OPERATING INSTRUCTIONS
Contents
1. 6 09 m 20 feet Teflon Diaphragms 3 0 m 10 feet Maximum Particle Size 6 mm Diameter 1 4 Diameter Shipping Weight 54 kg 120 Ibs E2 Aluminum Bolted Pump Performance Metric Units Rugged Diaphragms Rugged Diaphragms AWE ISSN 1 TITITITTITIITL y e 14 vW uonduinsuo LAE 888 5588 eunsseug abieyosiq 15 10 ee M 3 hr Flow M 3 hr Dome Diaphragms Dome Diaphragms ETT AWE HANNS TNN SERASKRASKBAO NN RE fe XP te P PBEBERUSEBHRDES eunsseJg eHieyosiq Flow M 3 hr Flow M 3 hr Teflon Diaphragms Teflon Diaphragms ON LOL ISSN oe uondunsuo2 Ii M ALL LETT egy eunsseJug ebieyosig SAX 10 Flow M 3 hr Flow M 3 hr Note If the discharge pressure is known in meters of water multiply by 9 8 to get kPa Metric units E2 Stainless Steel Bolted Pump Performance Dome Diaphragms Diaphragms TOME TANW ANNE TN NNN N v7 v c7 E uonduinsuo HI2. 6 09 m 20 feet Hytrel amp Nordel amp Teflon amp and Teflon Diaphragms 3 04 m 10 feet Viton are registered trademarks of DuPont Maximum Particle Size 11 mm Diameter 7 16 diameter Elima Matic Versa Tuff M and Versa Dome are trademarks of Shipping 33 kg 73 5 Ibs Versa Matic Tool Inc E2 Stainless Steel Bolted Pump Specifications Dimensions Discharge Connection 2 ANSI 1506 Raised face flange DIN Compatible Air supply connection 1 2 Female NPT 1 N i WN La e ES Ba 6 ST Alk 279 254 NA 11 00 400 N PA N 4 7 NE Suction Connection 2 ANSI 150 Raised face flange Also available with side outlet suction DIN Companie manifold and horizontal discharge manifold Characteristics Adjustable Flow Rate Note Dome Diaphragms 37 m hr to 160 gpm gt Stainless steel bolted pumps are Teflon Diaphragms 33 m hr to 132 gpm available With a and Bumo Connect discharge configurations 52 150 Ib ANSI Flange Please consult your sales Disch 2 am d representative or the factory for DIN Compatible options Air Inlet Female NPT Air 5 Female Suction Lift Dry Dome Diaphragms
3. OPERATING INSTRUCTIONS Aluminum Bolted Pump 2 Stainless Steel Bolted Pump 2 D LBS E lt Ha IN Zh UT he SD Lr 9 S 9 ae 2 T IRL EIE EE Na bs TL D N Ol E2B 3 00 Revised Matic Bolted Pumps Elima 2 E2 Aluminum Bolted Pump Specifications Dimensions 447 17 59 1 2 Female NPT 2 Female NPT Air Line Connection Discharge Connection Also Available in 2 Female BSP 3 4 Female NPT Air Exhaust Connection 2 Female NPT Suction Connection Also Available in 2 Female BSP Characteristics Adjustable Flow Rate Rugged Diaphragms O to 40 m hr 0 174 gpm Dome Diaphragms O to 36 m hr 0 160 gpm Air Operated Diaphragm Pumps Teflon Diaphragms O to 30 m hr 0 132 gpm may generate fluid pressures equal to the air supply pressure Pump Connections Suction 2 Female NPT 2 Female BSP DO NOT exceed the recommended Discharge 2 Female NPT 2 Female BSP air supply pressure of 862 kPa Air 71 Female NPT 125 psi for 2 metallic bolted Air Exhaust ME Female NPT pumps Suction Lift Dry Rugged Diaphragms 6 09 m 20 feet Dome Diaphragms
4. Next go to the corresponding chart on the right Example To obtain 45 gpm of flow with 35 psi of discharge pressure with a Teflon fitted stainless steel bolted pump you will need 50 psi of air inlet pressure and 38 scfm air consumption Installation The E2 pump comes with a footed base for easy mounting in permanent installations The pump should be mounted in a vertical position In permanent installations the pump should be attached to plant piping using a flexible coupling on both the intake and discharge connections to reduce vibration to the pump and piping To further reduce vibration a surge suppresser next to the pump may be used Suction pipe size should be at least 2 inches in diameter or even larger if highly viscous fluid is to be pumped If suction hose is used it must be of a non collapsible reinforced type Discharge piping should be at least 2 inches in diameter It is critical especially on the suction side of the pump that all fittings and connections are airtight or pumping efficiency will be reduced and priming will be difficult The air supply line should be at least 1 2 inch in diameter Make certain the supply line and compressor are capable of supplying the required pressure and volume of air needed to operate the pump at the desired flow rate The quality of the compressed air source should be considered Air that is contaminated with moisture and dirt may result in erratic pump performance and increased maint
5. shaft and main shaft o rings if they are worn flat or torn The pump runs but little or no material flows 1 Check for pump cavitation slow the pump speed down to match the thickness of the material being pumped 2 Look for sticking ball checks If the material being pumped is not compatible with the ball material the elastomer may swell Replace the balls and seats with a compatible elastomer type 3 Make sure all the suction line fittings and connections are tight Air bubbles in pump discharge 1 Look for a ruptured diaphragm 2 Check for suction leaks in pump manifolds and piping Material comes out of the pump air exhaust 1 Inspect the diaphragm for rupture 2 Check the tightness of the diaphragm plates to the pump shaft Typical Pump Installations Ar Filter Regulator Supply Lubricator Simm o am E H pi DET r H H 7 dO T 0 vf 5 e A 0 Acci BH Suggested Installation bin a submerged application the air exhaust port of the pump must be ported above the fluid line Be certain that the fluid being pumped is compatible with the materials on both the airside and the wetted side of the pump before the pump is submerged Flooded Suction Installation bin suction lift installations the pump datum is above the fluid line IMPORTANT each pump has different lift capabilities Be sure to verify the lift capability of a particular pump before installing it in
6. F to 93 C 200 F Buna N 12 C 10 F to 82 C 180 F Nordel 51 C 60 F to 138 C 280 F Viton 40 C 40 F to 176 C 350 F Teflon 4 C 40 F to 105 C 220 F Polyurethane 12 C 10 F to 77 C 170 F XL TPE 29 C 20 F to 149 C 300 F FDA Hytrel 29 C 20 F to 104 C 220 F 2 Elima Matic pumps Model E2 have a decibel reading of 70 dB A when equipped with a factory installed air exhaust muffler The decibel readings are obtained with a Pacer Industries model SL 120 sound level indicator A scale Readings are made at a distance of 1 meter from the pump and at a height of 1 6 meters above the floor It is assumed that the pumps will be installed at floor level The diaphragm plates sometimes referred to as piston plates located inside the pump on either side of the main shaft move when air pressure is supplied to the pump Therefore never attempt to operate the pump with the liquid chambers removed Moving parts inside the pump can pinch or seriously injure fingers or other body parts Static electricity can be created by the flow of fluid through the pump or by the reciprocating action of A O D pumps If the pump is not properly grounded sparking may occur and the system may become hazardous Sparks can ignite fumes or vapor and cause an explosion If you experience static sparking or even a slight shock while using the pump do not continue to operate th
7. I ULL du SRSRRSSRRRRRSS e1nsseJg eDJeu siq 15 10 Flow M 3 hr Flow M 3 hr Teflon Diaphragms Teflon Diaphragms WL Nt UN N 276 kPa 20 15 Flow M 3 hr 10 SKensesa TTE E cS Me dle uonduinsuo A da 10 BSRSRRSSRRRRBSS eYnsseJg ebseyosig Flow MA3 hr Note If the discharge pressure is known in meters of water multiply by 9 8 to get kPa How To Read Pump Performance Curves To find the air inlet pressure and air volume necessary to operate a pump at a Zz 2 0 c gt B gt 5 Sr zZ gt o Ze E Os O 5 O c C O 3 0 OS 26 D gt 5 ON 5 2 C CcC 5 5 o z 69 uc os 2 V 5 C X 4 E N S T amp Q Q E en poe 2 o N tim 5 O wt 2 gt o lt d E Find the desired flow horizontally across the bottom of the chart and move vertically until you cross the pressure Next go to the corresponding chart on the right Finally move horizontally to the left to find the necessary air supply pressure required air supply volume Example To obtain 12 5 of flow with 320 kPa of discharge press
8. ds a gradual increase in air supply on pump start up Elima Matic Versa Dome Versa Matic and VR are registered trademarks or trademarks of Versa Matic Tool Inc Some Versa Matic Tool Inc products are subject to patent pending applications and issued patents Elima Matic U S Patent No 5 326 234 Hytrel Nordel Teflon and Viton are registered trademarks of DuPont Tri Clamp is a registered Trademark of the Tri Clamp Inc Wilden is a registered Trademark of Wilden Pump and Engineering Co Copyright 2000 Versa Matic Tool Inc Printed in the U S A
9. e pump until the pump is properly grounded Proper Grounding To ground metallic pumps connect a ground wire to any accessible point of attachment such as a connecting bolt or the mounting base 14 ELIMA MATIC VERSA DOME DIAPHRAGMS ANTI STALLING PUMPS C The simple smooth design eliminates complex Virtually eliminates pump stalling caused angles allowing for 3 to 4 times by air valve system freeze ups the flex life of standard diaphragms Anti stalling non icing lubrication free 3 So flexible they can be installed and removed air valve system without the use of pry bars O Available in 1 2 1 1 1 4 2 and 3 CI Has lower start up pressure than standard diaphragm Available Neoprene Buna N Hytrel Nordel Viton and XL For use in Versa Matic and Wilden 1 2 2 3 sizes 1 Wide selection of materials of construc tion including 1 2 1 and 2 plastic models pumps PLASTIC PUMPS FOR SOLVENTS AND CHEMICALS VERSA TUFF TEFLON DIAPHRAGMS C Single piece diaphragm combining the chemical resistance of Teflon with the flex life of rubber C Three times the burst strength of ordinary Teflon overlays C More flexible and 100 bonded to the reinforced rubber backing C1 Diaphragms can be placed into Wilden amp and M8 pumps GENUINE VERSA MATIC REPLACEMENT PARTS AND RETRO FIT CENTER SECTIONS C1 Upgrade V series and Wilden M4 M8 and M15 pumps with an Elima Matic retro fi
10. enance cost as well as frequent process down time when the pump fails to operate properly Pump Operation The pump is powered by compressed air Compressed air is directed to the pump air chamber by the main air valve The compressed air is separated from the fluid by a membrane called a diaphragm The diaphragm in turn applies pressure on the fluid and forces it out of the pump discharge While this is occurring the opposite air chamber is de pressurized and exhausted to atmosphere and fluid is drawn into the pump suction The cycle again repeats thus creating a constant reciprocating action which maintains flow through the pump The flow is always in through the bottom suction connection and out through the top discharge connection Since the air pressure acts directly on the diaphragms the pressure applied to the fluid roughly approximates the air supply pressure supplied to the main valve Troubleshooting The pump will not run or runs slowly 1 Examine the air inlet screen for debris 2 Check for a sticking air valve Remove the air valve from the pump and flush with solvent to remove dirt and or debris Check the spool and sleeve for nicks and scratches If the spool is shiny instead of dull black the spool and sleeve may be worn out and may need to be replaced Clean all ports and airways and replace worn out gaskets and o rings 3 Check pilot shaft and main shaft for scoring and scratches replace if needed Replace the pilot
11. epair this equipment Wear proper ear protection when working or standing near A O D pumps It is recommended that an air exhaust muffler be used on this equipment at all times When the pumping system contains dangerous fluids wear protective gloves glasses etc when working on or around this equipment Pd Always shut off the air supply and disconnect it from the pump before performing maintenance or repair on the pump Do NOT put your face or body near the pump air exhaust while the pump is operating Bleed all pressure from the discharge and suction lines before disconnecting the fluid suction or fluid discharge lines from the pump Before starting a pump make certain that the discharge point of the piping system is clear and safe and all persons have been warned to stand clear Always make sure that safety shut off valves regulators pressure relief valves gauges etc are working properly before starting the pump Do NOT operate a pump that is leaking damaged corroded or otherwise unable to contain the internal fluid pressure Do NOT pump incompatible fluids through the pump Consult your distributor or the factory if you are not sure of the compatibility of fluids with the castings and elastomers Never exceed the operating pressure recommended for the pump 862 kPa 125 psi Do NOT submerge the pump in liquids that are incompatible with the wetted or non wetted parts of the pump If installi
12. er qu 70 80 90 100 110 120 130 140 150 160 Flow gpm MAL TI 5 PETITES s 88 8 8 8 isd 25 70 80 90 100 110 120 130 140 150 160 Note If the discharge pressure is known in feet of water multiply by 0 43 to get psi How To Read Pump Performance Curves To find the air inlet pressure and air volume necessary to operate a pump at a desired O X un ru O e LL d ed O t U d am O O qc Y T O O Un Un ucl O 2 Lum 25 Un un O UO C U Li E ined z o un i D E 2 gt 3 gt q T D gt gt U cu O L prar gt v 4 C N O x z uc O D P O t i gt a un D Q rwr un E o Ci D um E iu Lang 5 Uu Uu 4 en O 2 O O 0 gt Un Find the desired flow horizontally across the bottom of the chart and move vertically until you cross the necessary air supply pressure Finally move horizontally to the left to find the required air supply
13. ma Matic 2 Stainless Steel Bolted Pump Parts List PUMP DESCRIPTION 2 Stainless Steel Bolted Pump Rubber and TPE Elastomers _ TeflonElastomers Rubb d TPE Elast Teflon Elast i SERIE M 2 ion LA DEN TT 11 cime Bushing Threaded NC zm 05 Valve Asse tems 10 17 P34 200 CRESCIDO R _36 Valve Seat O Ring V240T mes P24 501 EE M pu poo o o mE SZ 1 TX Denotes the Versa Tuff Bonded Teflon Diaphragm 2 V22TTFB is the Neoprene Back up Diaphragm used with Part Number V227TF TF Teflon una N Nitrile N neoprene TPEXL Thermoplastic XL ND Nordel EPDM TPEFG Thermoplastic Hytrel Food Grade VT Viton 2 Stainless Steel Bolted Pump Exploded View 13 This equipment should only be maintained by xperienced professional technicians Observe all safety warnings Read all safety warnings and operating manuals before using or repairing this Air Operated Diaphragm Pump Any misuse of this equipment such as over pressurization modifying parts pumping incompatible fluids using worn or damaged parts or using gasses other than compressed air to power the pump is not recommended Any of these circumstances could result in splashing or spraying into the eyes or on skin possible serious bodily injury fire explosion or property damage ALWAYS wear Safety glasses when using power tools to r
14. n Diaphragms Teflon Diaphragms AEE NAME i LANA Wa UMA CUTTY NN AL UTA AAA HLL ANAT e AW mum T UE e ee EL BEEN E ae ee O E 80 90 100 110 120 130 140 Flow gpm 50 60 70 KENE EEES A OAN ON ERY 7 95733 ASS AMET 88 8 88882 isd eDJeuosiq Note If the discharge pressure is known in feet of water multiply by 0 43 to get psi E2 Stainless Steel Bolted Pump Performance English units Dome Diaphragms Dome Diaphragms CONAN TE COANE REE COCA AANA COCOA e NY TN RBERSFRRESRSRERSRRES Terr Leo ree 70 80 90 100 110 120 130 140 150 160 170 180 Flow gpm 0 10 20 60 170 180 EIDEM EXE Ss LL LL LLL LL MM s LI TT AM s LLL LL LU ALIA e LLL ELLA s Pt TT ZN ELLE s rep PRATO BE A AA A RR 2 88 82 88 8 isd eanssejg Flow 2m Teflon Diaphragms Teflon Diaphragms ANN STO T ALLEN AAW AL ANAL e ae N BLRBSESIRZRSSRSRERSIRRSS r
15. ng in a submerged location extend the air exhaust port above the liquid surface with suitable pipe or hose Route the exhaust line to a safe location away from people and install an air exhaust muffler A O D pumps utilize an elastomeric membrane to separate the pumping liquid from the air supply When this membrane ruptures pumping fluid may be expelled from the air exhaust port Always pipe the air exhaust port to a safe location or suitable container if dangerous or volatile liquids are being pumped Never allow the piping system to be supported by the pump manifolds or valve housing The manifolds and valve housings are not designed to support any structural weight and failure of the pump may result The use of flexible piping connections is highly recommended Do NOT exceed the recommended operating temperatures of the pump or pump failure may result Maximum temperature limitations are based on mechanical stress only Certain chemicals will reduce the maximum safe operating temperature of A O D pumps Consult your dealer or Chemical Resistance Guide for compatibility and temperature limits Metallic Pumps can operate past 100 C 212 F However if you are operating above these limits consult the factory for assistance Do NOT exceed the maximum temperature limits of the elastomer type diaphragms balls seats that are used in the pump Temperature Limits of Various Elastomer Types Neoprene 18 C 0
16. t center section C For complete repair of Versa Matic pumps and Wilden M4 M8 and M15 metallic pumps C Cost saving elastomer kits for any Versa FOOD AND SANITARY PUMPS Matic pump or Wilden M1 M2 M4 M8 1 Exceptional corrosion resistance 3 Wide selection of materials of construction for wetted and non wetted parts Leak free bolted construction CJ Also available in 1 2 1 and 2 with the Elima Matic anti stalling air valve system Elima Matic 2 1 High Pressure Pump O Cast in 150165 ANSI DIN flanges 1 Constructed of 316 stainless steel 1 Can create discharge pressure over 200 psi O Leak Free bolted design SANITARY PUMPS and M15 pumps o O FDA approved for use milk and milk 1 Diaphragm and elastomer repair kits products available in Buna N Neoprene Nordel 1 Constructed of 316 stainless steel Teflon Viton Thermo Plastics Hytrel and XL C Surface finish of 32 micro inch or better 1 Removable ball cages C1 Easy clean Tri clamp connections FOOD PROCESSING PUMPS Constructed of 316 stainless steel 1 FDA approved O Tri clamp connections LJ Over sized clamp wing nuts for disassembly Your local authorized distributor VERSA MATIC PUMP 6017 Enterprise Drive Export PA 15632 8969 724 327 7867 Fax 724 327 4300 WWW versamatic com Life cycle may vary according to extreme start up conditions chemicals and abrasive fluids To prolong diaphragm life Versa Matic recommen
17. to a system A typical installation showing all the components that are recommended in a system including valves pressure gauges air regulators filters and suppressors Fluid Discharge Suggested Submerged Installation A flooded suction installation has the pump datum line below the fluid level IMPORTANT mn flooded suction installations the pressure at the fluid inlet of the pump should never exceed 69 kPa 10 psi Suction Lift Installation 1 2 3 E ram Elima Matic 2 Aluminum Bolted Pump Parts List PUMP DESCRIPTION 2 Aluminum Bolted Pump Eco and TPE Rubber and TPE Teflon Elastomers d Elast Do d El stome V224BN V224N V224ND V224VT V224TPEXL V224TPEFG V241BN V241N Pat ND TX denotes the Versa Tuff Bonded Teflon diaphragm V224TFB is the Hytrel Back up Diaphragm used with part number V224TF V224TFB 1 is the Neoprene Back up diaphragm used with part number V224TF BN Buna N Nitrile N Neoprene ND Nordel EPDM VT Viton TF Teflon TPEXL Thermoplastic XL V224TF FB V224TX VN V225N V225ND V225VT V225TPEXL V225 TPEFG V240VT V240TPEXL 0 3m V240TF V241 TF 4 Add BSP for BSP threads 5 5 79 390 304 Stainless steel V241VT V241TPEXL V24tTPEFG 301 TPEFG Thermoplastic Hytrel Food Grade orque Setting 47 N m 35 ft lbs orque Setting 88 N m 65 ft lbs 2 Aluminum Bolted Pump Exploded View 11 Eli
18. ure with a Teflon fitted stainless steel bolted and 107 air consumption pump you will need 483 kPa of air inlet pressure E2 Aluminum Bolted Pump Performance English Units Rugged Diaphragms Rugged Diaphragms Bar fel LEARN Ae LEANNA AY LEE ANAL LETTE AAA a Ae LELLELLENSNNNWAU s LETTE TT AQAA s LLLLLLELECLLELL NA Esp EE SRBEZISRSSRSLERSRRSSO reer cere c 70 80 90 100 110 120 130 140 150 160 170 180 e 50 0 10 20 30 7 a LL LLL LL HW e LL LLL UM HL s LLL LLL YATE LL LLL AAH e TTO YAEL ALY s TTA o s a 5 1 CHULA s AAA 88 82 88488 isd eynssejg eBueu siq 00 1 z Dome Diaphragms Dome Diaphragms AA n CONN NAN HAN ATTE CONN ANNAN 5 5 FNY CeCe SBLBESISRESRSREBSIRRSSO uos uojgduinsuog 70 80 90 100 110 120 130 140 150 160 170 Flow gpm pamm n El 0 10 20 150 160 170 70 80 90 100 110 120 130 140 WLLL LLUE YARTETEM s ES EAE EET S BH APS 4151 ASA CAAA isd eDJjeu siq Teflo
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