Operating Instructions - Elma Ultrasonics Australia
Contents
1. 14 6 31 DSM Ald 14 6 3 2 Medical 14 8 22 D ei 14 6 3 4 15 6 3 5 Jewellery 15 6 3 6 Watches route te Otten ta eit 16 6 3 7 Industry and 16 7 17 71 Maintenance 17 7 2 18 723 Troubleshooting 19 8 Putting out of action and waste 20 9 Manufacturer s contact address 20 BA_X tra_EN_Vers 01 2014 Elma Schmidbauer GmbH 2 1 Caution Attention General The present Operating Instructions are part of the delivered equipment They must be ready for use at any time and remain with the unit in case of resale We reserve the right to carry out technical modifications on the unit due to advanced development An operating manual cannot take account of every conceivable use An operating manual cannot take account of every possible use Contact your dealer or the manufacturer for further information or in the event of problems which are not covered or not sufficiently covered in this operating man2. Operating Instructions Elmasonic X tra Ultrasonic Cleaning Unit TECHSPAN TECHSPAN Australia P 1 800 148 791 E info elma ultrasonic com au New Zealand P 0800 603 603 E info elma ultrasonic co nz document ref 104 6672 Content 1 AGG MO RAY 3 2 Important safety warnings 3 2 1 Instructions for the use of the present manual 3 2 2 Instructions for the use of the 3 3 Product OSSCMDLON 5 Sel ACE CONTORMMILY 5 32 Elma X tra product features 5 3 3 FUNGONINO 5 3 4 Technical 6 3 5 Description and functioning of operating elements 7 4 Initial 8 1 Filing ofthe Unit 8 5 Cleaning a 10 5 1 Heating up of the cleaning liquid 10 5 2 Placement of cleaning items 10 5 3 Start up of the cleaning 11 6 Cleaning 12 6 1 Limitations of use of cleaners containing solvents 12 6 2 Limitations on aqueous 13 6 3 List of recommended cleaning
3. Max filling volume tank lit gal Operating volume tank lit gal Tank dimensions W x D x H mm inch Outer dimensions W x D x H mm inch Material tank housing Drain Weight kg Ibs Basket inner dimensions W x D x H mm inch Mesh size of the basket mm inch Mains voltage Vac Mains frequency Hz Mains connection Power consumption W Ultrasonic frequency kHz US power RMS W HF permanent peak performance max W Heating power W variable between 20 80 C 68 176 F Sweep function continuously Timer 15 min permanent operation Technical details 30 H X tra 50 H 3 0 0 8 4 5 1 2 2 0 0 5 3 5 0 9 240x130x100 240x130x150 9 5x5 1x3 9 9 4 5 1 5 9 360x230x250 360x230x300 14 2x9 0x9 8 14 2x9 0x11 8 stainless stainless steel steel 3 8 3 8 7 1 15 6 8 3 18 3 224x106x48 224 106 76 8 8x4 3x1 8 8 8x4 3x3 0 6 0 24 6 0 24 115 230 115 230 50 60 50 60 1 ph prot 1 ph prot earth earth 540 580 35 35 70 120 100 160 switchable switchable 480 640 400 400 X tra 70 H 6 5 1 7 5 0 1 3 300x150x150 11 8x5 9x5 9 420x250x300 16 5x9 8x11 8 stainless steel 3 8 9 6 21 2 284x126x76 11 2x5 1x3 0 6 0 24 115 230 50 60 1 ph prot earth 600 35 110 180 switchable 720 400 v Due to the form of the signal the value of the ultrasonic peak maximum is four times higher X t
4. dead socket mains cable damaged interrupted timer not activated faulty timer faulty electronics no cleaning medium or unsuitable cleaning medium has been used cleaning cycle too short faulty heating switch faulty control thermostate no clicking sound when switched heating energy escapes no revolution of cleaning liquid no revolution of cleaning liquid temperature sensor does not Remedy return unit to supplier or manufacturer e plugin mains plug e check socket fuse e return unit to manufacturer supplier e return unit to manufacturer supplier e switch timer on e return unit to manufacturer supplier e return unit to manufacturer supplier e use suitable cleaning medium e repeat cleaning cycle e return unit to manufacturer supplier dto e use cover optional accessory e e g switch on US see section 5 2 e e g switch on US see section 5 2 e stir liquid by US or by hand exceeded measure the average temperature no revolution e do not switch on heating for set temperature too low low set temperatures ultrasonic energy heats up the switch US for short liquid physical process periods only Elma Schmidbauer GmbH BA_X tra_EN_Vers 01 2014 19 Putting out of action and waste disposal 8 Putting out of action and waste disposal The unit can be taken to metal and electronics recycling stations or returned to the manufacturer 9 Supplier co
5. of temperature within the cleaning tank the temperature difference between the liquid surface and the bottom of the tank can be as high as 40 Also lime settings will form around the heating element because the high temperature is not fully transmitted to the liquid 5 2 Placement of cleaning items Caution Do not place the cleaning items directly on the bottom of the transducer tank as this might lead to damages on the unit Cleaning basket Put the cleaning items into the stainless steel cleaning basket 10 BA_X tra_EN_Vers 01 2014 Elma Schmidbauer GmbH Cleaning 5 3 CAUTION Switch on timer Timer operating mode Permanent operating mode Setting of power soft power Aftertreatment rinsing drying Start up of the cleaning process Do not reach inside the tank during ultrasonic operation Cell walls can be damaged by prolonged exposure to ultrasonic activity For taking out the cleaning items always switch off the unit Set the timer to the required cleaning period timer operating mode or permanent operating mode For short operating periods set the timer to timer operating mode 1 15 min The unit starts the ultrasonic cleaning process and automatically switches off after the set period This process can be repeated as often as necessary For longer cleaning cycles switch the timer to the left into permanent operating mode In this operating mode the unit does not automaticall
6. suitable cleaning chemicals with particular caution concerning the kind of removed contamination see instructions section 6 2 e Abrasive particles from removed contaminations e g polishing pastes must be drained and removed from the cleaning tank as frequently as possible exchange the cleaning bath e Exchange the cleaning medium before it is too heavily contaminated not operate the ultrasound unnecessarily switch off after the cleaning process Repair Repair and maintenance works which require the unit to be connected and opened must be carried out by authorized and specialized personnel only Separate the unit from the mains before opening up the housing The manufacturer cannot be held responsible for any damage caused by unauthorized repair works In case of damage please contact the manufacturer or your supplier 18 BA_X tra_EN_Vers 01 2014 Elma Schmidbauer GmbH El Maintenance 7 4 Fault Malfunction housing or mains cable damaged no operation control lamps off no ultrasound control lamp US off heating OK no ultrasound control lamp US on heating OK cleaning result not satisfactory unit does not heat up heating control lamp off US can be activated heating period too long unit makes boiling sounds during heating up period set temperature is Troubleshooting Possible cause transport damage caused by third party mains plug not plugged in
7. ultrasonic bath Observe the instructions given in section 6 cleaning media Restrictions concerning further cleaning media are also indicated in the instructions given in section 6 For queries please contact the manufacturer or your supplier Freshly mixed cleaning liquids are saturated with air which lessens the cleaning effect of the ultrasonic activity By sounding the liquid over a period of several minutes before the cleaning process the tiny air bubbles in the liquid are eliminated Danger of damage to the transducer system Fill no liquid gt 60 C and lt 10 C in the ultrasonic tank Elma Schmidbauer GmbH BA_X tra_EN_Vers 01 2014 9 Cleaning 5 5 1 Turn switch heating to position on Setting of temperature at thermostate Cleaning Heating up of the cleaning liquid Depending on the degree and kind of contamination and on the cleaning medium used it is recommendable to heat up the cleaning liquid Switch on the heating The yellow control lamp heating is turned on Select the required cleaning temperature The tank must be filled at least half The optimum filling level is marked on the tank wall page 7 illustration 4 1 In order to achieve a uniform heating of the cleaning liquid it is necessary to switch on the ultrasound from time to time or to stir the liquid Without stirring of the liquid the heat will rise to the surface There will be a considerable gradient
8. able from the manufacturer Elma X tra product features Elma X tra High technology made in Germany e transducer tank made of cavitation proof special steel with 3 year warranty e powerful performance due to additional transducer systems optimized sound distribution through continued sweeping electronic oscillation of the sound field 2 cleaning stages Powerclean for the intensive cleaning and Softclean for the gentle cleaning of sensitive items e high heating power for quicker heating up processes dry run protected heating quick draining through welded piping operating panel protected against splashing water easy handling due to removable unit connection cable Functioning Today cleaning by ultrasound is the most modern fine cleaning method The electric high frequency energy created by an ultrasonic generator is transformed into mechanical energy by piezoelectrical transducer systems and is then transmitted into the bath This process creates millions of tiny vacuum bubbles which implode due to the variations of pressure caused by the ultrasonic activity Highly energetic liquid jets are created These jets remove dirt particles from surfaces and even from the smallest grooves and bores In order to achieve efficient cleaning results the liquid in the cleaning bath must contain a suitable cleaning chemical Elma Schmidbauer GmbH BA_X tra_EN_Vers 01 2014 5 Product description 3 4
9. designed for the treatment of items and liquids only Do not treat living beings or plants in an ultrasonic unit Operation of the unit by authorized and instructed staff only Observe the instructions given in the manual Check unit and mains cable for transport damages In case of visible damages do not put the unit into operation For safety reasons the present unit must be connected to a correctly grounded socket only The technical details indicated on the nameplate must correspond with the available mains connection details in particular those of the mains voltage and current connected value Place the unit at a dry and sufficiently ventilated workplace Keep the workplace housing and operating elements dry Protect the unit from entering humidity For purposes of maintenance and care of the unit in case of suspected humidity inside the unit or in case of malfunctions and after operation pull the mains plug The unit must be opened by authorized specialized personnel only Fill the unit with a sufficient quantity of cleaning liquid before switch on Flammable liquids must not be treated by ultrasound directly in the cleaning tank risk of fire and explosion BA_X tra_EN_Vers 01 2014 Elma Schmidbauer GmbH Product description 3 1 3 2 3 3 Product description CE conformity The present Elma ultrasonic cleaning unit is in compliance with the CE marking criteria The declaration of conformity is avail
10. er ammoniacal with brightening effect for nonferrous and precious metals removes grinding polishing and lapping media grease oil etc Cleaning concentrate alkaline for iron steel stainless steel and precious metals removes punching oil drawing grease soot forge grinding and polishing media high performance cooling lubricants etc Universal cleaning concentrate alkaline removes oil grease soot coking forge dust finger prints etc Powerful cleaner alkaline in powder form for iron and light metals removes forged and gummed oil and grease grinding and polishing media lacquer and paint remnants wax etc Neutral cleaning concentrate removes oil grease grinding lapping and polishing media dust sweat finger prints etc Mild acid cleaning concentrate removes rust lime oxide films e g verdigirs grease oil etc Strong acid cleaning concentrate removes mineral contaminations such as lime rust and other oxides films that can be removed with corrosives etc 16 BA_X tra_EN_Vers 01 2014 Elma Schmidbauer GmbH Maintenance 7 1 CAUTION Electrical security Care of transducer tank Grid of air fan Care of housing Maintenance Maintenance Care Pull the mains plug before carrying out any maintenance works The present Elmasonic 5 unit is maintenance free Check the housing and the mains cable for damage regularly in order to prevent electrical accidents I
11. ic cleaning unit and in the laboratory rinsing machine Also suitable for use in pipette rinsing machines that require active cleaning agents soaking Jewellery Ammoniacal cleaner with brightening effect for precious and nonferrous heavy metals for the removal of abrasive and polishing pastes Not suitable for soft stones pearls or corals Gentle cleaner for the jewellery workshop Suitable for soft stones and fancy jewellery Cleaning and brightening of gold silver and platinum jewellery within seconds Not suitable for soft stones pearls or corals Extra gentle cleaner for precious metal jewellery with stones Clean soft stones without ultrasound Cleaner for jewellery made of precious metals with brightening effect Clean soft stones without ultrasound Elma Schmidbauer GmbH BA_X tra_EN_Vers 01 2014 15 Cleaning media 6 3 6 elma chrono clean 1 20 elma reinigungs konzentrat 1 9 6 3 7 elma tec clean 1 elma tec clean A2 elma tec clean A3 elma tec clean A4 elma tec clean A5 elma tec clean N1 elma tec clean 51 elma tec clean S2 Watches For the aqueous cleaning of disassembled watches clocks removes resin residues and rust Aqueous cleaner for disassembled watches clocks with brightening effect Industry and workshop Cleaning concentrate alkaline for electronics and fine optics removes light oils grease fluxing agents dust finger prints etc Intensive clean
12. n order to prolong the service life of the transducer tank remove the cleaning residues regularly in particular metal particles and rust film particles Lime deposits on the stainless steel tank e g can be cleaned gently with elma clean 40 or elma clean 115C operate the unit with concentrate water If the unit is used for medical purposes we recommend to disinfect the transducer tank and the tank edge regularly standard surface disinfectants Check regularly the grid of the air fan at the bottom of the unit not existent in all units Remove dirt if necessary to allow sufficient ventilation inside the unit Residues of cleaning media can be wiped away with a household cleaner or decalcifier depending on the kind of contamination Do not put the unit under water Elma Schmidbauer GmbH BA_X tra_EN_Vers 01 2014 17 Maintenance 7 2 7 3 Opening by authorized specialized personnel only A WARNING Service life of the transducer tank The transducer tank and particularly the ultrasound transmitting surfaces are wear parts The changes on the surfaces that occur after a certain operating period are visible first as grey areas and later on as material abrasions the so called cavitation erosion To prolong the service life of your ultrasonic unit even more we recommend to observe the following instructions e Regularly remove any cleaning residues in particular metal particles and rust films e Use
13. nded cleaning media Elma has a large range of suitable cleaning products developed by chemical engineers in the Elma laboratory Please contact your supplier to find the most suitable cleaning chemical for your application The organic detergents contained in the elma clean cleaning concentrates are biodegradable Product informations and safety data sheets are available from the manufacturer Dental Universal cleaner for the cleaning of instruments and laboratory equipment made of plastic ceramic stainless steel rubber and glass Cleaner for impression spoons removes dental plaster and alginates Ready for use cleaning bath Cleaner for prostheses with activated oxygen for the cleaning of dental prostheses made of metal and plastic The released oxygen refreshes the prosthesis hygienically Chemical for the removal of cement and carbonate lime For the cleaning of precious metals ceramics plastics glass and rubber Removes metal oxide cement fluxing media etc Aldehyde free drill cleaner for instruments made of stainless steel For the hygienical removal of amalgam remains blood tissue etc with anti corrosion effect Acid cleaner for instruments made of stainless steel glass and plastic Removes corrosion rust films and mineral deposits Medical Universal cleaner for the cleaning of instruments and laboratory equipment made of plastic ceramic stainless steel rubber and glass Acid cleaner for instrume
14. nsure that the workplace is sufficiently ventilated Risk of electrocution due to humidity inside the unit Protect the unit from entering humidity The unit inside is splashwater proof Keep workplace and housing dry in order to prevent electrical accidents and damages on the unit e Allowed ambient temperature during operation 5 C 40 C e Allowed relative humidity of air during operation max 80 e condensation Connect the unit to a correctly grounded shockproof socket only The mains plug must be connected to an easily accessible socket only as it serves as interrupted device Filling of the unit Fill the cleaning tank with a sufficient quantity of a suitable cleaning liquid before operation See illustration 4 1 Illustration 4 1 optimum filling level at marking on tank wall BA_X tra_EN_Vers 01 2014 Elma Schmidbauer GmbH Initial operation Suitable cleaning agents Prohibited cleaning agents Degassing of liquids ATTENTION Dry running of the transducer tank can cause damage to the unit Ensure that the cleaning tank is filled to the optimum level during operation see tank marking Ensure that the chosen cleaning chemical is suitable for treatment in an ultrasonic bath and observe the instructions on dosage and the compatibility of the material We recommend the use of the cleaning agents listed in section 6 1 Flammable products are not allowed for use in an
15. ntact address TECHSPANGROUP Australia Phone 1 800 148 791 Fax 1 800 148 799 info elma ultrasonic com au New Zealand Phone 09 827 6567 Fax 09 827 6596 info elma ultrasonic co nz www techspanonline com Do you have any queries or suggestions concerning the present unit its operation or the Operating Instructions Please contact us we will be glad to assist Technical Support Australia P 1 800 148 791 F 1 800 148 799 info elma ultrasonic com au New Zealand P 0800 603 603 F 09 827 6596 info elma ultrasonic co nz a_ch_032011 Subject to technical and visual modifications Elm 20 BA_X tra_EN_Vers 01 2014 Elma Schmidbauer GmbH TECHSPAN Australia P 1 800 148 791 E info elma ultrasonic com au New Zealand P 0800 603 603 E info elma ultrasonic co nz
16. nts made of stainless steel glass and plastic Removes corrosion rust films and mineral deposits Optics Cleaning concentrate for glasses frames optical lenses and components Also suitable for plastics 14 BA_X tra_EN_Vers 01 2014 Elma Schmidbauer GmbH Elma Cleaning media 6 3 4 elma lab clean S10 elma lab clean S20 elma lab clean N10 elma lab clean A10 elma lab clean A20sf 6 3 5 elma clean 75 elma clean 85 elma noble clean elma ultra clean elma super clean Laboratory Acid cleaning concentrate for glass ceramics metal incl light and non ferrous heavy metals plastic Removes mineral deposits lime lime soap and non ferrous heavy metal oxides mineral grease and oil Strong acid cleaning concentrate for stainless steel glass and plastic Removes tenacious contaminations such as rust organic residues inorganic compounds and mineral grease and oil Not suitable for aluminum and light metal alloys Neutral universal and laboratory cleaning concentrate for sensitive materials such as aluminum and light metals Removes lime soap light oil and grease and finger marks Alkaline cleaning concentrate for glass porcellain metal and plastic Removes grease glass grease gumming remains of lables and calcification Also suitable for the laboratory rinsing machine Special cleaning concentrate for pipettes does not contain any tensides Mildly alkaline suitable for use in an ultrason
17. ra 150 H 14 0 3 7 10 0 2 6 300x240x200 11 8x9 4x7 9 420x340x350 16 5x13 4x13 8 stainless steel 1 2 13 2 29 1 283x216x136 10 6x8 3x5 3 9 0 35 115 230 50 60 1 ph prot earth 1120 35 180 300 switchable 1200 800 BA_X tra_EN_Vers 01 2014 Elma Schmidbauer GmbH Product description 3 5 9 Description and functioning of operating elements soft off Bo Ho min ultrasound heating Illustration 3 1 Elements front view Timer for ultrasonic operation Two operating modes 1 15 min for short period operation with automatical switch off permanent operation manual switch off Ultrasound selector switch for two cleaning stages power for intensive cleaning and soft for gentle cleaning of sensitive items Heating switch Control of heating thermostate 20 80 C Ultrasound control lamp indicating ultrasonic operation Heating control lamp indicating heating operation Elma Schmidbauer GmbH Vers 01 2014 7 Initial operation 4 Check for transport damages Placement DANGER Ambient conditions Connect the unit to the mains 4 1 Observe filling level Initial operation Check the Elma X tra for possible transport damages before initial operation In case of visible damages do not connect the unit to the mains Contact your supplier and forwarding agent For operation place the unit on a dry and solid surface E
18. rt period Such substances can be contained in household cleaners Other media which can destroy the stainless steel tanks when used in high concentrations or with high temperatures during ultrasonic operation are nitric acid sulphuric acid formic acid hydrofluoric acid even diluted Completeness of list not guaranteed Risk of damage to the unit do not use cleaning solutions containing more than 0 5 mass alkali KOH and or NaOH in an ultrasonic cleaning tank The above limitations for the use of chemicals in an ultrasonic bath also apply for the aforementioned chemicals when these are brought into an aqueous particularly distilled water bath through entrainment or from the removed dirt For the ultrasonic treatment with the above mentioned media use an acid resistant tank available as accessory equipment The limitations of use also apply to the standard cleaners and disinfectants if these contain the above mentioned compounds Observe the safety warnings indicated by the manufacturer of the chemicals e g goggles gloves R and S phrases For queries please contact the manufacturer or your supplier Elma Schmidbauer GmbH BA_X tra_EN_Vers 01 2014 13 Cleaning media 6 3 Environment friendly products 6 3 1 elma clean 10 elma clean 25 elma clean 35 elma clean 40 elma clean 55d elma clean 60 6 3 2 elma clean 10 elma clean 60 6 3 3 elma opto clean List of recomme
19. the vapourisation of liquids and creates finest vapours which can easily catch fire at ignition sources e marked in compliance with the EEC directives by symbols and safety warnings R 1 to R 9 e F F OorR10 R11 or R 12 for flammable substances into the stainless steel tank for ultrasonic treatment In compliance with the general regulations on the protection of labour certain limited volumes of flammable liquids max 1 litre can be used in an ultrasonic cleaning unit under the following conditions these liquids must be filled into a suitable separate vessel e g beaker with sufficient ventilation this vessel beaker can then be put into the stainless steel tank which is filled with non flammable liquid water with a few drops of surfactant 12 BA_X tra_EN_Vers 01 2014 Elma Schmidbauer GmbH Cleaning media 6 2 Acids alkaline solutions Entrainment of chemical substances Acid resistant tank Disinfectants Safety regulations Limitations on aqueous cleaners Risk of damage to the transducer tank Do not use acid cleaners pH value below 7 directly in the stainless steel tank if the items to be cleaned carry contaminations with halogenides fluorides chlorides or bromides The same applies to salt solutions NaCl We recommend to use the cleaning media listed in section 6 The stainless steel tank can be destroyed by crevice corrosion within a very sho
20. ual Important safety warnings Please observe any additional national safety regulations that may apply Instructions for the use of the present manual Carefully read the Operating Instructions before you operate the unit Do not use the present electrical unit for any purpose other than described in the Operating Instructions Warning symbols used in the present manual This symbol warns of the risk of injury caused by electricity This symbol warns of the risk of injury caused by explosion and or deflagration This symbol warns of the risk of injury caused by hot surfaces and liquids This symbol warns of the risk of injury This symbol warns of the risk of damage to the equipment This symbol marks additional information Signal words used in the present manual The signal word danger warns of a potential risk of serious injury and danger to life The signal word warning warns of the risk of serious injury and heavy damage to the equipment The signal word caution warns of the risk of light injury or damage to the equipment The signal word attention warns of the risk of damage to the equipment Elma Schmidbauer GmbH BA_X tra_EN_Vers 01 2014 3 Important safety warnings 2 2 Intended use User Check for damages Mains connection Placement Prevention of electrical accidents Cleaning liquid Instructions for the use of the unit The present Elma ultrasonic cleaning unit has been
21. y switch off The ultrasound must be switched off manually after the cleaning process is finished position off Select the required power according to the intended cleaning intensity Gentle cleaning for the removal of light contamination and for the cleaning of sensitive surfaces Intensive cleaning for tenacious contamination and for the quick cleaning of robust surfaces After the cleaning process thoroughly rinse the cleaned items in running water and dry in a drying unit or wipe with a cloth Elma Schmidbauer GmbH BA_X tra Vers 01 2014 11 Cleaning media Exclusion of liability 6 1 DANGER Exception Cleaning media The cleaning chemical to be used must be suitable for the use in an ultrasonic bath to prevent damage to the tank or injuries to the user Use the recommended cleaners mentioned in section 6 3 Observe the restrictions to cleaners containing solvents and aqueous cleaners mentioned in sections 6 1 and 6 2 For queries please contact the manufacturer or your supplier Damages caused by non compliance with the instructions given in sections 6 1 and 6 2 will not be covered by the manufacturer s warranty Limitations of use of cleaners containing solvents Risk of fire and explosion Never use flammable liquids or solvents directly in the ultrasonic cleaning tank We recommend to use the cleaning media listed in section 6 Ultrasound increases
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