OPERATING INSTRUCTIONS
Contents
1. 0257 Circuit Breaker 40A miniature 3KA 0258 Circuit Breaker 6A miniature SKA HC0141 Element 125W 230V HC0151 Element 5500W 230V for 18kW machines 0067 Gland Universal Stuffing MC0074 Lifter Donut Fish Plate MCO0609 Adjustable Leg 150mm S S Leg Insert amp Mounting Plate MS0355 Thermometer Probe K Type Thermocouple Washer amp Nut MS0371 Hinge Door MS0386 Drain Pipe amp Ball Valve Assembly 1 ball lockable SS1813 Lid Assembly TC0001 Energy Regulator includes nut TCO026 Thermostat Limit 240 C 13K TS0005 Thermostat 205 C amp Plain Knob 111 lt li lwli lm x ROBAND US RA LIA PTYUD Page 23 AF813 V2 Part No Description Qty EC0184 Pilot 6 3mm Amber 2 piece T 120 6 EC0245 Rail Mounted Terminal Block Red 65A EC0257 Circuit Breaker 40A miniature 3KA EC0259 Contactor 40A 240V 50Hz ES0231 Digital Thermometer Modified Ss Ss NIe FCO END el G IO MC0093 Clamp cable 2 MCO0609 Adjustable Leg 150mm S S Leg Insert amp Mounting Plate 2 MC0610 Castor 2 MC0611 Basket Large Fryer 3 MC0691 Valve Drain 1 ball with lockable lever MS0355 Thermometer Probe K Type Thermocouple Washer amp Nut MS0371 Hinge Door MS0386 Drain Pipe amp Ball Valve Assembly 1 ball lockable 551832 Lid Assembl2. 2 952 ee P Manufactured By ROBAND AUSTRALIA PTY LTD OPERATING INSTRUCTIONS FREE STANDING FRYERS Models AF812 AF812R Version 2 AF813 AF813R AF822 Version 1 Special Features swing Up Ultra Durable Stainless Steel Elements Easy Clean Tank with Lockable 1 Drain Adjustable Legs amp Rear Castors Digital LED Temperature Display Fish Plate amp Fish Plate Lifter otainless Steel Baskets Cook ldle Selector Switch C These instructions cover the models of High Performance Free Standing Deep Fryers listed above Although there are slight variances between models the installation operation care and maintenance procedure is the same for all 8 09 2014 Roband Australia is a wholly Australian owned company and has been manufacturing quality commercial catering equipment for the food service industry for more than 50 years Roband products are engineered and manufactured to the highest standards to provide functionality reliability and durability and our quality products are exported world wide Included in the comprehensive Roband range are Toasters Fryers Milkshake Mixers Rotisseries Food Display Cabinets and much more Roband Australia also acts as the Australian agents for Vitamix Blenders Noaw Meat slicers F rje Cookware Robalec Soup Rice Warmers Robatherm Urns Austheat Fryers Dipo Induction amp Autofry Machines Roband also has its own line of commercial cookwa
3. position in this procedure 6 Cooking can now resume If the fryer continues to perform without any further tripping of the thermal cut out then there is a strong possibility that the thermostat that was use at the time is faulty This should be attended to by qualified electrical personnel What to do if the thermal cut out trips a second time If the thermal cut out trips again after following the above procedure it indicates that there is a serious electrical problem that needs to be addressed immediately In such cases follow the procedure below 1 Turn OFF the fryer immediately There may be a danger of fire 2 DO NOT reset the thermal cut out 3 Seek advice from qualified electrical personnel They will be able to check the fryer for faults and make any necessary repairs Resume operation of the fryer only after it has been cleared for use by the electrical personnel charged with the repair ROBAND Page 8 US T RA LIA PTYLID PILOT LIGHTS The control panel has a number of pilot lights These pilot lights indicate the status of the fryer and are described below The green pilot light above the main isolating switch illuminates when the fryer is switched on This indicates that mains power is being supplied to the fryer The amber pilot light beside the melt switch is illuminated when the melt cycle is being used The amber pilot light above each thermostat is illuminated when the respective thermostat s
4. sm coon tess sa Esos MELTCYCLESWITCH ON OFF Ecosse CONIACIOR G3 0c HI CIRCUIT BREAKER 40A ex encour CRUTBREAKR A 0 m e P 0206 PILOTUGHT GREEN NEM PILOT ven ee 0184 POTLIGHT AMBER eco PROTUGHI AMEER P4 ECOIB PLOTUGHI AMBR 7m eco PROTUGHT aMBER P 84 PILOTUGHT AMBER P amp col 4 PuOruGHI AMBER rn toos THERMOSTAT 205 C PRIMARY T2 150005 THERMOSTAT 205 C SECONDARY T3 teos UMITTHERMOSTAT 240 C ELEMENT T4 Teos UMITTHERMOSTAT 240C TANK E 1 ENERGY REGULATOR MELT CYCLE El tooo ENERGY REGULATOR MELT CYCLE ene een sms Fax WE 1 WHETTING ELEMENT CONTROL CIRCUIT 125W 230V AF813 AF813R LS p COOK IOLE __ 0259 CONTACTOR 40A CONTACTOR 40 CONTACTOR 40A 0259 CONTACTOR 40 0257 EC0257 CIRCUIT BREAKER 40A TUCUTCUTAKS 257 CIRCUIT BREAKER 40 0258 0206 P 0206 PILOTLIGHT GREEN 0184 0184 Je 184 PILOT LIGHT AMBER ERT ie oe ECO184 PILOT LIGHT AMBER E A S 205 C SECONDARY 0026 LIMITHERMOSTAT 240C ELEMENT T0001 HC0153 ELEMENT 2300W 230V MS0355
5. K TYPE THERMOCOUPLE 0151515651565 15101016 ola eo S 8 HC0153 ELEMENT 2300W 230V HCOl4 WHEITING ELEMENT CONTROL CIRCUIT 125W 230V K TYPE THERMOCOUPLE Note These components not included in units manufactured prior to August 2008 Note These circuit diagrams have been provided for reference and to assist qualified service and repair agents only Under no circumstances should a person not suitably qualified attempt repairs to any electrical equipment ROBAND A US T R A LIA PYD Page 19 CIRCUIT DIAGRAM Models AF822 THERMOMETER k2 K4 N A LEFT TANI C T CUSTOMER CONNECTION POINT POWER SUPPLY 380 440 VAC 3 PHASES PLUS NEUTRAL ISK TOTAL SkW PER PHASE TB VARIOUS TERMINAL BLOCK ECO218 MAIN SWITCH ON OFF 50212 0280 50206 m tal EC0256 CONTACTOR 30A gF CEZ EC025 EC0258 PILOT LIGHT AMBER s e e dlno cC Ps SISISIS F I o o ROBAND AUSTRALI A PYD 54 SWITCH SHOWN IN CYCLE OFF POSITION 56 SWITCH SHOWN IN MELT CYCLE OFF POSTION LEFT TANK CONTROLS RIGHT TANK CONTROLS PILOT LIGHT AMBER THERMOSTAT 205 C PRIMARY THERMOSTAT 205 C SECONDARY LIMIT THERMOSTAT 240 C ELEMENT LIMIT THERMOSTAT 240 C TANK THERMOSTAT 205 C PRIMARY THERMOSTAT 205 C SECONDARY LIMIT THER
6. Roband Australia Pty Ltd nor any subsidiary company or Agent shall be liable for loss of profit or damage to other equipment and property except where it is in breach of the guarantees provided in accordance with ochedule 2 of the Competition and Consumer Act 2010 Cth or the applicable legislation from time to time The goods come with guarantees that cannot be excluded under the Australian Consumer Law ACL You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably forseeable loss or damage You are also entitled to have the goods repaired or replaced if they fail to be of acceptable quality and the failure does not constitute a major failure Generally authorized service agents are located in all areas which have authorized distribution dealers For the name of your nearest Australian authorised service agent please contact Roband Australia Pty Ltd 1 Inman Road Cromer NSW 2099 Warranty Number 1800 268 848 Phone 02 9971 1788 Fax 02 9971 1336 All other countries please contact your selling Agent Please complete the following details and keep this card in a safe place NAME ADDRESS MODEL No SEHIAL No DATE PURCHASE NAME OF DEALER PLEASE RETAIN THIS SECTION FOR YOUR RECORDS DO NOT POST ROBAND AUSTRALIA PTY LTD ROBAND Page 28 US T RA LIA PTYLID OTHER LEADING PRODUCTS AVAILABLE TC PLUS PIE amp FOOD WARMERS GRILLMAX TOASTERS NOAW Slicers Man
7. of the fryer Refer to the figure above ROBAND A US T RA LIA PTYUID Page 5 CONTROL PANEL DESCRIPTION e he controls consist of the following e main isolating switch labelled ON OFF SWITCH e 1 primary thermostat labelled PRIMARY THERMOSTAT e 1 secondary thermostat labelled SECONDARY THERMOSTAT e 1 thermal cut out labelled THERMAL CUT OUT RESET BUTTON e 1 melt cycle switch labelled MELT SWITCH e 1 digital temperature display Please note that this item is not visible on the control panel It is mounted behind the display panel on the front of the fryer above the door e 1 thermostat selector switch This is mounted on the left side of the fryer on the front display panel opposite the temperature display e A safety cut out switch which prevents the fryer from working when the elements are in the raised position Please note that this switch is not visible on the control panel It is mounted inside the element box e Various pilot lights indicating states of operation These will be described in detail on page 9 Note These controls with exception for the main isolating switch are duplicated for the AF822 model The AF822 has two separate tanks with independent controls for each tank CONTROLS LOCATED ELSEWHERE There are two complimentary controls located away from the control panel These are e COOK IDLE Switch for selecting either the primary or secondary thermostats T
8. the thermal cut out When melting is complete the melt switch should be returned to the OFF position and the fish plate lowered carefully into the tank The fryer is now ready for cooking COOKING 1 Fill the fryer tank with oil as described above 2 Rotate the main switch to the ON position The green pilot light will illuminate indicating that the power is on 3 Rotate the thermostat selector switches to the COOK position 4 Rotate the primary thermostat knob to select the desired cooking temperature For cooking a setting of between 170 and 180 C should suffice but experience will dictate the best temperature for the particular food being cooked When the temperature has been set the associated amber pilot light will illuminate indicating that heating is taking place When the oil has reached the set temperature the amber pilot light will be extinguished The thermostat will then continue to cycle on and off maintaining the set temperature The amber pilot light will also cycle on and off with the thermostat Once the fryer has reached the set temperature it is ready for cooking to commence The set temperature will be displayed on the temperature display panel Note the temperature displayed will fluctuate and will not display a static value equal to the set temperature of the thermostat Lower the filled baskets into the oil carefully and do not over fill them Refer to the specifications page to determine the max
9. 90 The handle can then be used to lift the element box to the raised position When lifted to the raised position a support latch on the right hand side of the element box springs out to support the element box enabling the elements to be drained and cleaned WARNING Always ensure the fryer is OFF and is allowed to cool before lifting the element out of the oil HAZARD To lower the element box lift with the handle a small amount to enable the support latch to be pushed towards the right which will clear the box and enable it to be lowered into the cooking position The fish plate can be returned to the tank A HAZARD WARNING Immersing a hot element in the oil could cause a fire Access to the drain and the controls is gained by opening the front door The unit can be moved by lifting from underneath the front just above the door and pulling it along on the rear castors ROBANDO Page 4 AUSTRALI A PTYLID CONTROL PANEL LAYOUT AF812 AND AF813 MODELS CIRCUIT BREAKERS 2 THERMAL CUT OUT RESET BUTTON ON OFF PRIMARY SECONDARY SWITCH THERMOSTAT THERMOSTAT E COOK SETTING OFF OFF k IDLE SETTING 800 Series LEFT TANK RIGHT TANK SWITCH seria ULT a AP TW 4 ndi AW 800 Series Take a moment to familiarise yourself with the general arrangement of the fryer before going any further The controls are located behind the door on the front
10. AZARD routines Austheat will not accept liability if Non authorised personnel have tampered with the machine The instructions in this manual have not been followed correctly Non original spare parts are used machine is not cleaned and maintained correctly There is any damage to the unit caused by the operator ROBAND A US T RA LIA PTYUID Page 1 PACKAGING All care is taken when packing and Austheat ensures that every unit is functional and undamaged at the time of packaging The Package of these Fryers should include Quantity Model AF812 AF813 AF822 2 2 2 4 TiMamd O Oo 2 h Fish Plates 1 2 Fish Plate Lifter 8 Packaging Materials Any damage to the machine as a result of freight must be reported to the Freight Company and to the agent responsible for the dispatch of the said unit within 24 hours of receipt No claims will be accepted or entertained after this period 1 3 6 7 x COMPLIANCE RCM Austheat products have been designed and manufactured to comply with any and all specifications set out by the Australian Communications and Media Authority ACMA in regards to Electromagnetic Compatibility As testament to such compliance these units bear the RCM symbol For further information contact the Australian Communications Authority PO Box 13112 Law Courts Melbou
11. IA PTYUD Page 25 AF822 V1 Part No Description Qty EC0184 Pilot 6 3mm Amber 2 piece T 120 6 EC0218 Switch Rotary Mains Isolator 4 pole 25A per pole 0257 Circuit Breaker 40A miniature SKA 0258 Circuit Breaker 6A miniature SKA ES0231 Digital Thermometer Modified HC0141 Element 125W 230V HC0153 Element 2300W 230V Fryer N n5 n5 Co n5 Co O1 N MC0067 Gland Universal Stuffino 8 MC0074 Lifter Donut Fish Plate 1 MC0093 Clamp cable 2 MCO0609 Adjustable Leg 150mm S S Leg Insert amp Mounting Plate 2 MC0610 Castor MC0611 Basket Large Fryer MC0691 Valve Drain 1 ball with lockable lever N IION IN MS0355 Thermometer Probe K Type Thermocouple Washer amp Nut 2 MS0371 Hinge Door 2 551871 Strainer TC0001 Energy Regulator includes nut TC0O026 Thermostat Limit 240 C 13K 750005 Thermostat 205 C amp Plain Knob N IN ROBAND D Page 26 AUSTRALI A PTYLID EC DECLARATION OF CONFORMITY Roband Australia 1 Inman Rd Manufacturer Cromer NSW 2099 Australia Specific Models STANDARDS This machine is designed in compliance with e Machinery Directive 2006 42 EC e Low Voltage Directive 2006 95 EC e EMC Directive 89 336 EEC including amendments to 93 68 EEC e WEEE Directive 2002 96 EC WEEE e Restriction of Hazardous Substances in Electrical and Electronic Equipment 2002 95 EC R
12. MOSTAT 240 C ELEMENT LIMIT THERMOSTAT 240 C TANK ENERGY REGULATOR MELT CYCLE ENERGY REGULATOR MELT CYCLE L ELEMENT 2300W 230V ELEMENT 2300W 230V HC0153 ELEMENT 2300W 230V ELEMENT 2300W 230V HC0153 ELEMENT 2300W 230V WHETTING ELEMENT CONTROL CIRCUIT 125W 230V WHETTING ELEMENT CONTROL CIRCUIT 125W 230 MSO355 K TYPE THERMOCOUPLE MSO355 K TYPE THERMOCOUPLE 1 Page 20 SPECIFICATIONS Power Source 400 415V AF812R AC 50 60 Hz rens 3 Phase 18000 W 1 25kg AF813R Neutral Consump 15000 W 18000 W 22500 W 15000 W Recommended Batch Load per Basket 1 25kg 1 25kg 1 25kg Oil Volume EN ES Nominal Dimensions E omm Som Som 1080mm 1080mm 15L 1 25kg 450mm 1080mm 800mm per tank Constant research and development may necessitate specification changes at any time ROBAND US TRA LIA PTYLTID Page 21 SPARE PARTS LIST AF812 V2 Part No Description Qty EC0184 Pilot 6 3mm Amber 2 piece T 120 6 EC0218 Switch Rotary Mains Isolator 4 pole 25A per pole 1 O N Ss Sst 1 111110 e UOUOIN NIN NI IG IO ROBANID D Page 22 A U S T R A L I A PTYLID AF812R V2 Part No Description EC0184 Pilot 6 3mm Amber 2 piece T120 EC0206 Pilot 6 3mm Green 2 piece T120 EC0232 Switch Rotary Mains Isolator 4 pole 32A per pole
13. amaged eg dark colour smoking discard it all 8 FILTER OIL DAILY Use a funnel or a filtering machine The cost of a filtering machine will be offset by your savings on the oil Filtering extends the useful life of the oil Skim the surface of the oil frequently while cooking 9 CLEAN FRYER FREQUENTLY Detergent damages the oil If you use detergent rinse well after with a solution of white vinegar and water 1 cup of vinegar in a 20 litre bucket of water Finally rinse with water 10 COVER THE FRYER WHEN NOT IN USE As light dust and air damage oil cover the fryer overnight and other times during the day when oil is cool ROBANID Page 14 US T R A LIA PTYLID x SAFETY GENERAL SAFETY This machine contains no user serviceable parts Austheat Australia one of our agents or a similarly qualified person s should carry out all repairs Any repair person s should be instructed to read the Safety warnings within this manual before commencing work on these units Steel cutting processes such as those used in the construction of this machine result in sharp edges Whilst any such edges are removed to the best of our ability it is always wise to take care when contacting any edge Particular care should be taken to avoid contact with any steel edge and warnings should be given in regards to the danger of such contact to any repair or maintenance person s prior to commencement of any servicing Do no
14. and strainers should ever be immersed in water for cleaning or any other purposes Note We recommend that all electrical appliances be inspected annually with reference to applicable Australian Standards to ensure compliance with changing Standards is maintained Such inspections should be carried out by a suitable person conversant with the latest Standard updates ROBANID Page 16 US T RA LIA PTYLID TROUBLESHOOTING If the fryer does not function check the following points before calling for service v The power is switched on both on the unit and at any other point that supplies power to the machine eg an isolating switch on the wall v The mains power is not faulty v The temperature has been set correctly and the thermal cut out has not tripped Refer to the Thermal Cut Out section previous for more information on this control v The thermostat knobs are not loose or broken rendering the thermostats inoperable Y The circuit breakers located inside the door behind the drains are all in the on position ROBAND ge A U S T R A L I PYD CIRCUIT DIAGRAM MODELS AF812 AF812R AF813 AF813R USTOMER COM NECTION PCANT POWER SUPPLY 380 440 VAC PHASES PLUS NEUTRAL Ski TOTAL Sk PER PHASE ROBAND Page 18 U S TRA LI A PYD AF812 AF812R a O s ECOZIB MAINSWICH ON OFF s2 MICROSWITCH ELEMENT BOX TILT Le
15. be reproduced or copied in any form or by any means electronic or mechanical including photocopying or posting to a website without the written permission of the publisher The material contained within this document Is intended entirely for instructional purposes ROBAND U S T R A L I A PTYLID CONTENTS 1 GENERAL PREGAU TIONS G rrean a E AEE E E E EE 1 FAE A GIN eT E E E E 2 CGOMPOANG E 2 INS TACCA 3 GENERAL ARRANGEMENT 4 CONTROL PAN LLAYQUI uuu u u a E gd ratae Canuti xa armies 5 OPERA HON ss 10 TIPS FOR HEALTHY FRYING 12 TIPS ON DEEP FRYING uuu uuu uuu 13 eim ziDUMlugb 15 CLEANING CARE amp MAINTENANCE eere 16 Hie E LEZOI80 CM 17 18 SPCT ATOA u een ee eee ee ree 21 SPAREPART TDS Tu 22 EC DECLARATION OF CONFORMITY essere 27 WARRANT X 28 ROBAND A US T R A LIA PTYLID INTRODUCTION Congratulations on your purchase of this quality Austheat product With proper care and management your new purchase will give you years of trouble free service By reading these instructions
16. carefully you can ensure that this machine is used and maintained properly helping your new investment to perform well for you now and to continue performing in the many years to come GENERAL PRECAUTIONS These fryers must only be operated by qualified person s who are fully versed in the operating and safety instructions described in this manual Servicepersons should be instructed to familiarise themselves with any and all safety instructions described in this manual prior to commencement of any maintenance or service In case of new personnel training is to be provided in advance These fryers should not be operated by children or infirm persons without adequate supervision These fryers should NOT be left unattended during operation These fryers are heating units and as with any commercial heating unit the surfaces on them will get hot Always be careful when near an operating HAZARD fryer and ensure that any risk to unwary customers or staff is minimised with additional signage if necessary Due to the obvious heat hazard Austheat recommends that these fryers be kept out of reach of children These fryers are for use with oil only The fryers are not designed for use with water or for such tasks as cooking pasta Any use with water will void the warranty for the fryer H These fryers should be disconnected from all power via the main switch and allowed to cool before attempting to carry out any cleaning and maintenance H
17. em that has caused the oil to reach a dangerous temperature Note It is important to understand that old dirty or low level oil can contribute to nuisance tripping of the thermal cut outs Always ensure that your oil is maintained and replaced when necessary Refer to pages 12 to 14 for more details ROBAND US TRA LIA PTYUOD Page What to do if the thermal cut out trips for the first time There are a number of possible causes of this behaviour One of the possibilities is a thermostat failure You may follow the procedure below as a first step to rectifying the problem 1 Switch the fryer OFF and allow it to cool to approximately 100 C 2 Visually determine which of the two thermal cut outs has tripped 3 Reset the thermal cut out by pressing the red reset button The control is reset when the button remains depressed An audible click will also be heard 4 Re set the thermostat to the normal operating temperature and observe the unit closely If the unit trips the thermal cut out switch again continue to step 5 If no cut out occurs within an hour continue to use the machine and monitor the temperature of the oil 5 If the unit has activated the thermal cut out switch twice in a short time set the thermostat selector switch to the SECONDARY IDLE position This procedure assumes you were using the primary thermostat If you were using the secondary thermostat when the fault occurred then select the PRIMARY COOK
18. h can be returned to the position enabling the primary thermostat THERMAL CUT OUT These fryers have TWO thermal cut out controls or in the case of the AF822 FOUR cut outs These controls are designed to function in the following scenarios e The oil temperature reaches a dangerous level e The oil volume drops below the low level marker e Cooking elements are not sufficiently submerged in oil exposed to air If either of these conditions is met one or both thermal cut outs will trip cutting power to the elements The thermal cut outs can be manually reset One thermal cut out is located at the rear of the machine on the back of the element box If the oil temperature reaches a dangerous level this cut out will most likely trip first The second thermal cut out is located on the control panel which is access by opening the front door of the fryer LOR LLL Front thermal cut out f CH a u gt Dh ivy a w s k ls ELE LLL EE 9 S uem i a a ite f 2 N Ww i cy Pray tecowoany 4 a T ry A COOK elo 4 ek P d W To 800 Series When the thermal cut out has tripped a red button on the device will protrude out from the panel where it is located This protrusion is an indication that the cut out has tripped If the thermal cut out has tripped it indicates that there is an underlying probl
19. his chrome rotary switch shown below is located on the front of the machine More details regarding the operation of the COOK IDLE switch are given below e 1 Auxiliary thermal cut out located at the rear of the machine THERMOSTATS These fryers have 2 thermostats 1 primary and 1 secondary Only one thermostat is in use at a time The thermostat selector switch shown to the right is used to select which thermostat is n used to control the fryer ee pal The secondary thermostat is designed to be used to place the fryer in an IDLE state such as when extended periods of no frying are experienced By selecting the secondary thermostat the oil temperature can be lowered to a desirable level ROBAND Page 6 A US T RA LIA PYD saving power The recovery time to heat the oil to cooking temperatures is then reduced from that required to heat the oil from room temperature The IDLE thermostat can also act as a redundant thermostat if the primary thermostat fails If this occurs set the thermostat selector switch to the IDLE position to continue cooking with the secondary thermostat In the IDLE position only the secondary thermostat is controlling the oil temperature By adjusting the setting of the secondary thermostat to the desired cooking temperature you can continue operation This will allow the fryer to continue functioning until the primary thermostat is repaired After the repair has been made the switc
20. imum load you should work with Shaking the baskets occasionally during cooking will help prevent the food from sticking together Cooking time will vary with the type of food product being cooked and experience will guide you With use standard batch sizes temperatures and cooking times can be established to enable consistent results To obtain the optimum results from your fryer we recommend the following guidelines e Keep salt away from the cooking oil Salt degrades the oil e Check your oil to food ratio 6 1 oil to food is recommended e Top up the cooking oil regularly ROBAND A US T RA LIA PTYUID Page 11 TIPS FOR HEALTHY FRYING Are you concerned about your customers health Would you like to improve the flavour and nutritional value of your fried product And would you like to save money doing so Then read on and take the first step towards a higher quality healthier product that can actually help save you money VARIOUS TYPES OF FATS AND OILS Different types of oil or fat used to fry foods affect the overall nutritional quality of the finished product Many of the various types of fats and oils available on the market are not suitable for cooking over long periods of time at high temperatures as happens in deep frying Extra Virgin Olive Oil The flash point of Extra Virgin Olive Oil is considerably lower than the more refined Olive oils and should not be used for high temperature frying Tallow ba
21. lsifiers seasoning light and detergent TIPS ON DEEP FRYING 1 USE THICK STRAIGHT CUT CHIPS GREATER THAN 13MM OR WEDGES Thin chips and crinkle chips absorb more oil and therefore use up more oil from the fryer If the chips are frozen don t thaw Water from thawed chips damages the oil 2 COOK AT 180 C Food won t cook more quickly at temperatures above 180 C Higher temperatures damage the oll Damaged oil cooks more slowly e Uses more electricity to cook the food e Takes longer to get back up to temperature Lower temperatures produce greasy food Turn fryer to 140 C during quiet times to save power and save the oil 3 COOK CHIPS IN A SEPARATE FRYER Fresh batter mix used for battered food crumbs from crumb coatings seasonings sausages and seafood all damage the oll If you have enough fryers keep one fryer for chips only this oil will last longer 4 COOK CHIPS FOR 3 4 MINUTES ROBAND A US T RA LIA PTYUID Page 13 5 AVOID BIG DROPS IN OIL TEMPERATURE Big drops in temperature will damage the oil more quickly Put small loads in the baskets If you have enough fryers put baskets in alternate fryers Keep fryers topped up with fresh oil Don t top up whilst cooking food 6 DRAIN FOOD WELL Vigorously shake the basket of cooked food twice and hang it for at least 20 seconds over the hot fryer This returns some oil to the fryer 7 LOOK FOR SIGNS OF OIL DEGRADATION If the oil is d
22. oHS e EN60335 1 Household and similar Electrical Appliances e EN60335 2 48 Commercial Electric Toasters and Grillers e EN55014 2 1997 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Immunity ENVIRONMENTAL This product is designed in order to contribute as little as possible to the quantity and noxious nature of waste and risk of pollution or other environmental contamination Packaging materials used in this machine are designed to be recyclable DECLARATION hereby declare under our sole responsibility that the product mentioned above to which this declaration relates complies with the above mentioned standard s Roband Australia has appointed Valera Ltd as our EU Authorised Representative of 5 7 The Glade Business Centre Eastern Ave West Thurrock Essex RM203FH Tel 08 45 270 4321 Fax 0845 270 4323 E Mail info valera co uk signature of Authorised Person P Date 1st Sep 2010 Print Name Mal Johnston Position Director of Engineering ROBAND US RA LIA PTYLID WARRANTY Every care is taken to ensure that no defective equipment leaves our factory and all goods manufactured by us are guaranteed against defective workmanship and materials for a period of 12 months from the date of purchase Roband Australia s obligations pursuant to this express warranty being limited to the repair or replacement of the defective goods or materials at is o
23. ough Each fryer must be connected to an adequately protected power supply and an isolation switch mounted adjacent to but not behind the fryer This switch must be clearly marked and readily accessible in case of fire ROBAND A US T RA LIA PTYUID Page 3 ELECTRICAL REQUIREMENTS The following table shows the electrical requirements for your fryer Model Total Power Amps Phase Supply AF812 15kW 20 8 A 400 415 V AC 3 Phase N E AF812R 18 kW 400 415 V AC 3 Phase N E AF813 18kW 400 415 V AC 3 Phase N E AF813R 22 5 kW 400 415 V AC 3 Phase N E AF822 15 kW 20 8 A 400 415 V AC 3 Phase N E GENERAL ARRANGEMENT These fryers are designed as floor mounted units They have a central cooking tank with immersed electric elements The controls are accessed via the front door located below the front display panel The elements are mounted in a box on top of the fryer at the rear This element box is pivoted and can be swung up to gain access to the tank and to the elements Cooking baskets can be hung on the rail on the front of the element box allowing them to drain after cooking prior to serving To raise the element box firstly remove the fish plate from the tank using the lifter located on the bracket inside the door A handle is provided that swings out from underneath the element box To lift the element box grasp the handle on the left side and swing it out towards the front of the fryer through
24. ption and subject to the terms contained within this Warranty statement Where relevant glass Teflon amp and lamps are not included in this warranty and RCD tripping due to moisture absorption by Tubular Heating Elements is not considered a warranty fault Generally all goods claimed under this warranty must be returned to the factory or an authorized service agent freight prepaid for inspection All parts deemed to be defective will be replaced however no claims will be entertained for second hand products or parts damaged in transport misused or modified in any way without our approval For machines that are not considered to be portable e g food bars rotisseries large hotplates and some bain maries on site warranty service will be provided in capital city metropolitan areas only In all other locations the customer is responsible for all travelling time service call costs and payment for this will be required prior to the commencement of the repair The labour costs to actually repair the fault will be met by the company Any repairs or replacement of defective goods or materials pursuant to this warranty must be authorized by Roband Australia prior to any action being taken The company reserves the right to reject a claim for warranty if it is not completely satisfied with the circumstances under which it occurred and any other costs incurred for false claims or faults due to incorrect usage etc are the responsibility of the claimant
25. re and cutlery under the Robinox brand name For a complete set of brochures please contact your nearest authorised dealer or contact Roband directly at our head office Roband Head Office Sydney Australia Roband Australia Pty Ltd 61 2 9971 1788 1 Inman Road 61 2 9971 1336 Dee Why NSW 2099 il sales roband com au AUSTRALIA www roband com au International pv For additional agents please email Head Office United Catering Equipment Supplies Switzer Burgi Infra Grill Ph 357 777 777 24 land Ph 41 418 554 552 Hotel Equipment Ltd Thailand Seven Five Distributors Co Ltd Ph 679 672 0666 Ph 662 866 5858 Chung Wah Kitchen Machine Ltd United Arab Boncafe Middle East LLC Ph 852 2334 5411 Emirates 9714 282 8742 Allied Food Equipment United Arab Nisa Trading LLC Ph 603 9133 5833 Emirates 9714 396 6132 Maldives Radiant Heat Maldives Pty Ltd United Metcalfe Catering Equipment 960 333 4845 Kingdom Ph 44 1766 830 456 Zealand Ph 649 274 1354 Ph 1 508 361 9226 Noumea Comptoir Materiel Professionnel 687 28 50 43 Ph 1 508 361 9226 Papua New Brian Bell amp Company Pty Ltd NETHERLA AKB Bert Muller Guinea Ph 675 325 5411 NDS Ph 31 306 017 442 Allied Foodservice Equipment GREECE K amp N Engineers Ltd Ph 65 62525880 Ph 30 210 520 0440 Cyprus Fiji Hong Kong Malaysia Singapore Copyright 2014 Roband Australia Pty Ltd All rights reserved No part of this work may
26. rne VIC 8010 ACSS ADVANCE CONTROL SAFETY SYSTEM The ACSS framework is a stringent and specific set of voluntary requirements aimed at the electrical safety reliability and longevity of equipment used in the foodservice industry The ACSS framework has been developed as both a guide to the engineering and development of products as well as a guarantee to consumers that Austheat equipment bearing this mark not only meets the requirements of the Australian Standards they exceed them A unit bearing the ACSS mark is your guarantee that you are purchasing a machine built to far exceed the Australian standards The unit has been designed to be safer particularly from an electrical aspect and last longer than similar units on the market today ROBAND Page 2 A US T R A LIA PTYLID INSTALLATION BEFORE CONNECTION TO POWER SUPPLY Remove all the packaging materials and tape as well as any protective plastic from the machine Clean off any glue residue left over from the protective plastic using methylated spirit Place the free standing fryer on a firm level floor in the required position The legs can be adjusted for slightly uneven floors National Standards exist outlining the positioning spacing and ventilation requirements when installing new appliances These Standards should be consulted and new equipment should be installed accordingly In any situation where specifications allow a distance of less than 100mm we wo
27. sed Beef Fats The most commonly used fat due to its cheaper cost and relatively longer fry life This medium is not recommended due to it s association with increased risk of heart disease Liquid Vegetable Oils While most vegetable oils are recommended for cooking many of them are not Suitable for deep frying Higher temperatures break down the oil faster and by products often have an unpleasant flavour and may also have an association with increased risk of heart disease Hardened Creamed Vegetable Oils These products may have a longer fry life than their liquid oil equivalents but the components added during the hardening process increase the risk of heart disease The Heart Foundation recommends frying oils that have a nutrient profile taking all these factors into account These include 1 Oils from specially bred seeds e g Sunola Liquid Gold 2 Industry blends of fats and oils ROBAND Page 12 US T RA LIA PTYLID SAVING COSTS IMPROVING OIL LIFE AND INCREASING EFFICIENCY Food quality and operating efficiency is improved by cooking in regularly filtered oil Long oil life can be achieved by frequently filtering the oil inside the deep fryer This allows the oil to work at greater efficiency for a longer time This increased efficiency can be associated with power cost savings and a longer fry life for the oil several factors that shorten the fry life of the oil include the presence of water salt emu
28. t remove any cover panels that may be on the machine This unit can get very hot ensure everyone is aware that the machine is operating and take care to avoid contact with hot surfaces Refer to installation for guide to ventilation Always ensure the power cable is not in contact with hot parts of the machine when in use and ensure that if the cable is damaged in any way that it is replaced immediately SAFETY FEATURES All fryers in this range are equipped with a thermal cut out to protect against abnormal oil temperatures and a safety switch to prevent operation when the elements are in the raised position Refer to the Control Panel Layout section previous for a functional description of these devices GENERAL FIRE SAFETY Before using any fryer adequate safety measures should be in place Such measures should include but not be limited to having an appropriate fire extinguisher or fire blanket located nearby in case cooking oil ignites Refer to the appropriate regulations pertaining to your operating environment for details of the correct fire prevention measures required ROBAND AUSTRALI A PTYUID Page 15 COOKING SAFETY WARNING Hot oil does not look hot Do not be fooled into thinking that the oil is cool because of its placid appearance WARNING Ensure that oil is changed or filtered regularly Old or dirty oil has a lower flash point and is more prone to surge boiling WARNING Always be careful
29. ufactured Imported in Australia by ROBAND A U S T R A LIA PYD Authorised Distributor Agent ROBAND AUS TRA LIA PTYLTID
30. uld still recommend that a well ventilated air gap of not less than 100mm be maintained If the machine is near particularly heat sensitive materials common sense should be employed in determining sufficient distancing Consideration should be given to securing the unit or limiting mobility if the unit is hard wired Appropriate standards should be consulted when any installation is undertaken to ensure compliance with all requirements ELECTRICAL CONNECTION Before connecting the fryer to the power supply ensure that all the controls are in the OFF position A licensed electrician must install this fryer to comply with national installation codes and regulations The fryers are supplied ready for connection to a three phase plus neutral and earth mains supply Means for disconnection from supply must be incorporated in the fixed wiring in accordance with the wiring rules WARNING THIS UNIT MUST BE EARTHED If the electrical mains supply cabling is damaged the machine must not be used until a suitably qualified person has replaced the supply cabling and has deemed the unit to be functioning properly There are two main supply connection points in the unit The first is through the lower back panel at the rear of the unit The second connection point is through the base of the machine at the rear Both connection points have three choices of holes for the cable to pass through A suitable cable gland is required for the cable to pass thr
31. when cooking frozen or over wet food products as these items are more prone to surge boiling and are more likely to result in the spitting of hot oil WARNING Do not overfill the cooking baskets beyond the guidelines There is a danger of surge boiling when attempting to cook too much product WARNING Never use copper or brass utensils in the cooking oil CLEANING CARE amp MAINTENANCE Attention to regular care and maintenance will ensure long and trouble free operation of your fryer The fryer should be cleaned out daily or more often if necessary Ensure the power is off and the fryer is cool before attempting to drain the cooking oil or clean any part of the machine Wipe the fryer down with warm soapy water using a damp sponge or cloth Do not spray the fryer with a water jet from a hose or pressure cleaner Filter the cooking oil daily if the fryer is constantly in use Although every care is taken during manufacture to remove all sharp edges care should be taken when cleaning to avoid injury Caution Some cleaning agents can damage stainless steel or the polycarbonates and plastics used in switches and pilot lights usually through prolonged use For this reason we recommend cleaning with soapy water only Any damage to the unit through the use of harsh or improper cleaning agents is entirely the fault of the user Warning No parts of this these units with the exceptions of the cooking baskets lids fish plates
32. wing procedure e Ensure all controls are OFF the drain valve is closed and the elements are cold e Place the strainer in position lower the elements and place the fish plate in position e Fill the tank with the required volume of oil e The fryer is now ready for cooking FILLING WITH SOLID OIL AND USING THE MELT CYCLE If solid oil or shortening is preferred this may be melted after filling by using the melt switch and the following procedure e Ensure all controls are OFF the drain valve is closed and the elements are cold e Place the strainer in position and lower the elements Do not place the fish plate into the tank at this time e Fill the tank with solid oil shortening to sufficiently cover the elements e Switch the fryer ON at the main isolating switch e With the thermostat selector switch set to the PRIMARY position set the primary thermostat to 120 e Switch the melt switch to ON With this setting the solid oil will be melted A full tank will take approximately 40 minutes to melt but will vary according to the model you own While melting additional solid oil will need to be added to achieve the correct oil level Care should ROBAND Page 10 US T RA LIA PTYLID be taken to ensure that the total volume of oil placed in the tanks is neither under or over the oil level marks as described above in Oil Level During this phase the fryer will remain protected by the control thermostat and
33. witches on and heating is taking place When the thermostat cycles off after reaching the set temperature the pilot light will be extinguished The pilot lights labelled circuit breakers illuminate when there is power passing through the circuit breakers If one of these lights isn t illuminated a circuit breaker has tripped and needs to be reset If the circuit breakers continue to trip seek advice from authorised service person or contact Roband Australia TEMPERATURE DISPLAY The temperature displays can be seen on the display panel located on the front of the fryer above the door It displays the current temperature of the oil in each tank Page 9 ROBAND A US T RA LIA PTYUID OPERATION OIL LEVEL A raised form on the inner left hand side of the left tank indicates the oil level range The upper and lower extremities of the raised form indicate the upper and lower oil level limits The fryer should be filled with oil to a level which lies within the length of the form Please note the following The danger of fire exists if the oil level is below the minimum indicated level The danger of surge boiling exists if the oil is above the maximum indicated level The danger of surge boiling also exists if over wet or too large a load is used Refer to the specifications page for the volume of oil required for your particular model FILLING WITH LIQUID OIL Fill the tank with the required volume of oil using the follo
34. y 551888 Circuit Breaker Cover TC0001 Energy Regulator includes nut TC0O026 Thermostat Limit 240 C 13K 750005 Thermostat 205 C amp Plain Knob N ROBAND D Page 24 AUSTRALI A PTYLID AF813R V2 Part No Description EC0184 Pilot 6 3mm Amber 2 piece T 120 EC0206 Pilot 6 3mm Green 2 piece T 120 EC0245 Rail Mounted Terminal Block Red 65A EC0246 Rail Mounted Terminal Block Blue 65A EC0247 Rail Mounted Terminal Block Earth 0249 Rail Mounted Terminal Block Link 2 pole 0257 Circuit Breaker 40A miniature 3KA 0258 Circuit Breaker 6A miniature SKA 0272 Switch Rotary Mains Isolator 4 pole 40A per pole HC0141 Element 125W 230V HC0149 Element 4800W 230V For 15kW Machines amp 813R HC0153 Element 2300W 230V Fryer im C2 GD MC0067 Gland Universal Stuffino 4 MC0074 Lifter Donut Fish Plate 1 MCO0093 Clamp cable 2 MCO0609 Adjustable Leg 150mm S S Leg Insert amp Mounting Plate 2 MS0355 Thermometer Probe K Type Thermocouple Washer amp Nut MS0371 Hinge Door MS0386 Drain Pipe amp Ball Valve Assembly 1 ball lockable 551832 Lid Assembly 551888 Circuit Breaker Cover TC0001 Energy Regulator includes nut TC0O026 Thermostat Limit 240 C 13K 750005 Thermostat 205 C amp Plain Knob Co no N ROBAND US RA L
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