Operating Instructions BDC-655
Contents
1. J quunu Bae Jajal Jaquinu AIU21V pasn aseo dnog Jaquunu Jaja aA mnmoessuo O S da apoa Joqui G SIA abueg enia Heg enia yeg ION pay pay SSID MOBA anq 1 x2elg yolg yoelg pea 1591 absyo aDugs aay aM dn xooH q Qua aM dn HyooH aseud g ad N EI c 10 02 Operating Instructions C amp BLASTRAC Electrical systems BDC 655 JN i ON JAPS EUa ups ampuu Japigp peo Sen 4 um umala JUN BUE 31185230510 SI EINE Load shay re yueg shay SOUND Apddns aBigas PAE A yuan Jegunaa BUEN Aer auis etat dn 4aid ua au jna deup ua aun Apia ON ON YAS ON uos Une ec oj EP i ON OM OM NE puus QN ON muog oN days2. Thike 27 wi xot DESCRIPTION praparny ot EP EKSITAS PARTNO Copies reponmuction cr this Wh eben wee alla em Handle complete 00890 Fig 10 2 BDC 655 Operating Instructions amp BLASTRAC Spare parts Handle complete T s WeNUTPASTGWSERTNUT 2 2 CIRCLIP DIN 471 15 X 1 SCREW M10 12X50 s exe oe mm ADIUSTING RNG WH SCREW a o few foana eo m wwromcomopm fe _ s ems m CBLASTRAC Operating Instructions Spare parts BDC 655 LAS TRAC 3 WEIGHT 189130 18 gram PLACE Nieuwegein Thie drawing aan Ws sorbanta ara DESCRIPTION property cd ISFE Btwstymo Copia o7 c thia dereira ander Wo s Tweed menes FILTERHOUSING Fig 10 3 PARTNO E03108 BDC 655 Operating Instructions amp BLASTRAC Spare parts Filterhousing DESCRIPTION 4 eves CARTRIDGE 6 s Fu vm eT s oo s exer PULSE system covere h C QBLASTRAC Operating Instructions Spare parts SCALE 1 15 UNITS mm DATE 18 4 2005 WEIGHT 89600 90 grams PLACE Nieuwegein DESCRIPTION This drawing and it s contan property of ISPC Blastrac Copies or reproduction of this drawin andr corse ee ene eet Tube section BDC 655 P
3. patep 1na dour RUC ON Patepep jna dour 128193 uang ON uina 1281193 M f ON uot MN ON uz Ay JN wegngusng BDC 655 BLASTRAC Operating Manual Electrical systems eyed Bununoyy I a T C4 C o ASIA 14015 WEE SAMA GS Ww OS GUILE EHOS acusnbas mals ue Jassaduin7 IESE a systems Instructions C amp BLASTRAC IE UST mS EE za gt pum UR 2 b Jm RN 1 E zi LAAG aa c 5 18 3p Q Ll Q 5 E Y HADS F 2415 8 F E 35 BDC 655 BDC 655 BLASTRAC Operating Manual r Po f ma D Electrical systems inim Ao ou ar 8 Anm oan 5 B p B n Ata oat Li ___ m FI El 11 fan 5 T ws a3 rat g LOBE Pl LB eram 4 Lx 2 diss LES EB Alyse r el E 105 Miso noA MU BE Hu BDC 655 Operating Instructions C amp BLASTRAC Electrical syste
4. 17 QBLASTRAC 18 Operating Instructions Spare parts BDC 655 sqm age SCALE 18 UNITS mm DATE 7 7 2006 gt CHO 2151 LS B IRA z WEIGHT 1018874 95 grams PLACE Nieuwegein This drawing end e contente nra DESCRIPTION property of ARO Elm Comes or reproduction of this trending r aiar poner suns sal sl Eva S L E N E R AS SY pecaimsten of APS Ekoutros PAPER SIZE A4 PARTNO 655DC 0000 Fig 10 9 BDC 655 Operating Instructions amp BLASTRAC Spare parts Silencer assy 655DC 0000 SILENCER ASSY _ E03791 ADAPTOR SHIFTING SERIAL NR 2148B 2151B TO INCL 2156B E03801 ADAPTOR STRAIGHT SEHIAL 2157B AND UP 72 SEAL PLATERUSBER O O 19 CBLASTRAC Operating Instructions BDC 655 Spare parts ISTRAC SCALE 1 10 UNITS mm DATE 7 7 2006 PAPER SIZE WEIGHT 112042488 grama PLACE Mieuwegein A dral dP s herds prepesty gara ray DESCRIPTION PARTNO OGP Mae Copie cr repraductien of da drag AIRCONNECTIONS _ 655DC 0000 Fig 10 10 20 BDC 655 Operating Instructions amp BLASTRAC Spare parts Airconnections Serial nr up to incl 2162B 655DC 000 AIRCONNECTIONS 2 SSDGUO ARCONECTONS M 7 3 SUPPORT E03083 CONNECTION PART E
5. 3 Number valve selection valves 4 Shut down cleaning 50 cycles Display Adjusting buttons Release Selection Fig 7 12 1 screws button button Advised is to take contact with Blastrac support in order to prevent operational problems 18 BDC 655 Operating Instructions C amp BLASTRAC Electrical systems Contents Chapter 8 8 1 Electric circuit diagrams BDC 655 EC version 8 2 Electric circuit diagrams BDC 655 UL version BDC 655 BLASTRAC Operating Manual Electrical systems Electric circuit diagrams BDC 655 EC version 8 1 sebed jo Jequinu 1sauBiH 1 9 Le XEJ 8 9ogagLos oc o Le auoudaja J 2805 OVvHISVvIB Jeyadns SUBINOME S00c CO LE abueu 158127 60 pakud jo pes 104 Jequinu 2 5 VLLLEPCO Jequnu yaly Jequunu VLLLEFZO Jaqunu eal idadfis J0128 02 1sng 20859 OvHLSVTS uag L1o3fOMd 1 Operating Instructions C amp BLASTRAC Electrical systems aug BDC 655 Ex dis Lx duga juna PRUNES Jo eje aGed yuo A enun Sjugjuoo Jo BDC 655 BLASTRAC Operating Manual Electrical systems Jequunu
6. BDC 655 Operating Instructions amp BLASTRAC Spare parts Pulse system 2 Serial nr 2156B and up E03104 PULSE AIR INSTALLATION Fona PULSE AR INSTALLATION Ls mue rank Ls Jews 13 CBLASTRAC Operating Instructions 14 BDC 655 Spare parts EN ee x WENSHT 14410972 grams PLAGE Mieuwoenein armed a DESCRIPTION property of RPS Rims Tapie cr a this croi mmm o Vantilation unit 03064 PARTNO Fig 10 7 BDC 655 Operating Instructions amp BLASTRAC Spare parts Ventilation unit E03064 VENTILATION UNIT PART NO DESCRIPTION 50 HZ 60 HZ E03069 HINGE PLATE ASSY E03102 V BELT E03195 RING FAN A gt O N oo o mi OO O cO 15 CBLASTRAC Operating Instructions Spare parts Fig 10 8 BDC 655 omaes Gams PLAGE Mhuegnin el i E BDC 655 Operating Instructions amp BLASTRAC Spare parts Panels 655DC 0000 PANELS 4 E03853 PANEL TOP COMPLETE SERIAL NR 2156B AND UP 5 E03098 PANEL LEFT UPPER COMPLETE E03097 PANEL LEFT LOWER COMPLETE 7 E03092 COVER ANGLE ans _ 03093 EN 03106 _ 4 E03823 PANEL TOP COMPLETE CU se ro 03097 _
7. Thermical Failure 2 Emergency shutdown switch 7 Control lamp Phase incorrect 3 Button Compressor Fan OFF 8 Button Screw conveyor ON option 4 Button Compressor Fan ON 9 Button Screw conveyor OFF option 5 Hour counter Main switch The main switch is located on the main box It has to be switched on before operating the dust collector and the blast cleaning machine Button Compressor Fan ON OFF Pressing the button ON switches the compressor and the fan on pressing the button OFF switches the compressor and the fan off BDC 655 Operating Instructions C amp BLASTRAC General Control lamp Thermical failure This lamp shines when the machine is overloaded Control lamp Phase incorrect This lamp shines when there is a failure with the phases Emergency shutdown switch Red mushroom shaped press switch onto a yellow background Pressing this switch immediately stops the power supply to all units of the machine shut down switch requires re setting after it has been used 3 6 The suction air system The air streaming through the complete system during the application of the blast cleaning machine and the dust collector has the following functions Cooling of the blast wheels Cooling of the abrasive Transport of the abrasive Transport of dust through the system Separation of dust from the re useable abrasive Transport of dust to the dust collector BLASTRAC Operating I
8. lubrication and repair works and before starting the dust collector be certain that any person is in a dangerous area A second person must be at side in order to manipulate the emergency switch or rather the main switch with overvoltage release if maintenance or repair requires working on live parts The work area must be blocked off using a red and white safety chain and a danger sign Use a tool that is insulated against voltages Only start work once you are familiar with the electrical engineering regulations that apply to your area 11 BLASTRAC Operating Instructions BDC 655 12 Safety instructions 2 11 Pay attention to the order of the following five golden rules Disconnect all Secure it against unintended restart Check that there is any electric tension Earthing and short circuiting Put a barrier or cover neighbouring under voltage standing parts EONS The rules 4 and 5 are only prescribed for equipment over 1000 V Do not be persuaded by third parties to give up the required switching off while repairing The above mentioned meanings of work do not include the troubleshooting so measurement Only use voltage seekers that comply with the regulations when troubleshooting From time to time check voltage seekers to ensure that they are operationally efficient Only use tools that are in good operating condition Damaged tools should be immediately repaired or replaced Use the available personnel protec
9. ra seuss Fi 1 urn E EF ru n fu Fil za ZW MAIL Fi IE ps Lx m gt 55 F 5 e d ors LoS _ T1105 Piss ran BL tuv Sree Moa 18 BDC 655 pur aj aj 2 m i Operating Instructions BLASTRAC Electrical systems 19 BLASTRAC Operating Manual Electrical systems 20 BDC 655 BDC 655 Operating Instructions C amp BLASTRAC Fault diagnosis Contents Chapter 9 9 1 Fault diagnosis dust collector 9 2 Fault diagnosis electrical system BLASTRAC Operating Instructions Fault diagnosis 9 1 Fault diagnosis dust collector BDC 655 Prior to any repair works on the equipment or its drives the equipment must be secured against unintentional switching on Put the machine to its Safety off position Fault Possible cause Remy To low pressure or any pressure Any suction power Bad or any dedusting To little clearance or wrong adjustment of the rotating parts Check the whole pneumatic system for leaks Check the tension of the V belt compressor Dirty filter cartridge Check the tension of the V belt fan Foreign airs through leaks in the hopper or in the housing cover seal To low air pressure in pulse air system Dedusting timer card or solenoid valve defective Check the adjustment of the r
10. the pulley Use a drift to avoid damages 6 Now tighten the screws Hammer and tighten alternately until the screws are tight BLASTRAC Operating Instructions BDC 655 10 Maintenance 7 8 Replacement of filter cartridges The Dust collector is provided with a air pulse cleaning system which increases the life of the filter cartridges However periodical the filters have to be replaced This can be checked by the indication of the pressure gauge The gauge is located on the opposite side of the filter house When the value of 8 cm 20 20 008 bar is indicated the filters should be replaced Fig 7 8 1 Remove the upper cover and side door to access the filter cartridges and lifting frame Fig 7 8 2 Side door BDC 655 Operating Instructions Maintenance Through the access at the top of the filter house unscrew the wingnuts of the lifting frame Cartridge filter lifting frame Cartridge filter Fig 7 8 3 By mounting new filter cartridges pay attention that their gasket at the upper side lies firm at the sheet steel of the filter chamber A tilt of the filter cartridge result in leakage and then suction contaminants will enter the clean part and consequently will be blown back into the outer air 11 GBLASTRAC Operating Instructions BDC 655 12 Maintenance 7 9 Air pulse system The Dust collector is provided with a air pulse clean
11. 03105 ADAPTER SEAL Ki a _ E03096 REV E VALVE COMPLETE 4150 9130 1 KK _ 21 CBLASTRAC Operating Instructions Spare parts BDC 655 GED 47 SCALE 1 10 UNITS mm DATE 11 12 2006 2E CAVI WEIGHT 73542 31 grams PLACE Nieuwegein DESCRIPTION This cone e contenir ane woparty ec Elantra or repradlucltes af this diee AIRCONNECTIONS 2 Fig 10 11 22 FARTNO PAPER SIZE A 4 5550 0000 BDC 655 Operating Instructions amp BLASTRAC Spare parts Airconnections 2 Serial nr 2163B and up 6550 000 AIRCONNECTIONS 2 E03798 CONNECTION PART BENE NR 2163B AND UP E03874 ADAPTER SEAL SERIAL NR 21638 AND UP VALVE COMPLETE 2150 0130 SERIAL NR 2163B AND UP 23 CBLASTRAC Operating Instructions BDC 655 Spare parts 5 pa 22 _ e 1 18 ue 7 b M lt 2 sas E T TE e fy his s HIH dae zu Fig 10 12 24 BDC 655 Operating Instructions amp BLASTRAC Spare parts Control system E03110 CONTROL UNIT COMPLETE ITEM PART NO DESCRIPTION lt 1 E10346 E03171 CONTROL PANEL 01301 TIMERUNIT INSTR PANEL SUPPORT PULSE CABLE COMPLETE NEOPRENE CABLE L 15 MTR E00608 ER E03126 SUPPORT AIRFILTER 25 C
12. 6 BDC 655 Operating Instructions C amp BLASTRAC Maintenance 7 11 Compressor The oil level and air filter of the compressor should periodically be inspected acc to the in table of chapter 7 2 given values Replacement or cleaning of the air filter is depending on the environment in which the Dust collector is operating Fig 7 11 1 Air filter Fig 7 11 2 The height of the oil level oil level must lay on approximately half of the oil level indicator about 0 25 liter Use only oil especially mend for compressors according specification 68 150 68 viscosity Prior to draining off the compressor unit should have operating temperature 17 BLASTRAC Operating Instructions BDC 655 Maintenance 7 12 Timer unit The timer unit controls the air pulse system This unit is at delivery of the dust collector already programmed with regard to optimal filter cleaning lf however doubts arise about settings they can be checked Always check whether the timer unit is switched on with the power button Indication on timer unit LED State Meaning of LED Panel Display Steady ON Pulse Time 0 01 9 99 sec The electrical on time of the valves 2 Steady ON Pause Time 1 999 sec The time that the system will pause between firing the valves 3 Steady Number Valve Selection The number of valves on the system 4 Steady ON Shut Down Cleaning O 99 cycles 1 Pulse time 0 25 sec 2 Pause time 15
13. APER SIZE A A PARTNO E03068 BDC 655 Operating Instructions amp BLASTRAC Spare parts Tube section DESCRIPTION 4 jpew weg s Ema _ e Emma _ ADIUSTNGRING WH SOREW 2 7 Emo s fene eT e CBLASTRAC Operating Instructions Spare parts draaiing aid contests ane pre OF SA Csofrar or repute of this draw ng eridior fto contents are only alowed 1 nition of Eilsstrae Fig 10 5 10 peram 1A ph kVA M 11 5 DESCRIPTION PULSE AIR INSTALLATION BDC 655 PAPER SIZE A 1 E03104 BDC 655 Operating Instructions amp BLASTRAC Spare parts Pulse system 1 Serial nr 2148B 2151B up to incl 2155B E03104 PULSE AIR INSTALLATION ITEM PART NO DESCRIPTION 1 1001244 AIR FILTER 656384 FILTER ELEMENT ONLY B21750 NON RETURN VALVE 1 2 Ls mme system s vwewwomoE Ls wwowr 11 CBLASTRAC Operating Instructions BDC 655 12 Spare parts AUS ides AA BLAS TRAC WEIGHT 74485 05 grams PLAGE Niewwegelri ili This riso sid US Cordes are DESCRIPTION FARTHER property as SPE ibas PULSE AIR INSTALLATION E03104 Fig 10 6
14. BLASTRAC Operating Instructions BDC 655 Spare parts a zi j HH in gt gt SCALE 1 5 UNITS mm DATE 22 6 2008 PAPER BEE RAKE AA WEIGHT 6832 49 grams PLACE Nieuwegein This craig aud NG are DESCRIPTION propery or EFS Copes ar Warz or tia asser j sny alle PARTHO mms AIRPISTOL ASSY E03170 Fig 10 13 26 BDC 655 Operating Instructions amp BLASTRAC Spare parts Air pistol E03170 AIRPISTOL ASSY ITEM PART NO DESCRIPTION E03160 HOSE CLIP 27 CBLASTRAC Operating Instructions Spare parts 28 BDC 655
15. LASTRAC Operating Manual Electrical systems Jaquunu SANDIYE eues Jaya VI IPECLO uoneuej dxe Jequinu pasn aseo ur dnog Jaquinu Jaya Pawg Buuequnu eAnnaesuo L O 4 epoo SLY aues weg any weg OLA MOBA enia 3 1 xa2B g xa2B g yeg pes 158 pue 22J dn xooH q sheyor joavip dn ooH Seld Oy amp 1 z 10 02 14 Operating Instructions C amp BLASTRAC BDC 655 Electrical systems Jer M pL JUNM AAT MAJEE uapa emn a aaan AN ONH 4 2 PRLS Les 1 apes pang peo Sasna v 5 x rona E L cH ias quis inc Japa HE uo aun inasdaoip uo aw SN f ON uaqu
16. Operating Instructions BDC 655 GBLASTRAC MAN BDC 655 EN REV A GBLASTRAC Blastrac BV Utrechthaven 12 3433 PN Nieuwegein THE NETHERLANDS T 31 0 30 601 88 66 31 0 30 601 83 33 E info blastrac nl www blastrac com Technical data Safety instructions General Transport Initial operation Operation Maintenance Electrical systems Fault diagnosis Spare parts 44441444444 Design and specifications are subject to change without notice February 2005 BDC 655 Operating Instructions C amp BLASTRAC 1 1 1 2 1 3 1 4 1 5 Technical data Contents Chapter 1 Rating Unit specifications Operative range and correct usage Stand by power supply Machine type designation BLASTRAC Operating Instructions BDC 655 Technical data 1 4 Rating Unit designation Blastrac dust collector Machine type BDC 655 Manufacturer Blastrac BV Utrechthaven 12 NL 3433PN Nieuwegein THE NETHERLANDS T 31 0 30 601 88 66 31 0 30 601 83 33 E info blastrac nl www blastrac com BDC 655 Operating Instructions C amp BLASTRAC Technical data 1 2 Unit specifications Technical data a screw conveyor Fan compressor Dust collector ES oun conveyor compressor collector Compressor Compressor 63A CEE Plug 60A UL Plug connection Press
17. ces or to the provision and wearing of personal protection equipment as well as compliance with traffic regulations The Operating Instructions must be supplemented by instructions including the duty to Supervise and report relating to particular working practices for example work organisation work procedures and personnel allocation Personnel entrusted with working with the dust collector must have read the Operating Instructions before starting work in particular the Safety Instructions chapter To read these instructions during work is too late This particularly applies to incidental activities such as setting up the equipment carrying out maintenance work or training staff to work with the dust collector From time to time the working practices of the staff are to be checked regarding awareness of safety and hazards Personnel must tie back long hair and not wear loose clothing or jewellery including rings There is a risk of injury through getting stuck or being drawn into moving machinery Use personnel protection equipment if necessary or required by regulations Take notice of all safety and hazard notices on the dust collector All safety and hazard notices at or on the dust collector must be kept complete and legible BDC 655 Operating Instructions C amp BLASTRAC Safety instructions lf safety critical changes occur to the dust collector or its working method the dust collector must be shut down immediately Th
18. ct In that case replace the defective parts or have it checked by Blastrac When there is pressure but the pulse system does not function there might be a problem in the electrical system which controls the pulsing system Check the wiring and the timer unit settings For timer unit settings see paragraph 7 12 q GOYEN x MODEL 10 SERIES Fig 7 9 6 7 10 Water Separator Periodically check the level indicator of the waterseparator If there is condensate level approximately 10 mm below the level indicator marking see figure 7 10 1 then either press in or turn the outlet ring as shown on figure 7 10 3 Level indicator marking Fig 7 10 1 In case of less air flow as mentioned in paragraph 7 9 replace the filter of the waterseparator as following 14 BDC 655 Operating Instructions C amp BLASTRAC Maintenance Push unlocking slide down and turn filter bowl in anti clockwise direction Then pull filter bowl away from the separator Fig 7 10 3 15 BLASTRAC Operating Instructions BDC 655 Maintenance Turn the filter screw loose and replace the dirty filter by a new one as shown on figure 7 10 4 Hold the new filter element only at the lower end Fig 7 10 5 Fig 7 10 6 Fasten the filter screw and place the filter bowl back Make sure the locking pin points towards the large recess see figure 7 10 5 When fastening the filter bowl make sure you hear a clear snap 1
19. cut or perform grinding works on the dust collector without express authorization It exists danger of fire or explosion Only work when the dust collector has been switched off and is in the safety off position Before welding flame cutting or grinding remove all dust and combustible materials from the dust collector and from the area and provide adequate ventilation risk of explosion BDC 655 Operating Instructions C amp BLASTRAC Safety instructions When working in a confined space adhere to the appropriate national safety regulations Switch off the connected dust collector Place fire extinguishers and fire blankets within easy reach of potential fire hazards 2 7 Oils greases and other chemical substances If you use oils fats and other chemical substances observe the safety regulations in force 2 8 Safety off position Definition The dust collector is in a safe condition when it cannot generate any hazard Putting the equipment in the Safety off position means Put the connected blast cleaning machine in the safety off position according to the instructions Switch off the fan Switch off the compressor Wait for standstill of all drives Pull out main plug E WN WN AW Secure main switch with a padlock BLASTRAC Operating Instructions BDC 655 10 Safety instructions 2 9 Particular dangerous aspects of the equipment Any dust collector if it is not used according the regula
20. dges to moisture BDC 655 Operating Instructions C amp BLASTRAC Safety instructions Faults must be immediately rectified Carry out the switch on and off operations and pay attention to control display according to the operation manual Before switching on the dust collector make sure that no one can be endangered when the dust collector starts up Do not switch off or remove the exhaust and ventilation devices when the dust collector is running 2 5 Special work within the scope of use of the dust collector and maintenance activities as well as repairs during operation Adjustment servicing and inspection work and time limits specified in these Operating Instructions as well as any information on the replacement of parts and equipment must be undertaken and or complied with These activities may only be undertaken by qualified personnel The operator has to be informed about all kind of maintenance works before starting the process Nominate a responsible person At all works that are related to normal operation conversion of tools adjustment of the dust collector and its safety devices as well as before inspection maintenance and repair all ON and OFF functions have to be carried out according the operation manual and advises for maintenance and repair secure the maintenance area if necessary If the dust collector is switched off in order to do maintenance repair or adjustment it has to be secured against un
21. e aW OM usse 00442297 P E xi u OHN Vereor I JN SOW Any J AM FON dogs Aouafiisurz ps amp gpap 110 2610 mun ON PREP 119 9540 OM uping 28107 JN PON 1580 MN FON MEE ZN ION a a 15 BLASTRAC Operating Manual Electrical systems Mounting Slate F ghtaide view E Z7 E p TS nn s ET ri E E ET BDC 655 NO Weg 1 w LL w URE v Da Sule HOS ADZGS DOP aausnbas JOABALION Mad UE Jossaxduim HIENBE E systems L M a E L m NR m ERAI mne aa E 11 LAAG Operating Instructions C amp BLASTRAC Electrical BL nv LoS IE ENT BDC 655 17 BDC 655 s pura ss as i Electrical systems BLASTRAC Operating Manual i A Ea yg 1 iz son 6 59 g OG ligt k a I rEg O tLe te ra PETRI Bun anpe anoa saunoa UE jer L em AS F EF Li zx n F ES is e J 1 k i E JE _ 3 me em FA
22. e cause of the fault must be established immediately Changes add ons or conversions to the dust collector which might impair safety must not be undertaken without the manufacturer s permission This applies in particular to the fitting and adjustment of safety devices as well as to welding on load bearing parts Spare parts must comply with the technical requirements specified by the manufacturer This is always guaranteed if original spare parts are used Intervals for recurring checks and inspections specified in these Operating Instructions must be complied with To perform maintenance work correctly it is imperative to be equipped with the proper tools for the task in question The location and the operation of fire extinguishers must be made known on each building site Take note of the facilities for reporting and fighting fires 2 3 Personnel selections and qualification Fundamental duties Work on the dust collector may only be undertaken by reliable personnel Note the statutory minimum age Only trained personnel may be deployed Specify clearly the responsibilities of personnel for operation setting up servicing and maintenance work Make sure that only authorised personnel operate or work on the dust collector Define responsibilities of the equipment operator also regarding to traffic safety regulations and empower him to decline instructions from third parties which are not complying with the safety requ
23. ed for the first time Blastrac BV authorised dealers offer a course to familiarise maintenance and operating personnel with all elements of the dust collector We are not liable for damage caused by incorrect use of the dust collector by personnel not trained by Blastrac BV 4 2 Transport When transporting the dust collector proceed in such a manner that damage due to the effects of the use of force or incorrect loading and unloading is avoided Remove the dust from the dust collector before it is transported The dust collector may only be lifted by using the suspension eyelets The weight and dimensions of the dust collector are shown in Chapter 1 Technical Fig 4 2 1 BDC 655 Operating Instructions C amp BLASTRAC Transport 4 3 Preparations with regard to transport The machine is operated in accordance with the instructions given in Chapter 5 Initial operation The dustcollector is equipped with a cable support Wrap the supply cable over it in order to avoid damaging during transport Always activate the brakes on the front wheels in order to prevent running away of the 4 machine i NM Wheel brakes Fig 4 3 1 i Remove the dust hose E connectors in order not to f loose them and to avoid damage to the machine and parts Dust hose connectors Fig 4 3 2 4 4 Unit specifications Dimensions The main dimensions and unit specifications of the dust collector when assembled a
24. en emptying the dustbin the frequency however may vary upon atmospheric humidity Assure air pressure relief in order to maintain correct functioning of the water separator Moisture in the filters can cause clogging up the cartridge filters excessively which then can lead to cracks Dust will then access the machine and cause damage to parts of Air pistol the filter unit 6 5 Switching off the dust collector o o o Make sure that all turning dust collector parts have come to standstill before any inspection or maintenance works are started After finishing the blast cleaning process the dust collector must run several minutes to dedust the filter cartridges After several minutes press the push button Compressor Fan OFF Relief air pressure of the pulse system by activating the airpisol Set the main switch of the filter unit to OFF When the Blastrac dust collector is put out of operation for a longer period of time pull out the mains plug and cover the dust collector with a plastic foil BLASTRAC Operating Instructions BDC 655 Operation 6 6 Trouble shooting Irrespective of the following information the local safety regulations are valid in any case for the operation of the dust collector First put the dust collector to its Safety off position Afterwards start searching for the fault 6 7 Safety shutdown The dust collector has
25. enance personnel familiar with all elements of the dust collector Initial commissioning of the dust collector must be carried out very carefully The dust collector operator must fully understand the sequence of commissioning of the individual parts and their functioning 3 2 Care and maintenance Special attendance and regular maintenance of the dust collector are imperative for functioning and safety Operating Instructions C amp BLASTRAC General Dust collector BDC 655 1 Operating Manual 2x o 3 3 Scope of supply Scope of supply of the dust collector BDC 655 gt gt G 90 A zu 2 4 Y VE X 4 p 15 Yaya WS E lt lt 08 _ n 2 9 wwe W y I 5 A n lt gt 1 Fr M E PN s ln AN S e 2 0 w E E S din d on o o 5 gt Q gt Yo o o SY E 0 2 o o 9 lt 9 5 O O 5 a E CG TWO O eo iL GBLASTRAC Operating Instructions BDC 655 General 3 5 Control box The control box is equipped with all control elements and instruments for monitoring and controlling the dust collector 7 5 8 9 4 3 2 SBLASTRAC 655DC 1 Fig 3 5 1 1 Main switch 6 Control lamp
26. er panel Loosen the adjustment for the Compressor belt Reduce the distance between the driving motor and the Compressor to release the tension of the V belt drive Remove the old belt Put on the new V belt in the grooves of the V belt pulley by hand and without using the force 6 Increase the distance between the driving motor and the Compressor to stretch the V belt as described in paragraph 7 6 7 Place the Compressor and the Left lower panel back with the appropriate fasteners ANa 7 6 V belt tension The correct V belt tension is of utmost importance in order to obtain a perfect power transmission and to reach the usual working life of the V belt Too low or to high tension causes frequently a premature breakdown of the V belt Excessive belt tension results in damaged bearings at drives or scarifying drums Check the tension of the V belt by pressing the thumb on the belt The belt has the correct tension if you can press it in for approx 10 15 mm Fig 7 6 1 Fig 7 6 1 BLASTRAC Operating Instructions BDC 655 Maintenance 7 7 Taper Adapter sleeve Hubs will be fixed like a shrunk on fit on shafts with the help of taper adapter sleeves To assembly and disassembly it you need only a screw driver DIN 911 Allan key The same set screw or rather the same screws serve to loose and to stretch he taper adapter sleeve are inside cylindrical outside cone shaped and slotted along the
27. ges the V belt Soiling due to oil grease or chemicals have to be avoided In order to get perfect power transmission the V belt drive has to be checked regularly Compressor panel Left panel lower Fig 7 4 1 The V belt drive is located behind the Compressor panel The V belt tension device is located behind the Left lower panel BLASTRAC Operating Instructions BDC 655 Maintenance 7 5 V belt mounting Remove the belt guards only when the driving motors are in standstill and the main switch of the blast cleaning machine is secured Mounting plate bolts Adjustment Compressor belt 1 Remove the Compressor and the Left lower panel 2 Loosen the mounting plate bolts there are 4 bolts which are reachable from underneath 3 Loosen the bolts for the adjustment of the fan belt and reduce the distance between the driving motor and the bearing to release the tension of the V belt drive 4 Remove the old belt 5 Put on the new V belt in the grooves of the V belt pulley by hand and without using the force 6 Increase the distance between the driving motor and the bearing to stretch the V belt as described in paragraph 7 6 7 Fasten the mounting plate bolts 8 Place the Compressor and the Left lower panel back with the appropriate fasteners Fan belt BDC 655 Operating Instructions C amp BLASTRAC Maintenance Compressor belt Remove the Compressor and the Left low
28. gular maintenance or work that is required to replace wear parts If you replace parts yourself for specific reason the following instructions and work sequence have to be observed You should also stock all spare or wear parts that cannot be supplied quickly As a rule production standstill periods are more expensive than the cost for the corresponding spare part Screws that have been removed must be replaced with those of the same quality strength material and design Prior to any repair works on the dust collector and its drives secure the dust collector against unintentional switching on Pull out the mains plug in order to do this Also make sure there is no air pressure on the pulse system BDC 655 Operating Instructions C amp BLASTRAC Maintenance 7 4 The V belts The V belt drive is designed for the installed driving power To force a higher output through an excessive high tension of the V belt will break the belt damage bearings and cause losses of the total efficiency Too low belt tension will cause slipping with the result of a very high temperature of the V belt a premature destruction of it Temperatures over 70 for a longer period will decrease the working life and the efficiency of the V belt The grooves of the V belt pulleys must be free of rust fat and dirt and must not show any damages The use of belt wax or similar substances in order to increase the friction coefficient is not necessary and it dama
29. ies to the protective earth conductor in particular in order to ensure that all safety devices are functioning and to eliminate possible damage to electrical components If the dust collector BDC 655 is operated using a 1 1 5 Machine type designation BDC 6 55 Dust Collector number of filters 9 9 KW motor power BLASTRAC Operating Instructions Technical data BDC 655 BDC 655 Operating Instructions C amp BLASTRAC 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 2 10 Safety instructions Contents Chapter 2 Warnings and symbols Organisational measures Personnel selection and qualification Safety precautions applicable to some operating sequences Special work within the scope of use of the dust collector and maintenance activities as well as repairs during operation Precautions applicable to some particular dangerous categories Oils greases and other chemical substances oafety off position Particular dangerous aspects of the equipment Safety regulations Electric Regulations Pay attention to the order of the following five golden rules BLASTRAC Operating Instructions BDC 655 Safety instructions 2 1 Warnings and symbols The following denominations and symbols are used in the Operating Instructions to highlight areas of particular importance Symbol of operational safety In these Operating Instructions this symbol will be shown next to all safety preca
30. ing Instructions BDC 655 Maintenance 7 1 Recommendations Pay attention to Chapter 2 Safety information during maintenance and repair works Failures due to inadequate or incorrect maintenance may generate very high repair costs and long standstill periods of the dust collector Regular maintenance therefore is imperative Operational safety and service life of the dust collector depend among other things on proper maintenance The following table shows recommendations about time inspection and maintenance for the normal use of the dust collector The time indications are based on uninterrupted operation When the indicated number of working hours is not achieved during the corresponding period the period can be extended However a full overhaul must be carried out at least once a year Due to different working conditions it can t be foreseen how frequently inspections for wear check s inspection maintenance and repair works ought to be carried out Prepare a suitable inspection schedule considering your own working conditions and experience Our specialists will be happy to assist you with more advice Prior to any repair works on the dust collector and its drives secure the dust collector against unintentional switching on Put the dust collector to its safety off position Also make sure there is no air pressure on the pulse system Follow additional operating and maintenance of OEM if inc
31. ing system which increases the life of the filter cartridges The system works by use of pressurized air built up by a belt driven compressor The air is leaded through a waterseparator to the pulse system Compressor Fig 7 9 1 Fig 7 9 2 Water separator The conditioned air then passes a control valve see fig 7 9 4 which regulates the systems pressure and then builds up pressure in the pulse tank Fig 7 9 3 Safety valve Pulse tank BDC 655 Operating Instructions Maintenance P ee 2 Control valve Pressure gauge Fig 7 9 5 The pressure in the pulse system is indicated on the pressure gauge It is mounted in the Filter house next to the vacuum gauge Normally the pressure in the system lies between 6 up to 7 bar This is regulated by the control valve The safety valve mounted on the pulse tank is activated at approximately 10 bar If the pressure of 7 bar is not reached it is possible that either the filter of the water separator or the air filter of the compressor is dirty For maintenance instructions on the waterseparator see paragraph 7 10 For maintenance instructions on the compressor see paragraph 7 11 tion on the waterseparator or compressor shows no dirty possible that either there is a leakage in the air tubing or 13 BLASTRAC Operating Instructions BDC 655 Maintenance the control valve is defe
32. intended restart Switch OFF and disconnect it from the power supply and secure the main switch with a padlock fr 7 LLI P BLASTRAC Operating Instructions BDC 655 Safety instructions Always dispose the contents of the dust bin of the dust collector before loading it on van or truck Observe the waste disposal regulations in uncertain situation ask your next policy level Use only extension cable for extending the main cable that are sized and marked in accordance with the overall power consumption of the dust collector and of the connected blast cleaning machine and the valid VDE guidelines All persons in the proximity of the dust collector when it is working must wear safety glasses with lateral protection and safety shoes The operator is obliged to wear close fitting protective clothing Do not use any aggressive cleaning materials Use lint free cleaning cloths Always tighten any screw connections that are undone during servicing and maintenance work If safety devices need to be taken off or dismantled during service and repair these safety devices must be reinstalled and inspected immediately after completion of the servicing and repair work Make sure that process materials and replaced parts are disposed of safety and in an environmentally friendly manner 2 6 Precautions applicable to some particular dangerous categories Gases Dust Steam Smoke Do not weld flame
33. irements BLASTRAC Operating Instructions BDC 655 Safety instructions Personnel being trained or made acquainted with the equipment may only be deployed on the dust collector under constant supervision of an experienced person Work on electrical equipment or operating materials may only be undertaken by a skilled electrician or by trained persons under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations 2 4 Safety precautions applicable to some operating sequences Standard operation Ban any method of working that impairs safety Some measures have to be taken in order to operate the dust collector in safe and operative conditions Only operate the dust collector when all safety devices and related safety equipment e g detachable safety devices emergency stops sound insulations and suction devices are present and operational Check the dust collector visually for any damage and defects at least once a day If alterations or changes appear inclusive of operating performance inform immediately the responsible Shut down immediately the dust collector and secure it if necessary In the event of operational malfunctions the dust collector must be shut down immediately and secured Do not work with the Blastrac dust collector when it rains or on moist surfaces Do not expose the filter cartri
34. it of its contents the filters may get clogged up excessively which then can lead to cracks Dust will then access the machine and cause damage to parts and systems of the filter unit Dust exceeding the level of the dustbin contents may also lead to a heated up filter unit which can cause defects to parts and systems of the filter unit An indication of dust exceeding the limits of the dustbin contents can also be recognized by an high indication of the pressure gauge The gauge is located on the opposite side of the filter house Fig 6 3 3 When the value of 8 cm 20 20 008 bar or higher is indicated the dustbin should be checked BLASTRAC Operating Instructions BDC 655 Operation Pressure gauge 6 4 Air pulse system water drainage The air pulse system assures that the cartridge filters do not get clogged An airpulse generated by the compressor blow out the filters from within Moisture which is present in the air is separated by the waterseparator showed in fig 6 4 1 This is an automatic device Except when drained manually by pressing the outer ring fig 6 4 2 it can only function when once in a while the air pressure is relieved from the pulse system Level indicator marking Fig 6 4 1 BDC 655 Operating Instructions C amp BLASTRAC Operation Do this by activating the airpistol located below on the machine shown in fig 6 4 3 Do this at least wh
35. length The smaller sleeves have in the big face 2 and 3 oylindrical blind holes parallel to the axis One half lies on the material of the sleeves and the other half lies in the hub and have threads oet screws or rather screws will be screwed in with a Allan key to the stop in the face bores When the screws are powerful tightened the hub will be drawn on the shaped sleeve and the sleeve will be pressed with force on the shaft Fig 7 7 1 Dismount 1 Dismount the screws of the belt pulleys Lubricate the threads and the coned point of one screw and turn it in the bore as described in the figure 2 Screw down the screws until the sleeve sits loose in the belt pulley and consequently the structural components are loose on the shaft 3 Remove the belt pulley and the sleeve from the shaft BDC 655 Operating Instructions C amp BLASTRAC Maintenance Mount 1 Make sure that all surfaces they lie superpose are dirt and oil free Set the sleeve in the belt pulley 2 Lubricate a little the screws and insert it in the designated tap hole 3 Clean the shaft and push the pulley with the sleeve as a unit on the shaft and set the structural components Make sure that the sleeve will be first tightened on the shaft and then the belt pulley lifted up by the sleeve 4 Use a Allan key to tighten the screws progressively and alternately 5 Hit with a hammer the face of the sleeve to make sure that it is seated axial in
36. luded during your service and maintenance work BDC 655 Operating Instructions C amp BLASTRAC Maintenance 7 2 Maintenance and inspection list Operating hours Inspection points maintenance time period instructions 12 h after repairing Check all accessible screw connections for tight seat Daily and prior to Check all safety devices working adequate starting work Check the function of the residual current operated device Check the hose connections for tightness and fixed seat Check the hose to the filter for damages Make sure that the dust bin of the filter is emptied Check the electric connections for sediments of dirt or foreign bodies Check the electric motors for dirt and other contaminants Annually Full overhaul and cleaning of the complete dust collector ___________ _____ Atter Change compressor oil L ours After 300 working hours using Change compressor oil mineral oil After 900 working hours using Change compressor oil synthetic oil 7 3 Repairing As already mentioned in Chapter 5 Initial operation we recommend executing the first repair works on the dust collector having support of Blastrac BV personnel Doing this together your maintenance personnel gets the opportunity to be trained intensely BLASTRAC Operating Instructions BDC 655 Maintenance We will describe only regular maintenance works that could occur within the bounds of re
37. ms Ta hastas machine SO A Compressor Fan 5 5 crew 1 kV BLASTRAC Operating Manual Electrical systems T LOT SILOS BDC 655 BDC 655 Operating Instructions C amp BLASTRAC Electrical systems E SS EM E BN LEN Pu 3 ZI 11 BDC 655 BLASTRAC Operating Manual Electrical systems 8 2 Electric circuit diagrams BDC 655 UL version saed 1 3p 9002 FO Sc jequunu aed ysauGiy FO0Z 60 ES ING 100920 ELESLOSOEIONLE x vLIOOSZO 9989109 05 0 LE auoudaja Ag OVYLST TE Jenddns 3514 TIN 008589 Ad 15 1 S d 158127 2 0209 jo UES SHES Jequinu Jequunu Jaquinu mesg eal ldafis 103 0d 12 BDC 655 Operating Instructions C amp BLASTRAC Electrical systems Lalest change 23 09 2004 25 04 2005 23 09 2004 23 09 2004 26 17 2004 25 04 2005 25 04 2005 25 04 2006 5 5 c 5 4 2 s 5 5 3 5 gt Ln ET i3 al 2 a 8 5 e 5 5 l 3 a x L L D E e uj oe 8 CU i X Table of contents 13 BDC 655 B
38. n How to correct the turning direction of the driving motors rJ Switch off the driving gears o Switch off the main switch o Open the control box of the dust collector Set the inverter switch to the opposite position Inverter switch Fig 5 2 2 Close the control box o Check again the turning direction of the driving gears o The initial operations take place in accordance with the chapter Initial operation of the operating manual of the blast cleaning machine The dust container of the dust collector must be emptied regularly BLASTRAC Operating Instructions Initial operation BDC 655 BDC 655 Operating Instructions 6 1 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 9 Operation Contents Chapter 6 Operation Connecting the dusthose Emptying the dustbin Air pulse system water drainage owitching off the dust collector Trouble shooting oafety shutdown Restarting after a fault Proceedings prior and after a stationary period BLASTRAC BLASTRAC Operating Instructions BDC 655 Operation 6 1 Operation Normal start up and operation of the dust collector BDC 655 is no different from the procedure described in Chapter 5 Initial operation Make sure that no vehicles such as forklift trucks and other equipment run over the electric cable and the dust hose 6 2 Connecting the dusthose To connect a Blastrac machine to the dustcollector a hose with in
39. ne BDC 655 Operating Instructions C amp BLASTRAC Initial operation Connect the blast cleaning machine and the dust collector with the dust hose Use hose clamps or duct tape at the connections Connect the electric cable of the filter unit with the site supply Make sure that you use the correct electric supply Chapter 1 2 Press the test button to check the function of the residual current operated device Check that the dust container of the dust collector is empty Check the presence of moisture the air pulse system by activating the air pistol releasing air pressure will enable the water separator to drain This allows a better functioning of the air pulse system 5 2 Initial operation All persons in the proximity of the dust collector must wear ear protectors safety glasses with lateral protection as well as safety shoes The operator is obliged to wear close fitting protective clothing The start of the dust collector is effected in the following sequence 1 Switching on of the dust collector Main switch of the dust collector ON o Compressor Fan ON 0 Check the turning direction of the filter and compressor motor GBLASTRAC Operating Instructions BDC 655 Initial operation Aa 4 ep The correct turning as indicated can be checked by visible inspection of the drive unit BDC 655 Operating Instructions Initial operatio
40. nstructions BDC 655 General Motor output 5 5 KW Air throughput 1250 m h Connected cable length 20m Dust hose Length 20m Diameter 130 150 mm All connection points must be sealed carefully and the dust hose must be fixed and sealed with duct tape or hose clips The filter housing must be sealed properly and all sealings must be in good condition If dust leaves the dust collector instead of clean air this is a sign that the filter cartridges are either damaged or not fixed correctly inside the filter chamber The air streams through the dust collector as follows J The air stream then flows through the approx 20 m long flexible dust hose taking dust and fine particles with it O The air stream now enters the filter chamber of the dust collector where the dust and the fine particles are separated from the air The cleaned air is then fed into the environment again BDC 655 Operating Instructions BLASTRAC General E F T eee s Hf n a E nm EM T L ll i Fig 3 6 1 BLASTRAC Operating Instructions BDC 655 General BDC 655 Operating Instructions C amp BLASTRAC 4 1 4 2 4 3 4 4 Transport Contents Chapter 4 General information Transport Preparations with regard to transport Unit specifications BLASTRAC Operating Instructions BDC 655 Transport 4 1 General information Before the dust collector is us
41. otating parts Check screws and all parts for tight seat Stop up the leaks or replace the damaged components Check settings of control valve or replace it when defect Replace filter element of waterseparator when dirty Stretch the V belt Clean or replace the filter cartridge Stretch the V belt Replace the seal Replace defective parts BDC 655 Loud running noises Operating Instructions C amp BLASTRAC Fault diagnosis It is missing grease in Lubricate the fan fan bearing bearing Silencer assembly defective Replace it Fill compressor oil level Oil level of compressor to low BLASTRAC Operating Instructions Fault diagnosis 9 2 Fault diagnosis electrical system BDC 655 Prior to any repair works on the equipment or its drives the equipment must be secured against unintentional switching on Put the machine to its Safety off position Fault Possible cause Fan compressor does not switch on Control lamp for motor protection switch flashes Control switches off while working Motor protections switch triggered Motor protections switch triggered Overload current because of defective equipment Motor etc Dust collector safety fuse or residual current operated device has triggered Connection cable is defective Main switch of the dust Check the mains power supply and next switch on again Check voltage and e
42. re shown in Chapter 1 Technical data s BLASTRAC Operating Instructions Transport BDC 655 BDC 655 Operating Instructions C amp BLASTRAC Initial operation Contents Chapter 5 5 1 Preparations for initial operation 5 2 Initial operation BLASTRAC Operating Instructions BDC 655 Initial operation 5 1 Preparations for initial operation Before switching on make sure that all existing protective housings are mounted and that the dust collector is connected correctly Handle all plugs cables hoses and operating devices with care Avoid any contact with live wires Works on the electrical system must only be carried out by qualified specialists e Regular inspection is important in order to avoid downtimes of your dust collector Carry out the following checks before any start up ew b Check whether all dust collector parts are assembled safely and correctly p Check all screws and other fasteners for tight seat Check the tightness of the hose connections and the condition of the hose to the filter Check the electrical connections for dirt and foreign body deposits Check the electrical motors for dirt and other contaminants Before start up the operating personnel must be familiar with the safety regulations given in this manual B Check the main power cable and the dust hose for damage Replace or repair all damaged parts before starting the machi
43. ternal diameter of 130 mm or 150 mm can be used Valve 150 130 mm This valve is suitable for the 150 mm hose as well as the 130 mm hose Hose 150 Connect hose 150 and fix with ducttape or hoseclamp Fig 6 2 1 BDC 655 Operating Instructions C amp BLASTRAC Operation Hose 130 olip hose 130 and fix with ducttape Fig 6 2 2 When inserting the hose 130 mm in the 744 6 valve assure the edge does not exceed the limit pins Assure the valve can be adjusted freely Fig 6 2 3 GBLASTRAC Operating Instructions BDC 655 Operation 6 3 Emptying the dustbin The level of the dustbin must be regularly checked The periods are dependent on the surface to be cleaned Fig 6 3 1 Rotate the handles in shown direction to release the locking pins Push the handle down and lock it in lower position to enable separation of the dustbin from the filter house BDC 655 Operating Instructions Operation Dustbin positioning system Fig 6 3 2 After emptying the dustbin carry out the actions in opposite sequence Ensure that the dustbin is at a correct way repositioned If not there can occur a major leakage in the dust collector system Safety precaution Pay attention to the increased weight of dustbin when you release the locking device Loosen the handle with caution Assure frequently emptying the dustbin When the level of the dustbin exceeds the lim
44. tion equipment and safety clothes to protect you when you are working e g safety glasses safety gloves safety shoes etc BDC 655 Contents Chapter 3 3 1 Operating Manual 3 2 Care and maintenance 3 3 Scope of supply 3 4 Description 3 5 Control box 3 6 The suction air system Operating Instructions C amp BLASTRAC General BLASTRAC Operating Instructions BDC 655 General 3 1 Operating manual This manual has been written to support the operating personnel on learning the functioning of the dust collector and to guarantee optimum operation and maintenance Therefore it is important that all persons operating and maintaining the dust collector read this manual carefully and understand it fully The supplied dust collector has been manufactured for being employed in the user s country All descriptions and notes have been formulated in the language of the user s country or in English in accordance with the statutory regulations or shown as pictograms the customer deploys personnel with little knowledge of the language of the user s country appropriate instruction and training must be provided Before using the dust collector personnel must be familiar with how to operate the machine with all important components with the method of working and with its dimensions Blastrac BV offers a course on the use of the dust collector in order to make the operating and maint
45. tions may be hazardous for operating setting up and service personnel The operating authority is responsible for compliance with the safety regulations during operation and maintenance of safety devices supplied with the dust collector as well as the provision of appropriate additional safety devices Fig 2 9 1 1 Wheels 2 Air inlet 3 Air outlet BDC 655 Operating Instructions C amp BLASTRAC Safety instructions 2 10 Regulations Work on electrical equipment or operating materials may only be undertaken by a skilled electrician or by trained persons under the guidance and supervision of a skilled electrician as well as in accordance with the electrical engineering regulations 2 The electrical equipment for the plant must be inspected regularly Defects such as loose connections or scorched cables must be rectified immediately Call a skilled electrician or our Customer Services Be sure that the operators and maintenance personnel are familiar with the following J Lubrication cleaning and repair works can only be done when the dust collector is in standstill J sure that the dust collector can not be set working during the duration of the works J Do not open or remove protective guards while driving gears are running J Once cleaning lubrication or repair works are finished do not forget to fix again the safety devices LJ Do not touch any moving parts or stand in their path After cleaning
46. to be into its Safety off position before starting repair works See Chapter 2 5 Safety instructions 6 8 Restarting after a fault See Chapter 5 Initial operation All persons in the proximity of the dust collector must wear ear protectors safety glasses with lateral protection as well as safety shoes The operator is obliged to wear close fitting protective clothing 6 9 BDC 655 Operating Instructions C amp BLASTRAC Operation Proceedings prior and after a stationary period Stand still of the machine for a maximum of 3 months Before a long standstill period owitch off the dust collector See chapter 6 5 LI iin aiiis Protect the electric motors from moisture heat dust and shocks Clean the machine and cover it with a plastic foil Preserve bright parts of the dust collector with Tectyl 506 for example or a similar preservative After a long standstill period See Chapter 5 Initial operation iia On BLASTRAC Operating Instructions Operation 10 BDC 655 BDC 655 Operating Instructions Maintenance Contents Chapter 7 7 1 Recommendations 7 2 Maintenance and inspection list 7 3 Repairing 7 4 V belt 7 5 Mounting V belt 7 6 V belt tension 7 7 Taper Adaptor sleeve 7 8 Replacement of filter cartridges 7 9 Air pulse system 7 10 Waterseparator 7 11 Compressor 7 12 Timer unit BLASTRAC BLASTRAC Operat
47. ure adjusting 6 7 bar Compressor Pressure differential 50 150 mm WS Filter surface MAX 2 6 inch WG Dedusting interval 15s Connected loads electrical system The indicated input current values correspond to the nominal current values of the motors working under full load These values are not achieved under normal operating conditions BLASTRAC Operating Instructions BDC 655 Technical data Dimensions Dust collector BDC 655 Length 1730 mm Width 800 mm 1350 1 3 Operative range and correct usage The dust collector BDC 655 is exclusively designed to be used with Blastrac equipment only It is designed to vacuum dry dust specified to be Class L E DIN IEC 61J 94 CD The Filter material FA 6176 is certified to DIN EN DUST CLASSIFICATION CLASS L and M Do not use this equipment on applications where you expect dust that is classified to be harmful If you feel uncertain ask local authorities for assistance The manufacturer will not be liable for damage resulting out of from incorrect use In these cases the user assumes all risks Dust collector BDC 655 The dust collector BDC 655 is exclusively designed to be used with the blast cleaning machines sizes 1 10 1 15 2 20 350 and 350VH BDC 655 Operating Instructions C amp BLASTRAC Technical data 1 4 Stand by power supply Generator generator this generator must be operated in accordance with the current VDE directives this appl
48. utions that are to be taken in order to ensure prevention to life and injury Follow these instructions and take special care in these circumstances n addition to these instructions the general safety precautions and accident prevention guidelines are also to be followed Particular details regarding the economical use of the dust collector Information instructions and restrictions with regard to possible risks to persons or to extensive material damages BDC 655 Operating Instructions C amp BLASTRAC Safety instructions Warning against dangerous voltages Indications relating to protective devices in electrical appliances Indications where consultation with the manufacturer of the dust collector is required Instructions relating to periodical checks Reference to important instructions contained in the Operating Instructions BLASTRAC Operating Instructions BDC 655 Safety instructions 2 2 Organisational measures The Operating Instructions are to be kept near the location where the dust collector is located and must be within reach at all times In addition to the Operating Instructions general and legal regulations regarding accident prevention and environmental protection must be complied with and indicated ouch duties may for example relate to the handling of hazardous substan
49. xistence of 3 fases owitch on again the motor protections Have the unit checked by an electrician Have the unit checked by an electrician Replace the cable Main switch Off with collector switches off due fault have the unit to overload checked by an electrician Note If the motor protection switches off the blast wheel motor triggered by overload they can be switched on again after a short cooling down period BDC 655 Contents Chapter 10 10 1 Spare parts Operating Instructions amp BLASTRAC Spare parts CBLASTRAC Operating Instructions Spare parts 10 1 Spare parts list for dust collector BDC 655 Fig 10 1 BDC 655 E03011 PAPER SIZE AA PARTNO 17 2 2005 17 UNITS mm DATE grams PLACE Nieuwegein WEIGHT 41139 00 DESCRIPTION Dust bin complete ram of this drawing is The cre w In 9 contents are PPS Pss ac BDC 655 Operating Instructions amp BLASTRAC Spare parts Dustbin complete E03011 DUSTBIN COMPLETE 1 E03012 DUST BIN B20969 WHEEL E03013 DUST BIN HOLDER LEFT E03014 DUST BIN HOLDER RIGHT 6 E03747 ADJUSTING RING WITH SCREW 2 3 4 5 2 3 JE HANDLE COMPLETE 5 CBLASTRAC Operating Instructions BDC 655 Spare parts m SCALES tS UNTS mm DATE 17 2 2005 Y PAPER SIZE gt ie M d IPIS E WEIGHT 7370 75 grams
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