Assembly and Operating Instructions
Contents
1. STEP 4 Fix the Right leg support 9 between the Right front leg B7 with the Right rear leg B8 using M6 10 bolts D1 as shown Fix the bolts tightly using a screwdriver Note Make sure it s closer to the Right front leg B7 for the hole of Right leg support B9 STEP 5 Insert the Left standing leg B5 into the Left front leg B2 and the Left rear leg B3 hammer the Left standing leg B5 make it match completely with the Left front leg B2 and the Left rear leg B3 as shown STEP 6 Insert the Right rear standing leg B11 into the Right rear leg B8 insert the Right front standing leg B12 into the Right front leg B7 hammer the Right rear front standing leg make them match completely with Right rear front leg as shown STEP 7 Install the Wheels B13 to the Right front leg B7 and the Right rear leg B8 using the Wheel axle B14 then fix the Wheel axle B14 by Axle nut D3 and cover the Wheel cap B15 on the Wheel B13 as shown STEP 8 Fix the Lid handle A3 on the lid of Grill assembly A1 using M5 10 bolt D5 as shown STEP 9 Install the Thermometer A2 on the lid of Grill assembly 41 as shown STEP 10 Fix the Grill assembly A1 on the Left front leg B2 Left rear leg B3 Right Front Leg B7 and Right rear leg B8 using M6 10 bolt D1 as shown STEP 11 Fix the Control panel B6 on the Left front leg B2 and the Right fr2. use the following based on minutes per kilogram BEEF Rare 35 minutes Medium 45 minutes Well Done 55 minutes CHICKEN 40 50 minutes FISH 15 20 minutes LAMB Rare 35 minutes Medium 45 minutes Well Done 55 minutes PORK 35 minutes li may be necessary to remove the solid plate and grill from the BBQ depending on the size of the joint or poultry you intend to cook Place a drip tray under the food over the unlit burner To assist with retaining moisture add a small amount of water or wine into the pan Attach the meat or poultry to the rotisserie and place across the BBQ ensuring clearance when rotating Then remove the rotisserie light the BBQ preheat with the hood down When desired heat is reached open hood turn the outside burners to low and place the drip tray in the BBQ replace the rotisserie to commence cooking If the meat is rotating with a jerking action it may be necessary to reposition the meat until a balance is achieved IMPORTANT NOTES Grease and cooking juices act as a fuel to the burners as a result flare ups are inevitable If this occurs reposition the meat to another part of the cooking surface to prevent repetitive flare ups Please note Fat fires are not covered by manufacturer s warranty lt If fat fires occur then turn all control knobs off and also turn off the gas cylinder valve In the event of fat fire occurring ensure drip tray is cleaned
3. form again do not use the barbecue Please contact your local dealer Check for leaks annually or whenever the gas cylinder is refilled NOTE The appliance comes preset from the factory and should not require any adjustments to perform correctly If the appliance does not perform correctly please contact your local dealer D Operation Warnings eThis barbecue is only to be used outdoors eRead the instructions carefully before using the appliance eNote Accessible parts may be very hot Keep young children away eWarning This appliance is not intended to be installed or used on a recreational vehicle or marine environment Safety Tips Please observe the following points before using the barbecue eEnsure barbecue is placed on level surface Do not move the appliance while in use Never leave lit barbecue unattended sTurn off the gas supply at the gas cylinder after use Do not store spare gas cylinders or any other flammable materials on the lower shelf or in the vicinity of this barbecue Do not tamper with any parts sealed by manufacturer or agent Any modification of this appliance is dangerous and will nullify any warranty eThe use of protective gloves is recommended when cooking or handling any parts of the barbecue while it is hot or in use eIn the event of a gas leak shut off gas supply immediately and extinguish any flames Contact your local dealer 7 lt lt 77 Lig ating the Bar
4. Assembly and Operating Instructions HAZARDOUS FIRE OR EXPLOSION MAY RESULT IF INSTRUCTIONS ARE IGNORED It is the consumer s responsibility to ensure that the barbecue is properly assembled installed and taken care of Failure to follow instructions in this manual could result in WARNING bodily injury and or property damage FOR YOUR SAFETY PRECAUTIONS If you smell gas 1 Leak test all connections after each tank refill 1 Shut off gas to the appliance 2 Never check for leaks with a match or open flame 2 Extinguish any open flame 3 Do not store or use gasoline or other flammable 3 Open barbecue hood vapours and liquids in the vicinity of this or any other 4 If odour continues immediately call your gas appliance supplier or your local fire department FOR OUTDOORS USE ONLY PLEASE READ INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING RETAIN THIS MANUAL FOR FUTURE REFERENCE Part Name Qty Part No Part Name Qty GRILL ASSEMBLY CONTROL PANEL THERMOMETER RIGHT FRONT LEG LID HANDLE ASSEMBLY RIGHT REAR LEG HEAT TENT RIGHT LEG SUPPORT COOKING PLATE 10 GAS CYLINDER HOOK COOKING GRID B11 RIGHT REAR STANDING LEG MAIN BURNER ASSEMBLY 2 RIGHT FRONT STANDING LEG GREASE CUP HANGER GREASE CUP BOTTOM SHELF LEFT FRONT LEG LEFT REAR LEG EFT LEG SUPPORT LEFT STANDING LEG Part No A1 A2 A3 A4 Ad AG A8 AQ A10 B1 B2 B3 B4 B5 8 8 aE 11 m J
5. TER SALES SERVICE For enquiries regarding service or spare parts please call 1 800 501 735 MON FRI 9 30am 3 00pm Technical Specifications Universal LPG SAI No Injector Pressure Inp Burn Sub Total mm kPa Mh MJ h BB12654A GSCS20252 Total Gas Consumption 22 0 MJ h Minimum clearances From top above 1000mm From side 600mm From back 600mm Made in China DongGuan Kingsun Enterprises Co Lid This grill is manufactured by Masters Home Improvement Australia Pty Ltd DongGuan Kingsun Enterprises Co Ltd 1 Woolworths way Bella Vista Xicheng Area 2 Shiyong Village Hengli Town NSW 2153 Australia DongGuan City GuangDong Province China 13 Troubleshooting Problem Burners will not light using the ignition system Burner will not light with a match Low flame or flashback fire in burner tube a hissing or roaring noise may be heard Gas valve knob difficuit to turn Possible Cause LP gas cylinder is empty Faulty regulator Obstructions in bumers Obstructions in gas jets or gas hose Electrode wire is loose or disconnected on Faulty push button ignitor LP gas cylinder is empty Faulty regulator Obsiructions in bumers Obstructions in gas jets or gas hose LP gas cylinder too small Obstructions in burners Obstructions in gas jets or gas hose Windy conditions Gas valve jammed 14 Solution Replace with full cylinder Have regulator checked or re
6. and fresh sand or kitty litter is placed into the tray The drip tray should be cleaned on a regular basis such as once a month depending on usage If cooking with the hood down never leave the BBQ unattended always reduce the heat by cooking at low position Always check the meat paultry every 5 7 minutes excessive smoke or flame occurs revert to cooking with the hood up and increase the heat to high r At completion of cooking always turn off all contro knobs and the gas cylinder Always clean the BBQ after each use once cooled 15
7. arettes open flame sparks etc near before proceeding Be sure to inspect the gas hose and ensure it is free of any twisting or tension The hose should hang freely with no bends folds or kinks which could obstruct free flow of gas Apart from the connection point no part of the hose should touch any hot barbecue parts Inspect the hase before use If the hose is damaged it must be replaced with a hose suitable for use with the propane and meet the national standards for the country of use The length shall not exceed 1 5m Should minimum clearances not be adhered to severe flare up may be experienced due to lack of airflow around the barbecue thus voiding manufacturer s warranty 3 Attaching the Regulator to the Cylinder Make sure all barbecue control knobs are in the off position Connect the regulator to the gas cylinder according to your regulator and cylinder dealer s instructions 4 Leak Testing Make sure all barbecue control knobs are in the off position Detach the barbecue control panel located across the front of the main barbecue body Open the gas control valve on the cylinder Check for leaks by brushing a solution of water and 5 soap over all gas system joints including all valve connections hose connections and regulator connections DO NOT USE AN OPEN FLAME to test for leaks at anytime If bubbles form over any of the joints there is a leak Turn off the gas supply and retighten all joints Test again If bubbles
8. becue Warning Open hood before igniting barbecue Please make sure all control knobs are in off position before lighting Main Burner Ignition 1 Open the roasting hood of your barbecue before lighting 2 Open the gas control valve on the gas cylinder 3 Push and turn the control knob anti clockwise to the high position Then press ignitor button rapidly several times to light the burner If burner does not ignite push and turn control knob to OFF turn off cylinder valve Wait 5 minutes then try steps 2 3 again If the barbecue still fails to light please refer to the manual ignition instructions below 4 After ignition burners should be burned at the high position for 3 5 minutes in order to preheat the barbecue This process should be done before every cooking session The hood should be open during preheating 5 After completion of preheating turn all burners to the low position for best cooking results Manual Ignition 1 Open the gas control valve at the cylinder 2 Insert match into match holder which is attached to the right side of the barbecue and ignite match 3 Insert lit match through the match lighting hole on the bottom of the barbecue body and place near the burner 4 Push and turn the control knob anti clockwise to the high position 5 If burner fails to light after 5 seconds turn to OFF position and wait 2 minutes Then begin again from step 2 If the burner still fails to light after several attempts g
9. ee WHEEL AXLE WHEEL CAP MANUAL LIGHT BAR LEFT SHELF ASSEMBLY RIGHT SHELF ASSEMBLY Ww O OJ yJ 0m O1 1 2 MMI ARDWARE LIST amanan D1 M6 10 BOLT D2 M6 15 SHOULDER BOLT D3 LE NUT D4 5 40 10 BOLT _ 8 isle INSTRUCTIONS FOR YOUR NEW BARBECUE Tools needed for assembly Not included Flathead and Crosshead Screwdrivers Spanners Pliers Before Assembly Please read all instructions thoroughly before proceeding Find a large clean and horizontal place to assemble your trolley barbecue Please refer to the parts list and assembly diagram as necessary Assembly of the barbecue involves many large components it is advisable to have two people assemble the unit A Assembly of the Barbecue NOTE REMOVE THE BBQ PARTS FROM THE BOX before assembly Ensure any transit protection is removed STEP 1 Fix the Left front leg B2 and Left rear leg B3 on the Bottom shelf assembly B1 using M6 10 bolts D1 as shown Fix the bolts tightly using a screwdriver STEP 2 Fix the Left leg support B4 between the Left front leg B2 with the Left rear leg B3 using M6 10 bolts D1 as shown Fix the bolts tightly using a screwdriver STEP 3 Fix the Right front leg B7 and Right rear leg B8 on the Bottom shelf assembly B1 using M6 10 bolts D1 as shown Fix the bolts tightly using a screwdriver
10. nd fasten them in the Right leg support B9 using M6 nut D7 as shown STEP 19 Hang the gas tube hook of hose and regulator on the hole of right front leg as shown STEP 20 Complete assembly B The Gas System 1 Gas and Regulator Information Fhis barbecue is designed for universal LPG use only Bottle sizes of 4 5 9 kg are recommended for use with this barbecue Suitable regulators must have an outlet pressure of 2 75 kPa You must have the proper regulator and bottle in order for the barbecue to operate safely and efficiently Ensure that a 100 Universal LPG cylinder currently certified to Australian Standard 62030 is used Maximum capacity of gas cylinder is 9kg Do not use disposable gas cylinders Please note the regulator supplied with this barbecue is of an approved type and is specifically designed for use with your barbecue Note the thread type of connections are G1 4 with male and female C Installation 1 Choosing a Location This barbecue is for outdoor use only and should be placed in a well ventilated area Take care to ensure that the minimum clearances are meet From sides 60cm From back 60cm From above vertical 100cm Keep this barbecue away from any flammable materials 2 Other Precautions Do not obstruct any of the ventilation openings in the barbecue body Should you need to change the gas cylinder confirm that the cylinder is off and that there are no sources of ignition cig
11. o to step 6 and call your local dealer for service 6 After use turn all control knobs to the OFF setting and turn off the gas control valve at the cylinder Testing the BBO Operation Check all connections for gas leaks with soap and water DO NOT use a naked flame for detecting leaks Refer to Section C for instructions on performing a leak test Ignite all burners both individually and separately to ensure correct operation of gas valves burners and ignition Turn gas taps to low flame position and observe stability of the flame for each burner individually and separately In case the appliance fails to operate correctly after all checks have been carried out refer to the authorised service provider in your area Abnormal Operation Any of the following are considered to be abnormal operation and may require servicing Yellow tipping of the burner flame Sooting up of the grill plates Burners not igniting properly Burners failing to remain alight Burners extinguished by trolley door Gas valves which are difficult to turn In case the appliance fails to operate correctly contact the authorised service provider in your area 10 E Helpful Hints for Using the Barbecue 1 Seasoning the Cooking Surfaces First time use only Use a brush to apply a light coating of cooking or vegetable oil to the barbecue grill and or plate Then light the barbecue and turn all burners to the tow position letting the grill and
12. ont leg B7 using M6 10 bolt D1 as shown STEP 12 Make the Grease cup hanger AQ through into the hole in the firebox of Grill assembly A1 then hang the Grease cup A10 on the Grease cup hanger A9 as shown STEP 13 Make the Main burner assembly A8 through the the hole in the firebox of Grill assembly A1 then fix the Main burner assembly A8 using ST4 10 bolts D4 as shown Make sure thgough the guiding line of main burner electrode into the small hole of firebox Then through the main burner tube into the big hole of firebox Make sure the electrode bar in the small hole then put the valve tip goes into the venturi tube of the Main burner assembly A8 completely with good alignment STEP 14 Put the Heat tent A4 Cooking plate A5 and Cooking grid A6 on the Grill assembly A1 as shown Note Please be sure to put heat tent above the main burner and under the cooking grid plate STEP 15 Fix the Left shelf assembly C1 on the Left front leg B2 and Left rear leg B3 using M6 15 Shoulder bolts D2 as shown STEP 16 Fix the Right shelf assembly C2 on the Right front leg B7 and Right rear leg B8 using M6 15 Shoulder bolts D2 as shown STEP 17 Insert the guide line of electrode of main burner into the ignitor as shown STEP 18 Through the Manual light bar B16 firstly then through the Gas cylinder hook B10 by M6 45 bolt D8 a
13. ove corrosion from the burner surfaces 2 Cast iron Grill The cast iron grill can be cleaned with soap and hot water Dry thoroughly after washing Corrosion can be removed with a scourer or brush Coating the cast iron with a small amount of cooking oil after cleaning can help to prevent corrosion 3 Storage Store your barbecue in a cool dry place The gas cylinder should be disconnected from the barbecue and stored outdoors When using the barbecue after extended periods of storage please follow all of the care and maintenance instructions For storage and cylinder exchange disconnect hose at the cylinder only Do not disconnect hose from the appliance 11 Diagrammatical Representation of OUTDOOR AREAS This appliance shall only be used in an above ground open air situation with natural ventilation without stagnant areas where gas leakage and products of combustion are rapidly dispersed by wind and natural convection Any enclosure in which the appliance is used shall comply with one of the following An enclosure with walls on ail sides but at least one permanent opening at ground level and no overhead cover figure 1 Figure 1 Within a partial enclosure that includes an overhead cover and no more than two walls These walls may be parallel or at right angles to each other figure 2 amp 3 Figure 2 Sn Erd Oper Figure 3 Within a partial enclosure that includes an overhead cover and mo
14. placed Clean burners Clean jets and gas hose Reconnect wire Change ignitor Replace with full cylinder Have regulator checked or replaced Clean burners Clean jets and gas hose Use larger cylinder Clean burners Clean jets and gas hose Use BBQ in a more sheltered position Replace gas valve COOKING TIPS This method of cooking allows the food to be directly exposed to the heat flame it enhances the flavour and gives a barbecue flavour Use as a low fat cooking method which can be utilised for a wide variety of foods First lightly oil the grill prior to lighting the BBQ Pre heat with burners on high for 3 5 minutes Start cooking on high to seal the food Turn to medium heat to complete cooking If cooking marinated foods suggest to start cooking on medium heat to prevent burning especially if sugars or honey are used in the marinade Use tongs not forks to retain flavours Cooking times will vary depending on the thickness of the meats etc approximate times as follows RARE 2 3 minutes per side MEDIUM 5 6 minutes per side WELL DONE 7 8 minutes per side For vegetables it is recorimended to cook with ihe hood up due to short cooking time required For potatoes or pumpkin it is advisable to par boil prior to grilling to retain the flavour and texture SOLID PLATE Ideal for foods with high fat content reduces risk of flare ups plus foods that are not suited to open grill s
15. plate cure for 30 minutes The grill and plate are now cured and ready for cooking use 2 Preheating Burners should be burned at the high position for 3 5 minutes after lighting in order to preheat the cooking grill and plate This process should be done before every cooking session 3 Preparation of the Cooking Surfaces To prevent foods from sticking to the hot cast iron please use a long handled brush to apply a light coat of cooking or vegetable oil before each barbecuing session 4 Flare Up Control Flare ups occur when meat is barbecued and its fats and juices fall upon the flame tamer and vapourise The smoke from some flare up helps give cooked meat its barbecued flavour but excessive flare up will result in meat being burned To control flare up it is advisable to trim excess fat from meat and poultry before grilling Also when barbecuing the burners should always be placed on the low setting Always protect your hands when handling anything near the barbecue s cooking surface Care and Maintenance Periodically clean your barbecue between uses and especially after extended periods of storage Never douse the barbecue with water when its surfaces are hot 1 Care of Burners Ensure that there are no signs of blockage debris insects in either the burner portholes the primary air inlet or the neck of the burners Use compressed air or pipe cleaner wire to clear obstructions A wire brush can be used to rem
16. re than two walls the following shall apply a One wall that is equivalent to at least 25 of the total wall area is completely open figure 4 Figure 4 b 30 or more in total of the remaining wail area is open and unrestricted figure 5 Figure 5 In the case of balconies at least 20 of the total of the side back and front wall areas shall remain open and unrestricted 12 Warranty 1 Our goods come with guarantees that cannot be excluded under the Australia Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable toss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and failure does not amount to a major failure Where a failure does not amount to a major failure we are entitled to choose between providing you with a repair replacement or refund To obtain compensation you need to provide documentary evidence of the loss or damage suffered and documentary evidence that such loss or damage was a reasonably foreseeable consequence of a failure by us to include photographs statutory declarations receipts or reports e g from comply with a consumer guarantee under the Australia Consumer Law Such evidence may your doctor depending on the loss of damage 2 In addition to all rights and remedies to which you may be entitled under the Competition and Consumer Act2012 Commonweal
17. th and any other relevant legislation the manufacturer warrants this product to be free from defects in material and workmanship for a period 12months from the date of purchase 3 In order to claim under this warranty you will need to bring the product to the store of purchase along with proof of purchase typically this will be a receipt Any cost incurred by you in bring the product to the service desk will be borne by you We will then at our option either repair or replace the product or refund your money and take back the product 4 Our liability under this manufacturer s warranty is subject to us being satisfied that a defect was caused by defective workmanship or materials and was not caused by or substantially contributed to by other factors or circumstances beyond our control including but not limited to defective installation maintenance or repair alteration of modification of the product in any manner not recommended by the manufacturer or any neglect misuse or excessive use 5 The benefits conferred by this manufacturer s warranty are in addition to all rights and remedies conveyed by the Competition and Consumer Act2012 Commonwealth and any other statutory rights to which you may already be entitled and this warranty does not exclude restrict or modify any such rights or remedies that are implied by law 6 This warranty is provided by Woolworths Ltd of 1Woolworths Way Bella Vista NSW2153 Phone 1 800 501 735 AF
18. uch as onion bacon eggs Solid plate cooking is good for searing and sealing meat surfaces ensuring retention of flavour and moisture Best results achieved if the plate is pre heated on high for 3 5 minutes Cooking times for meat will be slightly less using the solid plate when compared to the open grill RARE 1 2 minutes per side MEDIUM 3 5 minutes per side WELL DONE 6 7 minuies per side Many foods can be roasted in a similar way to using a standard oven This method is suitable for items such as thick meats legs of lamb chickens etc The key to this style of cooking is to take your time cook slowly and NEVER cook with the flame on high Recommended method is indirect cooking where the flame is not directly under the baking dish Ideally pre heat the BBQ with 2 outside burners 4 burner BBQ on high with hood closed for 5 minutes Place the roasting pan in the centre of the BBQ on the open grill plate If necessary remove the solid plate for improved heat circulation and ensure you turn the burners to low once meat is sealed When the meat is cooked always allow the meat to rest for up to 10 minutes Remove from the BBQ and cover with foil to ensure ali the juices are retained Vegetables can also be baked at the same time by wrapping in foil with a little oil and placing on the warming rack if fitted Cooking times vary depending on the food and the weight of the food As a guide
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