump O Relay mno nN 2 Speed Relay IntelliComm 100 to 240 VAC Power Supply RS485 RS485 Low Volt Comm Cable 230 VAC Power to Pump IntelliComm Communication Center Installation Guide Connection to Sta Rite heater to set pump flow or speed when heater is running Starite Heater LADDER DIAGRAM u e a o oM d BLOWER CLASS II TRANSFORMER IntelliComm
10. input wires to IntelliComm page 4 Connecting control input wires to terminals 3 to 10 from source devices such as automation controllers or heaters Kit Contents IntelliComm Communication Center IntelliComm Installation Guide this manual Required communication cable 50 foot two wire RS 485 communication cable P N 350122 Used to communicate to the IntelliFlo pump from IntelliComm see page 5 Required Tools Phillips and flathead screwdrivers to mount the IntelliComm enclosure Electric drill and 1 4 masonry drill bit to mount the IntelliComm enclosure IntelliComm Communication Center Installation Guide IntelliComm Communication Center The IntelliComm communication center provides automatic control of IntelliFlo and IntelliPro pumps The IntelliComm provides four pairs of input terminal connections These inputs connectors are actuated by either 15 VAC to 240 VAC or 15 VDC to 100 VDC from the source device such as an automation controller heater or heat pump If more than one input is active the highest program number will be communicated to the pump Programming Flow Rates GPM for IntelliFlo VF and IntelliPro VF The IntelliFlo VF and IntelliPro VF pump can be programmed to run at a specific US gallons per minute GPM for each external control input IntelliFlo VF 15 130 GPM IntelliPro VF 15 130 GPM Programming Pump Speeds RPM for IntelliFlo VS SVRS IntelliFlo VS3050 and IntelliPr
11. ll four 4 inch 6 35 mm holes Install anchors if necessary and one screw for each enclosure hole 4 Position the enclosure in place over the holes and install the four mounting screws into the enclosure screw holes Tighten the four screws to secure the enclosure Mounting screw access hole Enclosure retaining screw Enclosure retaining screw OS ee Mounting screw access hole IntelliComm Communication Center IntelliComm Communication Center Installation Guide Connecting AC power wires to IntelliComm N Awarnine IMPORTANT SAFETY PRECAUTIONS BEFORE STARTING READ THE FOLLOWING Read all the safety precautions in this manual before attempting any electrical wiring Be sure to read and follow all safety Instructions on page ii Wiring should only be performed by a qualified professional When using electrical products basic precautions should always be followed including the following e Grounding is required The unit should be installed by a qualified service person and grounded To connect the AC power wires to IntelliComm 1 Use 12 14 AWG three conductor insulated wire for the main AC power connection Connect the main AC power wires to the IntelliComm AC terminals number and 2 as shown below 2 Grounding Attach incoming GROUND wire to the ground terminal as shown below Earth grounding is necessary to ensure personal safety and safety of equipment 3 Close the front cover and tighten the two cover scre
12. o VS3050 The IntelliFlo VS SVRS IntelliFlo VS3050 and IntelliPro VS3050 pump can be programmed to run at a specific speed RPM for each external control input IntelliFloVS SVRS 1100 3450 RPM IntelliFlo VS3050 400 3110 RPM IntelliPro VS3050 400 3450 RPM Ground Ground terminal terminal Attach control input wires to terminals 3 through 10 Attach incoming Attach IntelliFlo communication IntelliComm AC power cable wires to terminals wires to AC terminals 11 and 12 1 and 2 IntelliComm Communication Center IntelliComm Communication Center Installation Guide Installing the IntelliComm enclosure Install the IntelliComm enclosure at the equipment pad at a maximum of 50 feet from the pump Leave sufficient clearance on all sides of the enclosure Be sure that the 50 ft communication cable from the pump can reach the IntelliComm enclosure location The IntelliComm enclosure can be mounted on a wall or vertical flat surface up to 50 feet away from the cell controller CAUTION The IntelliComm communication center must be installed more than 8 ft 2 44 m from the pool edges Note For pump operating instructions see the pump s Installation and User s Guide Mounting the IntelliComm enclosure 1 Using a medium flat blade screwdriver loosen the two plastic screws on the front cover and open the front cover 2 Mount the enclosure on a flat surface such as a wall or post Mark each mounting screw hole location 3 Dri
13. r Warranties or Representations by Others No dealer or other person has any authority to make any warranties or representations concerning Pentair Water or its products Accordingly Pentair Water is not responsible for any such warranties or representations Other Rights This warranty gives you specific legal rights and you may also have other rights which vary from state to state This warranty supersedes all previous publications PENTAIR WATER POOL AND SPA INC 1620 Hawkins Ave Sanford NC 27330 10951 W Los Angeles Ave Moorpark CA 93021 Phone 800 831 7133 Fax 800 284 4151 gt Pentair Water Pool and Spa P N 520700 Rev B
14. rom remote device The IntelliComm has four current sensing inputs that are activated by either 15 VAC to 240 VAC or 15 VDC to 100 VDC Output to pump The IntelliComm communicates with the pump via a two wire RS 485 cable IntelliComm Communication Center Installation Guide Connecting the IntelliFlo communication cable A two wire optional communication cable P N 350122 is required to connect from the pump to IntelliComm This allows the pump to be controlled by IntelliComm The cable pinout is shown below IntelliFlo communication cable pinout Pin 6 Green RS 485 N Pin 7 Yellow RS 485 P Note Pins 1 5 are not used Connecting to IntelliCcomm The following wiring diagrams show how to connect a source device to IntelliComm that will enable the pump programs If more than one source input is active the highest program number is given priority to communicate to the pump Wiring Diagrams e 4 speeds using IntelliTouch auxiliary relays page 6 This wiring diagram shows how the IntelliComm can be used to control four IntelliFlo or IntelliPro external control programs The example uses four auxiliary relays in an IntelliTouch automation controller Auxiliary relays from other automation controllers would be wired similarly Wire the IntelliTouch relay contacts as shown The controller would then be configured so that each auxiliary relay energizes when a certain flow or speed is required e 2 speed using an IntelliTouc
15. ws Ground terminals Attach incoming AC 100 VAC to 240 VAC 50 60 Hz wires to AC terminals 1 and 2 IntelliComm Communication Center IntelliComm Communication Center Installation Guide IntelliComm system wiring The IntelliComm provides four pairs of input terminals which can be actuated by either 15 to 240 VAC or 15 to 100 VDC from the source device automation controller heater heat pump etc There are four pump external control programs that can be enabled Note The IntelliComm will always be configured to communicate to pump address 1 IntelliComm system wiring table Power supply 100 240 VAC 100 mA 50 60 Hz 15 240 VAC 3 4 Program 1 or 1 Input 50 60 Hz 15 100 VDC 15 240 VAC 5 6 Program 2 or 1 Input 50 60 Hz 15 100 VDC 15 240 VAC Program 3 or 1 Input 50 60 Hz 15 100 VDC 15 240 VAC Program 4 or 1 Input 50 60 Hz 15 100 VDC RS 485 11 Data Yellow ee 5 mA 1 Output N A 12 Data Green D om Note indicates current controlled input voltage independent IntelliComm electrical specifications Power Requirements The IntelliComm draws less than 1 amp Over current protection of the wires connecting the source device automation controller heater heat pump etc to the IntelliComm must be provided at the source This protection may be provided by a breaker fuse or class 2 power supply Example A source with a 20 AMP supply breaker would require a minimum of 12 AWG wire Inputs f
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