Operating Instructions Rail- Drilling Machine SBM-V, SBM-E
Contents
1. Item Pieces Designation Art No 1 2 Arm for BSK 1 716035 2 1 Bush 716040 3 1 Bolt long 716045 4 2 Wheel big 716050 5 1 Axle 716060 6 1 Trapezoidal nut 716065 7 1 Spindle 716070 8 1 Bearing block 716075 9 1 Washer 8 5x14x3 716080 10 1 Flange 716085 11 1 Lever 716090 12 1 Washer 716095 13 1 Cheese head screw 716092 14 1 Guiding plate 716105 15 2 Tallow drop screw 716073 16 4 Parallel pin 716205 17 4 Spring mounted set screw 716120 18 1 Parallel pin 716125 19 1 Countersunk screw 716130 20 1 Washer 716135 21 2 Split pin 716140 22 2 Crooked arm BSK 1 716145 23 2 Spherical button 716150 24 4 Oval head screw 715835 25 1 Set screw 716160 26 1 Parallel pin 716165 27 2 Locking ring 716170 28 1 Bolt short 716175 42 ERICO 15 Drawing spare parts BSK 2 Art No 715370 Item Pieces Designation Art No 1 2 Clamping arm for BSK 2 716106 2 1 Bush 716040 3 1 Bolt long 27 10x53 716045 4 2 Wheel small 716055 5 1 Axle 716060 6 1 Trapezoidal nut 716065 7 1 Spindle 716070 8 1 Bearing block 716075 9 1 Washer 8 5x14x3 716080 10 1 Flange 716085 11 1 Lever 716090 12 1 Washer 716095 13 1 Cheese head screw M5x10 716100 14 1 Guiding plate 716105 15 2 Tallow drop screw 716110 16 4 Parallel pin 716205 17 2 Spring mounted set screw 716120 18 1 Parallel pin 716125 19 1 Countersunk scre2. Art No 715395 3 5 Extent of delivery for complete drilling unit y y SBM E230VL 220 r p m Art No 715406 Drilling unit SBM E230VL Art No 715403 Sheet steel box for the drilling unit Art No 715695 Coolant receptacle Art No 715375 Grease gun Art No 715830 Safety extension cable Art No 715338 Tooling set Art No 715395 contents tooling set Art No 715395 Set screw M 10x68 to fasten twist drills or hollow core drills 4 pieces Cheese head screw M 6x16 incl washers to fasten rail profile templates 4 pieces Cheese head screw M 8x20 incl washers to fix clamping arms BSK 1 and BSK 2 4 pieces Allan key 5 mm 1 piece Allan key 6 mm 1 piece Allan key with T handle 5 mm 1 piece Cleaning brush 1 piece Spark plug spanner 1 piece Positioning pin for slight machine positioning 1 piece Allan key with T handle 4 mm 1 piece for twist drill adapter ERICO 4 4 1 AVAILABLE ACCESSORIES Clamping arm BSK 1 with Quick Loosening Device for Vignoles Rails Art No 715360 Complete including Clamping wheel big for Vignoles rail Clamping arm BSK 2 with Quick Loosening Device for grooved Rail Art No 715370 Complete including small clamping wheels Clamping arm BSF 1 for Rail Foot Fixing Art No 715380 Usable for rail foot widths up to max 150 mm This clamping arm allows the lying drilling unit to remain fixed to the rail while rail traffi
3. Amp hours Weight battery pack 11 5 kg Charging device E No 715425 48 Volt 1 Amp charging current IP 20 Weight charging device Approx 1 kg Weight without fastening device Approx 12 kg Rail head fastening device for Vignoles rails BSK 1 Art No 715360 Rail head fastening device for grooved rails BSK 2 Art No 715370 Rail foot fastening device for Vignoles rails BSF 1 Art No 715380 approx 3 kg approx 4 kg approx 4 kg Templates Available for all common rail types Not included in the extent of delivery for SBM E 48 Volt DC machines ERICO 1 3 Technical data for rail drilling machine type SBM E 230 Volt AC Max drill diameter 36 mm hollow core drill Tool holding fixture Weldon shaft 19 mm Max feed 50mm Spindle speed 280 r p m for drill diameters up to 24 mm 220 r p m for drill diameters from 25 to 36 mm Tool cooling system Internal tool cooling system for hollow core drills with automatic coolant valve opening Drive Alternating current engine Power 1 4 kW Voltage 230 Volt AC Gear oil SAE 75 W90 API GL 4 Gear volume 70ml Length 330 mm Height 450 mm Width 250 mm Weight without fastening device about 12 kg Rail head fastening device for Vignoles rails BSK 1 Art No 715360 approx 3 kg Rail head fastening device for grooved rails BSK 2 Art No 715370 approx 4 kg Rail f
4. Templates 13 5 Delivery program rail drills 14 5 1 SBPM or 58 high performance hollow core drills 14 5 2 SBor SBL disposable hollow core drills 14 5 3 SBV 19 high performance solid drills Triple cutting action 14 5 4 SBHM or SBHML hollow core drills hard metal tipped 14 5 5 Delivery program double cutting twist drill type SSB 17 6 Preparing the drilling unit for drilling 19 6 1 Extending the Drill Spindle to its Final Position for Changing the Drill 19 6 2 Inserting Hollow Core Drills 20 6 2 1 SBPM and SBPML SB and SBL as well as SBHM and SBHML 20 6 2 2 Inserting Solid Drills SBV19 and SSB19 20 6 2 3 Inserting Twist Drills SSB 28 to 218 21 6 3 Connecting the Coolant Receptacle 22 6 3 1 Setting the Coolant Receptacle into Operation 23 6 3 2 External tool Cooling 24 E ERICO Contents 7 Attaching the Machine to the Track 25 7 1 Mounting the Clamping Arms BSK 1 and BSK 2 to the Drilling Machine 25 7 2 Correct mounting position of the clamping wheels 26 7 3 Adjusting the Universal Profile Template 27 7 4 Mounting the Rail Profile Templates 28 7 5 Attaching the Completely Prepared Drilling Unit to the Rail 29 7 5 1 Mounting the Clamping Arm BSF 1 29 7 5 2 Mounting the Rail Profile Template to the Rail Foot Fastening Device BSF1 29 7 5 3 Mounting the Rail Foot Fastening Device BSF 1 to the Drilling Machine 30 7 5 4 Attaching the Prepared Drilling Unit to the Rail 30 8 Starting the Engine 31 8 1 Starting the engine for drilling mac
5. clean it and let it open for drying If possible use only clean water for cooling the tool Use cooling lubricants or additives only if the draining off coolant can be collected completely Notes for use in temperatures below 0 C In temperatures below zero there is the risk of the coolant to freeze and damage the machine Please use the appropriate ERICO antifreeze Type LP 7729 ERICO Art No 715080 in accordance with mixture table page 18 hen the device is not in use for a longer time the coolant still present in the drilling unit has to be removed as follows Uncouple the coolant receptacle Turn the machine so that the coolant connector 11 is facing downward Move the feed lever 1 to and fro until no more coolant is coming out of the connector 11 See figure 1 and figure 4b 223 ERICO 6 3 2 External tool Cooling Art Nr 715525 By means of the adapter AAK you can cool a drill externally Push the adapter AAK 16 simply on the quick coupler 10 of the coolant receptacle It can also be used for cleaning the drill mount in the spindle Figure 4c Figure 4a Figure 4b hand pump 17 15 14 coolant receptacle 11 Pieces Designation Art No 10 1 Quick release coupling 715550 11 1 Coupling plug at the drill unit 715781 12 1 Shut off valve 715565 13 1 Hand pump no spare part 14 1 Coolant
6. has been adjusted see chapter 7 3 29 ERICO Note to 7 5 3 page 29 Drill hole marking for universal template when mounting Rail Foot Fastening Device BSF 1 Rail type adjusted in universal template Drill hole marking UIC 60 A 15 49 S 54 Figure 8 drill hole A B 28 27 29 7 5 4 Attaching the Prepared Drilling Unit to the Rail e Open the lock 27 so that the clamping claw 28 and the spindle 29 are extended completely e Shift the clamping arm BSF 1 at an angle through below the rail foot e After having the drilling machine correctly positioned push the clamping claw 28 to the rail foot and let the lock 27 engage After that tighten the spindle 29 slightly by means of a 19 mm hexagon spanner Now lift the drilling unit a bit to allow the template to put itself uniformly against the stem of the rail Tighten the clamping device in this position e To detach the drilling device from the rail loosen the spindle 29 by means of the 19 mm hexagonal spanner to such an extent that the lock 27 can be opened Now withdraw the spindle 29 with the clamping claw 28 and remove the drilling unit from the rail is lying down and the feed lever does not protrude from the rail head but is parallel to the rail In case of non observance there is e Attention This manner of fastening always requires that the machine acute danger to life m ERICO Figur
7. machine positioning 1 piece Allan key with T handle 4 mm 1 piece for twist drill adapter ERICO 3 3 Extent of delivery for complete drilling unit SBM E48V DC Art No 715400 Drilling unit SBM E 48V 391 r p m Art No 715356 e Sheet steel box for the drilling unit Art No 715695 e Battery pack 48 Volt 7 2 Ah Art No 715357 e Battery charger 48 Volt 1A Art No 715425 e Coolant receptacle Art No 715375 e Grease gun Art No 715830 e Tooling set Art No 715395 contents tooling set Art No 715395 Set screw M 10x8 to fasten twist drills or hollow core drills 4 pieces Cheese head screw M 6x16 incl washers to fasten rail profile templates 4 pieces Cheese head screw M 8x20 incl washers to fix clamping arms BSK 1 and BSK 2 4 pieces Allan key 5 mm 1 piece Allan key 6 mm 1 piece Allan key with T handle 5 mm 1 piece Cleaning brush 1 piece Spark plug spanner 1 piece Positioning pin for slight machine positioning 1 piece Allan key with T handle 4 mm 1 piece for twist drill adapter ai ERICO 3 4 Extent of delivery for complete drilling unit SBM E230 VS 280 r p m Art No 715404 Drilling unit SBM E 230VS 280 r p m Art No 715402 Sheet steel box for the drilling unit Art No 715695 Coolant receptacle Art No 715375 Grease gun Art No 715830 oafety extension cable Art No 715338 Tooling set
8. on request 14 1 Suction membrane on request 45 ERICO 17 2 Spare parts for drive SBM E 48 Volt DC Item Pieces Designation Art No 1 1 Cover complete with current limiter 715361 2 1 Connector cable 715755 lo sg 1 battery pack 715357 4 1 charging device 715425 5 1 Fuse 50A 716069 6 1 Oval head screw 716067 7 1 Cable end protection 715805 8 1 1 Three pole socket 716068 9 1 Three pole plug 715785 10 1 Control panel foil 716062 These parts can only be changed by trained personnel that have received their training from ERICO We recommend absolutely having defects to the machine regarding the drive repaired by ERICO 46 ERICO 17 3 Spare parts for drive SBM E 230 Volt AC Item Pieces Designation Art No Drive engine 230 Volt AC 1 2 1 Protective cover 715336 3 1 Start Stop electronics 715337 4 1 Control panel foil 716059 5 1 Safety extension cable 5m 715338 6 1 Connector plug with connection cable 715891 T 1 Pull protection with cable end protection 715339 a7 ERICO 18 Spare parts for SBM drill units 18 1 Spare parts for drill unit SBM V 2 9 11 14 6 13 7 Item Pieces Designation Art No 1 1 Grip for SBM V 715436 2 1 Feed lever 715916 3 1 Oscillating disc 716091 4 1 Mount complete 715955 5 1 Screw 8 flat 71592
9. receptacle no spare part Safety valve no spare part Adapter for external cooling 715525 1 Coolant hose 715676 18 1 Hose sleeve 715570 19 1 715580 Coolant hose compl Art No 715677 715570 715580 715550 In case of damaging the coolant receptacle can only be replaced in its entirety under ERICO No 715375 ane ERICO IN Attaching the Machine to the Track 7 4 Mounting the Clamping Arms BSK 1 and BSK 2 to the Drilling Machine The clamping arms BSK 1 and BSK 2 are fixed with 2 screws 17 on top of the mounting plate 18 of the drilling unit Use the appropriate washers 19 to avoid loosening of the DIN912 M8x20 screws When fixing the clamping arms make sure that the parallel pin of the clamping arm is introduced precisely into the drill hole of the mounting plate Attach the clamping wheels 20 according to the respective application The big wheels can be used for Vignoles rails BSK 1 to rails and the small ones for both Vignoles BSK 2 to cross frog and shunts as well as grooved rails BSK 2 1 feed lever Figure 5 clamp handle clamping washers wheels 8x13x0 8 cheese head screw 18 DIN 912 M8x20 mounting plate 25 ERICO 7 2 Correct mounting position of the clamping wheels When using the rail head fastening device BSK 1 and our universal template Art No 715365 for drilling work on UIC60 S49 and S54 rails the clamping wheel floating axle gene
10. stop automatically to empty also the carburettor completely Unscrew the spark plug and pour 3 5 cm of oil into the cylinder Pull the starter cord several times to distribute the oil in the cylinder Clean all metal parts of the drilling unit with an oily rag Screw in the cap of the tank and the spark plug again 11 Maintenance 1 1 Maintenance of Gear Atthe latest after the first 20 working hours and then regularly after approx every 100 working hours e Putthe machine in a horizontal position e Open the oil filling and drain screw 48 Pos 7 e Check the oil level Oil level just below the oil filling opening is recommended e Total gear oil contents 60 ml e Top up oil if oil level is too low e Use only oil of SAE 75 W90 viscosity e Change oil completely if it is dirty m ERICO Every 50 working hours at least 1x per month e Check all screws and nuts for tight fit e Move the sleeve to the backmost position and grease the front spindle bearing e through the lubricating nipple 42 with roller bearing grease Grease gun included in accessories Figure 19 amp Figure 20 42 11 2 Maintenance of Combustion Engine Cleaning of filter e Remove cap of petrol tank e Pull out mixture filter e Clean filter sponge with petrol and insert it again Cleaning of air filter e Remove screws e Detach filter e Clean filter and filter case with petrol e Insert filter again and fasten filte
11. the drilling machine by pressing the stop button 33 Attention Running electro motors can cause sparks Flammable or explosive materials could catch fire UUU N When the machine does not start Check whether the battery pack is charged Check whether the fuse in the battery pack is in tact To do this open the battery pack open the fuse box check the fuse and replace if necessary Spare fuse 50 A ERICO Art No 716069 Figure 13 Figure 14 35 fuse box E ERICO Figure 15 2 2 Charging the battery pack VN VN Connect the battery pack to the charging device with the plug 30 Attention The net voltage has to be the same as the voltage indicated on the charging device Start the charging device with switch 31 The green LED should light up Charge the battery pack until the LED full lights up Charging time approx 10 hrs E ERICO 9 Drilling Please observe the following comments in order to achieve optimal drilling results Use the appropriate profile template Tighten screws of clamping arms and profile templates Use washers Observe the notes of chapter 6 when inserting the drilling tools Use emulsion or cutting spray to increase tool life When working with cutting spray spray the drilling tools and the rail stem area to be drilled prior to attaching the machine Put the feed lever into a favourable position prior to the actual drilling operation If poss
12. 18 716309 6 3x104 715670 19 SBPM 19 715270 63x 83 715660 19 SBPML 19 716310 6 3x104 715670 20 SBPM 20 715272 63x 83 715660 20 SBPML 20 716311 6 3 x 104 715670 22 SBPM 22 715030 63x 83 715660 22 SBPML 22 715280 6 3 104 715670 to 5 2 Delivery program rails hollow core drill Type SB l 70mm and SBL I 90mm Diameter Drilling type No Cooling ERICO No 16 SB 16 715251 6 3x83 715660 16 SBL 16 716301 6 3 x 104 715670 17 SB 17 715252 6 3 x 83 715660 17 SBL 17 716302 6 3 x 104 115670 18 58 18 115253 6 3 x 83 715660 18 SBL 18 716303 6 3 x 104 715670 19 SB 19 715250 6 3 x 83 715660 19 SBL 19 716304 6 3 x 104 715670 20 SB 20 715254 6 3 x 83 715660 20 SBL 20 716305 6 3 x 104 715670 21 SB 21 715256 6 3 x 83 715660 21 SBL 21 716312 6 3 x 104 715670 22 58 22 115255 6 3 x 83 715660 22 SBL 22 715260 6 3 x 104 715670 1 ERICO to 5 3 Hard metal tipped SBHM l 74mm SBHML l 90mm Delivery program high performance hollow core drill Diameter Drill typw ERICO No Cooling pin x1 ERICO No 16 716353 6 3x 104 17 SBHML 17 716354 63x 104 715670 18 SBHM 18 716344 7 98x86 715320 18 SBHML 18 2 7 98 104 715315 19 SBHM 19 716345 7 98 86 715320 19 SBHML 19 716355 7 98 104 715315 20 SBHM 20 716346 7 98x86 715320 20 SBHML20 716356 7 98x104 715315 22 SBHM 22 715305 7 98x
13. 5 6 1 Set screw M8x20 715920 7 1 Oil control cap 715915 8 1 Sticker Drill blocked 715486 1 Cover plate 715434 1 Gear oil 70 ml 716326 2 Set screw M10x8 715745 1 Connector plug KSGA 18 5 2 715781 13 1 Ground cover plate 715432 14 1 Mount HE 15 1 Washer 715930 ERICO offers its clients a comprehensive spare parts and repair service In practice however we have found that it is not very useful to offer our clients all separate parts as spare parts The technical complexity of the machine construction requires damage to the inside of the machine to be repaired in the ERICO service centre in Tilburg The Netherlands In case of repairs please send the machine to ERICO B V Jules Verneweg 75 5015 BG Tilburg The Netherlands P ERICO 18 2 Spare parts for drill unit SBM E 48 V Item Pieces Designation Art No 1 1 Grip for SBM E 715429 2 1 Feed lever 716089 3 1 Oscillating disc 716091 4 1 Mount complete 715955 5 1 Screw M8 flat 715925 6 1 Set screw M8x20 715920 7 1 Oil control 715915 8 1 Sticker Drill blocked 715486 9 1 Cover plate 715434 10 1 Gear oil 70 ml 716326 11 2 Set screw M10x8 715745 12 1 Connector plug KSGA 18 5 2 715781 13 1 Ground cover plate 715432 14 1 Mount 715431 15 1 Washer 715930 ERICO offers its clients a comprehensive spare parts and repair service In practice however we ha
14. 86 715320 22 SBHML22 715310 7 98x104 715315 23 SBHM 23 716322 7 98x86 715320 24 SBHM 24 716321 7 98 x 86 715320 24 SBHML24 716327 7 98x104 715315 25 SBHML 25 716328 7 98 104 715315 26 SBHM 26 716323 7 98x86 715320 26 SBHML26 716329 7 98 104 715315 28 SBHM 28 716316 7 98x86 715320 28 SBHML28 716331 7 98 x 104 715315 30 SBHM 30 716318 7 98x86 715320 30 SBHML30 716332 7 98 104 715315 31 SBHM 31 716314 7 98x86 715320 31 SBHML31 716337 7 98 104 715315 32 SBHM 32 716317 7 98x86 715320 32 SBHML32 716333 7 98 104 715315 33 SBHM 33 716319 7 98 86 715320 33 SBHML33 716334 7 98 104 715315 34 SBHM 34 716351 7 98 x 86 715320 34 SBHML34 716357 7 98 104 715315 36 SBHML36 716358 7 98 104 715315 to 5 4 Delivery program high performance drill triple cutting action Type SBV 19 Drill type ERICO No Cooling pin x1 ERICO No SBV 19 715265 T 2e eee 16 ERICO 5 5 Delivery program double cutting twist drill t e SSB with mounting and cooling adapter Mounting adapter ASP ZSP coolant adapter ERICO No 715520 Set screw M8x8 ERICO No 716076 Material HSS XE Steel The coolant adapter is generally Coating TIALN used with all SSB drills range 8 19 mm Drill length 70mm Drill performance Approx 30 times drilling Application All rail types Regrinding approx 10 x The following drills and adapters are avai
15. CO wheel sensor ERICO Art No type height type Art No Siemens with Distance gauge S49 62 5mm 549 62 5 715510 a pitch Complete 270mm S54 67 5mm 54167 5 715538 of 270 mm E No 716527 UIC 60 85 5mm UIC 60 85 5 715537 Tiefenbach Distance gauge S49 62 5mm 549 62 5 715510 Frauscher with Complete 145mm S54 67 5mm 654 67 5 715538 a pitch E No 716534 UIC 60 855mm UIC 60 855 715537 of 145 mm SEL with Distance gauge S49 64mm 549 64 715511 pitch Complete 148mm S54 675mm S54 675 715538 of 148 mm E No 716526 UIC 60 74mm UIC 60 74 715536 1 4 Other profile templates and distance gauges We will be pleased to offer you profile templates for other types of rail with for instance special drill heights and or distance gauges for different sensors E ERICO 10 Storage Detach the coolant receptacle from the machine Store the coolant receptacle always unpressurised Clean the drilling unit fastening device and accessories Move the spindle completely back Protect the whole system against humidity and dust during the storage Move the sleeve several times and finally bring it to the backmost position in order to remove residual coolant from the machine Prior to long time storage only applies to drilling machines with petrol engines Empty the petrol tank completely e Letthe engine run until it will
16. Operating Instructions Rail Drilling Machine SBM V SBM E 48V and SBM E 230V SBM E 48 Volt ERICO offers the technology for a universally applicable rails drilling technique for Carrying out drilling for railways and rail tracks for the ERICO rails contact systems SK and DSK for the areas of guidance and safety technology and for other sectors in the railway building industry ERICO rail drilling technology distinguishes itself because of the following characteristics Light easy to handle and compact drilling machines with a choice of the following drive motors Two stroke petrol engine with a spindle speed of 267 r p m for the range up to 24 mm and a slow drill with a spindle speed of 212 r p m for drill holes with a gt 24 Direct current disc drive engine of 48 volt DC 0 62 kW battery powered with a spindle speed of 391 r p m Alternating current motor of 230V AC 1 5 kW with a spindle speed of 220 or 280 r p m Short drilling times because of spindle speeds adapted to each drill diameter Compact storage of the drilling tools in transportable metal cases Simple safe and fast installation of the machine on the rails with quick loosening devices BSK1 and BSK2 Drilling unit can remain fixed to the rail by means of rail foot clamping unit BSF while rail traffic is being maintained Easily changeable rail profile templates for all rail track profiles Special templates for special uses e g hinged profiles f
17. c is being maintained Metal Box for Accessories Art No 715515 To keep the complete accessories E g drills cooling pins drilling templates and tools Universal Template Art No 715365 To fix the drilling machine to the following Vignol rail types at the respective standard drilling height measured from the lower edge of the rail with rail head fastening device BSK 1 and rail foot fastening device BSF 1 S 49 62 5 mm S 54 64 mm UIC 60 76 3 mm These templates are also available as individual ones Special Templates For all common rail types special dimensions on request Distance Gauges For insulated rail joints and axle counters Rail Drills with accessories Great variety of drills from 8 to 36 mm in diameter We gladly offer the addresses of several suppliers of grinding services for our different rail drill types Distance Gauges and special Profile Templates See chapter 9 for more detailed information ERICO 5 Delivery program rail drills ERICO has a comprehensive assortment of drilling machines for the most varied drilling jobs for all Railway rail track profiles All drill types are delivered with a Weldon mounting shaft 19 or an adapter for this standardised mounting shaft All drills are provided with a TIALN coating which guarantees an optimal tool life E SBPM SBPML high performance hollow core drills Material powder metal HSS XE Steel Coating TIALN Mul
18. counters wheel sensors The distance gauge equipped with drill guide is needed for making drill hole spacings if increased precision is required e g for wheel sensors axle counters Inserting a rail drill Type SSB13 E No 716320 with mounting adapter ASP13 E No 715180 and coolant adapter ZSP E No 715520 into the drilling spindle The upper part of the gauge is clamped onto the rail head by tightening both clamping screws by hand Shift clamping arm BSK1 or BSK2 which is attached to the drilling machine over the most left hand parallel pin of the three parallel pins available and clamp the drilling machine to the rail with the correct profile template Drill the first hole with 13 mm Introduce the drill guide into the first hole and loosely tighten with the M 12 nut Hang up the drilling unit loosely over the second centring block and adjust the drill guide 38 in height so that the drill will fit exactly into the drill bush 39 Tighten the drill guide in this position and drill the second hole upper part of the distance gauge Figure 16 drill guide upper part of the distance gauge Figure 17 drill guide 38 ERICO 9 12 Distance Gauge without Drill Guide Distance gauges without drill guide are used as auxiliary devices for making drill hole spacings with a somewhat better precision of x 1mm e g in case of fishplates or insulated rail joints Proced
19. e 9 Figure 10 SBM V with attachment BSF 1 SBM E230 with attachment BSF1 8 Starting the Engine 8 1 Starting the engine for drilling machine type SBM V Make sure that there is sufficient fuel in the tank 1 25 mixture Change the ignition switch 30 over to the MARCHE ON position e Operate the pump button 31 until petrol is flowing into the transparent fuel hose e Put the choke lever 32 into the closed position if the engine is warm or in case of warm weather choose the half way or open position e Pullthe starter cord 33 powerfully and put it back to its initial position several times if necessary e As soon as the engine has been started move the choke lever 32 slowly to the open position e If the engine is cold warm it up for about 2 minutes e While drilling let the engine always run with full load Depress the accelerator 34 completely for this purpose e Release the accelerator after drilling e Change the ignition switch 30 to the OFF position to stop the engine an ERICO TO 8 1 Starting the engine of drilling machine SBM V Figure 11 un 33 Starter grip with cord 32 choke 31 pump button Figure 12 30 ignition switch 34 accelerator m ERICO 8 2 Starting the battery operated drilling machine SBM E 48V Connect the drilling machine to the battery pack with the power cable 34 Press the start button on the drilling machine 32 After the drilling switch off
20. e gun Art No 715830 e Tooling set Art No 715395 contents tooling set Art No 715395 Set screw M 10x8 to fasten twist drills or hollow core drills 4 pieces Cheese head screw M 6x16 incl Washers to fasten rail profile templates 4 pieces Cheese head screw M 8x20 incl washers to fix clamping arms BSK 1 and BSK 2 4 pieces Allan key 5 mm 1 piece Allan key 6 mm 1 piece Allan key with T handle 5 mm 1 piece Cleaning brush 1 piece Spark plug spanner 1 piece Positioning pin for slight machine positioning 1 piece Allan key with T handle 4 mm 1 piece for twist drill adapter ERICO 3 2 Extent of delivery for complete drilling unit SBM VL Art No 715460 e Drilling unit SBM VL 212 r p m Art No 715461 e Sheet steel box for the drilling unit Art No 715695 e Coolant receptacle Art No 715375 e Grease gun Art No 715830 e Tooling set Art No 715395 contents tooling set Art No 715395 Set screw M 10x8 to fasten twist drills or hollow core drills 4 pieces Cheese head screw M 6x16 incl Washers to fasten rail profile templates 4 pieces Cheese head screw M 8x20 incl washers to fix clamping arms BSK 1 and BSK 2 4 pieces Allan key 5 mm 1 piece Allan key 6 mm 1 piece Allan key with T handle 5 mm 1 piece Cleaning brush 1 piece Spark plug spanner 1 piece Positioning pin for slight
21. for Drilling 6 1 Extending the Drill Spindle to its Final Position for Changing the Drill e The engine must be switched off when working on the drill spindle and disconnected from the power supply e Extend the drill spindle forwards to make both setscrews accessible For this purpose pull the feed lever 1 backwards e Byunlatching the system the feed lever can be shifted to the most favourable position without moving the drill spindle For release pull the feed lever 1 outwards taking it by the lock in bush e f necessary the drill spindle can be twisted manually For this insert the hex driver SW 5 mm into the hexagon socket 2 of the gear shaft and turn it to the right or left until having easy access to the respective drill fixing set screw Figure 1 release lock in bush 19 ERICO 6 2 Inserting Hollow Core Drills 6 2 1 SBPM and SBPML SB and SBL as well as SBHM and SBHML e Introduce the respective centring and cooling pin 3 from the back into the hollow core drill 4 e Check drill spindle mount 5 for cleanliness and clean it if necessary e Insert the hollow core drill 4 with the centring and cooling pin 3 into the spindle making its clamping surfaces and the clamping screws 6 of the spindle virtually coincide with each other e Attention Sharp cutting edges Wear gloves to avoid personal injury A e Tighten both clamping screws 6 by means of the 5 mm hex driver e Check the cent
22. hine type SBM V 33 8 2 Starting the battery operated drilling machine SBM E 48V 33 8 2 1 When the machine does not start 33 8 2 2 Charging the battery pack 34 9 Drilling 35 9 1 Drilling with distance gauges 36 9 1 1 Distance Gauge with Drill Guide and profile template 36 9 1 2Distance Gauge without Drill Guide 37 9 1 3Allocation of special profile templates 38 9 1 4 Other profile templates and distance gauges 38 10 Storage 39 11 Maintenance 39 11 1 Maintenance of Gear 39 11 2 Maintenance of Combustion Engine 40 11 3 If the engine does not start 40 12 Spare Parts 40 13 Putting out of Action Disposal 41 14 Drawing spare part BSK1 42 15 Drawing spare parts BSK 2 43 16 Drawing spare parts BSF 1 44 17 Spare parts for SBM V 45 17 1 Spare parts for SBM V with combustion engine 45 17 2 Spare parts for drive SBM E 48 Volt DC 46 17 3 Spare parts for drive SBM E 230 Volt AC 47 18 Spare parts for SBM drill units 48 18 1 Spare parts for drill unit SBM V 48 18 2 Spare parts for drill unit SBM E 48 V 49 18 3 Spare parts for drill unit SBM E 230V 50 19 Warranty 51 ERICO 1 TECHNICAL DATA for ERICO SBM drilling machines 1 1 Rail drilling machine type SBM V Max drill diameter 36 mm hollow core drill Tool holding fixture Weldon shaft 19 mm Max feed 50mm Spindle speed 267 r p m for drill diameters up to 24 mm 212 r p m for drill diameters from 25 to 36 mm Tool cooling system Internal tool cooling s
23. ible drill the hole in one go Work with slow forward feed at the beginning of drilling then gradually increase the rate of feed and decelerate it again at the end of drilling Avoid sudden changes of the application force during the drilling operation The rate of feed depends on the hole diameter New or resharpened drills require less pressure than used ones When drilling on rolling marks these have to be carefully milled away first Work with normal rate of feed only when the drill has reached the solid material Optimum operating force at feed lever about 60 N Maximum operating force at feed lever 100 N corresponding to about 10 kg When applying higher operating forces 1 Risk of tool breakage 2 Drill will go blunt Have blunt drilling tools resharpened in time On request we offer you an optimal grinding service After finishing the drilling operation move the spindle completely back and switch the drilling machine off When working with hollow core drills take care that the drilling core is thrown out Attention If a hollow core drill has to be introduced into an already existing drill hole e g if the drilling operation had been interrupted and the drilling unit was removed from the rail do it very carefully with the machine switched off E ERICO o Drilling with distance gauges Distance Gauge with Drill Guide and profile template with special drill heights for drilling mounting holes for axle
24. lable Adapter Type incl Setscrew Coolant adapter Diameter ERICO No M8x8 ERICO No ZSP ERICO No 28 716315 ASP 8 716074 715520 9 5 716181 ASP 9 5 716177 715520 10 5 716182 ASP 10 5 716178 715520 0 12 716183 ASP 716179 715520 13 716320 ASP 716180 715520 13 5 716184 ASP 716180 715520 14 716186 ASP 716180 715520 15 716187 ASP 716180 715520 16 716188 716180 715520 17 716189 716180 715520 18 716191 716180 715520 19 716185 715520 Following sets drills adapter incl setscrew coolant adapter are available Diameter Description ERICO No 28 drill set SSB 8 715036 13 drill set SSB 13 715037 sr ERICO To increase serviceable life we recommend 1 ERICO High efficiency grease spray FS 5000 400 ml can Art No 715285 2 ERICO Coolant type LR 1 5 concentrate art no 715075 3 ERICO Antifreeze LP7729 5 concentrate art no 715080 for working in freezing conditions To prepare the emulsion please adhere to the following mixing table Antifreeze Cooling lubricant LR 1 Water Ethylene glycol LP 7729 up to Litres 90 Litres 90 Litres 90 0 C 0 35 7 4 65 93 without 0 2 C 0 35 7 4 40 88 0 25 5 3 0 35 7 4 15 83 0 50 10 5 0 35 7 3 90 78 0 75 15 8 0 35 7 3 65 73 1 00 20 12 C 0 35 7 3 40 68 1 25 25 15 C 0 35 7 3 15 63 1 50 30 ERICO 6 Preparing the Drilling unit
25. lve shut off valve and quick release coupling e An integrated hand pump is used for pressure build up e Connect the hose of the coolant receptacle to the coolant connector of the drilling unit 11 by means of the quick release coupling 10 Close the shut off valve 12 of the receptacle when coupling figure sa 13 hand pump 12 shut off valve 8 10 quick release coupling 15 pressure control valve 14 receptacle Figure 4b hose Connection to the drilling unit am ERICO 6 3 1 Setting the Coolant Receptacle into Operation See figure 4a and 4b Unscrew the pump 13 by turning it counter clockwise Beforehand unlock the sucker rod turn it 180 and by applying pressure on the locking pens on the pump house transfer the screw power Fill the receptacle 14 Do not exceed the maximum filling amount of 31 Operate the pump 13 until the working pressure in the receptacle will have got up to 1 bar green marking at the manometer 15 Usually 2 to 3 pumping movements are enough to achieve a sufficient feed pressure Open the valve 12 after coupling the receptacle to the drilling unit Now the cooling device is ready for work Close the valve 12 prior to uncoupling the coolant receptacle Lift the manometer 15 to blow off the residual pressure of the receptacle through the safety valve Store the receptacle always unpressurized When the receptacle is not in use for a longer time empty it
26. mplate types and drilling heights on request 27 ERICO 7 4 Mounting the Rail Profile Templates The rail profile templates are fastened with 2 screws each 21 to the mounting plate 18 of the drilling unit Use the appropriate washers 22 to avoid loosening of screws while working The inscription on the template designation of the rail type always has to face the rail foot Always use the template that is suitable for the respective rail type When using the universal template make absolutely sure that the correct rail type has been adjusted see chapter 7 1 2 Tighten the fastening screws again after drilling about 15 holes Figure 7 18 mounting plate 2x cheese head screws 21 DIN 912 M6x16 22 As well as 2 x washers 6x10x0 7 28 ERICO 7 5 Attaching the Completely Prepared Drilling Unit to the Rail see fiqure 5 page 25 Move the drill spindle completely back by means of the feed lever 1 Open the clamping arm hang around the rail head and position the spindle nut in the lock e Position the drilling unit on the rail and fasten it by turning the clamp handle 25 clockwise Provided the clamping wheels are correctly positioned finger tight fastening will be sufficient e To detach the machine shift the drill spindle back release the clamp handle 25 by turning it about 2 revolutions and remove the machine backwards from the rail 5 1 Mounting the Clamping Arm BSF 1 7 5 2 Mounti
27. ng the Rail Profile Template to the Rail Foot Fastening Device BSF 1 The rail profile template is fixed to the clamping arm BSF 1 by means of 2 special screws 9 Take care that the inscription of the template is facing the rail foot The clamping arm BSF 1 has two drill holes marked with the letters A and B which are provided for attaching the rail profile templates They have to correspond to the respective drill holes of the templates i e a rail profile template marked with A will be connected to the clamping arm through drill hole A The appropriate drill holes for fixing the universal template are given in the table below 7 5 3 Mounting the Rail Foot Fastening Device BSF 1 to the Drilling Machine e Attach the clamping arm with the rail profile template screwed down to the drilling machine e For this turn the drilling machine so that the feed lever 1 is in top position Only then is rail traffic possible with the drilling unit mounted See figures 9 and 19 When doing this the feed lever must never be protrude from the rail head e Fasten the rail profile template by means of two Allan screws 21 to the mounting plate 18 of the drilling unit e Use the appropriate washers 22 Schnorr washers 6x10x0 7 to avoid loosening of screws during the operation e In each case use the template that is suitable for the respective rail type e When using the universal template make absolutely sure that the correct rail type
28. oot fastening device for Vignoles rails BSF 1 Art No 715380 approx 4 kg Templates Available for all common rail types Not included in the extent of delivery for SBM E 230 Volt machine m ERICO 2 Safety Instructions Read the Operating Instructions prior to starting up the machine Keep these Operating Instructions with the machine during its complete serviceable life Use the drilling machine according to its proper purpose only It is imperative to observe the rules for prevention of accidents when working on railway lines being in use Wear safety glasses Wear work gloves Tie long hair together Wear a hairnet to protect very long hair Wear safety boots Take jewellery off prior to starting work Do not put your hands into running tools The employer is obliged to have made the Operating Instructions accessible to the user and has to make sure that the user has read and understood them Technical instructions for application ES Please observe them strictly to avoid damage to T the appliance Technical instructions for safety N Please observe them strictly to avoid personal injury and damage to the environment 8 ERICO 3 Extent of delivery for complete drilling units 3 1 Drilling unit SBM VS Art No 715685 e Drilling unit SBM VS 267 r p m Art No 715462 e Sheet steel box for the drilling unit Art No 715695 e Coolant receptacle Art No 715375 e Greas
29. or grooved rails Use of universal templates for several rail profiles e g for Germany 49 S 54 UIC 60 Drilling holes at exact intervals with drilling gauges and special templates for axle counters Fishplates and insulated rail joints Encompassing drilling program for all applications in the rail sector with the internationally accepted standard tool holding fixture Weldon 19 Extensive range of accessories Extensive range of services Training possibilities by our specialised service personnel 22 ERICO Contents 1 Technical data for ERICO SBM drilling machines 5 1 1 Rail drilling machine type SBM V 5 1 2 Technical data for Rail drilling machine type SBM E 48 Volt DC 6 1 3 Technical data for rail drilling machine type SBM E 230 Volt AC 7 2 Safety Instructions 8 3 Extent of delivery for complete drilling units 9 3 1 Drilling unit SBM VS 9 3 2 Extent of delivery for complete drilling unit SBM VL 10 3 3 Extent of delivery for complete drilling unit SBM E48V DC 11 3 4 Extent of delivery for complete drilling unit SBM E230 AC 12 4 Available accessories 13 4 1 Clamping arm BSK1 with Quick Loosening Device for Vignoles Rails 13 4 2 Clamping arm BSK2 with Quick Loosening Device for grooved Rail 13 4 3 Clamping arm BSF 1 for Rail Foot Fixing 13 4 4 Metal Box for Accessories 13 4 5 Universal Template 13 4 6 Special Templates 13 4 7 Distance Gauges 13 4 8 Rail Drills with accessories 13 4 9 Distance Gauges and special Profile
30. r case 11 3 If the engine does not start e Switch the ignition switch off e Pull the spark plug socket off unscrew the spark plug e Pull the starter cord several times powerfully to eliminate excess fuel from the cylinder e Dry the spark plug and screw it in again e Put the spark plug socket on change the ignition switch over to MARCHE ON e Turn the choke lever to the open position and start the engine 12 Spare Parts Within the scope of proper use of the machine the customer is only allowed to change the drilling tools and clamping arms 40 ERICO 13 Putting out of Action Disposal Even in the case of high quality appliances the question for their disposal will at some point arise The individual components of the aggregate have to be disposed of separately First the oil has to be drained and taken to a special waste disposal facility Attention Gear oils are a danger to the groundwater Uncontrolled draining or inappropriate disposal is punishable offences The other parts of the aggregate have to be disposed of according to the environmental standards as now are or hereafter may be in force To avoid possible environmental pollution we recommend having them disposed by authorised professional companies It cannot be promised that the manufacturer will take the old appliance back free of charge a ERICO 14 Drawing spare part BSK1
31. rally has to be inserted in drill hole 2 Drill holes 1 and 3 have been provided for special applications and other rail types Always make sure that the insertion point of the clamping wheels on the stem of the rail is in line with the centre of drilling height Figure 6 drill hole 3 drill hole 2 drill hole 1 clamping wheel split pin 28 ERICO 7 3 Adjusting the Universal Profile Template ERICO No 715365 The universal profile template is suitable for the following rail types drilling height measured from the lower edge of the rail S 49 62 5 mm S 54 64 mm UIC 60 76 3 mm The universal template is adapted to the different rail types by adjusting the two eccentric plates 23 see figure 8b For this purpose press the spring bolt 24 from the inside of the template Turn the eccentric plates 23 up to the respective hole and lock them Make absolutely sure that both eccentric plates 23 are equally adjusted Mounting on the mounting plate as described under item 7 4 1 UIC 60 76 3mm 2 949 62 5mm 3 854 64 mm Item Pieces Designation Art No 1 1 Korpus universal templates 716230 2 2 Dowel 715451 3 1 Excentric plate right 716250 4 2 Flange bolt 716240 5 4 Pen with stud 716225 6 1 Excentric plate left 716220 7 2 Spring 716235 For the above indicated rail types individual templates are also available More te
32. ring and cooling pin for correct position It has to spring back when pressing the pinpoint Figure 2 3 6 6 2 2 Inserting Solid Drills SBV19 and SSB19 e Check drill spindle mount for cleanliness and clean it if necessary e Insert the solid drill into the spindle making its clamping surface and the clamping screws 6 of the spindle coincide with each other e Attention Sharp cutting edges Wear gloves to avoid personal injury e Tighten both clamping screws 6 by means of the 5 mm hex driver If necessary turn the gear shaft 2 see figure 1 page 19 beforehand to make the respective screw accessible 20 ERICO 6 2 3 Inserting Twist Drills SSB 8 to 18 e First introduce the drill 7 into the appropriate adapter 8 see table on page 11 Doing this take care that the drill clamping surface 7 faces the adapter clamping screw correctly Insert the intermediary ZSP 9 into the adapter Introduce drill 7 adapter 8 and intermediary ZSP 9 into the spindle to make the clamping surfaces of the adapter and the clamping screws 6 of the spindle coincide with each other Attention Sharp cutting edges Wear gloves to avoid personal injury Tighten both clamping screws 6 by means of the 5 mm hex driver 8 Dr ld 7 an ERICO 6 3 Connecting the Coolant Receptacle Art No 715375 e The coolant receptacle consists of a plastic receptacle with hose pressure control va
33. tilayer coating C range 16 to 22 mm Drill length SBPM 70mm SBPML 90mm Drill performance Approx 100 times drilling Application All rail types Regrinding Approx 5 x 5 2 SB or SBL disposable hollow core drills Material HSS XE Steel Coating TIALN coating range 16 to 22 mm Drill length SB 70mm SBL 90mm Drill performance Approx 40 times drilling Application Rail types up to 850 N mm Regrinding Economically not cost effective 5 3 SBV 19 hi h erformance solid drills Triple cutting action Material Powder metal HSS Steel Coating TIALN coating range Only 19mm Drill length 70mm Drill performance Approx 100 times drilling Application All rail types very good centring characteristics Regrinding Yes approx 5 x 4 SBHM or SBHML hollow core drills hard metal tipped Material Hard metal tipped hollow core drills range 18 32 mm Drill length SBHM 74mm SBHML 90mm Drill performance Approx 50 times drilling Application All rail types Regrinding Depending on circumstances approx 5x ERICO to 5 1 Delivery program high performance hollow core drills Type SBPM 1700 SBPML 1 90 Diameter Drill type ERICO No Cooling pin 2 xI ERICO No 16 SBPM 16 716306 63x 83 715660 16 SBPML 16 716307 6 3x104 715670 17 SBPM 17 716324 63x 83 715660 17 SBPML 17 716308 6 3x104 715670 18 SBPM 18 715274 63x 83 715660 18 SBPML
34. uality For your safety your new Rail Drilling Machine SBM V has been subjected to various tests realised by ERICO Please always read the Operating Instructions prior to using the tool to avoid improper handling and application For further information our Technical Service in Tilburg will be pleased to be at your disposal Warranty Serial No This machine has been checked for perfect operation Provided its proper use we grant a warranty of 18 months Quality assurance Date sse ERICO
35. ure Mount the required rail drill to choice Mount the correct profile template and the correct clamping arm to the drilling machine Clamp the distance gauge on the rail head the middle position of the respective parallel pins is equivalent to the later positions of the required drill holes Place the drilling machine over the parallel pins by means of the clamping arm and clamp the drilling unit to the rails Using this procedure drill all required holes The gauge remains clamped to the rails until all holes have been drilled Item Designation Art No 1 Upper part distance gauge for SEL 148mm 716528 715266 Upper part distance gauge for insulated rail joint MT 165 96 165 715267 Upper part distance gauge for Tiefenbach 145mm 716535 2 3 4 5 Upper part distance gauge for Siemens 270mm 716532 6 Upper part distance gauge for special dimensions on request Figure 18 37 ERICO 9 1 3 Allocation of special profile templates with special drilling heights for the respective distance gauges with drill guide for axle counters or wheel sensors by Siemens SEL and Tiefenbach Frauscher In general drill holes are needed with a diameter of 13mm for these sensors Therefore rail drill SSB13 ERICO No 716320 is used with mounting adapter ASP13 ERICO No 715180 and coolant adapter ZSP ERICO No 715520 Axle counter Distance gauge Rail Drill template ERI
36. ve found that it is not very useful to offer our clients all separate parts as spare parts The technical complexity of the machine construction requires damage to the inside of the machine to be repaired in the ERICO service centre in Tilburg The Netherlands In case of repairs please send the machine to ERICO B V Jules Verneweg 75 5015 BG Tilburg The Netherlands 49 ERICO 18 3 Spare parts for drill unit SBM E 230V Item Pieces Designation Grip for SBM E Feed lever Oscillating disc Mount complete Screw 8 flat Set screw M8x20 Oil control cap Sticker Drill blocked Cover plate Gear oil 70 ml Set screw M10x8 Connector plug KSGA 18 5 2 Ground cover plate Mount Washer N A C A 715432 715431 715930 e e e ej ERICO offers its clients a comprehensive spare parts and repair service In practice however we have found that it is not very useful to offer our clients all separate parts as spare parts The technical complexity of the machine construction requires damage to the inside of the machine to be repaired in the ERICO service centre in Tilburg The Netherlands In case of repairs please send the machine to ERICO B V Jules Verneweg 75 5015 BG Tilburg The Netherlands 30 ERICO 19 Warranty Dear customer Your decision in favour of this tool has been a decision in favour of high q
37. w 716130 20 2 Split pin 716140 21 2 Crooked arm BSK 2 716210 22 2 Spherical button 716150 23 4 Oval head screw 715835 24 1 Set screw 716160 25 1 Parallel pin 716165 26 2 Locking ring 716170 27 1 Bolt short 716175 28 2 Wheel large 716050 43 ERICO 16 Drawing spare parts BSF 1 Item Pieces Designation Art No 1 1 Longitudinal bearer 715715 2 1 End plate with drill hole 715790 3 1 Spindle 715705 4 1 Cross plate 715795 5 2 Side plate 715800 6 4 Cheese head screw 715845 7 2 Countersunk screw 715435 8 2 Spring mounted set screw 715440 9 1 Clamping piece 715710 10 1 Sliding plate 715720 11 2 Hexagon nut 715875 12 1 Key ring 715815 13 1 Dowel pin 715450 14 1 End plate 715725 15 4 Centring pin 715840 16 2 Collar screw 715615 17 2 Hexagon nut 715615 18 1 Oval head screw 715835 44 ERICO 17 Spare parts for SBM V 17 1 Spare parts for SBM V with combustion engine Item Pieces Designation Art No 1 1 Spark plug 715980 2 1 Spark plug cable 715975 3 1 spark plug socket 715970 4 1 Starter complete 716030 5 1 Cap of petrol tank complete 716025 6 1 Engine cover 715965 7 1 Split pin 715990 8 1 Cover air filter 715985 9 1 Seat of air filter 716005 10 1 Casing of air filter 716010 11 2 Air filter cover screw 716015 12 2 Cross recessed head screw 716020 13 1 On off switch
38. ystem for hollow core drills with automatic coolant valve opening Art No 715380 Drive Two stroke engine Power 1 4 kW with 6500 r p m Piston displacement 49 cm Starter Starter cord Clutch Autom centrifugal clutch Fuel 1 25 mixture Tank volume 11 Consumption about 850 g h Gear oil SAE 75 W90 API GL 4 Gear volume 70 ml Length 330 mm Height 480 mm Width 270 mm Weight without fastening device approx 13 kg Rail head fastening device for Vignoles rails BSK 1 approx 3 kg Art No 715360 Rail head fastening device for grooved rails BSK 2 approx 4 kg Art No 715370 Rail foot fastening device for Vignoles rails BSF 1 approx 4 kg Templates Available for all common rail types included in the extent of delivery for SBM V machines 5 ERICO 1 2 Technical data for Rail drilling machine type SBM E 48 Volt DC Max drill diameter 24 mm hollow core drill Tool holding fixture Weldon shaft 19 mm Max feed 50 mm Spindle speed 391 r p m for drill diameters up to 24 mm Tool cooling system Internal tool cooling system for hollow core drills with automatic coolant valve opening Drive Direct current disc drive engine Power 0 62 kW with 6500 r p m Voltage 48 Volt DC Gear oil SAE 75 W90 API GL 4 Gear volume 60 ml Length 330 mm Height 450 mm Width 190 mm Battery pack E No 715357 48 Volt 7 2
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