OPERATING INSTRUCTIONS
Contents
1. v N SON j DR KA L O0in Ib s pat ABS Met p 15 in lbs N ap 50in lbs 50 in lbs Torque spec s Metalic Pumps Plastic Pumps ELIMA MATIC ANTI STALLING PUMPS I Virtually eliminates pump stalling caused by air valve system freeze ups O Anti stalling non icing lubrication free air valve system 71 Available in 1 2 1 1 1 4 2 and 3 sizes O Wide selection of materials of construc tion including 1 2 1 and 2 plastic models PLASTIC PUMPS FOR SOLVENTS AND CHEMICALS pisa CJ Exceptional corrosion resistance E O Wide selection of materials of construction a s lt for wetted and non wetted parts i O Leak free bolted construction 7 Also available in 1 2 1 1 1 2 and 2 with the Elima Matic anti stalling air valve system Elima Matic 2 1 High Pressure Pump U Cast in 150lbs ANSI DIN flanges U Constructed of 316 stainless steel O Can create discharge pressure over 200 psi O Leak Free bolted design FOOD AND SANITARY PUMPS 3 SANITARY PUMPS O FDA approved for use with milk and milk products T Constructed of 316 stainless steel C Surface finish of 32 micro inch or better O Removable ball cages CJ Easy clean Tri clamp connections FOOD PROCESSING PUMPS O Constructed of 316 stainless steel O FDA approved O Tri clamp connections O Over sized clamp wing nuts for disassembly VERSA MATIC PUMP 6017 Enterprise Drive2. wx ve PARP A OPERATING INSTRUCTIONS Hydraulic MODELS E5P E5K E5A E5S E5H BOLTED ELIMA MATIC PUMPS 01 E5 5 03 Specifications and Performance Volumes indicated on chart were determined by actual flow meter tests PUMP PERFORMANCE CURVE Versa Matic MODEL E5 PLASTIC RUBBER DIAPHRAGMS Meters Model E5 Bolted 8 75 1 2 Pump 109 Air Consumption in SCFM m 2 Flow Rate Adjustable 0 14 gpm S 90 8 13 6 Air Pressure in PSI bar 60 53 Ipm 80 N 2 20 55 Port Size 70 K gt 50 Inlet amp Outlet 1 2 NPT 2 60 LI INN 3 Air inlet 3 8 NPT 5 RENTEN 40 Air Exhaust 3 8 NPT 2 50 SS MARIS x Suction Lift 20 6 09m Dry 40 a N 25 III nee 25 7 62m Wet 30 SS par SEP gt T 20 Teflon 5 3 04m Dry 20 PS Si 2 04 gt POS 15 aro 20 6 09m Wet si 11 RD SIS SS 10 Max Particle Dia 0625 1 6 mm 10 ea EL SARK 5 Shipping Weights 0 j 0 Polypro 6 795 Ibs 3 08 kg GPM 0 12 14 SS Hastelloy 18 Ibs 8 17 kg LPM 0 5 10 15 20 25 30 35 40 45 50 55 Aluminum 15lbs 6 8 kg Liquid Flow per minute Kynar 9 405 Ibs 4 27 kg
3. Caution Do not exceed 100 psig 6 9 bars liquid or air supply pressure Teflon is a registered tradename of E I DuPont Kynar is a registered trademark of Penwalt Corp j oue ota Do Not Exceed Le gt 100 psig air supply SEN u pressure Installation The E5 pump comes with a footed base for easy mounting in permanent installations The pump should be mounted in a vertical position In permanent installations the pump should be attached to plant piping using a flexible coupling on both the intake and discharge connections to reduce vibration to the pump and piping To further reduce vibration a surge suppresser next to the pump may be used Suction pipe size should be at least inch in diameter or even larger if highly viscous fluid is to be pumped If suction hose is used it must be of a non collapsible reinforced type Discharge piping should be of at least 1 2 inch It is critical especially on the suction side of the pump that all fittings and connections are airtight or pumping efficiency will be reduced and priming will be difficult The air supply line should be at least 3 8 inch diameter Make certain the supplying line and compressor are capable of supplying the required pressure and volume of air to operate the pump at the desired flow rate The quality of the compressed air source should be
4. Export PA 15632 8969 724 327 7867 Fax 724 327 4300 Wwww versamatic com VERSA DOME DIAPHRAGMS The simple smooth design eliminates complex angles allowing for 3 to 4 times the flex life of standard diaphragms O So flexible they can be installed and removed without the use of pry bars O Has lower start up pressure than standard diaphragm Available Neoprene Buna N Hytrel Nordel Viton and XL For use in Versa Matic and Wilden 1 2 2 8 pumps VERSA TUFF TEFLON DIAPHRAGMS 7 Single piece diaphragm combining the chemical resistance of Teflon with the flex life of rubber 3 Three times the burst strength of ordinary Teflon overlays 7 More flexible and 100 bonded to the reinforced rubber backing J Diaphragms can be placed into Wilden amp M4 and M8 pumps GENUINE VERSA MATIC REPLACEMENT PARTS AND RETRO FIT CENTER SECTIONS O Upgrade V series and Wilden M4 M8 and M15 pumps with an Elima Matic retro fit center section J For complete repair of Versa Matic pumps and Wilden M4 M8 and M15 metallic pumps 3 Cost saving elastomer kits for any Versa Matic pump or Wilden M1 M2 M4 M8 and M15 pumps O Diaphragm and elastomer repair kits available in Buna N Neoprene Nordel Teflon Viton Thermo Plastics Hytrel and XL Your local authorized distributor VERSA MATIC PUMP Life cycle may vary according to extreme start up conditions chemicals
5. considered Air that is contaminated with moisture and dirt may result in erratic pump performance and increased maintenance cost as well as frequent process down time when the pump fails to operate properly Pump Operation The pump is powered by compressed air Compressed air is directed to the pump air chamber by the main air valve The compressed air is separated from the fluid by a membrane called a diaphragm The diaphragm in turn applies pressure on the fluid and forces it out of the pump discharge While this is occurring the opposite air chamber is de pressurized and exhausted to atmosphere and fluid is drawn into the pump suction The cycle again repeats thus creating a constant reciprocating action that maintains flow through the pump The flow is always in through the bottom suction connection and out through the top discharge connection Since the air pressure acts directly on the diaphragms the pressure applied to the fluid roughly approximates the air supply pressure supplied to the main air valve Trouble Shooting The pump will not run or runs slowly 1 Check for sticking air valve Remove air valve from the pump and flush with solvent to remove dirt and debris Check spool u cup and air valve bore for nicks and scratches Clean all ports and replace air valve gasket and u cups 2 Check pilot shaft and main shaft for scoring and scratches replace if needed Replace the pilot shaft and main shaft o rings if they are worn fl
6. _ _ 7 LLL CJ E500A ESQ mm Air Valve L Air Valve Spool U Cu U UE I 3 1 59810 104A pet 104A includes O rings E Air Valve Air Valve End Cay Cap O Ring p O Ring n __E500E Eme ara Dunn t 5006 Esto Air Valve Ce rubberized cork F E50 ES00j I E in eaten Boot A ESA A Main Main Shaft O Ring O Ring en E502B_ fer Pie Sha ORGS m E5038 e man um Pilot Shaft Shaft Spacers F Eos 07 ES ho Sestesnerssens 34 ene ie e oeme 2 SS TX T Uv 091666 T vies TORRE mI E Dan I ehe Tee 5 ae Generate nn 37 ae Cab Fa Water Chamber Fiat Washers SV189 89C sveo 89C span I if pe I do era vina T sm I mo m 4 1 n ee ESSE BEIC Lesern I 1 ren 8L cen ve I Erin v Tie Hom Manif old Conneci necting Bo SV197F von TEE 5 Top p amp BoHom Manifold Nuts Mani old Nuts 1I SV164D SVI97E Tt Diaphragm Materials Valve Ball Material 40 Ring Material BN Buna BN Buna BN Buna VT Viton VT Viton VT Viton TF Teflon E505N back up required TF Teflon TES Teflon Encapsulated Silicone TX Teflon bonded 1 pc XL TPE XL TEV Teflon Encapsulated Viton XL TPE XL FG Hytrel HT VirginTeflon FG Hytrel SS Stainless Steel XL TEP XL ND Nordel ND Nordel N Neoprene also used as back up diaphragm REV 6 10 14 03 230in lbs 35 in lbs
7. and abrasive fluids To prolong diaphragm life Versa Matic recommends a gradual increase in air supply on pump start up Elima Matic Versa Dome Versa Matic and VR are registered trademarks or trademarks of Versa Matic Tool Inc Some Versa Matic Tool Inc products are subject to patent pending applications and issued patents Elima Matic U S Patent No 5 326 234 Hytrel Nordel Teflon and Viton are registered trademarks of DuPont Tri Clamp is a registered Trademark of the Tri Clamp Inc Wilder is a registered Trademark of Wilden Pump and Engineering Co Copyright 2000 Versa Matic Tool Inc Printed in the U S A
8. at or torn The pump runs but little or no material flows 1 Check for pump cavitation slow the pump speed down to match the thickness of the material being pumped 2 Look for sticking ball checks If the material being pumped is not compatible with the ball material the elastomer may swell Replace the balls and seats with a compatible elastomer type Check valve seats and if worn or damaged replace with new ones 3 Make sure all the suction line fittings and connections are airtight Air bubbles in pump discharge 1 Look for ruptured diaphragm 2 Check for suction leaks in pump manifolds and piping Material comes out of the pump air exhaust 1 Inspect the diaphragm for rupture 2 Check the tightness of the diaphragm plates to the pump shaft Safety Warnings This equipment should only be used by experienced professional mechanics Observe all safety warnings Read all safety warnings and operating manuals before using or repairing this Air Operated Diaphragm Pump A O D pump General Safety This equipment may generate fluid pressures equal to the air supply pressure Therefore DO NOT exceed the recommended air supply pressure 100 psi ALWAYS wear safety glasses when using power tools to repair this equipment When the pumping system contains dangerous fluids wear protective gloves glasses etc when working on or around this equipment ALWAYS shut off the air supply and disconnect it from the pump before performing ma
9. efore Never attempt to operate the pump with the liquid chambers removed Moving parts inside the pump can pinch or seriously injure your fingers or other body parts Fire or Explosion Hazard Static electricity can be created by the flow of fluid through the pump or by the reciprocating action of A O D pumps If the pump is not properly grounded sparking may occur and the system may become hazardous Sparks can ignite fumes or vapor and cause an explosion If you experience static sparking or even a slight shock when using the pump do not continue to operate the pump until the pump is properly grounded Proper Grounding Pump Valves Discharge and supply lines as well as containers must be grounded These items must be grounded when handling flammable fluids and when static electricity discharge is a hazard 1 To ground plastic pumps connect a ground wire to all metallic components as well as the air valve body The ground wire should be connected to a suitable ground location figure 1 2 To ground metallic pumps connect a ground wire to any accessible point of attachment such as clamp band bolt or mounting base KOT af u Sound Level Ratings dB A The following table lists the sound level ratings of Versa Matic Pumps equipped with factory installed Air Exhaust Mufflers The readings were obtained with a Pacer Industries model SL 120 sound level indicator A scale Readings were made at a distance of 1 meter
10. from the pump and a height of 1 6 meters above the floor using the factory supplied air exhaust muffler It is assumed the pumps will be installed at floor level Pump series E5 1 2 pump dB A reading 78 0 dB A Temperature Limitations Maximum Temperature limitation are based on mechanical stress only Certain chemicals will reduce the maximum safe operating temperatures of A O D pumps Consult your dealer or Chemical Resistance guide for compatibility and temperature limits Metallic Pumps Metallic pumps can operate past 212 F 100 C However if you are operating above these limits consult the factory for assistance Plastic Pumps Plastic pumps can operate within the following limits Polypropylene 32 0 C to 175 F 79 C PVDF Kynar 10 F 12 C to 225 F 107 C Teflon PFA 20 F 29 C to 200 F 93 C Do not exceed the maximum temperature limits of the elastomer type diaphragms balls seats that is used in your pump Temperature limits of various elastomer types Neoprene O F 18 C to 200 F 93 C Buna N 10 F 12 C to 180 F 82 C Nordel 60 F 51 C to 280 F 138 C Viton 40 F 40 C to 350 F 176 C Teflon 40 F 4 C to 220 F 105 C Polyurethane 10 F 12 C to 170 F 77 C XL TPE 20 F 29 C to 300 F 149 C FDA Hytrel 20 F 29 C to 220 F 104 C Versa Matic Pump Company Model E5 Elima Matic Pump Parts List Pave fon Air Valve Air Valve Body _
11. intenance or repair to the pump Do Not put your face or body near the pump air exhaust while the pump is operating Bleed all pressure from discharge and suction lines before disconnecting the fluid suction or fluid discharge lines from the pump Equipment Misuse Hazard General Safety Any misuse of this equipment such as over pressurization modifying parts pumping incompatible chemicals and fluids using worn or damaged parts or using gasses other than compressed air to power the pump is not recommended Any of these circumstances could result in splashing or spraying into the eyes skin or possible serious bodily injury fire explosion or property damage Over pressurization Never exceed the operating pressure recommended for the model pump being used Noise Wear Proper Ear protection when working or standing near A O D pumps IT IS recommended that a Air Exhaust Muffler is used on this equipment at all time Installation Hazards Do not submerge the pump in liquids that are incompatible with the wetted or non wetted parts of the pump If installing in a submerged location extend the air exhaust port above the liquid surface with suitable pipe or hose Pipe exhaust line to safe location away from people and install a Air Exhaust Muffler DO NOT operate a pump that is leaking damaged corroded or otherwise unable to contain the internal fluid pressure ALWAYS make sure safety shut off valves regulators pressure
12. relief valves gauges etc are working properly before starting the pump DO NOT pump incompatible fluids through the pump Consult your distributor or the factory if you are not sure of compatibility of fluids with the castings and elastomers Versa Matic pumps are designed to operate on compressed air Other compressed gases have not been tested and may be unsafe to use in A O D pumps Before starting a pump make certain the discharge point of the piping system is clear and safe and all person have been warned to stand clear Pump Diaphragm Failure A O D pumps utilize an elastomeric membrane to separate the pumping liquid from the air supply When this membrane ruptures pumping fluid may be expelled from the air exhaust port Always pipe the air exhaust port to a safe location or suitable container if dangerous or volatile liquids are being pumped Installation Never allow the piping system to be supported by the pump manifolds or valve housing The manifolds and valve housings are not designed to support any structural weight and failure of the pump may result The use of flexible piping connections is highly recommended Temperature Limits Do not exceed the recommended operating temperatures of the pump or pump failure may result Moving Parts Hazard The diaphragm plates sometimes referred to as piston plates located inside the pump on either side of the main shaft move when air pressure is supplied to the pump Ther
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