Climaster Comfort Air Conditioner
Contents
1. Electrical connection 230 V 240 V The 230 V 240 V electrical connection must always be made by an expert in accordance with VDE 0100 part 721 or IEC 60364 7 721 for example in Germany The information given here is not intended as instructions for you to carry out It is for assisting the expert assigned to carry out the job acting as auxiliary information when connecting the appliance Establish the connection to the mains with the connection ca ble 150 cm long to a lead in the vehicle fused to at least 10 A Always pay attention to connect carefully with the correct colours For maintenance and repair work a disconnecting device must be provided on the vehicle for all pole disconnection from the power supply with at least 3 5 mm contact clearance Function check After installation check all functions of the unit as specified in the operating instructions The operating instructions must be handed to the owner of the vehicle Accessories 1 Replacement return air filter 8 Elbow BG part no 40040 61900 for narrow bends in the air duct part no 39010 76400 9 T pipe Fig 18 part no 40151 01 2 Return air grille for return air from the living area to 10 pipe the installation area part no 40040 29200 part no 40191 01 11 Straight connector UM part no 40161 01 FIG 23 3 Extension cable for the control panel 5 m 12 Air outlet EN black part no 40040 54400 part no 40171 02. ceeees Installation of the control panel a a Indoor air outflow and return 0 0 0 0 eee ees Indoor air OUTTIOW oo e eee eececececceceececeeeeceeeeeeeeeeeeeeeeeaeeeeeteeeeners Indoor air return Electrical connection 230 V 240V n Function check Symbols used The device must only be installed and repaired by an expert A Symbol indicates a possible hazard Note containing information and tips Safety instructions Repairs may only be carried out by properly qualified professionals This device may be used by children aged 8 years or above and by persons with reduced physical sensory or mental capabilities or lack of experience and or knowledge provided that they are being supervised or have been given instruction with regard to the safe use of the device and have under stood the potential risks Children must not use the device as a plaything Cleaning and user maintenance must always be carried out by an expert To avoid damage during transport the unit must only be dispatched after discussion with the Truma Service depart ment see rear page Any work involving connection or interconnecting wiring must be conducted by a licensed electrician The voltage must be disconnected at all poles before the housing is opened The unit fuse 240 V 3 15 A IEC 127 is located on the electronic control board in the device and may only be replaced by a fuse of the same design Unit fuses and connection l
3. 410 Fig 13 5 Position the outer grille and beginning from the centre secure with 11 screws provided Use the provided plastic Spacers on the outer screws Fig 14 The condensation water drain is located on the side of the vehicle In order for the condensation water to drain away freely after the installation a check should be made to ensure that the drain hose is free of dirt vegetation residue or similar obstructions If this is not done there is a risk of condensation water penetrating into the vehicle 6 Secure the air conditioning unit with the tensioning belt 1 as illustrated Fig 15 Installation of the control panel 1 Choose a suitable location for the control panel in the vicinity of the unit cable length 3 m If required a cable extension of b m can be supplied refer to page 10 Fig 16 Note If a flush installation of the control panels is not possible use the surface mounting frames 4 supplied 2 Drill a hole 55 mm dia Plug the cable 5 to the control pan el 6 and then f
4. 5 Fig 24 13 Nut EM agate grey me 4 Cold air duct KR 65 part no 40181 01 Ay dia 65 mm per metre part no 40200 01 Figs 20 5 Clip US to fix the air duct to the wall part no 40241 01 Fig 21 6 Cold air channel 80 without connector muff a part no 40040 32200 We Ia f a 0 7 Connector muff AZ A D to connect the cold air ee duct KR 65 to the L cold air channel ma part no 40040 24100 XI A35 beca Fig 22 10 Climaster Comfort Air Conditioner De oo Imd De 0o Mmd De 0o Mmd Climaster 06 06 When ordering spare parts please always specify the fabrication number and year of make 11 In Australia always notify the Dometic Service Centre if problems are encountered in other countries the relevant service partners should be contacted www truma com Having the equipment model and the serial number ready see type plate will soeed up processing Dometic Pty Ltd Building 3B f Clayton Business Park Service Australia 1508 Centre Road Clayton Victoria 3168 Telephone 61 0 3 92 39 10 50 Australia Facsimile 61 0 3 92 39 10 99 Dometic New Zealand Ltd Post Box 12011 1642 Penrose Auckland New Zealand Service New Zealand Telephone 64 0 9 622 14 90 Facsimile 64 0 9 622 15 73 40040 60400 05 07 2014
5. Cl master Comfort Air Conditioner Operating instructions Page 3 Installation instructions Page 7 To be kept in the vehicle b E r P _ a fot ed WUUV PU heer eet ANIAN We i nnen e n a ENIN Teer n a a ee ee Table of contents Symbols used Safety instructions 2 0 0 0 ccc ccc cc ce eceeeeeeeeeeneenneeeaes Operating instructions Control Panel Cooling QDEI ATOM seica iei p i temas vane N SiT Heating Operation ss essssisesresieerrsrrerrerrrrrerrrrrerrerrerrrrrrerrerr Switching Off De ICINg 6 Notes for the use of the air conditioner Maintenance Return air filter Condensation drain cece e cece ccc eecceceececeeceeeeeeeaeeceseeeeeaeeeeaeeeas Fixing Of the air conditioner ec ccccceeccececceeeeeeeaeeceaeeeeenes Disposal Technical data Fault finding Truma warranty policy ccccccccccc cece ecceeeeeeeeeeenees Installation instructions Data Label Regulations PAE COMOIMONICE FIG saz tecactscxseetnctsSonceeeeseeduaenscausassacsesesouceueasconsee Choice Of location 2 0 0 0 ccc ec cece cece cc cccuceccccececucuseecucuens Template Inside the caravan occ ececeececeeeceeeeeeeeeeeneaeeeeeenes Outside the Caravan 20 00 0000 ceccccccecceece eeu eeeeeueeeeeeneeny Fitting the air conditioning unit
6. age from foreign substances such as dirt or liquid Travelling expenses or call out fee to and from authorised service agents premises Accommodation or Site Expenses Cleaning of the system This is considered to be a part of normal product maintenance Non operation of the appliance or resultant damage to the unit where the appliance has been operated in an out of level situation Freight cost of the appliance or parts to or from point of service or transit damage Dometic Truma are not responsible for resultant loss or damage sustained by the purchaser Non operation of the appliance or resultant damage to the unit where the appliance has not been installed ventilated flued or operated in accordance with the manufacturers instructions Apart from any warranties implied by the Trade Practices Act 1974 or any relevant State legislation all other warranties ex press or implied whether arising by virtue of statute or other wise are hereby excluded Installation instructions eve Installation of the unit may only be carried out by properly qualified professionals This unit shall be installed in accordance with the manufactur er s Installation instructions and any other relevant statutory regulations Data Label The data label is located on the side of the unit beside the indoor air outlets LILI I II IjJ IAS J7II77977 OFT I AA A A AE AE A Fig 7 Intended use T
7. e the Operating Instructions and Impor tant Operating Notes prior to starting The vehicle owner is responsible for ensuring that the unit can be operated in the proper manner Control Panel yellow light green light Fig 2 Cooling Operation 1 Turn selector on the control panel to the b position for cooling at low fan speed or c for cooling at high fan speed Note The indoor fan starts immediately and the green light is dis played The compressor starts approximately 30 seconds later 2 Set thermostat to a temperature for your individual require ments wide blue bar is maximum cooling Note If the room temperature is below 20 C the compressor will not operate and the yellow light in the control panel will come on Once the set temperature on the control has been reached the green light will go out and the compressor will switch off The indoor fan continues to run Heating Operation 1 Turn selector on the control panel to the d position Note After switching on the green light is displayed after approxi mately 30 seconds the compressor starts and after further 30 seconds the indoor fan starts in low speed only 2 Set thermostat to a temperature for your individual require ments wide red bar is maximum heating power Heating is not possible at an outside temperature of less than 4 C as the heating power drops significantly Between 4 C and 7 C the d
8. eads may only be replaced by a licensed electrician Any alteration to the unit or the use of spare parts and functionally important accessories which are not original Truma components or failure to respect the Installation and Operating Instructions will lead to the cancellation of the guarantee and to the exclusion of claims for liability The cooling circuit contains the refrigerant R 407C and may only be opened by a properly qualified person The indoor air outflow and the return air intake must not on any account be obstructed Please bear this in mind in order to ensure the trouble free operation of the unit The apertures on the side of the vehicle must be kept free of dirt and snow slush In order to avoid damage to the compressor when the unit is in operation during transit for example with the generator or voltage transformer working do not attempt uphill or down hill gradients of more than 5 Do not allow the unit to run for extended periods in a tilted position since the condensation water which forms may not be able to run off and in the worst scenario might penetrate into the vehicle Before switching on it is essential to make sure that the fuse system for the power supply at the camp site is sufficient for 950 W 240 V at least 4 2 A The power supply cable for the caravan minimum cross section 3 x 2 5 mm must be unwound completely from the cable drum Operating instructions Always observ
9. er apertures with a total surface area of at least 300 cm Caution The indoor air will be purified and dried while the unit is in op eration Accordingly if the unit is installed in external stowage containers e g double floors suitable steps must be taken to ensure that the air which is to be cooled heated is extracted from the interior of the vehicle The intake of indoor air from the outside can severely impair the effect of the air condition ing system Template Take the template provided and seperate it on the dotted line C to two templates Inside the caravan 1 Temporarily tape the wall aperture template inside the stowage compartment in which the unit is intended to Install and check the spatial conditions for the wall aperture The apertures in the vehicle must be freely accessible and must not be covered by any frame elements or similar objects located behind them Structural sections within the walls of the caravan should be avoided for safety reasons AWS Fig 8 2 After checking the spatial conditions align the aperture template as shown and fix in position with adhesive tape Important Note Ensure that the bottom line C is on the floor 3 Drill 2 holes A with 10 mm dia through the wall Ensure that the drill is kept square to the wall Outside the caravan The 2 holes drilled through the wall will allow the template to be positioned correctly on the outside wall 1 Align the p
10. evice briefly switches to thawing processes Heating is possible without restrictions above 7 C Switching Off Turn selector on the control panel to the a position De Icing The de icing cycle is associated with the heating mode It will set into operation automatically if one of the sensors detects frost on any of the heat exchangers The build up of frost would otherwise impair the cooling or heating capacity of the unit When the de icing cycle begins the compressor and indoor fan will stop and after approximately 10 seconds the reversing valve will be switched on 30 seconds later the compressor will re start The indoor does not run during the de icing cycle The air conditioner will run in this mode until the frost has been removed and then will automatically resume normal operation Notes for the use of the air conditioner The Truma Climaster is recommended for pop top caravans and caravans up to 4 8 m overall length but requires that all walls and ceilings are insulated with a minimum thickness of 25 mm As far as possible park your vehicle in the shade Darkening the interior with window blinds and or a roof awn ing will reduce the penetration of radiant heat Clean the roof of the vehicle regularly dirty roofs heat up more readily Before operating the device ventilate your vehicle thoroughly in order to allow the hot air which builds up inside to escape Take care when putting up awnings or sim
11. he side of the vehicle In order for the condensation water to drain away freely a regular check should be made to ensure that the drain hose is free of dirt vegetation residue or similar ob structions If this is not done there is a risk of condensa tion water penetrating into the vehicle Fixing of the air conditioner We suggest the securing of the air conditioner to the floor is checked after the first three months of installation and there after each 12 months Insure the tie down belt is pulled tight and the unit is unable to move in any direction Disposal The device must be disposed of in line with the administra tive regulations of the respective country in which it is used National regulations and laws in Germany for example the End of life Vehicle Regulation must be observed In other countries the relevant regulations must be observed Technical data Determined on the basis of EN 14511 or Truma test conditions Designation Climaster Comfort air conditioner Area of operation up to 16 6 caravans external Dimensions LxWxH 650 x 420 x 275 mm Weight approx 32 kg Power supply 230 V 240 V 50 Hz Maximum nominal cooling capacity approx 2 2 kW Maximum nominal heating capacity approx 1 9 kW Power consumption 0 95 kW Start up current 20 A 150 ms Current consumption 4 2 A Refrigerant R 407C Refrigerant content 470 grams Compressor oil Diamond MA32 300 cm Maxi
12. his device was designed for installation inside mobile homes and caravans Any other applications are only possible after consultation with Truma Regulations Any alteration to the unit or the use of spare parts and func tionally important accessories which are not original Truma components or failure to respect the Installation and Operat ing Instructions will lead to the cancellation of the guarantee and to the exclusion of claims for liability Air conditioner kit The air conditioner kit contains 1 Pre assembled air conditioner 16 Screws 19 x 4 mm pointed 1 Outer wall grill cover 11 Screws 19 x 4 mm flat 10 Plastic spacers 1 Tensioning belt 2 Securing brackets 1 Wall switch with 3 m cable Return air filter Installation template Set literature Choice of location Always install the unit in such a way that it is easily accessible for service work at all times and can be easily removed and installed Note In order to achieve uniform cooling heating of the vehi cle the air conditioning unit must be installed centrally in a stowage box or similar mounting In such a way that the air distribution ducts can be laid vertically in covered areas e g in clothes cupboards The air conditioning unit is mounted on the floor The indoor air which is to be cooled heated is drawn in directly by the unit via an additional air grille in the stowage box wall acces sory part no 40040 29200 or via oth
13. ilar that there are sufficient openings for the outdoor air to be discharged To create a healthy environment on the inside of the vehicle the difference between the inside and outside temperatures should not be selected as too great During operation the indoor air will be purified and dried Due to the drying of the moist humid air a pleasant environment will be created inside even with slight temperature differences Keep the doors and windows closed while the cooling system IS in Operation The capacity of the air conditioner to adequately cool or heat is dependant on Size of the caravan Insulation of the caravan Size and type of windows Shading Ventilation from indoor to outdoor Maintenance Return air filter Fig 3 The return air filter is located on the side of the unit and must be cleaned monthly If the air conditioner is in use in very dusty conditions and at high humidity it should be cleaned weekly Take out the filter by bending it clean in warm soapy water and replace Note Never run the unit without filter Without a filter the evaporator will become dirty which in turn will impair the per formance of the unit Condensation drain o ruma Climaster o o o LULU ULL UUW LIU LILI UU o e Fig 4 The condensation water drain is located on t
14. it the rear cover cap 7 as a stress relieving device 3 Pass the cable through the hole lay the cable to the air conditioning unit and plug it into the side connector Secure the control panel 6 with 4 screws 8 and fit the cover frame 9 Indoor air outflow and return Lo GD Fig 17 Indoor air outflow This unit was designed for the use of KR 65 cold air ducts 10 dia 65 mm The ducts must be secured to the device with screws 11 The cold air duct must be connected to all three apertures with at least one outlet Important note The cold air distribution is designed for each vehicle type individually on the modular princible A wide range of acces sories is available see page 10 To achieve the best possible performance we recommend that 1 The air outlets be fitted in the upper part of the vehicle see installation example on page 2 2 Amaximum of 15 m cold air ducting to be used 3 Lay the ducts as short as possible and in a straight line to the air outlets 4 To avoid condensation water do not lay the ducts In the vicinity of sources of heat e g behind refrigerators Indoor air return The indoor air is sucked In again by the unit either through an additional grille 12 special accessory part for example in the wall of the stowage compartment or via a number of smaller apertures The unobstructed return air opening must not be less than a minimum of 300 cm
15. mum inclination of vehicle during operation 5 Operational limits 4 C to 45 C An icing sensor prevents impermissible formation of ice on the evaporator A temperature switch prevents excess current flow and excess temperature at the compressor O 5375 Right to effect technical modifications is reserved Dimensions FIds 0 All dimensions in mm Function diagram outdoor air intake outdoor air outlet outdoor heat exchanger Indoor gt Wi outlet rN Filter indoor air return Fig 6 Fault finding Before calling Customer Service please check the following Symptom Cause When switching on the unit does not operate No supply voltage Connect the caravan to the site supply and or check residual current circuit breaker When switching on heating operation the unit does not operate Temperature setting on the control panel to low Set the ambient room temperature on the control panel When switching on cooling operation the unit does not operate Temperature setting on the control panel to high Set the ambient room temperature on the control panel Note If the room temperature is below 20 C the compressor will not operate and the yellow light in the control panel will come on only cooling mode Unusual high condensation on the unit or the cold air ducts Door or windows open high humidity Close all doors and windows du
16. ns Tampering with any part of the product by unauthorised personnel will automatically void the warranty The product must be used solely for domestic purposes only If the product is used for commercial purposes the warranty is 6 months only Where applicable the products must be used on the appropri ate electrical voltage gas type and pressure or fuel source f at any time during the warranty period any part or parts are replaced with a part or parts not supplied or approved by Truma this warranty shall immediately become void Important notice Before calling a service technician please check carefully the operating Instructions service booklet and warranty terms and conditions If the product fails for any of the reasons detailed therein or is faulty due to abuse misuse or im proper installation then a service fee shall be charged to the purchaser If you have any queries regarding the interpretation of the warranty you should contact Dometic Pty Ltd Whilst this book represents service outlets at the time of printing changes occur from time to time Should you have any queries or wish to locate your nearest authorised service agent please contact Dometic Pty Ltd Warranty does not cover Any appliance which has been a Subject to misuse neglect accident or alteration by any person b Damaged or destroyed by fire flood act of God or other inevitable accident Fair wear and tear Dam
17. osition of the template with the 2 holes drilled and tape to the outside wall Ensure that the template is square to the caravan body a ae fs Pig 9 2 Drill 2 holes B and check that the bottom line C is level with the caravan floor 3 Using a jigsaw or padsaw cut to the lines shown on the template Remove the template 4 The hole in the caravan wall must be lined with timber to give a firm support for holding the unit in position area cut away for clarification Fig 10 Use a non hardening mastic to seal the the lining to the inner and outer walls do not use silicone Secure the inner walls to the lining with panel pins The finished hole should be 275 mm high and 660 mm wide Fitting the air conditioning unit 1 Take the second template and place inside the vehicle in such a way that outer line C is level with the outer wall and mark the points E for the securing brackets Fig 11 2 Remove the template Position the tensioning belt 1 and secure to the vehicle floor with the two securing brackets 2 using two screws 3 each Fig 12 3 Offer the air conditioning unit through the hole in the wall making sure that the 240 V cable is not trapped under the unit Important note To avoid damages only hold the unit by the outer frame Do not push against the inner part of the unit 4 Beginning from the centre secure the unit with the 12 screws provided 19
18. ring operation and set to cool ing high c on the control panel Indoor air filter blocked Aperture for the outdoor air blocked Unit operates for a prolonged period heating or cooling and then stops Check the indoor air filter the air intake to the stowage box in which the unit is installed and the aperture for the outdoor air refer to maintenance Should these actions not resolve the corresponding problem please contact Dometic Service Truma warranty policy The warranty is given by Dometic Pty Ltd Building 3B Clayton Business Park 1508 Centre Road Clayton Victoria 3168 Australia for 12 months from the date of purchase against any defect arising from faulty materials or workmanship Repairs will be carried out during normal business hours only by Dometic Pty Ltd or its duly authorised service agents and are subject to the warranty conditions and exclusions hereunder Warranty conditions The company will only provide service on presentation of proof of purchase on either the Truma product or the Caravan RV Pleasure Craft in which the Truma product has been installed to any authorised service agent The pur chaser must allow the service agent to photocopy the proof of purchase to facilitate his claim to the manufacturer Warranty repairs can only be performed by authorised service agents and under no circumstances will Dometic reimburse repairs carried out by unauthorised perso
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