STYLE 3491 Severe Duty Electric Mining Water
Contents
1. 440 170 G3SN LON XV 18 39NvuO SSINUVH STOP FOR 901 ABOVE HORIZONTAL STANDARD OPTIONAL STOP LOCATION FOR 20fl BELOW HORIZONTAL 65fl BELOW HORIZONTAL STANDARD PTIONAL STOP LOCATION FOR 320 ROTATION USES ONLY 1 STOP STOP FOR 90 TO THE LEFT STANDARD STOP FOR 90 TO THE RIGHT STANDARD PHONE 330 264 5678 or 800 228 1161 FAX 330 264 2944 or 800 5317335 www akronbrass com REVISED 6 08 WARRANTY AND DISCLAIMER We warrant Akron Brass products for a period of five 5 years after purchase against defects in materials or workmanship Akron Brass will repair or replace product which fails to satisfy this warranty Repair or replacement shall be at the discretion of Akron Brass Products must be promptly returned to Akron Brass for warranty service B R A S S C M P A N Y We will not be responsible for wear and tear any improper installation use maintenance or storage negligence of the owner or user repair or modification after delivery damage failure to follow our instructions or recommendations or anything else beyond our control WE MAKE NO WARRANTIES EXPRESS OR IMPLIED OTHER THAN THOSE IN2. 140 82S 0 N d CL E 25 04 N d 1402 92S 0 N d SNG 31872 NOISNALX4 OV CNOLSDOT IHM NOLN20T SANANI 088 09 ASN 03345 0 WV341S LHM 904 HOLMS LNI S3HOLIMS OLINO WRISAS O118 LHM 1 9038010W NYD CHA WV381S HOLMS 1ndNI HOLMS amans HOIOW A318 939 E O N85 HOLMS ANANI HOLMS WIT LOY 118 434 J 08 23445 ATE dN SOLOW aaao T H31WS 250 A313 09 03345 AJ E ry 1H9liuOloW Lou 1 71 HOLIMs LndNI G35012 INTIVA O18 08 02845 10 A431HOIOW 940 Ort8 LHD HDIIAS ANANI NadO HOLOW 3TVA UHM 09 09945 10 MOIS HDMS ANANI 018 250 Lou M 440 250 7 45 GTI3ATA 091250 INTIVA HOLIMS ANANI AHVIINIWONW 940 HM S3HDLIMS OLINO OdA WILSAS 7 MDIIMS 03345 OLIO gt 15454 3AWAHDIIMS ANANI GINIVINIVW ind Io vC CLE HATEOLOV ONO Z
3. 90 Left Stop 2 1 2 NPT m DO NOT PAINT 13 9 16 Elevation Movement 90 65 Standard Can Be Changed By Customer To 490 20 2 1 2 NH THREAD DO NOT PAINT THIS AREA 320 Stop 90 f Bg 14 3 16 Back NOTE For 320 rotation remove both 90 Stop pins and replace with plugs Remove plug at 320 location and install stop pin 350 340434 SNOLIONUISNI 9NIIVu3O QV34 INVA Nowiv W 1 lt gt u355la1L 06 0317109 evt c 6c cl LL c 601 dAL OHHLCE 6 10011676 N d OSLvt Q DMG MDLLSAOL 000116r N d X08 21501 62711 N d SSINYYH 4
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5. thread on the Severe Duty outlet Do not overtighten the nozzle onto the Severe Duty Monitor The Severe Duty monitor nozzle logic box control boxes optional battery and field adjustable rotation stops are made for optimal performance Do not alter in any manner Do not install shutoffs on the outlet of the Severe Duty Mount the logic box control boxes out of range from the monitor travel INSTALLATION INSTRUCTIONS A ELECTRICAL INSTALLATION STEP 1 Plug the joystick cable connector into the logic box connector marked JOYSTICK STEP 2 Plug the monitor harness connector to the logic box connector marked MONITOR STEP 3 Connect vehicle power to the logic box connector marked POWER NOTE Adequately sized wire must be used based on the current requirements of the monitor See Chart below Figure 1 Based on Vehicle Power of 13 8V 12V system and 27 6V 24V system and max currents of 30A 12V system or 15A Wire Size 5n 24V system FIGURE 1 STEP 4 Connect optional water valve harness to logic box connector marked VALVE if supplied B MECHANICAL MONITOR ATTACHMENT The Monitor is to be mounted on the waterway with a 21 2 NPT thread The monitor may have an optional 3 or 4 flange with a short nipple THE ROTATIONAL AND ELEVATION STOPS SET THE BOUNDARIES FOR THE AREA IN WHICH THE MONITOR IS ALLOWED TO TRAVEL The monitor is shipped with rotation stops at 90 right and at 90 left 32
6. workmanship Akron Brass will repair or replace product which fails to satisfy this warranty Repair or replacement shall be at the discretion of Akron Brass Products must be promptly returned to Akron Brass for warranty service We will not be responsible for wear and tear any improper installation use maintenance or storage negligence of the owner or user repair or modification after delivery failure to follow our instructions or recommendations or anything else beyond our control WE MAKE NO WARRANTIES EXPRESS OR IMPLIED OTHER THAN THOSE INCLUDED IN THIS WARRANTY STATEMENT AND WE DISCLAIM ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE Further we will not be responsible for any consequential incidental or indirect damages including but not limited to any loss of profits from any cause whatsoever No person has authority to change this warranty GENERAL INSTRUCTIONS Review the instructions wiring diagram component layout and rotational stops diagram before installing this unit This unit operates on 12 volt DC or 24 volt DC depending on the unit chosen All electrical current flows through the wires The monitor does not act as a ground For use with water or standard fire fighting foams only After use with foam flush with fresh water Drain the Severe Duty monitor and nozzle after use to prevent freeze damage in cold weather Ensure that the thread in the nozzle swivel matches the
7. 0 can be achieved by switching the factory set stop and the plug in the desired stop location Both the stops and the plugs have a 1 2 inch hex head Refer to Page 7 to determine which stop location is needed for the desired rotation The elevation stop sets the upper limit of the elevation The monitor is shipped with elevation stops at 90 above horizontal and 65 below horizontal An optional stop at 20 below horizontal can be achieved by switching plugs and stops to the desired locations as indicated in figure 5 OPERATING INSTRUCTIONS A JOYSTICK WITH TRIGGER FOR VALVE To change the nozzle pattern toward the straight stream or fog press the corresponding button on top of the Joystick To change the horizontal position right or left move the Joystick towards the appropriate direction To change the vertical position up or down move the Joystick forward for down and backwards for up To open and close the valve press the trigger to open the valve and release the trigger to close the valve The valve can be maintained open by pressing the valve switch towards open Note When valve is maintained open the trigger will not operate the valve B LEARN MODE OPTIONAL The stow position can learn a new position by pressing and holding the Stow button When the monitor reaches the default stowed position Straight Out continue to hold the Stow button while operating the up or down button until the desired position Let go of just the up or down b
8. AKRON BRASS COMPANY COMPANY STYLE 3491 Severe Duty Electric Mining Water Cannon INSTALLATION AND OPERATING INSTRUCTIONS AUSTRALIAN ONLY The following is intended to provide the basic instructions for installation operating and maintenance of the Severe Duty Monitor Tools Required o Utility knife o Medium flat screwdriver o Medium Phillips screwdriver o Small flat screwdriver o Small Phillips screwdriver o 1 2 inch hex head wrench o Electrician s pliers multipurpose stripping and crimping PRODUCT RATINGS Maximum motor current draw 12 volt versions 15 0 amps each for elevation and rotation motors 3 0 amps for nozzle pattern motor 24 volt versions 7 5 amps each for elevation and rotation motors 1 5 amps for nozzle pattern motor Normal operating current depending on operating conditions pressure flow etc 12 volt versions 3 10 amps each for elevation and rotation motors 0 7 amps for nozzle pattern motor 24 volt versions 2 5 amps each for elevation and rotation motors 0 4 amps for nozzle pattern motor Minimum Voltage Truck engine must be operating for proper voltage requirement All 12 volt motors 11 5 volts while operating All 24 volt motors 23 volts while operating Mass 57 165 26 kg Maximum Flow 750 GPM 2840 Maximum Pressure 200 PSI 14 bar Noise Emission 91 Db 1m with maximum flow PRODUCT WARNINGS WARNING The maximum flow of the Severe Duty is 750 GPM The center of th
9. CLUDED IN THIS WARRANTY STATEMENT AND WE DISCLAIM ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE Further we will not be responsible for any consequential ISO 9001 REG ISTERED COMPANY incidental or indirect damages including but not limited to any loss of profits from any cause whatsoever No person has authority to change this warranty Premier Farnell Corporation 2000 All rights reserved No portion of this can be H reproduced without the express written consent of Premier Farnell Corporation A Premier Farnell Company
10. e waterway outlet is 8 25 inches from the bottom of the inlet Ensure these values and an appropriate safety factor is used to determine a proper support structure WARNING Aim the Severe Duty in a safe direction before pumping water through it WARNING Although the logic box includes a water resistant coating it is important to keep water out of the logic box Prolonged exposure to water will cause damage When the cover of the logic box is removed check that the O Ring under the cover is intact and free of dirt and debris WARNING The Severe Duty uses current limiting for both the monitor and nozzle stops Use only appropriate Akron Brass nozzles WARNING Make the connection of the vehicle and auxiliary battery the final step WARNING If any tags or bands are worn or damaged and cannot be easily read they should be replaced 120956 WARNING Disconnect power and disable flow before maintenance WARNING Keep all personnel out from the front of the outlet of the monitor when the water source is attached Dangerous flow velocities can cause serious injury WARNING The Severe Duty monitor contains moving parts Keep hand finger and objects away from pinch points WARNING Not designed for explosive environments WARNING Exceeding the maximum pressure and flow of the monitor or nozzle may cause damage WARRANTY AND DISCLAIMER We warrant Akron Brass products for a period of one 1 year after purchase against defects in materials or
11. utton and that will be the new elevated stow position While continuing to hold the stow button operating the left or right button until the desired position Release both buttons This will be the new stowed position If the stowed button is released at any time during the process stop and restart the sequence MAINTENANCE INSTRUCTIONS Your Severe Duty monitor and nozzle should be inspected prior to and after each use to ensure it is in good operating condition The monitor joints were greased and sealed at assembly there is no greasing to be done while in use SITUATIONS THAT MAY CAUSE IRRERPAIRABLE DAMAGE Operating above maximum rated pressure and flow Not draining and allowing water to freeze inside Prolonged exposure to temperatures above 130 F 54 or below 25 F 32 Having the nozzle hit a fixed object during operating or transportation Also there are many tell tale signs that indicate repair is in order such as Controls that are either inoperable or difficult to operate Excessive wear Poor discharge performance Water leaks If any of the above situations are encountered the Severe Duty should be taken out of service repaired and tested by a qualified technician before placing it back in service To replace either the horizontal or vertical rotational motors see the technical service manual 120960 for detailed instructions on motor and joint replacement Right Side
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