OPERATING INSTRUCTIONS MANUAL FOR “FAC-EX” AIR
Contents
1. Signature MAURIZIO MANCINI Presidente EMEC S r l Via Donatori di sangue 1 02100 Rieti Italy KA Tel 39 0746 2284 1 Tel 39 0746 1725114 Fax 39 0746 2284 2 info emec it www emec it DICHIARAZIONE DI CONFORMIT La societ EMEC s r l con indirizzo Via Donatori di Sangue 1 02100 RIETI ITALIA DICHIARA sotto la propria responsabilit che il prodotto Descrizione pompa dosatrice a membrana serie Fxx Seriale n fare riferimento all etichetta riportata sul prodotto conforme alle seguenti norme NORME CE Direttiva Basso Voltaggio 2006 95 CE Direttiva EMC Compatibilit Elettromagnetica 2006 42 CE NORME ARMONIZZATE EUROPEE NELL AMBITO DELLA DIRETTIVA EN 12100 1 EN 12100 2 Sicurezza sul macchinario EN 809 Pompe e gruppi di pompaggio per liquidi Requisiti di sicurezza UNI 10637 Gli strumenti di misura per la temperatura il pH il potenziale redox il cloro attivo libero il cloro attivo combinato e l acido isocianurico rientrano nei requisiti della norma UNI 10637 D M 7 febbraio 2012 n 25 D M 6 Aprile 2004 n 174 Reg UE 10 2011 Apparecchiature finalizzate al trattamento dell acqua destinata al consumo umano Il prodotto ha superato il collaudo finale Data 14 06 2012 Firma MAURIZIO MANCINI Presidente EMEC S r l Via Donatori di sangue 1 02100 Rieti Italy KA CT Tel 39 0746 2284 L LI DI a i a a 39 0746 2284 2 D CLARATION DE CONFORMIT2. Before proceeding with maintenance and servicing the pump wear recommended protection glasses gloves etc see safety data sheet empty discharge hose and vent it to ATM pressure empty suction hose and vent it to ATM pressure Remove pump unscrewing it from the wall or pump holding support and turn pump upside down to let out all left product inside the pump head Rinse pump head with clean tap water In the event pump shall be shipped for repairs connect suction and discharge valve using a piece of hose FAC Series Dosing Pump Maintenance and Installation Manual 5 When entering in contact with the liquid follow safety data sheet provided by chemical product Manufacturer FAC EX series dosing pumps need almost no maintenance except for cleaning once a year ball check valves and foot valve filter When dosing chemicals with high crystallizing coefficient perform maintenance periodically about once a month and in case the pump has not operated for long time wash out ball check valves foot valve filter and pump head To remove crystals sediments unscrew injection valve connection and dip discharge hose and foot valve into water prime the pump with water and let pump work for five minute replace water with crystal solvent product and let pump work for ten minute repeat operation again with water for five minute install back in place injection valve connection and prime the pump It is important to tigh
3. 8 This operating instructions contains safety information that Fi A ifignored can endanger life or result in serious injury They 2_ sare indicated by this icon A A Use of this pump with radioactive chemicals is forbidden OPERATING INSTRUCTIONS MANUAL FOR FAC EX AIR COMPRESSED PUMP I A Keep the pump protected from sun and water di Avoid water splashes Please read it carefully English language R1 11 02 Attention Caution NORME CE EC RULES STANDARD EC NORMAS DE LA CE Direttiva Basso Voltaggio Low Voltage Directive 2006 95 CE Directiva de baja tensi n Direttiva EMC Compatibilita Elettromagnetica EMC electromagnetic compatibility directive 2004 108 CE EMC directiva de compatibilidad electromagn tica GENERAL SAFETY GUIDELINES In emergencies the pump should be switched off immediately Disconnect the power cable from the power supply When using pump with aggressive chemicals observe the regulations concerning the transport and storage of aggressive fluids When installing always observe national regulations Manufacturer is not liable for any unauthorized use or misuse of this product that may cause injury damage to persons or materials Pump must be accessible at all times for both operating and servicing Access must not be obstructed in any way Feeder should be interlocked with a no flow protection device Pump and accessories must be serviced and repaired by q
4. PP PVDF on demand PVFD PTFE furniture can be optionally provided CE referring norms FAC EX series dosing pumps comply with the following European regulations EN60335 1 1995 EN55014 EN50081 1 2 EN50082 1 2 EN6055 2 EN60555 3 Technical features and drawings are subject to changes and modifications without any advice FAC Series Dosing Pump Maintenance and Installation Manual Via Donatori di sangue 1 02100 Rieti Italy KA el Tel 39 0746 2284 i a ado Io E a 39 0746 2284 2 DECLARATION OF CONFORMITY The Company EMEC s r l Company Address Via Donatori di Sangue 1 02100 RIETI ITALIA DECLARES under its own responsibility that the product Description Diaphragm metering pump series Fxx Serial no refer to the nameplate on the device complies to the following standards EC RULES STANDARD EC Low Voltage Directive 2006 95 CE EMC electromagnetic compatibility directive 2006 42 CE EUROPEAN HARMONIZED STANDARDS UNDER DIRECTIVE EN 12100 1 EN 12100 2 Safety of Machinery EN 809 Pumps and pumping units for liquids Safety requirements UNI 10637 Measuring instruments for temperature pH ORP free and combined chlorine and the isocyanuric acid are within the requirements of standard UNI 10637 D M 7 February 2012 n 25 D M 6 April 2004 n 174 Regulation EU 10 2011 Equipment intended to come into contact with food The product passed the final test Date 14 06 2012
5. La societ EMEC s r l usine de production Via Donatori di Sangue 1 02100 RIETI ITALIA DECLARE que le produit mentionn ci dessous Description pompe doseuse serie Fxx S rie n veuillez Reportez vous a l tiquette du produit est conforme aux normes suivantes NORME CE Directive sur les basses tension 2006 95 CE Directive sur la compatibilit lectromagn tique 2006 42 CE NORMES EUROPEENNES HARMONISEES EN 12100 1 EN 12100 2 S curit des machines EN 809 Pompes et groupes motopompes pour liquides Pompes et groupes motopompes pour liquides UNI 10637 Le notre systemes de contr le de temp rature pH Redox Chlore active libre et combin e et l acide hypochloreux sont conformes avec UNI 10637 D M 7 febbraio 2012 n 25 D M 6 Aprile 2004 n 174 Reglement UE n 10 2011 de la Commission du 14 janvier 2011 concernant les mat riaux et objets en mati re plastique destin s a entrer en contact avec des denr es alimentaires Le produit a pass le test final Date 14 06 201 Sign MAURIZIO MANCINI Presidente EMEC S r l Via Donatori di sangue 1 02100 Rieti Italy DA cef Tel 39 0746 2284 L LI DI a i a a 39 0746 2284 2 DECLARACI N DE CONFORMIDAD Sociedad EMEC s r l Direcci n de la empresa Via Donatori di Sangue 1 02100 RIETI ITALIA DECLARA bajo su responsabilidad que el producto Description bombas de membrane serie de Fxx Serial nombre Consulte la etiqueta de producto S
6. duct flow freely into the system If the only way to install the injection valve is lower than the tank then it is recommended to use an anti syphon valve code 108 136 1 on the delivery side This valve prevents vacuum on the pump Feeder should be interlocked with a no flow protection device to automatically shut off the pump when there is no flow Check regularly the delivery valve and immediately change it if inoperable or broken Do not install tanks with chemical beneath vapours may damage the pump PNEUMATIC MOUNTING Connect the metering pump to the pneumatic setting by a Rilsan 6x8 hose FAC Series metering pumps work only with compressed air without lubrificant and or condensed water Air supply pressure range must be from 6 bar to 10 bar with an air consumption of 2000l h at maximum speed COMMISSIONING PRIMING THE PUMP Read carefully and understand the safety data sheet and all information concerning also the chemical product to be pumped before start up check also safety data sheet provided by chemical manufacturer Take all the necessary precautions to avoid personal injuries When priming the pump avoid direct contact with additive connect suction hose transparent to air bleed valve fittings on the left of pump head and insert the other end of the hose into the tank open air bleed valve turning the knob counter clockwise and then close it let pump work at 50 of capacity The pump head includes Air Bl
7. e ajustan a las normas seguientes NORMAS DE LA CE Directiva de baja tensi n 2006 95 CE EMC directiva de compatibilidad electromagn tica 2004 108 CE NORMAS EUROPEAS ARMONIZADAS CONFORME A LA DIRECTIVA EN 12100 1 EN 12100 2 Seguridad de las maquinas EN 809 Bombas y unidades de bombeo para liquidos los requisitos de seguridad UNI 10637 Instrumentos de medici n de temperatura pH potencial redox cloro activo libre cloro combinado y el cido isocian rico est n dentro de los requisitos de la norma UNI 10637 Reglamento UE n 10 2011 de la Comisi n de 14 de enero de 2011 sobre materiales y objetos pl sticos destinados a entrar en contacto con alimentos El producto ha superado la prueba final Data 14 06 2012 Fecha MAURIZIO MANCINI Presidente EMEC S r l When dismantling a pump please separate material types and send them according to local recycling disposal requirements We appreciate your efforts in supporting your local Recycle Environmental Program Working together we ll form an active union to assure the world s invaluable resources are conserved
8. eed valve to prime the pump air into the pump head shall be expelled through air bleed fittings When additive starts to pass through air bleed valve outlet then shut it off turning knob clockwise For viscous liquids or in case of difficulties it s recommended to use a 20 cc syringe connect a short piece of suction hose to the syringe and other end of the hose to discharge valve and suck liquid until it clearly passes through the pump head and primed PUMP METERING SPECIFICATION LABELS FAC series pump characteristics are shown into the label placed on the pump casing They include max working pressure Kpa bar backpressure and pump flow l h delivery output Pump dosing characteristics are referred to water at 20 C temperature against label maximum counterpressure 4 FAC Series Dosing Pump Maintenance and Installation Manual FAC EX SERIES CONNECTIONS FLOW REGULATOR from 20 to 100 of pump capacity FACEX mod only DELIVERY VALVE AIR BLEED KNOB used also for priming PUMP HEAD AIR BLEED NIBBLE AIR COMPRESSED INPUT SUCTION VALVE from 5 to 9 bar max FAC EX Constant dosing pump with stroke speed adjustment between 20 and 100 of indicated capacity MAINTENANCE The operations shown below should only be carried out by qualified personnel The Manufacturer does NOT accept liability for any damage caused to people or things deriving from the lack of experience of the operator who performs these operations
9. ompatibility with almost the whole range of dosing chemicals Pump Head FAC EX series pump head diameter made in plastic material PP is 964 and it is the dosing chamber Suction and delivery valves are mounted on it There is an air bleed valve that help metering pumps priming INSTALLATION The pump is supplied with all the components for the installation To start up the pump first mount it on a wall or any other vertical surface in a well aerated and easily accessible environment The distance between the pump head and the suction filter should not be more than 1 5m Connect the suction pipe PVC to the suction fittings bottom pump head valve and fix it with the band provided Place the suction filter on the bottom of the product tank The suction pipe should be as short as possible in vertical position without any bends to avoid air bubbles Install the injection valve Connect one end of the delivery pipe PVC to the delivery fitting on the top of the pump head and the other end to the injection valve previously installed To avoid delivery pipe breaking be sure it doesn t touch any other object When dosing nytric high concentration acid use PVDF or PTFE hoses FAC Series Dosing Pump Maintenance and Installation Manual 3 Always install the injection valve at the end of the rigid delivery hose The injection valve should never be installed lower then the product tank to avoid that injection valve breaking lets the pro
10. t well and safely the hose couplingnut to avoid chemical leakage damaging the pump In case of leakage tight well couplingnut and rinse the pump casing with fresh water O RINGS The valve sealings are provided in 5 different material to satisfy different chemical compatibility issues The elastomer that will best fit the requested needing can be found on the EMEC compatibility table Get in touch with customer support if needed The elastomer used for the o rings equipping the FAC pumps are characterized by different suction delivery valve colours Elastomer ISO Code EMEC Code Valve Colour Fluorocarbon FPM FP black Ethylenepropylene EPDM EP grey Polytetrafluoroethylene PTFE PTFE blue Nytril NBR WAX green Sylicon MVQ SI yellow TECHNICAL FEATURES Pump strokes per minute O 120 injection minute Max suction pipe length 1 5 meters Compressed air consumption 2000 l h suction air Environment Temperature O 45 C 32 113 F Chemical Temperature O 50 C 82 122 6 FAC Series Dosing Pump Maintenance and Installation Manual CONSTRUCTION MATERIAL Box Pump Head Diaphragm Balls Suction hose Delivery hose Valve O ring Injection valve Level probe Level probe cable Foot filter PP PP PVDF on demand PTFE on demand CERAMIC PTFE on demand PVC PE PE PP PVDF on demand as requested FP EP WAX SI PTFE PP PVDF glass balls HASTELLOY C276 spring PP PVDF on demand PE
11. ualified and authorized personnel only Always discharge the liquid end before servicing the pump Empty and rinse the liquid end before work on a pump which has been used with hazardous or unknown chemicals Always read chemical safety datasheet Always wear protective clothing when handling hazardous or unknown chemicals GENERAL INFORMATION FAC EX Series pneumatic membrane metering pumps are the ideal solution for medium and large dosing systems Each pump is constituted by the following parts Box Diaphragm Pump Head The pump working mode is intermittent air is introduced into the cylinder each time a pulse reaches the pneumatic valve The air pushes the piston and the diaphragm fixed on the piston head compresses the liquid into the pump head The liquid gets out through the delivery valves while the suction valves close When the pulse ends a spring takes back the piston and the diaphragm The vacuum created by the diaphragm movement takes the liquid inside the pump head from the suction valve while the delivery valve is closed The air in the cylinder is discharged by a spring with a silencer The pump capacity is proportional to the number of stroke of the pneumatic piston Box FAC EX pump casing is made of reinforced PP with IP65 protection rating Installation is wall mounting using two screws at a distance of 152mm Diaphragm Diaphragm is made of PTFE ensuring excellent mechanical resistance and the best c
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