0.07.B.0030 R3 R5 Installation Manual-10Jul2012-NG
Contents
1. Company Profile Centurion Systems Pty Ltd South Africa has been manufacturing automatic gate systems since 1986 and is committed to providing reliable cost effective solutions in the field of gate and access automation We offer a diverse range of products including gate motors GSM based products garage door motors remote controls keypads traffic barriers proximity access control and intercom systems Our products are developed by an in house team of talented engineers that are constantly researching new and innovative technologies to improve our existing products and expand our product range Our production facility Johannesburg is 15 0 9001 quality assurance certified and all our products are manufactured to the highest level of quality with a 100 test to specification Through a team of dedicated technicians and sales personnel together with a fully fledged in house training facility we are committed to providing unmatched service to our customers and support for our products A worldwide network of distributors and installers ensure that our products remain The Automatic Choice in access automation Further information is available on our website www centsys com au Centurion Systems Pty Ltd reserves the right to make changes to the products described in this document without notice and without obligation of Centurion Systems Pty Ltd to notify any persons of any such revisions or changes Addit2. Figure 5 Cabling Requirements Page 14 Operator Installation Pedestal Mount Installation R3 5 operators Figure 6 Basic Installation Options Pedestal Mount Features Secure locking with no need for gate end stops be used on both inward and outward opening gates and on installations where space is limited Provides the smoothest gate motion Provides very secure locking and high security Where a gate leaf width exceeds 3 0m a gate lock is recommended for security installation is independent of the size strength of gate pillar Products required per gate leaf automation Wall Mount Installation R3 operators only Wall Mount Features Very compactinstallation Requires a pillar strong enough to support the operator and potential loading if the gate is forced Where a gate leaf width exceeds 2 5m a gate lock is recommended foroptimum security operator may be mounted parallel or perpendicular to the pillar whichever is best suited forthe installation Perpendicular installations are recommended since it inherently provides better locking and greater security Products required per gate leaf automation 1xR3 or R5 operator 1 x or R5 long linkage hardware kit which includes drive arm connecting arm fasteners and bracket 1 x Pedestal NOTE Ensure tha
3. Wall Mount Bracket Figure 14 Secure Gearbox to Pedestal Adaptor or Wall Mount Bracket Determine Drive Arm Length 10 Depending on the particular installation type determine the drive arm length as follows For Standard Pedestal amp Outward Opening Gates Measure dimensions L long and S short as in Fig 15 and calculate the drive arm length D as shown in Fig 15 DO NOT CUT THE DRIVE ARM TO THIS LENGTH Cutthe drive arm atleast50mm longerthan D Thecutlength is therefore D 50mm See Fig 16 ForPedestal Mounted Installations With Limited Space Fromthe tables on Fig 8 determine the drive arm length D and selectthe boldface value ifthe motor is mounted in the recommended DO NOT CUT THE DRIVE ARM TO THIS LENGTH Cutthe drive arm atleast50mm longer than D The cutlength is therefore D 50mm see Fig 16 Assemble the drive arm and connecting arm as in steps 11 to 18 and check the gate operation Ifthe drive arm interferes with the gate or Ifthe ball jointon the drive arm is more than 30mm from the obstructing wall then Shorten the drive arm by 25mm and repeatthe process until the gate operates smoothly Page 23 IfL then 934 and S 333 934 333 2 601 2 therefore D drive arm length 300 5mm Do NOT cutthe drive arm to this length allow an extra 50mm i e cut drive arm D 350mm See Fig 16 N The easiest way o
4. The receiver could be faulty Page 40 Fault Finding Guide Continued PROBLEM POSSIBLE CAUSES amp SOLUTIONS TO PROBLEM Low Battery If the battery voltage is less than 10 5V the motor would not Voltage Condition operate atall For any other voltage the battery could still be the STATUS light flashes 3 times cause ofthe problem e Check that the power is turned by first disconnecting the battery and then to check that the green CHARGE lightis ON If itis OFF then power is not connected to the charger or the power pack Check that the power source link is in the STD position when using the CP84E charger and in the PSUx 10A power pack driven installations Check the condition of the battery leads terminals and connectors Look for and correct all loose connections and signs of corrosion The battery might be discharged Measure the battery voltage with the charger connected if the voltage is below 12 5V then the battery is discharged The number of opening cycles per hour may be excessive thus discharging the battery Charge the battery or fit a 10A power pack if required Charger might be faulty Disconnect the battery and measure the voltage on the battery leads It mustbe between 13 6V and 13 8V if notreplace the charger Battery might be old and might have to be replaced If in doubt test as follows 9 Check that the battery is charged by ensuring that the battery voltage is above 13
5. REVERSING Pedestrian Autoclose 1 Flash 1 second 5 seconds Default Courtesy Light 1 Flash 10 seconds 120 seconds Default Collision Sensitivity HIGH Default MEDIUM LOW Autoclose Override 1 Flash 1 second 3 second Default Positive Close Mode ON OFF Default Preflashing MODE 1 MODE 2 MODE 3 OFF Default Preflash Time 1 Flash 1 second 2 seconds Default Collision Counter 1 Flash 1 count 4 counts Default Leaf Delay Select Delay on slave opening Delay on master closing Delay on slave opening amp master closing Delay off Default Leaf delay time Solenoid Strike Time 1 Flash 1 second Table 2 Controller Functions Menus and Submenus Page 47 2 seconds Default 75 Controller Connections 75 0002 CHARGE 080 m TEST LED ong E LIGHT STATUS FUSE i ED 8 SLAVE FUSE 16A 5 8 sii i o o o o o o o ALe Ae GO 6 9 6 9 6 5 C pa 456556255245 MASTER BATT SLAVE LIGHT 551 552 553 COM COM SOL 12V IRB FRX LED PED SET N FOR DETAILED CONNECTIONS REFER TO CP 75 CONTROLLER TRIGGER WIRING ON PAGE 47 SLAVE 83 552 551 2 2 3 WAY 3 WAY CONNECTOR CONNECTOR TO ORIGIN TO COUNTER SENS
6. MASTER MASTER BATT BATT SLAVE SLAVE EARTH BLACK PSUx PowerSupply Unit 220V AC 10 Mains Supply for CP84E using removable connectors DC charger plug to CP75 controller 12V DC lead acid battery Amp hour rating to suit Mains Fuse 250mA size 5x20mm 16A Slow blow fuse E Ensure that the power source link is set to PSU inFig 24onpage27 Page 50 Installation Handover Once the installation has been successfully completed and tested it is impor tant for the installer to explain the operation and safety requirements of the system NEVER ASSUME THE USER KNOWS HOW TO SAFELY OPERATE AN AUTOMATED GATE Even if the user has used one before it does not mean he knows how to SAFELY operate it Make sure that the user fully understands the following safety requirements before finally handing over the site Ensure thatthe user fully understands e How to operate the manual release mechanism By demonstration e How the obstruction detection and all othersafety features work By demonstration e the safety considerations associated with operating an automated gate and that he understands that he is responsible for explaining these safety instructions to all other users of the automated system 1 Do not activate your gate unless see it and determine that its area of travelis clear ofpeople pets orother obstructions NO ONE MAY CROSS
7. p e Has the gate gone too far short Simply remove refit the SET link The gate will OPEN slightly Try again bypressing holding and releasing the test button as in step 17 and 18 19 To setthe OPEN limit again press and hold the TEST button The gate will slowly OPEN See Set up Troubleshooting Guide step 19 r 20 When the gate has reached the OPEN position release the TEST button LightL1 must be on when setting the Master orL2 on when setting the Slave motor SeeSet up Troubleshooting Guide step 20 p ATEA 2 Has the gate gone too far short Simply remove and refit the SET link The gate will CLOSE slightly Try again by pressing holding and releasing the test button as in step 19 and 20 Page 29 21 Then press and release the TEST button once more to confirm the OPEN limit When setting Master motor limits When setting Slave motor limits 22 The gate will close completely pause The gate will close slightly The STATUS light will flash xiz then open to the minimum pedestrian 5times L2 will come on to indicate thatthe limits position were set If a larger pedestrian opening is required The control card has now returned to the initial momentarily short the PED input to COM to programming mode Ay jog the master leaf further open S 23 24 At the required position press and releasethe TEST button The MASTER gate will open fully then the SLAVE gate where fit
8. 5V with the charger connected If the battery is in a good condition it would probably pass the test without being fully charged Disconnect the charger from the battery Remove the DC Motor leads from the DC Controller 9 Apply the DC motor leads directly to the battery while measuring the battery voltage WARNING First make sure that the moving gate will not pose any danger If the gate does not move the battery or motor could be faulty If the battery voltage remains unchanged then the motor is faulty and must be serviced If the battery voltage drops to below 11 5V then the battery must be replaced Before replacing the battery measure the charging voltage on the battery leads with the battery disconnected It must be between 13 6V and 13 8V if not replace the charger Page 41 Fault Finding Guide Continued PROBLEM POSSIBLE CAUSES amp SOLUTIONS TO PROBLEM B False Collision Detection To determine which is the faulty gate in a double swing system STATUS light could flash activate the gates Both gates will stop and reverse on closing four times to indicate that butonly the faulty gate will stop when opening number of collisions have exceeded COLLISION COUNTER feature value Wait Forboth MASTER and SLAVE motors 60 seconds or remove amp reapply all power to reset operation Only the offending gate s components need to be inspected e Check for tight hinges unbalanced gate or somethi
9. Degrees 1474mm 1587mm 110 Degrees 1587mm 1 687mm 120 Degrees 1687mm 1 732mm Page 44 Description of Terminal Functions MASTER SLAVE COM LIGHT 12V TRG IRB FRX LED LCK SET SOL The master motor is connected to these terminals Ifthe master motor direction is incorrect swap around the wires connected to these terminals The slave motor in dual swing gate applications is connected to these terminals As with MASTER swap the connected wires around for motor direction reversal The battery power supply negative terminal All trigger signals etc have their return path to one of the COM terminals These two terminals provide a normally open potential free contact which is generally used to switch ona pillar light courtesy light Itcan also be used for other purposes ifrequired Provides a 12V DC supply for auxiliary equipment such as a radio receiver photo cells etc Itis linked directly to the battery positive via a fast blow fuse see page 47 A momentary normally open trigger device such as relay pushbutton etc connected between TRG and COM will cause the gate to trigger open closed Connect multiple trigger devices in parallel Referto the section MODE OF OPERATION on page 32 The signal from the infrared beam IRB photo cell safety edge loop or other safety device This prevents the gate from closing when the normally closed contactbetween IRB and COM is op
10. THE PATH OF A MOVING GATE Always keep people and objects away from the gate and its area oftravel NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS and do not allow children or pets near the gate area Becareful with moving parts and avoid close proximity to areas where fingers orhands could be pinched Secure all easily accessed gate opener controls in order to prevent unauthorized use of the gate Keep the automated gate system properly maintained and ensure that all working areas are free of debris and other effects that could affectthe gate operation and safety On a monthly basis check the obstruction detection system and safety devices for correct operation 8 Allrepair and service work to this productmustbe done by a suitably qualified person 9 This productwas designed and builtstrictly forthe use indicated in this documentation Any other use not expressly indicated here could compromise the good condition operation of the productan or be a source of danger 10 Centurion Systems Pty Ltd does not accept any liability caused by improper use of the product orforuse otherthan thatfor which the automated system was intended 11 Ensure that the customer is in possession of the User Guide and also complete the installation details in the back ofthe User Guide Page 51 Installation Details Page 52 Page 53 54 Page 55 CENTSYS 0 07 B 0030 R3 R5 Insta
11. adjust ment then the origin system for the motor tested is OK restartthe setup from step 4 If not check the status ofall plugs and wiring Ifthe problem is notresolved then the sensor cable or controller mightbe faulty There is a click butthe motor does notturn The STATUS light flashes rapidly then flashes five times L2 turns on There is a click the motor turns but the gate does nor move This could be dueto e The motornotbeing connected to the controller or e The motorfuse could be blown or The motoris faulty Check motor by connecting motorleads directly to the battery Check for loose connections or corrosion on battery terminals The motor cables are too thin They mustbe 2 5 mm Check for low battery condition by following procedure A page 41 Correct the problem remove and refit the SET link and start from step 17 The manual release mechanism is still in manual mode The manual release mustbe unscrewed as in step 10 Notenough time is allowed for the manual release to re engage To continue setup press the TEST button as instep 17 Page 35 Set up Troubleshooting Guide Continued 17 continued Motor briefly starts and then stops and STATUS flashes 5 times Motor starts then stops after 1 second STATUS flashes 5 times The battery is not connected Correctthe problem remove and refitthe SET link and startfrom step 17 e Faulty DOSS sensoror cable The DOSS
12. allleafdelays OFF Defaultsetting FEATURE 14 COUNT Allows the leafdelay to be setfrom 1 to 255 seconds The default delay time is 2seconds NOTE The solenoid lock strike time is setvia the leaf delay timer Allthe known causes of problems are listed according to the step number in the gate limits setup instructions Page 34 PROBLEM SET light is not on L2 is not on STATUS light did not flash 5 times L1 is flashing Set up Troubleshooting Guide POSSIBLE CAUSES amp SOLUTIONS TO PROBLEM Check that the SET link is correctly fitted Fit and remove the link a few times to ensure good contact All sources of power on the card must be removed Check by confirming that all the lights turn off before reconnecting the power with the setlink fitted The controller did not boot up correctly Try to fit the charger plug before reconnecting the battery Check for and remove latching inputs on the TRG terminal then restartfrom step 11 STATUS light flashes five times and L2 turns on This could be due to e The gate not being correctly positioned Move the gate to its halfway position and restartfrom step 14 The origin not being set correctly Restart the setup from step 14 A faulty origin PCB or cable To check go out of program ming mode by removing the SET link Then insert the origin setup tool turn the tool a full revolution while monitoring L1 and L2 If either L1 or L2 changed state during the
13. high gate 25 coverage 89km h 63km h R5 For a 1 8m high gate 100 coverage 44km h 31km h 4 Electric lock recommended When installed in recommended positions and collision sensitivity set to LOW Product Identification The actual components supplied may vary depending on the model purchased R3 R5 Linkage Hardware Kit Connecting Arm Drive Arm End Cap Drive Arm Clamp Wedge M10 Washer 12 65 Bolt Clevis Pin 110 Gate Bracket 11 Padlock with key Figure 2 Linkage Hardware Kit Page 10 Baseplate 7 Battery 7 8 Geared DC Motor 9 Master Controller CP75 10 Slave Interface Card CP75B 11 Controller Enclosure 12 Gearbox Charger 84 5 01 Enclosure Uprights Warning Decal Wall Mount Bracket Version 2 Pedestal Version 2 Pedestal wall mount installations require different connecting arms Be sure to use the correct connecting arm for the particular installation type Not fitted to a slave motor in a double leaf gate system Figure 3 Product Identification Page 11 Required Tools amp Equipment Electric Drilling D Machine Spanners Crimping Tool 2 Pin Lugs Hammer 17mm 13mm Screw Drivers 3 5mm Flat G Clamp Pliers Side Side Cutters Masonry Bits 6mm 20mm For Wall Mount Bracket Steel Bits 8 5mm 5 0mm 4 0mm 10mm Allen Key 9mm Allen Key Measuring Tape Hacksaw Not Normally Re
14. page 9 eRecommended values are shown in bold type dimensions shown are indicated in millimetres recommended values will result in gates with similar opening times O Centurion Systems Pty Ltd Figure 8 Pedestal Positioning for Installations with Limited Space Page 17 PEDESTAL POSITIONING FOR OUTWARD OPENING GATES ENDSTOP N Itis recommended to fit end stops in the open position of the gate to reduce gate movementwhen open GATE LEAF IN CLOSED POSITION BE SURE TO USE A LONG CONNECTING ARM FOR THIS INSTALLATION TYPE b A B 1 Centre to Hinge Centre to Shaft Centre Shaft Centre Gate Bracket 240 to 530 250 600 to 660 640 500 500 70 150 to 440 160 to 640 620 500 500 100 to 400 120 to 660 580 500 to 550 550 100 to 400 120 to 640 580 550 to 600 600 100 to 400 120 to 660 580 55010 600 600 100 to 380 120 to 620 400 55010 600 600 100 to 260 120 to 580 480 55010 650 650 Gate Opening Angle Degrees Gate opening angle eRecommended values are shown in bold type dimensions shown are indicated in millimetres recommended values will result in gates with similar opening times Ensure that the gate does not exceed the relevant specifications on page 9 Centurion Systems Pty Ltd Figure 9 Pedestal Positioning for Outward Open
15. to close the gate it will close as soon as an object that has passed through the gate clears the infrared beam If the beam is not broken the gate will getto its fully open position and close after the preset Autoclose time This feature will only operate if infrared safety beams or if an inductive loop is fitted IRB terminal REVERSING MODE FEATURE 4 4 This mode is similar to standard mode but instead of stopping a gate when itis in motion a trigger will cause the gate to reverse its direction of travel Itis thus impossible to leave a gate stationary in a partly open position The only two normally stable states are fully open or fully closed If the Autoclose is ON then the gate will always tend towards being closed Pedestrian Autoclose Time FEATURE 5 COUNT A separate Autocloser timer exists forthe pedestrian opening The time can be setfrom 1to 255 seconds butcannotbe turned offcompletely The defaulttime is 5 seconds Collision Sensitivity FEATURE 7 1to 7 3 Thefactory defaultis 7 1 If the gate is obstructed the internal collision circuitry will activate When the gate is opening and it is obstructed the gate will stop Master and slave gates operate independently of each other while opening i e a collision to the master gate will notstop the slave gate from opening fully During closing however an obstruction to either master or slave gate will cause both gates to immediately stop and reverse direction There is a counter FE
16. 250 to 440 330 0 640 600 500 to 610 610 130 120 280 to 440 300 300 to 490 450 500 to 570 570 130 eRecommended values are shown in bold type eAll dimensions shown are indicated in millimetres recommended values will result in gates with similar opening times eEnsure thatthe gate does not exceed the relevant specifications on page 9 O Centurion Systems Pty Ltd Figure 7 Pedestal Positioning for Standard Installations Page 16 PEDESTAL POSITIONING FOR INSTALLATIONS WITH LIMITED SPACE GATE LEAF IN CLOSED POSITION m Gate opening m 120 60 BE SURE TO USE A LONG CONNECTING 110 100 90 80 70 ARM FOR THIS INSTALLATION TYPE b B C D E F Gate Opening Gate Centre to Hinge Centre to Hinge Centre to DriveArm Edge of Motorto Gate Centre Angle Degrees Pedestal Centre Pedestal Centre Gate Bracket Length Pedestal Centre to Wall 60 190 to 390 190 800 to 890 850 800 800 475 419 224 414 70 190 to 380 190 750 to 890 850 700 to 750 750 500 444 191 381 80 370 180 0 840 800 650 to 700 700 500 461 153 9 0 360 170 0 840 800 600 to 650 650 500 459 10 100 0 400 210 0 840 800 550 to 610 610 500 464 122 10 0 440 250 0 640 600 500 to 590 590 500 487 130 120 0 420 280 0 540 500 500 to 570 570 500 496 130 Ensure that the gate does not exceed the relevant specifications on
17. AME COLOUR ON OFF REMARKS STATUS Red Gate fully open Gate fully closed 1 Flash sec Pillar light on permanently During 2 Flashes sec Charging failure normal 3 Flashes sec Battery low detection operation 4 Flashes sec Collision detector operated 5 Flashes sec Microprocessor reset Master origin diagnostic Changes state to indicate origin status Slave origin diagnostic Changes state to indicate origin status Battery charging No charge voltage present Signal present No signal Safeties clear Safeties obstructed Signal present No signal Signal present No signal System ready to System locked operate Signal present No signal During Programming Mode STATUS The number of flashes correspond to the STATUS or COUNT value being set If LED2 also on The number of flashes corresponds with system reset to the FEATURE number being selected factory default System in programme mode also system reset to factory default Table LED Indicator Light Description amp Purpose Page 46 75 Controller Functions FEATURE STATUS or COUNT DESCRIPTION Gate Limit Settings FEATURE NUMBER COUNT VALUE DESCRIPTION See detailed instructions on page 29 Autoclose ON OFF Default Autoclose Time 1 Flash 1 second 15 seconds Default Mode of Operation STANDARD Default CONDOMINIUM PIRAC
18. AN 90 Wall Mount Bracket A T 90 C Gate Opening Angle Degrees GATE LEAF IN CLOSED POSITION A Centre to cket Centre B Hinge Centre to Mounting Face 3 gt GATE LEAF IN CLOSED POSITION b D Drive Arm Length Hinge Centre to Gate Bracket 60 0 330 310 220 to 380 340 700 250 10 0 370 350 220 10 380 340 700 300 80 0 410 350 0 380 300 700 350 90 0 500 380 0 380 300 700 420 100 0 500 400 0 380 340 700 480 0 490 430 0 300 240 700 500 0 460 440 0 300 240 eAll dimensions shown indicated in millimetres eAll recommended values will result in gates with similar opening times N that the gate does not exceed the relevant specifications on page 9 eRecommended values are shown in bold type 610 500 Gate opening angle The minimum value will ensure a clearance of 30mm if the gate BE SURE TO USE A SHORT CONNECTING ARM FOR THIS INSTALLATION TYPE 120 60 0 0 O Centurion Systems Pty Ltd Figure 11 Determining Wall Bracket Position for Parallel Wall Mount Page 20 GATE BRACKET LOCATION amp PEDESTAL HEIGHT FOR PEDESTAL MOUNT INSTALLATION C See Fig 7 to 9 m 12mm to allow for d
19. ATURE 12 COUNT that monitors the number of collisions If the collision count is reached before both gates reach the fully closed position all trigger signals are inhibited for a 1 minute period The STATUS LED flashing four times indicates this condition After 1 minute period triggers will again become active with the exception of Autoclose The fault indication will continue to flash indefinitely after the 1 minute period but will clear after the 1 minute period is a valid trigger is given The collision counter resets to zero after the 1 minute delay or the processor is reset e g By removing all powerfrom the controller Courtesy Pillar Light The pillar circuithas multiple functions It operates as a courtesy light and switches on for timed period The factory default is 2 minutes setby FEATURE 6 COUNT every time the gate triggers be turned on for the presettimed period by the application of a shortimpulse between the SETterminal and COM tcanbeturned ON permanently by application of an impulse longer than 3 seconds on SET and COM terminals A short impulse thereafter will switch the lights off The gate will nottrigger open when using the SET trigger The fact that the pillar lightis ON permanently is indicated by the STATUS LED flashing once every 2 seconds Page 33 Whenthe PED input is triggered the pillarlightflashes adjustable 110255 seconds pre flash time FEATURE 11 COUNT befo
20. CLASS B CONDUCTED EMISSIONS 150MHZ TO 30MHZ Immunity IEC 61000 4 2 ELECTROSTATIC DISCHARGE IEC 61000 4 3 RADIATED IMMUNITY 80MHZ 1000MHZ IEC 61000 4 4 ELECTRICAL FAST TRANSIENTS BURST IEC 61000 4 5 SURGE IMMUNITY TEST IEC 61000 4 6 CONDUCTED IMMUNITY 150KHZ TO 80MHZ IEC 61000 4 11 VOLTAGE DIPS AND INTERRUPTION Standard to which conformity is declared IEC 60355 1 1991 amp Am1 1994 amp Am2 1999 IEC 1000 6 3 amp IEC 1000 6 1 Generic Emission and Immunity Signed at North Riding South Africa on March 24 2004 lan Rozowsky Research amp Development Director Page 4 Important Safety Instructions The installer being either professional or DIY is the last person on the site that can ensure that the operatoris safely installed and thatthe whole system can be operated safely To ensure the safety of people itis importantthatyou read all the following instructions Incorrect installation or incorrect use of the productcould cause serious harm to people m FOR THE INSTALLER CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS before beginning to install the product This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use ofthe appliance by a person responsible fortheirsafety All installation repair and service work to t
21. ONS TO PROBLEM 1 Gate does notopen atall Check that you are out of programming mode SET light mustbe OFF LCK lockout input activated Green LCK light should be ON IRB IR beams input activated Gates would not move once open Green IRB light should be ON Check cabling alignmentand 12V power 3A auxiliary fuse Latching input on TRG or FRX Both TRG and FRX lights mustbe offfor gate to operate Check the battery condition with procedure A Low battery voltage condition later in this section If STATUS light flashes four times then the operator is in Multiple Collision Mode Remove amp reapply all power or wait 60 seconds to reset operation If required check with procedure B False collision detection later in this section If the problem persists the CP75 main controller might be faulty Page 37 Fault Finding Guide Continued PROBLEM POSSIBLE CAUSES amp SOLUTIONS TO PROBLEM 2 Gate does not move but the relays click when the unit is activated Check thatyou are outof programming mode SET light mustbe OFF Check the battery condition with procedure A Low battery voltage condition later in this section Check the motor wires If STATUS light flashes four times then the operator is in Multiple C ollision Mode Remove amp reapply all power or wait60 seconds to resetoperation Ifrequired check with procedure B False collision detection later in this section If the probl
22. OR ON SENSOR ON MASTER MASTER MOTOR MOTOR NOTE i WHEN SETTING THE GATE LIMITS DURING THE im COMMISSIONING PROCEDURE AS DESCRIBED ON i PAGE 29 IT MAY BE NECESSARY TO CHANGE THE MOTOR DIRECTION TO ORIGIN TO COUNTER SENSOR ON TO CHANGE THE MASTER MOTOR DIRECTION 3 WAY 3 WAY SWOP WIRES AND SLAVE CONNECTOR CONNECTOR SLAVE MOTOR MOTOR TO CHANGE THE SLAVE MOTOR DIRECTION SENSOR i SWOP WIRES Page 48 75 Trigger Connections For a detailed description of terminal functions refer to DESCRIPTION OF TERMINAL FUNCTIONS on page 45 oole ol oclo oel olo e n T TT 381 32 83 cou cou SOL 12V TRG IRB FRX LED PED SET IGHT SOLENOID LOCK PUSHBUTTON FOR SWITCHING PILLAR LIGHT N 0 10 REMOTE CONTROL CIRCUITRY PILLAR LIGHT PUSHBUTTON HOLIDAY LOCKOUT SWITCH N C INFRA RED BEAM CIRCUITRY HOLIDAY LOCKOUT KEYSVWITCH IRB Tx IRB RECEIVER Loop e e 5 i Y E LOOP DETECTOR Page 49 CP84ER5V01 Charger Connection WN HH CP84ER5V01 Charger Transformer 14 2V DC charger plug to CP75 controller Lightning Earth Point 220V 10 Mains Supply for CP84ER5VO1 using removable connectors Mains fuse 250mA size 5 x 20mm Auxiliary Mains Connecton 220V AC PSUx Power Connection
23. Pre flashing or the Leaf delay Features Press and hold the TEST button while monitoring the STATUS light The STATUS light will flash the same as for selecting a Feature See Step 31 Release the TEST button when the number of flashes is the same as the STATUS value required Example 1 continued To setthe MODE OF OPERATION to CONDOMINIUM After selecting the Feature again press and hold the TEST button while monitoring the STATUS light The L1 lightwill flash once and pause then flash twice and pause Atthis moment release the TEST button to give STATUS value of 2 The mode of operation has been changed to condominium NOTE Only after setting the STATUS would the ode of Operation be changed to reversing Page 31 L2 will come back on indicating thatthe STATUS has been updated 34 To set the COUNT value of the Autoclose timer Pedestrian Autoclose time Courtesy light timer Autoclose override timer Pre flashing time Collision counter orthe Leafdelay time Features Press and hold the TEST button while monitoring the STATUS light After a slight pause the STATUS light will start flashing atan even rate Countall the flashes and release the TEST button when the number offlashes is the same as the COUNT value required Example 2 Set the AUTOCLOSE TIME to 10 seconds That is Feature number 3 to a COUNT value of 10 Firstselectthe Feature number 3 as in steps 30 to 32 Then press and hold
24. R DEATH KEEP CLEAR GATE MAY MOVE AT ANY TIME DO NOT ALLOW CHILDREN TO PLAY IN AREA OR OPERATE GATE Fast Track ESSE These abbreviated instructions are for the experienced installer who needs a checklist to get a standard installation up and running in the minimum of time Detailed installation features and functions are referred to later in this manual Mechanical Setup Action Read and understand all safety instructions Page 5 Gather required tools and equipment Page 12 Heed necessary site considerations Page 13 Check cabling requirements Page 14 Select appropriate mounting configuration Page 15 Mount the gate bracket in position Page 22 Route cables amp secure motor mounting Page 22 Fasten gearbox in position Page 23 Determine drive arm length Page 23 Fit drive arm Page 24 Set connecting arm Page 24 Page 6 Emy 757 Track Electrical Setup Action Read and understand all safety instructions Connect all wiring Set the gate origin Release the manual override and close the gate s Use origin tool and line up marks e Open gate way and unscrew the manual release mechanism Get into programming mode Remove all power e Fit the SET link e Reapply power Select master or slave set up e Press and hold TEST release after 1 flash of L1 e Press and hold TEST release after 1 or 2 flashes 1 master 2 slave Set the gate limits e Press and hold TEST until gate is
25. TEST button as in step 21 Restart from step 11 Mode ofoperation could be setto condominium which only allows the gate to be closed by the Autoclose timer The safety beams or holiday lockout features could be activated Check the IRB and LCK lights both mustbe ON for normal operation The link between COMMON and LCK might not be fitted when the safety lockout feature id notused The link between COMMON and IRB might not be fitted when Safety beams are notused One of the leaf delay modes is selected The gates can be set to close simultaneously by setting feature 13 to status 4 Page 36 Set up Troubleshooting Guide Continued 24 The motors keep on Positive close mode has been activated Deactivate positive continued driving past the closed close mode by setting feature 9 to 1 position The slave gate runs The slave motor cables are too thin ensure thatthe cables are at slower than the master least2 5mm gate The gate starts and then installation geometry does not give the motor enough stops moving when gate mechanicaladvantage to getthe gate started is fully OPEN and For limited space and wall mounted installations shorten triggered to close the drive arm by 25mm and re adjustthe connecting arm as in steps 17 to 213 ofthe mechanical setup Alternatively set the collision sensitivity feature 7 to status 2 medium or3 low Fault Finding Guide PROBLEM POSSIBLE CAUSES amp SOLUTI
26. age 48 amp 49 2 Checkthatthe battery chargeris plugged into the controller board as shown in Fig 23 3 Check that the power source link is in the STD position when using a standard CP84ER5V01 charger orPSU position for PSUx power supply driven installations See Fig 24 CHARGE a Li LED Pau rout d Power Source Link Battery Charger Connector Bridge pins I amp 2 for PSU power supply Bridge pins 2 amp 3 for standard RSVOI charger power supply Figure 23 CP75 Controller Battery Charger Connector Figure 24 CP75 Power Source Link Set up the gate origin s With both the masterand slave gates stillin manual mode move both gates to the closed position 5 Flip overthe controller enclosure Open the override dustcover as shown in Fig 31 and remove the origin toolfrom its storage position seeFig 25 6 Insertthe origin setup tool into the release mechanism with a twist action until the tool is snugly seated see Fig 26 7 Nowturn the origin setup tool until the arrow on the set up tool lines up with the mark on the release mechanism coveras Fig 27 Take care to line with the correct mark Page 27 Figure 25 Setup tool stored position 8 Repeatthe procedure for the other motor in a double swing system 9 Return the origin tool to its storage position on the upright pillar and close the override dust cover 10 With the gates still in manua
27. ate Bracket eR bees o e Re ore A bee o duh 22 Route Cables amp Secure Motor 0 22 Fasten Gearbox Iri PoSIDO ae eS Rn Opel per n d adde dis ane dedo 23 Determine Drive Arm Length vno pP opa go e Val ibo o t gr dnd aie 23 525 etes pe un it d destruc S free OR P o 24 Setthe Connecting ATTI goes Fen e ces Kl e a RR e Xr aus i 24 Electrical Setup 5 hee cree REO TUO wha ae 27 Connectiall Wiring CO Oe bee RERO EIER 27 SetUp the Gate OMG IN S i4 nri td eb ike elg adopts 27 Getinto Programming Mode sss search ek i 28 Select either Master or Slave 29 Setthie Gate oec e RC pats tube aio kd ce ira D 29 Setting Additional Features 1 30 Controller Features o si tando tes tels Men uates ei 32 Set Up Troubleshooting Guide i c hh e rer RR kr RR ER hh jns 35 Fault Finding GUIDE i sss khen RR RO RR RUSO C OO Run OR EROR BOR RODA 37 Procedure to Programme Controller Back to Factory Defa
28. ay The collision sensitivity will be reduced during the endpoints of sinusoidal motion Gate movementis transmitted to the gate by means ofarticulated arms The length of both the drive arm and the connecting arm is easily adjusted to give maximum installation flexibility Specifications 234mm 100mm 220mm 337mm 110 220 110mm 237mm Figure 1 Overall Dimensions Page 8 SPECIFIC ATION R3 R5 Input Voltage 220VAC 10 50Hz 220VAC 10 50Hz AC Current draw with C84E Battery Charger DC Motor Voltage 120mA 12V 120mA 12V DC Current draw Max 30A 35A Maximum solenoid lock current draw 2A 2A Output shaft rotational speed Maximum output torque Mass of master motor kit excluding pedestal or wall bracket Mass of slave motor kit excluding pedestal or wall bracket Maximum number of operations per day Average Light industrial with 10A power pack PSU Domestic with 1A Battery Charger CP84E 100 20 250 20 Maximum number of continuous operations 20 100 Typical time to open close a gate For standard pedestal in recommended position 10 seconds 13 seconds No of operations on a 7A H battery should mains power fail 20 20 Limit switches Sealed optical counter with origin switch Sealed optical counter with origin switch Collision sens
29. butthis time monitor the STATUS light Release the TEST Figure 29 CP75 Controller TEST Pushbutton button after 1 flash for selecting the Master motor or 2 flashes for the Slave motor The FUSE 16A S B o olo O olo O T 260 5888 tal STATUS light will turn to indicate that gate MASTER BATT SLAVE gt setup is in progress See Set up Troubleshooting Guide step 16 p Set the gate limits 17 To setthe closed limit press and hold the TEST button The master or slave motor will activate STER FUSE 1 Tr TO CHANGE THE MASTER MOTOR and within 60sec the release mechanism will DIRECTION SWOP WIRES AND engage and the master or slave leaf will begin to slowlyCLOSE TO CHANGE THE SLAVE MOTOR 3 DIRECTION SWOP WIRES AND Ifthe gate OPENS release the TEST button and swop the master or slave motor wires as shown in Fig 30 To continue the setup press and hold Figure 30 CP75 Controller Motor Wire Connections the testbutton as in step 17 See Set up Troubleshooting Guide step 17 p 18 When the connecting and drive arm hinge points are in a straight line Fig 22 release the TEST button The gate will now be in the CLOSED position Light L1 must now be OFF when setting the Master or L2 OFF when setting the Slave motor For fine adjustment of the gate CLOSED position lengthen or shorten the connecting arm accordingly See Set up Troubleshooting Guide step 18
30. closed release e Press and hold TEST until gate is open release Press and release TEST MASTER gate will close and open to pedestrian The SLAVE gate will close slightly Set additional features If required Exit programming mode Remove the SET link Perform installation hand over Page 7 Page 5 Page 27 Page 27 Page 51 General Description The R3 amp R5 rotary swing gate systems are designed to open and close swing gates The CP75 controller is capable of handling both single and double swing gates and offers many features to suit almost any application Detailed specifications forthe R3 amp R5 motors are shown in the figure below and the table alongside The unitemploys a battery driven DC motor for low duty domestic applications which provides automatic backup protection the event ofa power failure The unitcan also be fitted with a high duty power supply in addition to the battery to allow for more frequentoperation ofthe gate The R3 amp R5 operators are fitted with an internal electronic limit switch system which provides reliable and accurate positioning ofthe gate This system allows the operatorto smoothly slow the gate down at thefully open orclosed positions A fail safe and highly reliable collision sensing system is built into the controller which will cause the motor to stop while the gate is opening and stop and reverse when closing if a gate is obstructed in any w
31. devices must be fitted to the installation to guard against mechanical movement risks such as crushing dragging and shearing Itis recommended that at least one warning indicator light be fitted to every system Always fit the warning signs visibly to the inside and outside of the gate The installer must explain and demonstrate the manual operation of the gate in case of an emergency and must hand the User Warnings guide over to the user Explain these safety instructions to all persons authorized to use this gate and be sure that they understand the hazards associated with automated gates Do not leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger Dispose of all waste products like packaging materials worn out batteries etc according to local regulations Always check the obstruction detection system and safety devices for correctoperation Centurion Systems Pty Ltd does not accept any liability caused by improper use of the product or for use other than thatfor which the automated system was intended This product was designed and built strictly for the use indicated in this documentation Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of Appliance should be product described in manual amp WARNING Page 5 MOVING GATE CAN CAUSE SERIOUS URY O
32. ecals to gate until the ski pole lock starts to tighten Do not over tighten as that will make the final adjustment more difficult 14 Open the gate and possibly swing the drive arm slightly until the connecting arm can be fitted into the gate bracketusing the clevis pin seeFig 19 15 Using the gate as a lever slowly close the Connecting Arm gate to extend the connecting arm When the gate is completely closed the hinge points of the connecting and drive arms must be ina straightline see Fig 22 16 In a double leaf gate system ensure that both gates are correctly aligned in the closed position 17 Carefully unhook the connecting arm from the gate bracket making sure it s length is not altered Hand tighten the connecting arm ski Figure 19 Fit Connecting Arm to Gate Bracket pole lock and reconnectitto the gate bracket 18 Manually operate the gate leaf and check thatitopens sufficiently Xx Ifthe gate opens too little lengthen the drive arm by 10mm and readjustthe connecting arm by restarting from step 14 Gate Bracket Page 25 19 Once a Satisfactory gate opening has been achieved the connecting arm must be fully tightened Disconnect the connecting arm from the gate bracket Remove the bushes from the front end of the connecting arm Using a large screwdriver or similar lever tighten the ski pole lock using half turns until itis as tight as possible and aligned with the gate bracket Replace the bushes and
33. em persists the CP75 main controller might be faulty 3 Gate moves a short distance and stops Check the battery condition with procedure A Low battery voltage condition especially if the STATUS light flashes three times Motor wires use forthe SLAVE operator are too thin Check for false collisions with procedure B False collision detection later in this section STATUS light could also flash four times if the number of detected collisions exceeded the COLLISION COUNTER feature value Intermittent IRB trigger Check that the voltage applied to the beams are appropriate Spurious trigger Remote with same coding operated in area or intermittent short due to possible moisture on the FRXorTRG inputs If the problem is still not solved the CP75 main controller might be faulty 4 Gate starts closing then stops amp reopens Check collision sensitivity and other causes with procedure B False collision detection Page 38 Fault Finding Guide Continued PROBLEM POSSIBLE CAUSES amp SOLUTIONS TO PROBLEM Check for intermittent IRB IR Beam triggers Check beam operation alignmentand supply voltage Intermittent spurious signal on FRX or TRG if in CONDO PIRAC or REVERSING modes Standard mode would first stop then reverse If the problem is still not solved the CP75 main controller mightbe faulty 5 Gate overruns its limits For both MASTER and SLAVE motors only the faulty gate s comp
34. en For multiple safety devices wire all contacts in series NB If no safety devices are fitted ensure a wire link is fitted between IRB and COM If Autocloseis selected the time will be resetto the selected value when the device is tripped A momentary normally open contact from a device such as a free exit inductive loop detector or photo cell or pushbutton which causes a gate which is closed or closing to open or re open If the gate is open or opening the signal has no effect other than to reset the Autoclose timer if selected Free exit FRX will never initiate a closing cycle If only the FRX input is sed the Autoclose mustbe turned on alternatively the TRG inputused to close the gate An outputterminal which provides a low current approx 4 5V DC 20mA drive to an LED which be used to indicate the gate status remotely If more than three LED s are required it is necessaryto fita LED drivercard consultCenturion S ystems Pty Ltd fordetails A momentary normally open contact from a pedestrian key switch pushbutton keypad radio receiver etc which will cause the MASTER gate only to open to the limited pedestrian open position The gate opens only after the adjustable pre flash time default 2 seconds If the contactis held closed the Autoclose is suspended until the contactreopens If the latched normally closed contact between LCK and COM is held open all triggers which would normally cause a closed gate to ope
35. f measuring L and S is to hold the zero mark of the 62 tape measure the middle of the output shaft then to read off Land S at the gate bracket Figure 15 Determining Drive Arm Length for Standard Pedestal amp Outward Opening Gates For Parallel and Perpendicular Wall Mount Installations Determine the drive arm length D from Figures 10 and 11 DO NOT CUT THE DRIVE ARM TO THIS LENGTH Cut the drive arm at least5b mmlongerthanD The cut length therefore D 50mm see Fig 16 Fit the Drive Arm 11 Once the drive arm has been cut to length regardless of installation type putthe gearbox into manual mode See 43 12 Fitthe drive arm and connecting arm assembly to the motoroutputshaftas in Fig 20 using the supplied M10 or M12 bolt and washer Check that the flats on the shaft and clamp line up before tightening up the bolt Setthe Connecting Arm 13 Prepare the connecting arm for installation by moving the inner tube to the retracted position see Fig 17 Turn the inner tube clockwise Connecting Arm Drive Arm Figure 16 Adjust Drive Arm length Page 24 Inner tube Outer tube Twist anti clockwise to loosen Retract inner tube completely Apply each of the warning decals to both the inward and outward faces of the gate frame Twist clockwise until ski pole lock starts to tighten Figure 17 Prepare Connecting Arm For Installation Figure 18 Apply warning d
36. his product mustbe done by a suitably qualified person Do notactivate your gate openerunless you can see itand can determine thatits area oftravel is clear of people pets orotherobstructions NO ONE MAY CROSS THE PATH OF A MOVING GATE Always keep people and objects away from the gate and its area oftravel NEVER LET CHILDREN OPERATE OR PLAY WITH THE GATE CONTROLS and do notallow children or pets near the gate area Secure all easily accessed gate opener controls in orderto preventunauthorized use ofthe gate Do not in any way modify the components of the automated system Do not install the equipment in an explosive atmosphere the presence of inflammable gas or fumes is a serious dangerto safety Before attempting any work on the system cut electrical powerand disconnectthe batteries The mains powersupply ofthe automated system mustbe fitted with an all pole switch with contactopening distance of 3mm or greater Use of a 5A thermal breaker with all pole circuit break is recommended Make sure that an earth leakage circuit breaker with a threshold of 30mA is fitted upstream ofthe system 8 Never short circuit the battery and do not try to the batteries with power supply units other than that supplied with the product or by Centurion Systems Pty Ltd Make sure that the earthing system is correctly constructed and that all metal parts of the system are suitably earthed Safety
37. ing Gates Page 18 PERPENDICULAR WALL MOUNT FOR INSTALLATIONS WHERE FOR INSTALLATIONS WHERE THE THE GATE OPENS 90 OR LESS GATE OPENS MORE THAN 90 ount Wall Mount cket Bracket rum B Gate Opening Centre to Hinge Centre to Hinge Centre to Drive Arm Angle Degrees cket Centre Mounting Face Gate Bracket Length 60 0 180 140 50 to 220 180 700 250 10 0 220 180 50 to 220 180 700 300 80 0 260 180 0 220 140 700 350 90 0 350 210 0 220 140 700 420 100 0 370 270 0 220 180 700 480 0 400 330 to 140 80 700 500 0 410 380 10 140 80 610 500 eR ecommended values are shown in bold type All dimensions shown are indicated in millimetres eAll recommended values will result in gates with similar opening times Ensure that the gate does not exceed the relevant specifications on page9 Gate opening angle The minimum value will ensure a clearance of 30mm if the gate BE SURE TO USE A SHORT A CONNECTING ARM FOR THIS B a 60 INSTALLATION TYPE 110 100 90 80 70 Centurion Systems Pty Ltd Figure 10 Determining Wall Bracket Position for Perpendicular Wall Mount Page 19 FOR INSTALLATIONS WHERE THE GATE OPENS LESS THAN 90 Wall Mount Bracket PARALLEL WALL MOUNT FOR INSTALLATIONS WHERE THE GATE OPENS MORE TH
38. ionally Centurion Systems Pty Ltd makes no representations or warranties with respect to this document No part of this document may be copied stored in a retrieval system or transmitted in any form or by any means electronic mechanical optical or photographic without the express prior written consent of Centurion Systems Pty Ltd Table of Contents Declaration iotGonformiza lt susi ree es eoe AER RA Lia 4 Important Safety INSITUCHOMNS ndo i 5 Fastilrack ended ce 6 GeneraliDESCHPUOM cities see ae oet re e 8 5 cse per ee roe a ER 8 Productidentficalioli c deb r aden oe br e pe oret ah ance are quan does 10 Required Tools amp EQUIPMENT oer Eder E Ye pp 12 Site COMSIA CFA NS fra dr nera LUUD 13 Cabling Requirements 255252454524 rdr n ai 14 Operator nstallatonias 5 ood osi ndo Re x Rd er KE pd orar o e neg han p 15 PedestaliMountReatiresis sick dade p eR TS 15 Wall MOUNE Features uo too oe dore d dd acts aah Haare Persi in ind deoa 15 Locate the Operator Position isse me ek E CR ERR EY RR RR Rn 15 Where to Position the Operator ias sse nre nece dia iiai her ERROR RR RR NENA 16 Mount G
39. itivity Electronic adjustable Electronic adjustable Temperature range 202 to 50 C 202 to 50 C Housing protection IP55 IP55 Control card single or double motor CP75 CP75 Corrosion protection baseplate and arms Zinc passivation with lacquer impregnation Zinc passivation with lacquer impregnation Other voltages are available Page 9 SPECIFIC ATION continued Maximum gate length amp mass for Installation Standard Inward Opening or Limited Space Installation Maximum wind speeds for which the operator will open the gate Gate Length 1 5m 2 0m R3 Max Allowable Leaf Mass 400kg 400kg 320kg 225kg 160kg R3 For a 1 8m high gate 25 coverage 75km h 54km h 44km h 38km h 34km h For a 1 8m high gate 100 coverage 37km h 27km h 22km h 19km h 17km h R5 Max Allowable Leaf Mass 600kg 600kg 510kg 360kg 260kg R5 For 1 8m high gate 25 coverage 127km h 93km h 74km h 64km h 56km h R5 For a 1 8m high gate 100 coverage 64km h 46km h 37km h 32km h 28km h Perpendicular or Parallel Wall Mount amp Outward Opening Maximum wind speed for which the operator will open the gate Gate Length 1 5m 2 0m R3 Max Allowable Leaf Mass 400kg 300kg R3 For a 1 8m high gate 25 coverage 50km h 34km h R3 For a 1 8m high gate 100 coverage 25km h 17km h R5 Max Allowable Leaf Mass 600kg 600kg R5 For 1 8m
40. l mode move the gates to the way open position and unscrew the manual release until the top of the screw is flush with the top of the shaft The gearbox does not have to be engaged with the drive arm when in the way open position Get into programming mode 11 Remove ALL power from the controller i e charger plug and battery 12 Fit the SET link to the SET pins as shown in Fig 28 13 Reapply power by reconnecting the charger plug and then the battery to the controller 14 Immediately after reconnecting the power the STATUS light will flash 5 times The SET and L2 lights will now be on You are now in programming mode See Set up Troubleshooting Guide step Setup Tool Manual Release Mechanism Manual Release Mechanism Figure 27 Twist Setup Tool Until Marks Align LI and L2 Indicator LED NN ES SET 4 dit STATUS Indicator LED SET Indicator LED Link Here AUX FUSE 3A F B SET Figure 28 Controller SET Link amp Programming LED s Page 28 Select either Master z S lave motor setup Pushbutton L2 n The gate limits of the Master and Slave AN motors are set independently of each other Siae E Q EE 15 Press and hold the TEST button Fig 29 down for 1 flash of L1 and then release L2 will go off and L1 will now be flashing once persecond mn 16 Again press and hold TEST button
41. llation Manual 10 ul2012 www centsys com au
42. n e g TRG PED FRX will be inhibited If the gate is open opening or closing and the LCK contact is opened the gate will continue to respond until such time as the gate is the fully closed position amp NB Ifthe LCK function is notrequired a link mustbe fitted between LCK and COM This terminal has two functions 1 IfSET is linked to COM with no power presentto the controller and power is then applied the controller will be putinto PROGRAMME mode 2 If SET is linked to COM when power is already applied this action will cause the pillar light relay to energise A momentary contact causes the relay to energize for a period of time as defined for the courtesy light timer If the contactis made for a period exceeding 3 seconds the pillar light relay will energize and remain energized indefinitely until a new momentary contactis given A solenoid strike lockis connected between SOL and 12V Each time the gate triggers to open or close the SOL terminal switches to COM thus energizing the solenoid The time that the SOL terminal remains switched to com is setusing FEATURE 14 The maximum currentdraw is 2A 55110553 Limitswitch contacts from the slave interface PCB Page 45 LED Indicator Lights The controller is fitted with diagnostic lights LEDs that assist with the setup and maintenance of the gate Table 1 provides a description and purpose ofthe indicator lights Refer to page 46 for location During Normal Operation N
43. ng physically obstructing the gate Activate the manual override and movethe gates to check for ease ofoperation ForSLAVE motor checkthe wiring of S1 S2 53 and the 2 motor wires for continuity and short circuits Look for moisture on any joints and correct all loose connections and signs of corrosion J oints should be soldered together to ensure a reliable joint Check for ants and dirtin and around the DOSS sensor Checkthe DC motorwires forloose connections Check contact of the fuses with the fuse holder on CP75 main controller Check that the sensor wire harness is securely plugged into the CP75 master controller or CP75A slave board and into the DOSS sensor Check that the DOSS sensor is securely clipped into the housing If the problem is not solved replace the DOSS sensor CP75B then the Slave card 75 and main controller CP75 Note Orange Wire Encoder and Purple Wire Origin Page 42 Procedure to Programme Controller Back PaO LE DU NO Pa to Factory Default Settings Remove all power Power supply and battery Fitthe SET link Connect PED and FRX to COM Reconnectall power LLAND L2 will illuminate Remove all power Battery and power supply Remove the SET link and disconnect FRX from COM The card is now programmed to default settings as shown in table 2 see page 47 Gate end points are notaffected Manual Release Mechanism The ma
44. nt the impulse removed the gate will complete its opening cycle The Autoclose is now offand the gate will remain ope indefinitely The next impulse received on TRG will initiate the closing cycle and the Autoclose automatically re instated nsw Mode of Operation It is possible to select four different Modes of Operation STANDARD CONDOMINIUM PIRAC and REVERSING FEATURE 4 1 to 4 4 Only one mode can be activated at any one time All modes triggered by the contact present between the TRG inputterminal and the COM terminal STANDARD MODE FEATURE 4 1 This is the factory default mode A trigger impulse will cause the gate to start moving eitheropen or closed depending on its position Asecond Page 32 impulse while the gate is still moving will stop the gate A third impulse will cause the gate to reverse its direction of travel i e the action is START STOP REVERSE CONDIMINIUM MODE FEATURE 4 2 Any trigger will cause a gate which is closed or closing to open or re open If not already active the Autoclose will automatically be turned on when Condominium Mode is selected It is only the Autoclose signal which can close a gate in Condominium Mode Ifa trigger impulse is given while the gate is open the Autoclose time is reset to its presetvalue PIRAC MODE FEATURE 4 3 An acronym for Passive Infra red Autoclose this mode operates similarly to Condominium Mode but instead of waiting for the Autoclose timer
45. nual release mechanism is used to disengage the output shaft from the motor thus making it possible to open orclose the gates manually withoutturning the motoror any other internal parts Normal Operation 1 Flip overthe controller enclosure Open the override dustcover as shown in Fig 31 2 Insertthe 6mm Allen key supplied into the release mechanism Fig 25 3 Turn the Allen key clockwise to release the mechanism as shown in Fig 25 Turn the Allen counter clockwise to engage the release mechanism 4 Remove the allen key 5 Close the override dustcover Figure 31 Manual Release Mechanism Figure 32 Manual Release Operation Page 43 Determine Gate Swinq Anale Usethis procedure to accurately determine the gate opening angle Close the gate and measure a distance of Im from the gate hinge Make a mark on the ground Open the gate and measure a distance along the gate a distance of Im from the gate hinge Make a mark on the ground Measure the distance on the ground between the two marks Z Using this Z value read off the gate opening angle from the table below GATE SWING ANGLE VALUE Z FROM 60 Degrees 1 000mm 1075mm 70 Degrees 1075mm 1218mm 80 Degrees 1218mm 1351mm 90 Degrees 1351mm 1 475mm 100
46. onents need to be inspected e Check that the ORIGIN sensor wire harness is securely plugged into the CP75 master controller or CP74A slave board and securely into the ORIGIN sensor Check that the respective ORIGIN sensor is securely clipped into the housing Check if the gate origin was accidentally moved steps 4 to 10 ofthe electrical setup If so resetthe limits For SLAVE motor check the wiring of S1 S2 and S3 for continuity and short circuits Look for and correct all loose connections and signs of corrosion be sure to solder all joints Make sure that the ORIGIN dust cover is closed Ants could give intermittentfalse triggers Ifthe problem is notsolved the CP75 main controller might be faulty 6 Gate opens on its own Check for latched TRG or FRX input Respective lights would be on continuously Intermittent fault on TRG or FRX inputs Look at all joints switches etc Underground joints with moisture buildup Outside transmitter with the same code Typically only with DIP switch type remotes Faulty receiver Faulty electric fence If the problem is still not solved the CP75 main controller mightbe faulty 7 Unreliable Autoclose Latching Receiver on TRG would activate the Autoclose override feature Page 39 Fault Finding Guide Continued PROBLEM POSSIBLE CAUSES amp SOLUTIONS TO PROBLEM Long pulse on TRG would activate the Autoclose override feature Faulty IR Beam inpu
47. quired Welding Machine Plumb Bob Level Soldering Iron Figure 4 Required Tools and Equipment Page 12 Site Considerations Install the gate operator only if 1 2 3 4 5 Itwillnotpose a hazard to the public There is sufficient clearance to a roadway and or public thoroughfares The installation will meetall municipal and or local authority requirements once completed The gate mass length and application is within the operatorspecifications see page 9 The gateis in good working order meaning Thatitmoves freely Does notmove on its own ifleftin any position It can be installed to have sufficient clearance between moving parts when opening and closing to reduce the risk of personal injury and entrapment Pushbuttons orkey switches when required can be positioned so that the gate is in line of sight of the operator General considerations for the installation 1 Always recommend the fitment of additional safety equipment such as safety edges and safety beams for additional protection against entrapmentorother mechanical risks Check that there is enough ground clearance below the motor to enable assembly of the drive arm clamps see page 21 Check thatno pipes or electrical cables are in the way ofthe intended installation Check that enough space is available for the gate operator with the gate in the required open position Check for loose sandy soil if installing foundations as
48. re the pedestrian gate opens Default pre f ash time is 2 seconds The contact can be used to operate a lamp which will warn that the gate is about to open Selection of pre flashing is done in FEATURE 10 Three modes and OFF are selectable The factory defaultis OFF Mode 1 Lightcomes on only while gates are in motion Mode 2 Light flashes at 1Hz for the pre flash time and then flashes in synchronism with the STATUS LED while the gates are in motion Mode 3 Lightcomes on for the pre flash time and while the gates are in motion Positive Close Mode Setting Positive Close Mode to ON FEATURE 9 1 defaultis OFF FEATURE 9 2 will allow the gate to drive up hard to an end stop without causing the collision circuitry to operate This Feature operates only during the last 10 degrees of arm travel in the closing mode Leaf Delay Feature 13 amp 14 Itis possible to select three different types of leaf delay Feature 14 selects the delay time FEATURE 13 1 Will delay the slave motor during its opening cycle only forthe leaf delay time FEATURE 13 2 Will delay the master motor during its closing cycle This is to ensure thatthe slave gate will reach the fully closed positions before the master leaf For example in situations where the master gate has a flap which must close againstthe slave gate FEATURE 13 3 Will cause the slave gate to delay on opening and the master gate to delay closing FEATURE 13 4 Turns
49. reconnect the connecting arm to the gate as shown in Fig 19 20 Apply the two warning decals supplied to the inward and outward facing sides of the gate frame about 1 2m above ground at the non hinged end of the gate Clamp Clamp Drive Arm Drive Arm Wedge E amp M12 Washer MI2 Washer M12 Bolt Figure 20 Assemble Clamp Drive Arm only Figure 21 Assemble Clamp to Drive Arm R5 only Gate closed and aligned GATE LEAF IN CLOSED POSITION NB Hinge points must be in a straight line when gates are closed extend the connecting arm Drive Arm Close gate to Clamp Drive Arm Connecting Arm Figure 22 Align Gates Page 26 Electrical Set up A WARNING 1 Always check that the circuit breaker in the electrical panel is in the OFF position and that all high voltage circuits more than 42 4V completely isolated from the mains supply before doing any work Ensure that all low voltage systems Less than 42 4V are suitably protected from damage by disconnecting all sources of power such as Chargers and batteries before doing any work 3 All electrical work must be carried out according to the requirements of all applicable local electrical codes It is recommended that a licensed electrical contractor perform such work Connect all wiring 1 Connect all cables as required to the control card and battery charger according to the wiring diagrams on p
50. rive arm clamp assembly Cabling Pedestal I e zx 27 e Concrete 2 300mm tr GATE amp WALL BRACKET LOCATION FOR VERTICAL WALL MOUNT INSTALLATION Wall Bracket 37mm Minimum 125 to allow for drive arm clamp assembly Figure 12 Determine the Position of the Gate Bracket and Pedestal or Wall Bracket Page 21 2 Determine suitable position for the pedestal or wall mount bracket using the swing angle dimensions A and B as found in the tables in Fig 7 to 11 Values given in BOLD indicate the recommended dimensions Before finalising the position of the pedestal or wall bracket see points 5 amp 6 below If itis not possible to find a suitable position within the given A and B dimensions then contact your local Centurion S ystems Pty Ltd sales office 3 Determine the vertical heightofthe pedestal or wall bracketto be 37mm above the gate bracketas in Fig 12 4 Ifinstalling a pedestal prepare a square hole for the pedestal foundation according to Fig 12 atthe predetermined position MountGate Bracket 5 Locateasuitable place for mounting the gate bracketaccording to dimension C as shown in Fig 12 By positioning the gate bracke
51. sensor system is faulty Is the DOSS harness plugged in If so there could be a fault on the sensor cable or controller Light L1 is on when setting the Master or L2 is on when setting the Slave motor The leafhas notpassed through the origin yet In which case e Either keep on pressing and holding the test button until the required gate closed position is reached with L1 off or e Mechanically resetthe gate origin by restarting from step 4 The gate does not open STATUS light flashes five times and L2 turns on The battery is discharged Replace orcharge the battery Light L1 is off when setting the Master or L2 is off when setting the Slave motor The leafhas not passed through the origin yet In which case e Either keep on pressing and holding the test button until the required gate closed position is reached with L1 orL2 on or e Mechanically resetthe gate origin by restarting from step 4 L2 and SET did not go off Checkfor and remove inputs on the SET terminal The gate stopped short of either the open or closed position The gate does not close when pressing TEST The gates do not close simultaneously The gate limits were notsetcorrectly Restartfrom step 4 The gate dynamics could be detected as a collision by the controller Set the gate collision sensitivity to be less sensitive feature 7 to Status 2 or 3 The open position of the gate was not confirmed by pressing the
52. t Intermittent power loss check for low voltages with procedure A Low battery voltage condition If the problem is still not solved the CP75 main controller might be faulty Gate opens to pedestrian Intermittent fault on PED pedestrian input Check wiring and closes and key switch operation B False collision detection If the problem is still not solved the CP75 main controller mightbe faulty Gate takes a few seconds By defaultthe motor would delay opening to pedestrian for before it opens to pedestrian 2 seconds This time can be changed or removed by changing the value ofthe PREFLASH TIME feature Feature 11 Gate opens to pedestrian amp There is a continuous PED signal the PED light will be on stays there continuously The PED light amp signal must turn on momentarily for the gate to close after a pedestrian signal Check for latching Receiver ora faulty key switch If the problem is still not solved the CP75 main controller mightbe faulty Slave motor moves slower than The slave motor wires are too thin the master gate 9 Either of the Master or Slave motors not installed on the recommended positions Gate opens from the intercom Thefaultis with the receiver but not from the receiver e Checkthe wiring between the receiver and control card e Check that the receiver has power If not check the Auxiliary fuse on the main controller NB remove fuse before measuring
53. t further from the hinge increasing the C value it would vy X c increase the time it takes to open the gate make it slower improve the gates locking and security properties The A dimension does not affect the opening time or other properties of the gate 6 Determine the height of the bracket above ground by taking into account drive arm clearance and ground clearance for the padlock See Fig 12 Once correctly located weld or screw the gate bracketto the gate using the two M4 screws provided Route Cables amp Secure Motor Mounting 7 Route cables as determined in the cabling plan Fig 5 making sure that all cables protrude at least 400mm above the pedestal mounting plate or wall mount bracketas shown in Fig 13 Pedestal Wall Bracket N Cables must protrude at least 400mm 2 beyond the top of the pedestal adaptor plate or wall bracket Figure 13 Pedestal Adaptor Plate Assembly Page 22 8 Securely concrete the pedestal into position making sure that it is vertical and at the correct height relative to the gate bracket as shown in Fig 12 Allow concrete sufficient time to cure In the case ofa wall mountinstallation securely fix the wall mount bracketin the determined position to the wall or pillar using fourM12 Rawl bolts Fasten Gearbox in Position 9 Fasten the motor onto the pedestal adaptor plate or wall bracket as shown in Fig 14 using the M8 bolts and spring washers as supplied
54. t you use a LONG connecting am for this type of installation 1 x R3 or R5 operator 1 x or R5 long linkage hardware kit which includes drive arm connecting arm fasteners and bracket 1 x Wall mount bracket NOTE Ensure that you use a SHORT connecting arm for this type of installation Locate the Operator Position 1 Swing the gate to the required open position and estimate the swing angle of the gate using the angle diagrams in Fig 7 to 11 Alternatively determine the gate swing angle by following the procedure detailed on page 44 Page 15 Where to Position the Operator PEDESTAL POSITIONING FOR STANDARD INSTALLATION SMOOTHEST MOVEMENT BEST LOCKING gt GATE LEAF IN CLOSED POSITION S0mm i B At 7 Pedestal Gate opening ande BE SURE TO USE A LONG CONNECTING ARM 120 60 FOR THIS INSTALLATION TYPE 11071009 90 80 70 b C E Gate Opening Gate Centre to Hinge Centre to Hinge Centre to Pedestal to Angle Degrees Pedestal Centre Pedestal Centre Gate Bracket edge of motor 60 350 to 610 370 550 to 790 750 650 to 700 700 224 10 320 to 600 340 550 to 790 750 650 to 700 700 191 80 240 to 530 260 550 to 790 750 650 to 700 700 153 90 200 to 450 220 0 740 700 650 to 700 700 110 100 210 to 400 230 500 to 740 700 600 to 650 650 122
55. ted will close slightly The STATUS light will flash 5 times and L2 will come on to indicate that the limits were set The control card has now returned to the initial programming mode If no additional Features are required then exit programming mode by removing the SET link Store the link by pushing itover ONE ofthe two pins SeeSet up Troubleshooting Guide step 23 r Open and close the gate a few times to check operation See Setup Troubleshooting Guide step 24 r Setting Additional Features Optional The defaultfactory settings on the CP 75 Controller have been selected to suitmostapplications In many cases there would be no need to change the defaultsettings A list of features can be found on page 47 with a detailed description of each feature on page 32 Determine WhatFeatures are Required 25 Determine from Table 2 on Page 47 what Features are required together with the STATUS or COUNT value Example To turn the Autoclose Feature ON According to Table 2 Autoclose feature is Feature number 2 and to turn is a status of 1 GetInto Programming Mode Exactly the same as for limits setup 26 27 28 29 Remove ALL powerfrom the controller i e charger plug and battery Fitthe SET link to the SET pins as shown in figure 28 Reapply power by reconnecting the charger plug and then the battery to the controller Immediately after reconnecting the power the STATUS light must flash 5 times and
56. the TEST button while monitoring the STATUS light Aftera slight pause the STATUS lightwill start flashing regularly Flash 1 Flash 2 Flash 3 Flash 4 Flash 5 Flash 6 Flash 9 Flash 10 At this moment release the TEST button to give a COUNT value of 10 This sets the Autoclosetimerto 10 seconds L2 will come back on indicating thatthe COUNT has been updated Controller Features The terminology FEATURE 2 2 refers to Feature number 2 with a status of 2 FEATURE 3 COUNT refers to Feature number 3 with a user specified COUNT value Autoclose This can be programmed ON FEATURE 2 1 or OFF FEATURE 2 2 The factory default is OFF Autoclose has the function of automatically closing a gate after a preset Autoclose time Autoclose must notbeturned OFF in condominium orPIRAC mode A gate that is stopped while opening will always Autoclose A gate that is stopped while closing wi remain where itis stopped indefinitely This time is setin FEATURE 3 COUNT It can be set from 1 to 255 seconds Itis possible for the user to temporarily turn off Autoclose when the mode of operation is either STANDARD and REVERSING This is done by applying an impulse to the TRG input atthe time of opening the gate for a period of time longer than the AUTOCLOSE OVERRIDE TIME as set in FEATURE 8 COUNT To provide feedback that the override signal has operated the gate will stop opening after the override time The insta
57. the soil condition may require a larger foundation Check the strength ofthe mounting pillarin the case ofa wall mountinstallation If the swing gate leaf is longer than 2 5m for a wall mount installation or 3 5m for pedestal mount installations ensure thata lock can be fitted Never fit the operator on the outside of the gate where the public has access to it Follow the instructions for an outward opening swing gate if required Page 13 Cabling Requirements isolator switch LEGEND T 220V AC mains cable via mains isolator 4 Radio receiver cable 3 core 0 5 switch 3 core LNE 0 5mm 7 multistranded Or di Pedestrian key switch if required 2 Ara 2 P fy Low voltage 16V AC battery charger mm multistranded supply 2 core 1 5 mm 6 Infrared beams or safety edge if Intercom cable n1 6 core to house required 3 core 0 5mm multistranded Slave motor cable if required 3 core 7 Li op 2 0 5 2 5 3 core 0 mm multistranded FANON nl number of cores required intercom n2 number of cores required by intercom Increase cable thickness if pillar lights are to be installed Screened cable is always recommended to provide better protection against lightning earth one end of screening
58. then SET and L2 willcome on You are now in programming mode See Fault Finder s Guide step 14 or 29 Page 30 Selecting the Feature to Change This is the firstoftwo steps in setting Feature This only SELECTS the feature to change 30 To selectthe Feature to change Press and hold the TEST button while monitoring L1 31 L1 will flash once then go off twice in short succession then go off three times then go off etc Release the TEST button when the number offlashes is the same as the Feature number to select Example 1 To set the MODE OF OPERATION to CONDOMINIUM That is Feature number 4 to a status of 2 according to table 20n page 47 Press and hold the TEST button while monitoring L1 The L1 lightwill flash once and pause then flash twice and pause then flash three times and pause then flash four times and pause At this moment release the TEST button to select Feature 4 L2 will turn off and L1 will keep on flashing fourtimes and pausing to indicate that Feature 4 is selected NOTE The STATUS of the Feature is not changed yet the feature has only been selected to be changed 32 IfanincorrectFeatureis selected then remove and re apply power and re startfrom step 30 None of the Feature settings will have been altered atthis stage Changing the STATUS or COUNT value of a Feature 33 To set the STATUS value of the Autoclose Mode of operation Collision Sensitivity Positive Close mode
59. ult 05 43 Manual Release Mechans Meci ischia ee Iw ree rid 43 evan tege d poe PCT o ALS 43 Determine Gate Swing or deret ded Prope coe E a a Ge 44 Description of Terminal Function iiis ark erbe y eh Rin Ra kas 45 LED Indicator Lights 64 ae Robe Roe e 46 CP75 Controller FUNCIONS eoa eso dele Pr RR rcd e Ro RA Ra RR 47 CP75 Controller CoRTecliofls as ss dorate 48 Trigger ConQecuofns erste Dto d E he v a Oca 49 CP84ERS5VOI Charger Connection iiie eia kom er b Ron EORR 50 PSUX Power onte lob SOR pint Reden er d Rud ari rti OR a 50 Installation Handover ua 252 wie dead aoa a e RR Gp pv ay bebe nada dk Ly D Rr d 51 Declaration of Conformity Manufacturer Centurion Systems Pty Ltd Unit 13 Northlands Production Park Epsom Avenue Northriding Randburg J ohannesburg 2196 Declares that the product Product Name R3 R5 Swing Gate Operator Product Options All variants Conforms with the following specifications Safety IEC 60355 1 1991 amp Am1 1994 amp Am2 1999 Emissions CISPR 22 CLASS B RADIATED EMISSIONS 30MHZ TO 1000MHZ CISPR 22
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