Operating Instructions
Contents
1. Note If the option is selected then a small square appears next to the option Conversely if the option is deselected then the square does not appear The Data Logger records the following in each data field Test header Field Length Characters Company Name of Company responsible for the appliances 16 eg TRIO Test amp Measurement Site Specific Site for the above Company eg Adelaide Office 16 Location Specific Location at the Company s Site eg Workshop 16 Technician Name of person conducting the Appliance Testing eg Rob 8 Password Not implemented Note The above fields occupy one record or row only A new record is created and stored only if one or more fields are altered gt 32 SAFETCHECK Pro Logger II Operating Instructions Data Logger operating instructions Test detail Field Length Characters DD MM YYYY Date of test HH MM Time of test 24 Hr Clock Appliance Description Description of Appliance under test eg IEC Lead 16 Appliance Number Unique Appliance or Asset Number for each appliance 8 Visual Pass Fail Records if the appliance passed or failed a Visual Test If the field is set to off it 1 stores N not used Tag Number The Number of the Test Tag adhered to an appliance after a successful test 8 Earth Current Indicates current setting for Earth Bond Test Type 0 Earthed Appliance 1 Double Insulated 2 Leads etc See full list i2. If the Pro Logger measures more than tNote 3 Available only in Pro Logger II s with firmware this it will try again with an increased 5mA threshold version 4 04 or later because the appliance is Earthed up to 5mA of Leakage Current is permissible The person conducting the test will be warned that the 1mA threshold has been exceeded and that a 5mA test will be conducted Any more than 5mA of leakage current will cause the test to fail To test these appliances use e Three 3 Pin Class 2 Run Test WARNING This test does not look for the presence of an Earth Conductor It should only be used if the normal Earthed Appliance Insulation Resistance Test continually has failed gt 17 SAFETCHECK Pro Logger II Operating Instructions Run testing Leakage current tests TRIO Test amp Measurement recommends that the following Run tests are used only if the Insulation testing of an appliance fails or is unsuitable for that type of appliance Run tests apply the mains voltage 240V to the appliance under test exposing the user to the risk of personal injury eg Electric Shock Remember until proven otherwise the appliance under test should be thought of as being unsafe for use Overview The Run Test is primarily for performing safety tests on appliances that require a mains voltage applied to operate their mains switch on off switch gt 18 SAFETCHECK Pro Logger II Operating Instructions
3. II will then prompt you to perform a 180 test by resetting the RCD and pressing Start this test is optional After the RCD trips the trip time will be displayed in milliseconds together with a Pass or Fail message Note Pressing Reset after each RCD time test will move you quickly to the next screen Fixed RCDs 10 or 30mA A Fixed RCD refers to an RCD in the mains power circuit supplying the Pro Logger II Start the selected Fixed RCD test by pressing the Start button A warning will be displayed stating Power will fail during this test Press the Start button again to initiate the test After the RCD trips the trip time will be displayed in milliseconds together with a Pass or Fail message The Pro Logger II will provide power to the display while the RCD is reset and mains power is returned The Pro Logger II will then prompt you to perform a 180 test by resetting the RCD and then pressing Start this is an optional test ensuring the RCD has been tested on both raising and falling edges of the mains cycle After the RCD trips the trip time will be displayed in milliseconds together with a Pass or Fail message In earlier models the screen will be active for 2 minutes to enable you to record the time WARNING 1 When the Pro Logger II is in the RCD test mode 240VAC is present on the front panel Test Socket Do not connect an appliance to a Portable
4. Il Operating Instructions Data Logger operating instructions Utilities Menu options applicable to Data Logging Upload Test Results Transfers all stored data from the STC to a PC no records will be deleted Delete Test Results Deletes all test results stored in the STC Data Logging On Off Turns the Data Logging function On or Off Ask for Venue Company Turns prompt for the Company On or Off If it is turned off it still must be entered on the first test Field may not be empty Site Turns prompt for the Site On or Off If it is turned off it still must be entered on the first test Field may not be empty Location Turns prompt for the Location On or Off If it is turned off it still must be entered on the first test Field may not be empty Ask for Technician Turns prompt for the Technician On or Off If it is turned off it still must be entered on the first test Field may not be empty Ask for App Number Turns prompt for the Appliance Number On or Off Field may not be empty Ask for Visual Turns prompt for the Visual Pass Fail On or Off If set to On the field may not be empty Ask for Tag Number Turns prompt for the Test Tag Number On or Off If set to On the field may not be empty Ask for Comment Turns prompt for the Comment On or Off If it is turned off it will only appear in the case of a failed test Set Time amp Date Enables setting of a 24 Hr Real Time Clock HH MM DD MM YY
5. Run testing earthed class 1 appliances 1 Ensure the appliance is switched off 2 Plug the appliance into the separate RUN TEST socket 3 Connect the return lead to the Pro Logger II via the Earth Return Socket 4 Connect the Clamp of the Return Lead to a convenient earthed metal point on the appliance under test WARNING The appliance will operate for up to 20 seconds in the run test mode Ensure rotating parts are NOT wrapped in the cloak Appliances such as drills angle grinders etc should be firmly restrained during the run test 5 Switch the appliance on 6 Select CLASS 1 RUN TEST under OTHER APPLIANCE menu F1 and F2 keys move the selection of mode up or down respectively 7 Press START button and follow the screen instructions The appliance will operate for up to 20 seconds during the run test 8 For Class appliances requiring a longer than normal run SWITCH APPLIANCE test duration move to Long Class Run under OTHER ON amp SET APPLIANCE THERMOSTAT OR SPEED pe ae CONTROL TO MAXIMUM Note 1 Pressing RESET at any point during the Run Test will shorten the test duration This does not invalidate the test result Note 2 If Data Logging is switched on then additional information will be requested See section entitled Data Logging WARNING Upon completion of a safety test and subsequent removal of test lead please ensure all switches speed or thermostat controls ar
6. USB PORT MAINS POWER SOCKET IEC START TEST RESET ACCESSORY WELL UTILITY SOCKET 3 PHASE OPTION LEAKAGE TEST SOCKET RUN TEST NOTE A TEST SOCKET S LED WILL FLASH TO INDICATE WHICH SOCKET IS ACTIVE Note 1 If a message appears on the LCD indicating an Active Neutral reversal or an Earth fault then there is a problem with the power outlet supplying the Pro Logger Il At this point the tester will cease to function preventing any appliance testing being performed under fault conditions Either the power outlet fault must be corrected prior to proceeding or an alternate power outlet must be used to power the Pro Logger Il Note 2 In some earlier models with dual USB ports when using the Scanner together with the Keyboard connect the Keyboard to the Scanner s Keyboard Wedge Cable via the PS 2 connection Connecting the keyboard and scanner via separate USB ports will occasionally cause the keyboard to send spurious characters to the Pro Logger II while scanning barcodes gt 10 SAFETCHECK Pro Logger Il Operating Instructions Safety testing earthed appliances 1 Ensure the Pro Logger II is in the self test mode i e Start Prompt appears on the LCD 2 Plug the appliance to be tested into the socket labelled INSULATION RESISTANCE provided on the front panel of the Pro Logger II The appliance should be connected directly and not via an extension lead 3 Connect the Return Lead to the
7. beeps battery symbol in the bottom left corner of display will appear in this mode 3 In Battery mode the Pro Logger will automatically shut down after 3 minutes if no key is pressed 4 The Pro Logger may be switched from battery to mains without losing power the battery will not charge in this mode see Battery Charge Mode 5 Failing to follow these instructions will reduce battery life and void the battery s warranty Operation For a new Pro Logger ensure the battery is initially fully charged 1 Power the Pro Logger from mains power 2 Set the Pro Logger into Charge mode see below 3 Wait for Charge Complete prompt to appear and then press Start 4 Turn the Pro Logger off by disconnecting the mains power Battery Charge Mode following these steps will extend the life of the battery 1 Power the Pro Logger from mains power If already on switch off and back on again 2 The prompt select test needs to be displayed If in database mode press reset unil select test is displayed The Battery will now be charging 3 Wait for the Charge complete prompt to appear 4 Press Start to acknowledge the charged condition 5 When fully charged the Pro Logger may be stored or it is ready for appliance testing NOTE 1 While charging do not select any tests this will disable the battery charge mode if this occurs remove the mains power and restart the Battery Charge Mode se
8. characteristics of the RCD being either electronic or mechanical as indicated by Fig 1 amp 2 When testing fixed RCDs the Pro Logger II uses a battery power until the RCD is reset and mains power is restored In earlier models the Pro Logger II s battery will power the LCD only This ensures the displayed test result is visible to the user for approximately 2 minutes after the mains power is tripped during testing gt 22 SAFETCHECK Pro Logger Il Operating Instructions RCD Tester Option Operation Select the appropriate RCD test option from the OTHER APPLIANCE menu use the F1 and F2 keys to scroll up and down the list of options Portable RCDs 10 or 30mA Start the selected portable RCD test by pressing the Start button A message on the LCD display will then instruct you to 1 Connect the portable RCD between the Standard 240V Test Plug and Leakage Test Socket on the front panel of the STC 2 Press Start to initiate the test The Pro Logger II will then perform an Electrical Test Polarity Insulation amp Earth 3 The Pro Logger II will then display Arm RCD then hit Start At this point arm the RCD and press Start to perform the RCD trip time test 4 After the RCD trips the trip time will be displayed in milliseconds together with a Pass or Fail message To ensure the RCD has been tested on both raising and falling edges of the mains cycle the Pro Logger
9. on their plug and will normally have exposed metal components Double insulated appliances may be identified by the double insulation J symbol and or by the absence of an earth pin on a moulded socket not deliberately removed or broken off Note 1 Many double insulated tools are colour coded blue Note 2 If any doubt exists about the Class of an appliance Class or Il the appliance should be tested as an earthed appliance first see also OTHER APPLIANCE menu P 1 2 reparation of an earthed appliance to be safety tested Switch any all switches ON Set any speed control or thermostat to FULL ON Maximum speed Preparation for earthed appliance to be safety tested is now complete and may be connected to the Pro Logger Il see Safety Testing Earthed Appliances Preparation of a double insulated appliance to be safety tested 1 2 Switch any all switches ON Set any speed control or thermostat to FULL ON Maximum speed Preparation for a double insulated appliance to be safety tested requires the appliance to be wrapped in a stainless steel cloak taking care to make contact with all metal components and the exterior of the appliance where hand contact is normally possible The double insulated appliance is now ready to be safety tested and may be connected to the Pro Logger II see Safety Testing Double Insulated Appliances Note The above description regar
10. speed or thermostat controls are returned to their OFF or minimum position gt 11 SAFETCHECK Pro Logger Il Operating Instructions Safety testing earthed appliances SELECT EARTHED APPLIANCE TEST CLOAK amp EARTH RETURN SOCKET AND CLAMP CLASS amp Il SWITCH APPLIANCE ON AND SET THERMOSTAT OR SPEED CONTROL TO MAXIMUM gt 12 SAFETCHECK Pro Logger Il Operating Instructions Safety testing double insulated appliances 1 Plug the double insulated appliance to be tested into the CLOAK amp EARTH SELECT DOUBLE j RETURN SOCKET INSULATED socket labelled INSULATION RESISTANCE provided on the APPLIANCE TEST front panel of the Pro Logger II Note The appliance must be plugged in directly and not via extension leads 2 Switch the appliance to be tested ON Note Any or all switches must be on to ensure testing of the appliance s complete electrical circuit 3 If the appliance to be tested has a variable speed control fitted turn the control fully ON or to the highest speed this will connect Active Neutral direct to the internal windings 4 Wrap the appliance in the stainless steel cloak taking care to make contact with all metal components and the exterior of the appliance where human hand contact is normally possible The stainless steel cloak may also be woven metal cloth mesh conductive braid aluminium foil or other suitable fl
11. to 1Q 3 Type Test 25A Same test as applied to selected sample electrical appliances during the manufacturing process For manufacturers the Type Test is mandatory conducted in accordance with AS NZS 3100 The earth resistance threshold for this current only is set to 0 20 Note 1 The Type Test earth resistance threshold for AS NZS 3100 is 0 10 The threshold in the Pro Logger II is 0 20 A threshold of 10 at 25A is not possible due to the 12V maximum voltage set for this test as stated in AS NZS 3760 Due to this low resistance threshold the Type Test 25A may not be suitable for extension leads Note 2 For STCs with serial nos 10010 10216 10217 10218 10219 amp 10225 only the 200mA continuity test is conducted when performing a Leakage Current Test Run Test on an appliance If that appliance also requires a high current earth test then the Earth test only should be used in conjunction with the run test gt 24 SAFETCHECK Pro Logger Il Operating Instructions Battery Power Option Overview When fitted the Battery Power Option will power the Pro Logger II for far in excess of 360 Tests more than one day s testing This option will remove the need for mains power and makes the Pro Logger II truly portable Users of the Battery Power Option should note 1 Insulation and earth testing only are available in Battery mode 2 To enter Battery mode press Start until the Pro Logger
12. NE SYDNEY Telephone 1300 852 402 Facsimile 1300 853 409 Email sales triotest com au safety triotest com au Visit www triotest com au www SafeTcheck com au TRIO Test amp Measurement Pty Ltd ABN 79 119 968 491 Designed and manufactured in Australia QAM 0033 STC Pro Logger Il Manual Rev 2 1 Issued A April 2013
13. NECT for most if not all IR tests on Double Insulated appliances Failure to use this option with an incorrectly connected appliance may mean the test result is incorrect This potentially dangerous situation exists with any Portable Appliance Tester without checkCO NNECT please refer to the Warning above Correct use of the Cloak and checkC NNECT is recommended to protect the operator from electric shock This feature complies with the mandatory Safety Standard AS4024 1 SAFETY OF MACHINERY DESIGN AND OPERATION While performing Insulation Resistance IR tests on Double Insulated or Earthed Appliances it may be difficult or even impossible to complete the test because of a reported Continuity Failure This may be a result of the appliance s Mains or On Off Switch not being closed or the Pro Logger interpreting a closed switch with high impedance as not closed In these cases use the user option to bypass a Failed Continuity e Fail on poor cont Firmware V5 20 and above amp Hardware V8 0 only If the Pro Logger reports a Continuity Failure the Pro Logger presents the user with an option to bypass the error and proceed to the IR test A user should only proceed if the following is true 1 the user is satisfied that the appliance s mains switch is closed and 2 the mains switch doesn t require mains power to be activated This may be occur when testing Phone Battery chargers such as those for iPhone
14. Neutral 10K Ohm nominal lt 10K Ohm is considered a short e Connection polarity transposition of active and neutral e Mains Isolation Transformer included e Trip Time lt 300mS 30mA amp lt 40mS at 10mA measured at 0 and 180 crossing 3 Phase Appliance Testing when fitted e Separate 20 amp 32A Run Sockets supplied other currents available e Checks for appliance running Switched on e Leakage current lt 5mA e Leakage current clamped at 6mA for user safety Run Test will terminate at gt 6mA leakage current e The duration of 3 Phase Run Test is user variable Note 0 2 10 amp 25A test currents are available with the High Current Earth Bond Option gt 6 SAFETCHECK Pro Logger Il Function and basic technical specification Display LCD to indicate e Pass Fail e Measured Values if enabled e Possible fault conditions e User information LEDs to indicate e Fail Reset Red e Start Ready Green e Which test socket to use For Insulation and Run Test sockets Data Logging e Complete user control of Data Logging functions Logging can be switched on off Individual Fields can be switched on off e Uses Keyboard and or Scanner e Actual Time amp Date stored with each test record e Stores 500 or 2000 records e Records are easily uploaded to a PC from the Pro Logger II s memory or in real time via Data Dump to the USB port e Records are always appended t
15. RCD under test When testing a Portable RCD do not use the front panel IEC 240V Test Plug Only use the Standard 240V Test Plug Care should be taken when tripping any Fixed RCD causing a sudden loss of mains power that other equipment reliant on power from that circuit will not be damaged Note 1 RCD Trip Time Threshold Portable 30mA RCD Test function When testing Portable RCDs the trip current is suddenly applied and the trip time measured In the case of 30mA Portable RCDs the acceptable trip time is lt 300mS however at 150mS a threshold considered good practice AS37060 2010 the Pro Logger will fail the RCD in Firmware below Firmware Version V4 46 for V4 46 and above the Pro Logger will provide the user with a warning not a fail if the Trip Time is 150mS but lt 300mS Note 2 In some cases a previously tested and safe extension lead may be required to connect the Standard 240V Test Plug and the female socket of the RCD under test Note 3 If Data Logging is switched on then additional information will be requested See section entitled Data Logging gt 23 SAFETCHECK Pro Logger Il Operating Instructions High current earth test Option Overview When fitted the High Current Earth Test Option enables the user of the Pro Logger II to apply any one of 3 test currents when testing earth circuits The option consists of a fully integrated programmable constant current switch mode pow
16. Run e2 Il Long Class Run N Il 3 Phase run test Uploading data to the PC To transfer data from the Pro Logger II to a PC each STC is shipped with a PC DownLoader utility This utility enables data transfer from the memory of the Pro Logger II to a PC via a USB cable Instructions relating to the installation and operation of the STC Downloader Program are supplied with the Pro Logger II CD Records stored in the Pro Logger II are uploaded to the memory of a PC by Selecting Upload Test Results under the Utilities Menu The Downloader utility must be running on the PC during this process Records stored in the Pro Logger II can only be deleted on mass by the user see Utilities Menu The file format is a simple comma delimited CSV file This format is able to be imported in to most applications including Microsoft Excel Stored test records should be uploaded to a PC at the end of each testing session or at regular intervals Note The USB cable is supplied together with the Scanner Keyboard and or Memory Upgrade Keyboard The Pro Logger II has been designed to work with a standard flexible keyboard The keyboard can be used in parallel with a Scanner Note 1 While the Pro Logger II has been tested with a range of Keyboards TRIO Test amp Measurement can not guarantee that all makes of keyboards will function with the Pro Logger Il Note 2 When using the scanner together with the
17. SAFET CHECK TRIO Test amp Measurement Pro Logger Il Operating Instructions About SAFETCHECK Pro Logger Il The SAFETCHECK Pro Logger II is an electrical Portable Appliance Tester PAT designed and manufactured in Australia It has been designed to comply with Australian Standards AS3100 AS3760 amp AS4024 1 to maximise user safety The Pro Logger II ensures the electrical safety of appliances is compliant with the requirements of the current Australian and New Zealand Standard AS NZS 3760 In service safety inspection and testing of electrical equipment The The Pro Logger II is unique in that checkCQ NNECT ensures an appliance is correctly connected prior to running a test sequence Most if not all other testers will pass an appliance even if it is not connected in accordance with the standard With the The Pro Logger II testing Electrical Safety of Appliances is simple fast accurate thorough and safe You can test the safety of Class 1 earthed appliances Class 2 double insulated appliances 3 Phase appliances Fixed and Portable RCD s and extension leads in accordance with the standard simply and efficiently There is no interpretation no ambiguity just a simple PASS or FAIL AIL gt 2 SAFETCHECK Pro Logger Il Contents 4 Testing of appliances with the Pro Logger II 5 Frequency of electrical safety testing 6 Function and basic technical specification 8 Available options and a
18. Tcheck com au SAFETCHECK Pro Logger Il Operating Instructions Preparation of the appliance prior to safety testing General visual inspection 1 Ensure the appliance to be safety tested has no obvious mechanical faults and is free from external damage 2 Inspect the mains lead for any damage defects or loose terminals in the accessories connectors plugs or outlet sockets Common faults encountered a Frayed cracked or otherwise damaged mains lead b Exposed conductors and or covered by insulation tape c Abrasions in the outside insulation jacket d Mains lead anchorage at plug or appliance entry 3 Check that any controls alarms and replaceable protective devices accessible to the user are of correct rating and in good working order 4 Inspect all switches and speed controls for mechanical operation ensure switches and controls are clear of any obstruction e g filings swarf metal particles grease etc 5 Confirm all identity tags labels etc pertaining to the frequency of safety testing are correctly attached and records of all test inspections are kept to ensure the safety integrity and history of the appliance 6 Unroll extension leads rolls and inspect as above Identify the appliance to be tested Examine the appliance to be tested and identify whether the appliance is an earthed appliance a double insulated appliance or an extension cord Earthed appliances should always have an earth pin
19. abled a continuous BEEP and a RED indicator flashing along side Reset Note 1 A FAIL indicating poor continuity denotes lack of a circuit path between the Active and Neutral of the appliance If the appliance switch is on and this error occurs then go to the RUN TEST Also see STC Pro Logger II Manual Updates for more on Bypassing the error Note 2 For a FAILED double insulated appliance known to be fitted with surge protection i e metal oxide varistors MOVs test again using Class 2 250V test see OTHER APPLIANCE menu Note 3 For appliances with no class identification no accessible earth and having 3 pins on the plug a standard double insulated test may fail see OTHER APPLIANCE menu Note 4 If for some reason it is not practical to use the stainless steel cloak then a Probe Mode may be used This Is not recommended as a test may proceed without a return lead connected This will ensure a Pass for the test but a valid test will not have been performed To bypass checkConnect switch to Probe Mode see OTHER APPLIANCE menu Evaluation of in service testing results Where the Pro Logger II identifies an appliance tool which fails to comply with the test criteria the equipment shall be 1 Withdrawn from service immediately and have a label attached to it warning against further use 2 Repaired by the appropriately qualified person and retested after repair 3 Refit test identity tags labels et
20. also reduces the time for editing the resultant data file if bad test data has been logged to memory i e a failed test that is not an Electrical Fail but the result of incorrect connection or setup If a test fails due to a legitimate electrical failure and the user elects to save the test then a prompt for a Comment instead of a Tag Number will appear The Comment maybe skipped press Reset if not required A warning in the form of the memory usage screen will appear if there are 10 or less records left in memory For each test performed at that point the reset button will have to be pressed to exit the message and continue the test After the memory is full the Pro Logger II will continue to perform electrical tests but there will be no data recorded At this point the current stored test results should be uploaded to a PC and then deleted from the memory via the Utilities Menu The number of records used and the memory capacity 500 or 2000 can be displayed by pressing the Info Display F1 while the Start Prompt is displayed on the LCD Display The Info Display F1 will also display details relating to the Time and Date and the Software and Hardware versions installed in the Pro Logger II Pressing the reset button will return you to the Start Prompt When using the Utilities Menu to upload stored data to a PC the number of records used and the overall memory capacity is also displayed gt 31 SAFETCHECK Pro Logger
21. arth Continuity Current maybe set to either 0 2A as a default or as a one off Routine test 10A When High Current Earth Test option is fitted The Earth Continuity Current maybe set to either 10A as a default or as a one off Type test 25A When High Current Earth Test option is fitted The Earth Continuity Current maybe set to either 25A as a default or as a one off Measured values If enabled Measured values will be displayed for failed tests Adjust display Adjust the contrast of the LCD display Set Time Date See Data Logging checkC NNECT Switch between checkC NNECT and Probe Mode Fail on poor cont Fail on poor continuity if set to off will allow the operator to bypass the check for a closed mains switch it is recommended that this is always set to on Printer Enable Not yet implemented gt 26 SAFETCHECK Pro Logger Il Operating Instructions Utilities Menu F2 key Where it is not practical to use the stainless steel cloak to Test Double Insulated Appliances the following may be used e Probe Test checkC NNECT The SafeTcheck Pro Logger II has this Probe Test mode available on all testers with Firmware Version V4 46 and above By default Pro Loggers use the unique feature checkCQNNECT in conjunction with a Stainless Steel Cloak to perform an Insulation Resistance IR test on Double Insulated Appliances eheckC NNECT ens
22. c and log test in Safety History records WARNING Upon completion of a safety test and subsequent removal of test lead and or stainless steel cloak please ensure all switches speed or thermostat controls are returned to their OFF or minimum position NOTE checkC NNECT may be turned off by switching to Probe Mode See the UTILITIES MENU gt 14 SAFETCHECK Pro Logger Il Operating Instructions Safety testing mains leads SELECT LEADS TEST LEAD UNDER TEST 1 Plug the extension lead into the plug and socket labelled LEADS provided on the front panel of the Pro Logger II 2 Select LEADS The Pro Logger II is now ready to test the appliance The green indicator alongside Start will now be flashing Note 1 The appliance should be on an insulated bench to avoid earthing the measurement circuit in the Pro Logger Il Note 2 If Data Logging is switched on then additional information will be requested See section entitled Data Logging Note 3 During the test cycle the user may apply stress to the supply lead and plug in order to detect any intermittent faults 3 Test results will be displayed on the LCD along with audible tones and flashing LEDs a Pass amp Thumbs Up and PASS indication on LCD and a short BEEP with a GREEN indicator flashing along side Start b Fail Thumbs Down and or LCD Prompt indicating the most probable reason for failure with The measured va
23. ccessories 9 Preparation of the appliance prior to safety testing 10 Operating the Pro Logger II 11 Safety testing earthed appliances 13 Safety testing double insulated appliances 15 Safety testing mains leads 16 Safety testing other appliances Other Appliance menu 18 Run testing Leakage current test 19 Run testing earthed class 1 appliances 20 Run testing double insulated class 2 appliances 21 Run testing 3 Phase appliances Option 22 RCD Tester Option 24 High current earth test Option 25 Battery Power Option 26 Utilities Menu F2 key 29 Info display F1 key 30 Data Logger operating instructions 35 Scanner setup For more information regarding the electrical testing of Portable Electrical Appliances such as Frequently Asked Questions FAQs information relating to the standard AS NZS 3760 more options for the STC Pro Logger II and for the most recent updates in relation to the Pro Logger Il and Portable Appliance Testing go to our SafeTcheck website www SafeTcheck com au or for all other general Test amp Measurement Instrumentation go to our TRIO Test amp Measurement website www triotest com au gt 3 SAFETCHECK Pro Logger Il The testing of appliances with the STC Pro Logger Il The Pro Logger II will test most 240V 50Hz single phase class 1 and 2 electrical appliances and extension leads to comply with the current electrical safety standard AS NZS 3760 It will also test with op
24. ding the inspection and testing of electrical appliances is a guide only Please refer also to the current standard AS NZS 3760 WARNING Upon completion of a safety test and subsequent removal of test lead and or stainless steel cloak please ensure all switches speed or thermostat controls are returned to their OFF or minimum position gt 9 SAFETCHECK Pro Logger Il Operating Instructions Operating the STC Pro Logger II FUNCTION KEYS F1 amp F2 LCD INFO DISPLAY F1 DISPLAY UTILITIES MENU F2 KEYS STANDARD IEC TEST PLUG STANDARD 240V TEST PLUG CLOAK amp EARTH RETURN SOCKET Place the Pro Logger II on a convenient non conductive working surface Insert the mains plug into a correctly wired and earthed mains power outlet The following sequence will occur 1 Start Prompt appears on the Liquid Crystal Display LCD If the Data Logging function is turned on then the Time and Date and Memory used is displayed Pressing reset after each of these screens will display the Start Prompt 2 There is a short beep and 3 The TEST and FAIL LEDs flash momentarily The Pro Logger II is now ready to perform Appliance Safety Testing Any departure from these conditions may mean the Pro Logger II has a fault and should be returned to a TRIO Test amp Measurement Service Centre for service APPLIANCE SELECTION INSULATION TEST SOCKET COMPUTER I F KEYBOARD USB PORT amp SCANNER
25. e amp Location Also if Ask for Comment is turned off the Pro Logger II will never display the Comment Prompt unless a test fails Data entry may be via the Flexible Keyboard or Scanner and Keyboard Note When using the Scanner together with the Keyboard connect the Keyboard to the Scanner s Keyboard Wedge Cable via the PS 2 connection Connecting the keyboard and scanner via separate USB ports will occasionally cause the keyboard to send spurious characters to the Pro Logger II while scanning barcodes If the scanner is used without a keyboard then it must have an Enter as a barcode terminator see section entitled Scanner setup Prompts for fields such as Company Site and Location The Venue appear only after initiating a test The prompt for Tag Number appears at the conclusion of a successful test except in the case of RCD tests For RCD tests the Tag Number is entered prior to the test If the Electrical Test is unsuccessful the Tag Number is not stored If a test fails a visual inspection and the visual inspection prompt is turned on then the electrical test is skipped and the user is prompted for a Comment If a test fails due to an electrical failure the user is prompted to either save the test information by selecting Start or abandon the information by selecting Reset Firmware Version V4 56 and above This feature greatly reduces the number of records stored in the Pro Logger s memory It
26. e returned to their OFF or minimum position gt 19 SAFETCHECK Pro Logger Il Operating Instructions Run testing double insulated class 2 appliances 1 Ensure the appliance is switched off 2 Wrap the appliance in the stainless steel cloak please see Note 2 below 3 Plug the appliance into the separate RUN TEST socket 4 Connect the return lead to the Pro Logger II via the Earth Return Socket and connect the return lead clip to the stainless steel cloak as per diagram WARNING The appliance will operate for up to 20 seconds in the run test mode Ensure rotating parts are NOT wrapped in the cloak Appliances such as drills angle grinders etc should be firmly restrained during the run test 5 Switch the appliance on The appliance may need to be switched on prior to being wrapped in the cloak 6 Select CLASS 2 RUN TEST under OTHER APPLIANCE menu using the F1 and F2 keys 7 Press START button and follow the screen instructions The appliance will operate for up to 20 seconds during the run test Note 1 Pressing RESET at any point during the test will shorten the test duration This does not invalidate the test result Note 2 The tester does not use checkC NNECT to test for DO NOT WRAP MOVING PARTS AND BE AWARE the presence of a return lead and or cloak in the Run Test OF APPLIANCES WITH HOT SURFACES mode Failing to use the return lead and or cloak invalidates SWITCH APPLIANCE ON am
27. ell of the Pro Logger Il The 3 phase socket adaptor is plugged into a 3 phase power source then the DUT into the 3 phase adaptor The DUT should be running to conduct a test To test a 3 phase extension lead run a test with the extension lead connected between an already tested and known electrically safe 3 phase appliance and the 3 phase adaptor Select the appropriate 3 Phase Run Test option from the OTHER APPLIANCE menu use the F1 and F2 keys to scroll up and down the list of options 3 Phase Run Test CONNECT TO UTILITY SOCKET CONNECT TO 3 PHASE SUPPLY x a S S 3 PHASE SUPPLY FOR THE DEVICE UNDER TEST E y A gt 21 SAFETCHECK Pro Logger II Operating Instructions RCD Tester Option KNOWN GOOD EXTENSION LEAD a PORTABLE RCD UNDER TEST FIGURE 1 Overview When fitted to the Pro Logger II the RCD tester ensures 10mA 30mA portable or fixed RCDs comply with the Australian standard for Electrical Appliance Safety AS NZS 3760 When testing portable RCDs the Pro Logger II inserts an isolation transformer into the circuit to ensure any fixed RCD in the mains supply circuit is not tripped The Pro Logger II now incorporates a single In Line RCD lead test that ensures that the appliance is tested to comply with the standard as both an extension lead and RCD PORTABLE RCD LEAD FIGURE 2 This test can be used regardless of the latching
28. er supply capable of delivering up to 25A into the earth circuit of an electrical appliance under test The selected current will be displayed on the LCD during testing This current may be set as a default for all tests or for the current test only Operation To access the menus relating to the High Current Earth Tests select F2 when the Start Prompt is displayed on the Display After pressing F2 scroll down the list of options using the F1 and F2 keys until the desired current range is displayed The selected current setting may then be set to one of 2 modes 1 Press Start for a temporary setting test where the selected test current is set until the Pro Logger II is switched off After the power is switched on again the test current will have reverted to 200mA or 2 Press F2 for the selected test current to be set as the default test current for all future Earth Tests 3 If an earth test is conducted then the selected current will displayed on the display prior to the test commencing Description of test settings 1 Continuity Test 200mA This is the default general purpose setting suitable for all appliances including Electronic and IT The earth resistance threshold is set to 10 2 Routine Test 10A Same test as applied to all electrical appliances during the manufacturing process For manufacturers the Routine Test is mandatory conducted in accordance with AS NZS 3100 The earth resistance threshold is set
29. exible conductor with low resistance less than 100 Ohms Note The wrapped appliance should be on an insulated bench to avoid earthing the measurement circuit in the Pro Logger Il 5 Connect the Clamp of the Return Lead to the stainless steel cloak as shown checkCONNECT ensures the Clamp is connected to the stainless steel cloak RETURN LEAD AND CLAMP 6 Select DOUBLE INSULATED The Pro Logger II is now ready to test the appliance Note If Data Logging is switched on then additional information will be requested See section entitled Data Logging The green indicator alongside Start will now be flashing STAINLESS Note During the test cycle the user may apply stress to the eS supply lead and plug in order to detect any intermittent faults SWITCH APPLIANCE ON AND SET APPLIANCE THERMOSTAT OR SPEED CONTROL TO MAXIMUM gt 13 SAFETCHECK Pro Logger Il Operating Instructions Safety testing double insulated appliances continued 7 During the test cycle the Pro Logger II s checkCO NNECT will check that the stainless steel cloak and return lead are correctly connected This will ensure that the correct test environment is present to measure the insulation resistance of a double insulated appliance checkC NNECT is a unique feature of the Safe7check Portable Appliance Testers 8 If the verification test passes the Pro Logger II will continue with the double insulated appliance test If the
30. ing Instructions Data Logger operating instructions Operation Data Logging may be switched On or Off via the Utilities Menu The Utilities Menu is accessed by pressing F2 while the Start Prompt is displayed on the LCD Display this menu provides access to all options associated with the Data Logger Any single Utilities Menu option is selected by scrolling up F1 or down F2 To select the option press Start and to exit the menu press Reset The keys on the front panel of the Pro Logger II are mimicked by the keyboard i e pressing o e d I will select the Other Appliance menu and Earthed Appliance Double Insulated and Leads tests Esc will Reset Enter will Start y Yes n No and F1 amp F2 U will mimic FI amp F2 Note 1 For tests initiated via the keyboard the Enter key must be pressed twice Note 2 When using Data Logging it is important to ensure the correct Time and Date values are set prior to commencing testing Set the Time and Date via the Utilities Menu in a 24 Hr clock format With the speed and ease of testing in mind the Pro Logger II has been designed to allow a user the flexibility to turn on or off the prompting for particular field information If the prompt is turned off then the user will only have to enter data once for some fields and never for others For example if Ask for Venue is turned off then the Pro Logger II will only ask once for the Company name Sit
31. keyboard connect the keyboard to the scanner s Keyboard Wedge Cable via the PS 2 connection Connecting the keyboard and scanner via separate USB ports will occasionally cause the keyboard to send spurious characters to the Pro Logger II while scanning barcodes Scanner The Pro Logger II has been designed to work with a customised PS2 Barcode Scanner The scanner can work in parallel with a the flexible keyboard see Note 2 above Should the Scanner s settings be lost for any reason see section entitled Scanner Setup The Scanner supplied as an accessory to the Pro Logger II may be used in one of two modes with or without an Enter as a terminator See Section Scanner Setup to program the scanners gt 34 SAFETCHECK Pro Logger Il Operating Instructions Scanner setup Cipher Lab 1000 Scanner To setup the TRIO scanner scan the following barcodes from Start to End Setup 1 Places a Enter at the end of each scanned barcode Default Setup 2 Removes the Enter at the end of each scanned barcode STC Defaults Auto Return ON Auto Return OFF T UU UAT UU oo VII Oo Note While the Pro Logger II has been tested with a range of PS2 Scanners TRIO Test amp Measurement can not guarantee that all makes of PS2 Scanners will function with the Logger 2 ED SAFETCHECK Pro Logger II TRIO Test amp Measurement ADELAIDE BRISBANE MELBOUR
32. lashing alongside Reset Note 1 A FAIL indicating poor continuity denotes lack of a circuit path between the Active and Neutral of the appliance If the appliance switch is on and this error occurs then go to the RUN TEST WARNING To avoid uncertain results when testing an earthed appliance ensure that 1 The earth clip is securely attached to the metal frame The appliance under test has been disconnected from all other equipment The test is conducted on an insulated or non metallic benchtop Note 2 For a FAILED earthed appliance known to be fitted with surge protection i e metal oxide varistors MOVs test again using Class 2 250V test see OTHER APPLIANCES Note 3 For appliances with no class identification no accessible earth and having 3 pins on the plug a standard earthed appliance test may fail see OTHER APPLIANCE menu Evaluation of in service testing results for earthed appliances Where the Pro Logger II identifies an appliance which fails to comply with the test criteria the equipment shall be 1 Withdrawn from service immediately and have a label attached to it warning against further use 2 Repaired by the appropriately qualified person and retested after repair 3 Refit test identity tags labels etc and log test in safety history records WARNING Upon completion of a safety test and subsequent removal of test lead and or stainless steel cloak please ensure all switches
33. lue if enabled a continuous BEEP and a RED indicator flashing along side Reset Note 1 If the extension lead has a fixed socket as in extension reels this must be connected to the fixed test plug on the EPOD UNDER TEST Pro Logger II with a short TEST extension lead of rated voltage and current which has been previously tested and verified SAFE Normally extension leads must be tested individually and not cascaded Note 2 If EPODs are fitted with surge protection i e metal oxide varistors MOVs they may fail the LEADS test If so test again using EPOD 250V test see OTHER APPLIANCES Note 3 Each socket of the EPOD must be tested in turn Note 4 Long extension lead may fail if it is left coiled Be sure to uncoil leads prior to testing This must be done to visually inspect the lead in any case Note 5 Additional Two 2 Wire Lead Test Many modern appliances use a two wire mains power lead with a figure 8 style socket i e no earth conductor The Pro Logger s Lead Test tests this style lead as a Class 2 appliance requires a Figure 8 adaptor a Clover Leaf adaptor is also available The Pro Logger will conduct an Insulation Resistance IR Test if the lead is found to have no earth by design requires confirmation by the user The IR is measured between the inner mains conductors and the Pro Logger s Cloak which is wrapped around the length of the lead This feature is available on all testers with Firmwa
34. n Construction and Demolition sites 3 months 3 months 3 months Hire equipment Before each hire Before each hire Before each hire Note Some organisations may alter these periods based on a documented risk assessment undertaken in accordance with the process specified in AS NZS 4360 see AS NZS 3760 for details gt 5 SAFETCHECK Pro Logger II Function and basic technical specification The Pro Logger II has been designed to comply with Australian Standards AS3100 AS3760 amp AS4024 1 to maximise user safety Mains Power Outlet Check may be disabled for some situations The mains power outlet supplying the STC is checked for the existence of an Earth Active Neutral transposition and Mains voltage tolerance Earthed appliances are tested for e Electrical continuity lt 100K Ohm e Earth continuity lt 1 Ohm 200mA e Insulation resistance gt 1M Ohm 250 500V DC Selectable Note If the appliance requires mains power to energise its Off switch and the switch must be on to complete the mains electrical circuit the Pro Logger II can conduct a Current Leakage Test Run Test to ensure Leakage Current Is lt 5mA Double insulated appliances are tested for e checkCONNECT unique to the Pro Logger II ensures the stainless steel cloak is correctly in place e to provide a return path for any leakage current during the insulation resistance test and e provides user protection from elec
35. n Test Type Table Electrical Pass Fail Stores a Pass Fail or Abort dependent on the result for each test IR Insulation Resistance Measured Value MQ LC Leakage Current Measured Value mA ER Earth Resistance Measured Value Q EC Electrical Continuity Not implemented RCD trip time 0 crossing Measured trip time for an RCD Test for the 0 crossing mS RCD trip time 180 crossing Measured trip time for an RCD Test for the 180 crossing mS Note The above fields occupy one record or row only A new record is created and stored after every test User comment Field Length Characters Comment User comment field 16 Note 1 The above field occupies one record or row only A new record is created and stored only if a comment is added to the test Note 2 Frequency of Test FoT Codes may be used in this field Please refer to the Downloader Manual for detail gt 83 SAFETCHECK Pro Logger II Operating Instructions Data Logger operating instructions Test Type ll Earthed Appliance ll Double Insulated Leads Class 1 250V Class 2 250V Class 1 Run Test Class 2 Run Test Earth only test MIMS Run Test EPOD 250V 10mA Portable RCD 30mA Portable RCD 10mA Fixed RCD 30mA Fixed RCD PIEZO Run Test OIOI nN AO uu Bi wl n l Il 5 ll N ll as w Il A Il ul Il 3 pin Class II
36. n a portable gas stove may be tested by performing a e PIEZO Run Test gt 16 SAFETCHECK Pro Logger Il Operating Instructions Safety testing other appliances OTHER APPLIANCE menu 8 Appliances connected to the mains via a 3 pin plug with 9 Where a Class earthed appliance requires a longer than no Double Insulated Class 2 symbol visible should be normal run time approximately 2 minutes the following considered Earthed Appliances Class 1 however with test may be used some appliances of this kind the earth conductor provides not only a degree of electrical safety but also a path to conduct EMI currents to reduce noise This EMI current 10 For a 3 phase appliance Run Test select may cause an appliance to fail due to what the e 3 Phase Run Test Pro Logger sees as excessive leakage Also with some other appliances there is simply no practical way of finding a connection to the Earth Conductor i e it has no exposed earthed metal parts e Long Class I Runt Note 1 New tests may be added to the OTHER APPLIANCE menu from time to time For details regarding upgrades contact TRIO Note 2 The RCD Tester and 3 Phase Run Test are options for the Pro Logger II see also RCD Tester amp Run testing 3 Phase appliances The first phase of this test while running the appliance looks for 1mA of leakage current between the Pro Logger s Cloak and the appliance s case i e a standard Double Insulated Run Test
37. o memory to prevent accidental loss of data no over writing of stored data Power requirements 240V AC 10 50Hz Battery option for portable operation available see section Battery Power Option The mains power outlet supplying the Pro Logger II is checked for Mains Power Outlet Check e The existence of an Earth e Active Neutral transposition and e Mains Voltage tolerance Test inlets e Flush mounted mains plugs for test purposes both IEC and standard 240V protected from accidental application of 240V 50Hz mains voltage e Flush mounted 240V sockets with integrated LEDs to indicate active Test Socket Operating instructions e On screen prompts displayed and clearly labeled switches e Step by step instructions detailed in this Manual Warranty period 12 months from date of purchase Lifetime warranty Check online at www SafeTcheck com au for a lifetime warranty Cradle to Grave care Calibration period Recommended every 12 months 24 months periods also available with verification every 12 months contact TRIO for details Repairs and calibration Cradle to Grave care SAFETCHECK PATs can only be calibrated by TRIO Test amp Measurement Service Centres We recommend that the Pro Logger II is returned to a TRIO Test amp Measurement Service Centre for repair and or calibration In doing so you are assured that any recent enhancements to the Hardware amp Firmware where applicable to yo
38. p SET APPLIANCE the test THERMOSTAT OR SPEED CONTROL TO MAXIMUM Note 3 If Data Logging is switched on then additional information will be requested See section entitled Data Logging WARNING Upon completion of a safety test and subsequent removal of test lead please ensure all switches speed or thermostat controls are returned to their OFF or minimum position gt 20 SAFETCHECK Pro Logger II Operating Instructions Run testing 3 Phase appliances Option Overview The 3 Phase Run Test where fitted tests Portable 3 Phase Appliances in accordance with AS NZS 3760 This option is available with 20 and or 32A 3 phase sockets or other current ratings as requested The test looks for an Earth Connection lt 1 Ohm a run current to ensure the appliance is switched on and running and a leakage current of lt 5mA The test is a Long Run Test It may be shortened at any time after the test commences by pressing Reset twice in quick succession If any of the test parameters Earth Current Run Current or Leakage Current fail then the 3 phase test fails otherwise the CONNECTION ae wil INTERFACE CABLE FOR Pro Logger will indicate a pass 3 PHASE APPLIANCE Operation This test requires 2 connections to the Pro Logger an earth return connection to the Device Under Test s DUT chassis and a connection the 20 or 32A 3 phase socket adaptor this is a din type socket in the w
39. quence 2 The battery will not charge while the Pro Logger is in Test mode 3 A low battery condition will display a screen message Low battery reconnect to mains 4 Storing the Pro Logger with a flat or partially charged battery will decrease the life of the battery 5 Recharge at least every 6 months more often if possible gt 25 SAFETCHECK Pro Logger II Operating Instructions Utilities Menu F2 key Overview All Data Logging Utilities display adjustment measured values earth current options when fitted and the setting of time amp date are available from this menu The Utilities Menu is accessed via the F2 key when the Pro Logger II is at the Start Prompt Once in the menu the user may scroll though the list by using the F1 and F2 keys To select an option use the scroll keys Once highlighted press Start to enable the option or Reset to disable A Ml will appear at the right of an enabled option Menu Options Upload test results See Data Logging Delete test results Enable database See Data Logging See Data Logging Ask for Venue See Data Logging Ask for Technician See Data Logging Ask for App See Data Logging Ask for Visual P F See Data Logging Ask for Tag See Data Logging Ask for Comment See Data Logging Earth continuity 0 2A When High Current Earth Test option is fitted The E
40. rd real time clock to stamp the time and date on each recorded test If the Data Logging option is set to On whenever the Pro Logger II is turned on the Time amp Date then the number of records used will be displayed prior to the Start Prompt This information may be displayed at any time by pressing the F1 key while the LCD displays the Start Prompt Additional data such as the Venue Company Name Site amp Location Comment etc may be entered via a Keyboard and or Scanner Records are stored permanently in the Pro Logger II until TESTING WITH THE they are deleted on mass by the user Each test record is STC Pro Logger II appended to the last to ensure there is no accidental loss of data Each test saved may contain between 1 and 3 records dependent upon changes made to the header record or the addition of a comment record Records Uploaded from the Pro Logger II to a PC may be imported directly into a Spreadsheet or any application apable of accepting comma delimited CSV files In addition a real time Results Dump function enables test data to be streamed directly into 3rd party software packages e g FASTtag Asset Management Software via the unit s USB port SET UP FOR UPLOADING TEST RECORDS NOTE The onboard database must be disabled via the Utilities Menu if results are streamed directly to the Pro Logger II s USB port in real time gt 30 SAFETCHECK Pro Logger II Operat
41. re Version V4 64 and above gt 15 SAFETCHECK Pro Logger Il Operating Instructions Safety testing other appliances OTHER APPLIANCE menu The Pro Logger II is capable of testing many electrical appliances with unusual characteristics The OTHER APPLIANCE menu is used to select the test suitable for any of these appliances The user may scroll though the list by using the F1 and F2 keys 1 Appliances such as those fitted with surge protection or MOVs Metal Oxide Varistors may be tested at 250V instead of 500V by selecting one of the following e Class 1 250V e Class 2 250V 2 Appliances requiring the mains voltage to be applied to activate the On Off switch shall have their leakage current checked by selecting one of the following e Class 1 Run Test e Class 2 Run Test see also Run testing 3 An earth continuity test may be conducted by selecting e Earth only test SELECT OTHER APPLIANCE 4 Appliances employing Mineral Insulated Metal Sheath MIMS such as stoves and electric jugs may be tested using a run test by selecting e MIMS Run Test 5 As for appliances in 1 above EPODs with surge protection may be tested at 250V by selecting e EPOD 250V 6 RCDs rated at 10mA 30mA either portable or fixed may be tested by selecting one of the following e 10mA Portable RCD e 30mA Portable RCD e 10mA Fixed RCD e 30mA Fixed RCD 7 Appliances employing a PIEZO starter such as the starter o
42. s NOTE This user option is not available on Firmware Version V4 67 to V5 09 amp Hardware V7 0 NOTE If in doubt do not bypass the Continuity Failure error Always err on the side of caution and consider the test a failure gt 28 SAFETCHECK Pro Logger Il Operating Instructions Info display F1 key Overview The info display will provide the user with information relating to the Pro Logger Il itself in relation to its Firmware hardware Date amp Time and Data Logging memory amp records used Operation At the Select Screen pressing F1 will step though the following information e The version number contains the Firmware and Hardware revisions associated with the Pro Logger e Message regarding the Results Dump indicates that the tester will send test data to the communications port after each test This facility is not present in some earlier models e Records used of total records available Data Logging memory e Internal Date amp Time gt 29 SAFETCHECK Pro Logger Il Operating Instructions Data Logger operating instructions Overview When Data Logging is enabled data relating to each electrical test conducted is stored in the Pro Logger II s memory as measured values and a pass or fail The standard Pro Logger II is able to store up to 512 records DL500 with an option to expand this to 1023 records DL1000 or 2048 records DL2000 The STC has an on boa
43. tions fitted RCDs both fixed and portable and 3 Phase appliances Any appliances with characteristics which may require modified test parameters in accordance with the standard may be found in the OTHER APPLIANCE menu If you experience difficulties or doubts in testing certain appliances please contact TRIO Test amp Measurement The Pro Logger II has been designed to comply with Australian Standards AS3100 AS3760 amp AS4024 1 to maximise user safety TRIO Test amp Measurement Sales Technical amp Service Enquiries Phone 1300 852 402 Fax 1300 853 409 safety triotest com au www SafeTcheck com au General Test amp Measurement enquiries Phone 1300 853 407 sales triotest com au www triotest com au SAFETCHECK Pro Logger Il Frequency of electrical safety testing Guide only The minimum recommended frequency of safety testing of electrical equipment is specified in Australian Standard for in service testing AS NZS 3760 Type of environment in which Earthed Double insulated Extension equipment is used appliance appliance cords Factories shops amp places of work manufacturing 6 months 12 months 6 months repair maintenance or construction Office environment where equipment 5 years 5 years 12 months is not subject to constant flexing of the supply cord Other commercial environments e g 12 months 12 months 6 months tea rooms office kitchens health care studios with no protectio
44. tric shock e Electrical continuity lt 100K Ohm e Insulation resistance gt 1M Ohm 250 500V DC Selectable Note If the appliance requires mains power to energise its On Off switch and the switch must be on to complete the mains electrical circuit the Pro Logger II can conduct a Current Leakage Test Run Test to ensure Leakage Current is lt IMA Extension Mains leads are tested for e Insulation resistance gt 1M Ohm e Earth circuit continuity lt 1 0 Ohm 200mA e Electrical continuity for resistance Active Neutral 10K Ohm nominal e Figure 8 leads no earth Insulation resistance A N to Cloak gt 1M Ohm Test duration e Approx 3 0 seconds Electrical stress test parameters e Insulation 500V DC 250V DC e Earth circuit 200mA nominal High Current Earth Test Option available Run test leakage current test e Separate 20A Run Socket for user safety no switched earth compliant with AS3100 e Leakage current clamped at 6mA for user safety Run Test will terminate at gt 6mA leakage current e Earthed Appliance Leakage current lt 5mA e Double Insulated Appliance Leakage current lt 1mA e Supplies 15A 240V AC for the duration of test e The duration of Run Tests is user variable RCD Tester when fitted conducts a Lead Test and then an RCD Test e Insulation resistance gt 1M Ohm e Earth circuit continuity lt 1 0 Ohm 200mA e Electrical continuity for resistance Active
45. unit via the Earth Return Socket 4 Connect the Return Lead to a convenient metal conductive point of the appliance under test If any earthed appliance has one or more metal components which are possibly not connected together the overall test must be repeated with the Return Lead connected to each metal component in turn 5 Switch the appliance to be tested ON Note Any or all switches must be on to ensure testing of the appliance s complete electrical circuit 6 If the appliance to be tested has a variable speed or thermostat control fitted turn the control to its highest setting this will connect Active Neutral direct to the internal windings 7 Select EARTHED APPLIANCE The Pro Logger II is now ready to test the appliance Note If Data Logging is switched on then additional information will be requested See section entitled Data Logging The green indicator alongside Start will now be flashing Note During the test cycle the user may apply stress to the supply lead and plug in order to detect any intermittent faults 8 Test results will be displayed on the LCD along with audible tones and flashing LEDs a Pass amp Thumbs Up and PASS indication on LCD and a short BEEP with a GREEN indicator flashing along side Start b Fail SP Thumbs Down and or LCD Prompt indicating the most probable reason for failure with The measured value if enabled a continuous BEEP and a RED indicator f
46. ur Pro Logger II will be included in the repair or calibration as a matter of policy Contact TRIO Test amp Measurement or go to www SafeTcheck com au for details Included Accessories e STC DownLoader CD including Manuals e Combined return test lead and clip for both Class amp Il appliances e Calibration Certificate Note 1 Tolerance on all stated values is 5 Note 2 TRIO Test amp Measurement reserves the right to change specifications at any time without notice gt 7 SAFETCHECK Pro Logger Il Available options and accessories We have developed a range of accessories to complement the Pro Logger II e RCD Tester 10MA amp 30mA Portable amp Fixed RCDs c w integrated Isolation Transformer e High Current Earth Tester 200mA continuity 10A routine and 25A type tests e 3 Phase Appliance Tester 20 amp 32A Sockets e Battery power Option battery power for more than one day s testing e Stainless steel cloak 350 x 600mm e Large stainless steel cloak 350 x 900mm e Figure 8 amp Clover Leaf to IEC Mains adaptors e Scanner e Keyboard e Upgrade from 500 to 2000 stored records e Data amp Asset Management Software e USB Tag Printer for connection to Management Software e Test tags with optional company logos amp barcodes e Barcoded item stickers tested labels and danger tags e Removable lid e Collapsible Trolley TRIO Test amp Measurement Ph 1300 852 402 Web www Safe
47. ures the Device Under Test DUT is both correctly connected to the Pro Logger to provide a return path for leakage currents and its exposed surfaces adequately covered to reduce the chance of an erroneous test result During a Probe Test the checkC NNECT feature is disabled This gives the operator the ability to use the probe the cloak or a combination of both to test Double Insulated Appliances The test also provides adequate time to move the probe to several points on the DUT s surface before the test is complete gt 27 SAFETCHECK Pro Logger Il Operating Instructions Utilities Menu F2 key WARNING Unlike CheckConnect the Probe Test does not look for a completed return circuit A test conducted without a return circuit is an invalid test unfortunately the Pro Logger II will still indicate a PASS test result even if the probe is not connected to the appliance under test In some cases the operator may find that the Probe Test is more appropriate or convenient e g the size or physical location of the DUT may make it difficult to use the cloak or checkC NNECT To switch between the Double Insulated Probe Test and checkC NNECT Options go to the Utilities Menu under the F2 Key Scroll down to the checkC NNECT Option using the F2 Key and then select the required option The selected option will always have a small rectangle to its right NOTE TRIO Test amp Measurement recommends the use of checkCON
48. verification test fails then it maybe for one or more of the following reasons a checkCONNECT has found the double insulated appliance is not correctly wrapped or connected to the return lead for double insulated appliances b The assumed double insulated appliance is in fact an earthed appliance c The double insulated appliance is connected to the Pro Logger II via a non compliant extension cord d The appliance is earthed via another path such as a metal earthed bench e Both active A and neutral N leads are open circuited in the appliance e g failure to turn ON appliance switches f The resistance of the stainless steel cloak around the appliance is too high g The appliance has low capacitive coupling between the external surface the stainless steel cloak and the internal electrical circuit Place some of the mains cable under the Cloak to overcome this problem This may apply to some appliances with minimum internal circuitry e g a plastic bedlamp a vacuum cleaner where the motor is separated by a relatively large distance from the case or a mobile phone charger 9 Test results will be displayed on the LCD along with audible tones and flashing LEDs a Pass Thumbs Up and PASS indication on LCD and a short BEEP with a GREEN indicator flashing along side Start b Fail Thumbs Down and or LCD Prompt indicating the most probable reason for failure with The measured value if en
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