INSTALLATION MANUAL
Contents
1. N 194000 MEC 700 80 Ventil is an oil hydraulic motor pump fitted with the new lobe pump this unit is capable of very quiet operations and can assure constant oil pressure at 40 bars heavy duty The air cooled electric motor 1350 r p m is designed to maintain the power at the required constant rate for heavy duty right hand left hand operations without variation in oil pressure rating The motor and the pump are coupled together by means of an elastic joint that Is fitted between the two rotation shafts It provides an ideal shock mount to absorb the kickbacks of the electric motor when rotation is reversed in order to pressurize oil in the opposite direction either to the right or left of the hydraulic circuit The valve block provides a fixing base to the whole assembly ie the motor and pump and incorporates two safety pressure valves and a locking device in the shape of a cylindrical shuttle The purpose of this device is to provide a hydraulic lock in the oil circuit both in the open and close directions Between the two pressure valves is the manual release device When the electric motor is switched off stopped the hydraulic circuit can be released so that the unit is set for manual operations The valve block is also available in the option without locking device The motor pump unit Is set to either locking or non locking during assembling phase There are three different types of lobe pumps depending on th2. the gate opener ml lt lt r gt LLATION _ gt Y Y eS ee iS a O A ee al Sale e id gi ss _ REA a pa MEC 500 sreca OIL HYDRAULIC OPERATOR FOR SWINGING GATES EXTERNAL APPLICATION ESSENTIAL COMPONENTS TO FIT THE OPERATOR TO A GATE LEAF FIXING BOLT FLEXIBLE TUBE 0 5 meter EIA fr i o m a ai EF N i ELBOW JOINT 1 4 G REAR END BLOCK REAR FIXING FORK SELF LOCKING NUT REAR BRACKET AND FIXING HOLE STRAIGHT COUPLING 1 4 G 4 WAY PIPE CONNECTING BLOCK 4 il Oe VELLOW GREEN ll gt PIC 1 YELLOW GREEN EVOO estru CYCLE 3 INTERMITTENT gt PIC 2 PISTON 1 qr oo A ee rere oo 4 Ds qr TO NO AS pu _ _ SPECIAL NUT o PISTON HEAD DL PISTON PISTON SLEEVE SLEEVE TIE ROD gt PIC 3 Oil Hydraulic actuator Assembly drawin PISTON 2 AI S 700 80 VENTIL CYCLE 3 INTERMITTENT RETAINING CIRCLIP COVER PLUG BALL BEARING FIXING COVER TIE ROD COVER C PROFILE FRONT FIXING BRACKET WITH PIN PISTON SHAFT Drive 700 Estru Pic 1 is an electro hydraulic motor pump unit fitted with bi directional gate locking device suitable for single applications when the gate involved is not particularly large and only one actuator Mec 800 Special is required Being quite compact this unit can be installed either close to
3. Via Mantova 177 A 37053 Cerea Verona Italy Tel 39 0442 330422 r a Fax 39 0442 331054 e mail info fadini net www fadini net Te LANES 700 80 venti OIL HYDRAULIC MOTOR PUMP O Papin 5700 80 Win Amma T O me A ly e Tl DIA a Far 30 00d 510 vor 230 EA Nm 26 ur 20 OIL FADINI ATS BY AGIP 3 Data sticker electric motor INSPECTIONS AND MAINTENANCE In order to ensure optimal system performance over time and so as to comply with current safety standards it is necessary to follow the correct maintenance and monitoring procedures for the entire automation electronic devices and wiring Dil hydraulic automation maintenance inspection around every 6 months Electronic devices and safety systems maintenance inspection monthly IMPORTANT WARNING NOTES It is recommended to keep to the instructions here outlined check the specifications on the motor sticker with your mains supply Dispose properly of the packaging materials such as a cardboard nylon polystyrene etc through specializing companies Switch off the mains power switch before removing the cover of the motor pump enclosure Allthe system must be earthed by using the yellow green wire marked by its specific symbol It is recommended to read the regulations suggestions and remarks quoted in the booklet Warnings Before removing the ram make the oil flow back to the reservoir in the motor pump unit through
4. min Mean working pressure IMPa 10 bars 2MPa 20 bars 2MPa 20 bars Max working pressure 3MPa 30 bars 4MPa 40 bars 4MPa 40 bars Working temperature 20 C 80 C OA DO eiii OIL FADINI A 15 by Agip oF Oil reservoir capacity 2 dm E Motor pump static weight 10 Kg IP protection standards IP 54 Duty cycle 28 sec opening 30 sec stop 28 sec closing 2 IRIE olone complale Cc sonara 86 s IE Complete cycles Opening Stop Closing N 41 hour yi No of cycles per year 8 hours service a day N 122 000 MANUAL_ GRE E RELEASE ES Power oil type Motor pump whit supplementary oil containers ee eae PUMP designation ooocccnccccncononconnncrnnnncncnnos P16 A A 3 90 min PIC 32 22 lt Mean working pressure 2MPa 20 bars Max pump pressure 4MPa 40 bars Working temperature 20 C 80 C 1 Power oil type io sereia OIL FADINI A 15 by Agip NEUTRAL Motor pump static weight 16 Kg IP protection standards a se IP 54 Qil capat A A 45 liters Empty supplement capacity 2 5 liters S Duty cycle 12 sec opening 30 sec stop 12 sec closing Time of one complete cycle es 54 s Complete cycles Opening Stop Closign N 66 hour No of cycles per year 8 hours service a day
5. the release system should the motor pump be removed too for service or maintenance plug the pipe joints to prevent oil from coming out during transport The growth of MECCANICA FADINI has always been based on the development of guaranteed products thanks to our TOTAL QUALITY CONTROL system which ensures constant quality standards updated knowledge of the European Standards and compliance whit their requirements in view of an ever increasing process of improvement FADING the gate opener ECOLOGICAL Made in Italy RECYCLING Distributor s box The manufacturers reserve the rightto change the products without any previous notice
6. 10 COPPER PIPE 8 NUT SPIGOT 3 E gt PIC 12 109 ESTRU POWER OIL FUNNEL FOR MANUAL OPERATIONS TURN ADJUSTMENT ANTI CLOCKWISE MAX by one complete turn VOR PIC 13 OIL HYDRAULIC ACTUATOR GATE STOP CLOSED GATE POSITION FIXED TO THE GROUND GATE STOP OPEN GATE POSITION FIXED TO THE GROUND PIC 11 Pipe layout Before proceeding to the final fixing lay the motor pump unit and the accessories copper pipes hoses 4 way block etc in the most suitable position to avoid any sharp bending of the copper pipes that connect the motor pump unit to the 4 way block Pic 11 The flexible tubes are to be used to connect the pipe block to the actuator Pic 10 Keep a suitable distance to avoid rigidity of the hoses when the gates are opening Do some manual test to prevent this from happening Once satisfied that all distances are all right insert the spigots connect the pipes and hoses and carefully tigthen the nuts Pic 12 The above instructions apply only in cases where one actuator only Is fitted to each gate leaf along with one motor pump unit type Drive 700 Estru depending on the gate weight not suitable for very heavy duty applications Pic 11 The motor pump is not pre oiled for transport reasons Oil is to be filled on the installation site through the funnel incorporated under the top cover of the unit pull the funnel 2 cm outwards and rotate the cup upwards Fill with oil up to the l
7. RT ON TO 0 THE DELAY IS OUT OF SERVICE PE gt e SE MICROPROCESSOR E REY TERMINALS FOR O Fama O CONNECTIONS TO zm PUSH BUTTONS PULIN 3 sales DIP SWITCH HAARAA No ON 123 4 5 6 B li 0onanl ty t 12345678 OFF XOq OJJUO9 SU SPISINO JawWJojsues Aer ixne ue 314 Aguenb papuawwodse ay uey paumbax aq sjjad0 0yd jo sed asow pinoys dIVd put STIIDOLOHA 5 S orz mg 535 Cisi 12u02 JN S 89010yd episu aj9A9 asoj9 Bulinp uon9aJ1p ajeb asuanas Buiuado wo s ay juanald Aay pa79e 115q0 1 PEDESTRIAN MODE ONE PULSE OPENS ONE GATE LEAF ONLY PULSE TWICE CONSECUTIVELY TO OPEN BOTH GATE LEAFS A CONNECTION TO THE PULIN 3 PUSH BUTTONS WITH STATUS INDICATION LEDS Q O O zZz o U m z o Q O gt O O O O wn m O O O z 3 un O U o O z 5 MB Dea E ELI ch el RU LE LE TERMINAL BOARD E CONNECTIONS LED No 1 It switches on when voltage is supplied STOP KEYSWITCH SECH 15 NOWWO9 LOVINOD ON HILIMS NIdOM 19VLNO9 ON HOLIMS 38019 PIC 28 PIC 29 LOVLNOO JN HOLIMS dOLS EEE reee ON LOVINOD 010 VEN TIMER SWITCHES FUSE ms CE J X FLEAF DELAY PFW TIMER CLOSE 7 o FLASHING LAMP 630 mA FUSE E 1 AMP FUSE PEEL TINE 24 OUTPUT TERMINALS 12 13 9 FUSE 5 AMPS MOTOR RUN OPEN amp CLOSE TIME CAPACITORS NOWWO9 N al ELECTRIC MOTOR
8. S SINGLE PHASE 3 o x NONINO IAdLNO ADVLIOA DV LNdLNO Ave i peo payimuad Xe ADVLIOA AlddNs ATddAS 4901 91819313 Xeu M E HOLVIIGNI A de ON LOVLNOD ALAAVS diNVT ONIHSV14 A 06 ASVHd JTONIS A 0EZ 19419991 oped s 99010yd sued Z NOTE WELL For special applications e to switch on lights cctv etc solid state relays are recommended to be used only Standard relays would affect the micro processor 8 lt a k p a NOTE WELL This panel is tested to operate gates only through Fadini accessories No guarantee for accessories of other make or special applications ALL OPERATIONS OPEN CLOSE AND REVERS RADIO CONTACT Draw No 1643 Pc BOARD ELECTRICAL WIRING DIAGRAM OF THE ELECTRONIC PROGRAMMER Once the connections have been made do the first switching tests through the control panel Set the motor run timer so that the motor is allowed to run 4 5 seconds more than the gate run time to the stops open or close Set the other timers to meet the site requirements Set DIP switch B No 3 to automatic ON on pulsing to 4 8 the gates must be operated as pre set ie opening and only after the dwell time closing Adjust the times through the respective timers See No 7 8 and 9 draw No 1643 With DIP switch B No 3 to semiautomatic OFF one pulse opens the gates a second pulse to 5 8 is needed to close the gates Any one pulse to 7 8 will open clo
9. ag W ul ices E E D LLI Z 160 q LOCKABLE COVER 136 ey 1 ho Type of power oil Fadini A 15 By Agip gt PIC 31 2 mM TECHNICAL SPECIFICATIONS Electric motor Oil hydraulic pump q Power Output 0 24 KW 0 33 HP Pump flow rate P6 1 60 min po VE Supply voltage 230 V Mean working pressure 2MPa 20 bars Frequency terre 50 Hz Max pressure eso 4MPa 40 bars Absorbed current 2A Working temperature 20 C 80 C Absorbed power 400 W DADA Pen OIL FADINI A 15 by AGIP IC NON asadas 12 5 uF Oil reservoir capacity 0 95 dm Motor rotation speed 1350 r p m Weight of the assembly 8 Kg Intermittent Service S3 IP protection standards IP 673 Duty cicle 28 sec opening 30 sec stop 28 sec closing Time of one complete cycle 86s Complete cycles Opening Stop Closing No 41 hour No of cycles per year 8 hours service a day No 122 000 Drive 700 Estru is a motor pump unit very compact to meet the most various space requirements Voltage rating frequency and number of revolutions of the electric motor can vary to meet the customer s requirements The motor generates and transmits a rotary motion to the lobe pump which displaces oil in the hydraulic circui
10. e LIZA Eu MECHANICAL 4 GATE LATCH HORIZONTAL ELECTRIC LOCK PIC 19 LOCK REQUIRED One leaf gates The electric lock is fitted to the gate horizontally the catching plate is to be fixed to the brick pier or post Two leaf gates With double swinging gates the electric lock can be fitted either horizontally or vertically If mounted horizontally refer to pictures 17 and 19 please note the gate stop on the closed gate position Ithas a special design to stop the gates and take the bolt of the mechanical latching device to secure the gates in the closed position If mounted vertically picture 20 refers The gate stop to take the gates and the bolt of the lock The gate leaf that is fitted with the electric lock must be operated with a 5 degree angle displacement to ensure that both leafs can complete their respective travels independently and prevent jamming on reaching the closed gate stop It is very important that each gate leaf is fitted with gate stops in the fully open positions at the end of the permitted piston stroke Pic 18 A E GATE STOP CLOSED GATE POSITION FIXED TO GROUND GATE STOP FOR LEAF TO OPEN 90 EJET GATE STOP FIXED TO GROUND E E AG 4 VERTICAL ELECTRIC LOCK PIC 20 Ea me 8 J OTHER FIXING DISTANCES TO SUIT TYPE OF ACTUATOR PROVIDED 1 010 GATE STOP CLOSED GATE POSITION Ed Adjust the shaft connection to a suitable distance so that there i
11. e specific component parts that make up the pump assembly The flow rate le the amount of fluid that each pump can displace under pressure can be varied to meet the application requirements MANUAL RELEASE Power oil type Fadini A 15 By Agip pi33 4 sp 590 Y 7025 Enclosure to suit the motor pump unit with supplementary oil containers INVEST estru OIL HYDRAULIC MOTOR PUMP e EE ur 12 5 Protection Standards IP 673 Working pressure max 3 MPa 30 Bars OIL FADIN A15 BY AGIP MADE IN ITALY Data sticker electric motor WARNINGS Perform a Risk Analysis befor every installation and resolve risks through the use of safety devices in compliance with EN 12445 and EN 12453 safety standards Follow the istructions provided Check that the information on the electric motor plate conforms to the distribution network Dispose of all cardboard nylon polystyrene and other packaging with specialized waste disposal firms If removing the actuator do not cut the electric wires but disconnect them from the terminal box by loosening the screws Inside the junction box Disconnect the mains switch before opening the electrical wire junction box cover The whole automation should be earthed with the yellow green wire CUSTOMER GUARANTEE CERTIFICATE ON CUSTOMER S REQUEST We recommend reading the warning regulations suggestions and observations in this booklet very careful
12. evel of the sight glass Pic 13 In events like power failure it is necessary to overide the hydraulic circuit for manual operation Turn anti clockwise the release knob that is fitted between the two pressure valves Pic 13 It is possible to adjust the amount of force required to open and close the gates by setting the two safety pressure valves with a screwdriver as shown in Pic 13 TYPE OF POWER OIL FADINI A 15 By AGIP PLEASE NOTE Valve A for open pressure must be driven 2 turns deeper than C close to get higher force and prevent the actuator from stopping during open cycle Very big and heavy gates can be fitted with two actuators type MEC 800 Special which can meet high rating requirements very well Fixing dimensions are the same as those quoted for one actuator that is A B piston stroke see Pic 5 6 and 21 to 23 For double mounting see Pic 14 16 FLEXIBLE PIPE y BLOCK COPPER RIPE LARGE ENCLOSURE PIC 14 LIS 700 80 VENTIL WITH SUPPLEMENTARY OIL CONTAINERS ro fem ma 2 LITER CONTAINER FADINI A 15 OIL by AGIP SIGHT GLASS MAX OIL LEVEL MANUAL RELEASE one complete turn ANTI CLOCKWISE de PIC 15 PIC 16 FLEXIBLE PIPE Fill the motor pump bigger type with FADINI A15 special oil by AGIP through the provided hole up to the level indicated by the sight glass Pic 15 Operate the equipment for a few cycles part of the oil will
13. flow from the motor pump into the two rams Qil level in the motor pump will decrease Bring it to the required level by adding about 1 liter more This will keep the level below the sight glass as recommended to prevent oil from overflowing because of the high back pressure during manual operations q RA E BIG AND VERY HEAVY GATES AN y it AN HH Ni AN RY gai Y A ENNERT i 5 AJ AS ti N wv ai it N N AY GATE STOP CLOSED GATE POSITION FIXED TO THE GROUND a tt SS Sx RR ane m l il s l s a il a v Th lt Be j ah GATE STOP Sed e i GATE POSITION FIXED TO THE GROUND Internal view special application with two actuators MEC 800 lt FITTING THE ELECTRIC e HORIZONTAL e VERTICAL N arpa VIF I GEESENBE ER e cae IE A i I 4 D PIC 17 See DY A al GATE STOP OPEN NT GATE POSITION FIXED TO GROUND GATE STOP CLOSED GATE o eres POSITION FIXED TO GROUND a 1 a ARA gt N GATE STOP No FOR LEAF a TO OPEN 95 ELECTRIC LOCK PIC 18 WITH MEC 800 SPECIAL MOUNTED WITH THE NON m LOCKING TYPE MOTOR PUMP AN ELECTRIC LOCK IS A l LATCHING PLATE p GATE STOP TO LJ E i CE TAKE LATCHING BOLT 1 ps A A i
14. l hydraulic actutor MEC 800 Special Digital keypad Edi 60 outside the gate Electric lock Radio receiver Astro 40 Aut Aerial Astro 40 Aut Flashing light Lapi 2 with protection cage Photocell receiver Difo 33 outside the gate Photocell light projector Difo 33 outside the gate Push buttons Pulin 3 indoor commanding unit table mount Oil hydraulic motor pump MEC 700 80 Ventil enlarged oil capacity 6 way pipe connecting block Gate stop close position Gate mechanical latch Gate stop open position Keyswitch Sech 15 inside the gate Double mount post two holes 1 20 mt Photocell light projector Difo 33 inside the gate Hand held transmitter Astro 40 Aut Photocell receiver Difo 33 inside the gate gt Single mount post one hole 0 75 mt FLOW REGULATOR Item code No 7019 This is a device for controlling the speed of the piston and keeping it even Depending on to which part it is fitted it can control either the open or close cycle or both PIC 25 FLOW REGULATOR Picture 26 refers to a double mount type installation to note how the flow regulators have been fitted to control the two actuators In this specific case the purpose Is to slow down one gate leaf to ensure that it reaches the closed gate position after the other one PIC 26 lt There may be cases where the gates are peculiar and are mounted in the middle of the pillar post or brick
15. ly Meccanica Fadini recommends the control panel ELPRO 13 CEI for installations in conformity to the existing safety standards The electronic programmer ELPRO 13 incorporates and can provide all the functions which are required by the most demanding applications with swinging gates In addition to the features of a conventional control box type Elpro 9 drwg 1310 the following requirements can be provided stroke reversing pulse pedestrian mode stop in any gate position by holding down the remote control button Among the added features and improvements of ELPRO 13 in conformity to the European safety standards there is the mains rotary switch it is fitted to the box cover and switches off the mains voltage whenever the cover is removed Elpro S CEI CUT OFF MAINS SWITCH EUROPEAN MARK CERTIFYING CONFORMITY TO THE ESSENTIAL REQUIREMENTS OF THE STANDARDS 98 37 EC Ce e DECLARATION OF CONFORMITY e GENERAL WARNINGS e EN 12453 EN 12445 STANDARDS e CEI EN 60204 1 STANDARDS e WARRANTY CERTIFICATE ON THE CUSTOMER S REQUEST The CE mark certifies thatthe operator conforms to the essential requirements of the European Directive art 10 CEE 73 23 in relation to the manufacturer s declaration for the supplied items in compliance whit the body of the regulations ISO 9000 UNI EN 29000 Automation in conformity to EN 12453 EN 12445 safety standards meccanica FADING AUTOMATIC GATE MANUFACTURERS
16. ommended to strengthen and fix all the parts that look weak or worn out eliminate any friction of the gate against the gate post or pavement check the hinges the gate must be very smooth The actuator is mounted to the gate by specially designed plates one to the gate and one to the gate post Pic 5 MEC 800 is very strong and powerful The thrust power that it can develop is high and safe The motor pump unit is fitted with adjustable pressure valves It is entirely made of steel and pressure cast aluminium the temperature range it can safely bear is 20 C 80 C Pic 7 Installation remove the anodized aluminium cover by unscrewing the two hexagonal nuts in the front cover plug see pic 4 Pull the cover horizontally and lay bare the cylinder piston shaft and ball bearing front fixing The fitting of the rear fixing plate to the gate post or brick pier can be either by welding with the use of a square plate as in the picture or by embedding Anchor plates are to be used to secure the actuator plate into the concrete setting Fixing geometry ie distances between hinge centre line of the gate and back fixing centre line of the actuator are provided in pictures 5 and 6 on page 4 and pictures 21 to 23 on page 9 These are for long stroke braking actuators Follow which applies Make sure that the distances A and B are A 140 mm and B 130 mm respectively measured from the gate hinge centre line to back fixing centre line This ensures
17. ons It can be fixed close to the gate post or recessed where a brick pier exists The great advantage of this unit is the possibility of extra oil reservoir to operate two actuators Mec 800 Special per gate with very large and heavy gates Designed for heavy duty applications S3 duty cycle motor direction easy to reverse e ee COVER TIE RODS COVER END PLUG ce 7 HEXAGONAL NUT PLUG It is Important that y the gate hinges are close to the inside edge of the gate post GATE STOP FIXED TO THE GROUND OPEN GATE cas GATE STOP FIXED TO THE GROUND CLOSED gt PIC 5 INSIDE VIEW GAIE 760 140 280 PRM rae GATE STOP IN _ CLOSED GATE BALL BEARING 7 POSITION FRONT FIXING THREADED NUT H TO ADJUST FRONT FIXING D PISTON SHAFT wat THE SUM OF A B MUST TOTAL PISTON STROKE 95 GATE STOP IN OPEN GATE i POSITION AIG BOO sreciaL 280 mm REAR BLOCK C W BRACKET DRWG No 2432 ALLOWING ROTATION OF THE GATE PIC 6 PIC 7 o A Instructions to follow to fit MEC 800 to a double swinging gate It is recommended to respect all the steps described in this manual to achieve a perfectly working installation of the system Before installing MEC 800 special it is important to check the structure of the gate and make sure that it is adequate to take the actuator there must be no problems at all with the gate frame which must be strong and robust to be electrically operated It is rec
18. pier or the gate surface line is aligned with the post horizontal line or again where the hinges are particular either in the shape or fixing mounting distances are always to be referred to the centre line of the gate vertical axis of rotation Atthis stage the electrical connections to the electronic control box can be started Follow the diagram in Pic 28 Once the connections have been made do the first switching test to make sure that the leaf delay time the logic functions and the motor run time are as required after setting DIP SWITCH B No 3 to automatic If set to semiautomatic one pulse opens the gates a second pulse is needed to close the gates ALL THE EQUIPMENT MUST BE PROPERLY EARTHED If a non locking motor pump has been fitted in events like power failure it is necessary to release the electric lock first by means of the provided key as shown in Pic 13 15 and push the gates open by hand applying an even and progressively increasing force Beyond 50 m distance the section of the mains cable must be 2 5 mm DO THIS OPERATION ONCE THE IDENTIFICATION PLATE FIRST RUNNING TEST HAS BEEN COMPLETED This notice to warn people that they are in proximity of an automated area NUT E USING PROPER TOOLS therefore the plate must be fitted to the gate in a well visible place IT IS IMPORTANT TO TIGHTEN gt CONNECTION DIAGRAM FOR SWINGING GATES Elpro 5 exp 26 27 28 3 RADIO CONTROL PLUG IN CARD SUPPO
19. s a 10 mm clearance between the Lin AS 800 SPECIAL cover and the gate when the operator line is in the AGO mm most critical position ie About 60 degrees inclined DRWG No 2433 to the gate line In most cases this distance can be i considered to be included between 90 and 100 mm a q l gt but this distance is not applicable to all installations OPEN GATE PIC 21 POSITION BRAKE BRAKE 20 30 HPA BRA 980 BRAKE 92 gt GATE STOP CLOSED GATE OPEN POSITION Nri WW Li1KS BOO sreciaL 400 mm Braking open close Adjust the shaft connection to a suitable distance DRWG No 2437 Y so that there is a 10 mm clearance between the if 95 cover and the gate when the operator line is in the ee most critical position ie About 60 degrees inclined Iji sae to the gate line In most cases this distance can be GATE STOP de considered to be included between 90 and 100 mm OPEN GATE but this distance is not applicable to all installations POSITION q gt PIC 22 BRAKE BRAKE 20 30 ar ae 740 A PEN GATE STOP a CLOSED GATE POSITION CLOSE LIES 800 specia 95 l gh 280 mm Braking open close GATE STOP a DRWG No 2436 OPEN GATE POSITION a it i q gt o PER GENERAL DIAGRAM OF THE SYSTEM COMPLETE WITH ACCESSORIES 230 V 240 V 50 Hz 60 Hz line switch Control panel Elpro 13 CEI gt VD ao N O UN A W N 4 way pipe connecting block Oi
20. se or reverse the gates independently from the operation being performed Itis recommended to carefully read the instructions in the control box to have all the functions performed correctly The 6 LED on the P C board indicate the following Led No 1 It switches on when voltage is supplied Led No 2 Photocells Normally on It switches off when the photocells are obstructed Open It switches on when the respective switch is activated Close It switches on when the respective switch is activated Stop Normally on It switches off when the respective switch is activated Radio It switches on whenever a pulse is given either from remote control Keyswitch or push buttons Led No 3 Led No 4 Led No 5 Led No 6 OIL HYDRAULIC ACTUATOR LINEAR DISIGN 4412 500 sreciaL OVERALL DIMENSIONS PIC 30 TECHNICAL SPECIFICATIONS Oil hydraulic actuator length Shaft excursion speed 28s e 280 mm A amet eest erases 50 mm Saito a mete a a 22 mm Max thrust power Open 390 Kg Max Pulling power ClOS Escasa 490 Kg 707 Flexible tube 8 A 5 5 Kg mt 4 Kg 1 Dimensions length x width x height 840x85x110 mm ADJUSTMENT SCREW 7019 Flow regulator with joints 7038 6 way pipe connecting 7013 4 way pipe connecting block with joints bock with joints OIL HYDRAULIC ACTUATOR COMPLETE WITH COVER DRWG No 1108 OIL HYDRAULIC MOTOR PUMP 116 LO e EARTH Sua
21. smooth and even movements of the gate Distance D is 80 mm from the centre line of the hole in the front fixing ball to the centre line of the gate plate pic 6 Distances to be referred to only with MEC 800 actuators 280 mm stroke Before the square reinforcement plate is finally fixed to the gate make some tests the ball bearing head fully screwed in allowing the piston to reach the very limit of the permitted stroke Operate the gate manually to open and close Try a second time with aluminium protection cover fitted Once satisfied that the fixing distances are all right remove the cover and weld the plate fully as shown in pictures 5 and 8 BALL BEARING HEAD FULLY SCREWED IN PROTECT THE SHAFT WHILE WELDING SETTE PIC 8 Fix the front fixing plates and swing the actuator on to it the piston shaft must be all out and the thread of ball bearing head all in ie not visible on the outside The gate fully closed against its ground stop A spirit level will tell if the actuator is perfectly straight Pic 5 8 After completing the fixing operations of the plates unscrew the ball bearing head 5 or 6 mm approximately and tighten the nut to lock itin the correct position This ensures the correct position of the gate on the closed gate stop Pic 9 FIXING de MAM PLATE j Co RRA PIC 9 FLEXIBLE TUBE Y MEC 800 e SPECIAL y D CLOSING COPPER PIPES iia gt PIC
22. t under constant pressure The pump is designed as a most efficient unit which guarantees a perfect and silent performance of the system Oil can reverse inside the circuit without any problem The valve block is fitted with adjustable pressure valves that can be set to the gate weight so that a sufficient amount of power is transmitted to the actuator to safely open and close the gates In the valve block are also fitted the release valve for manual operation in case of power failure fittings for piping the system and fixing parts The design construction and component parts are such to guarantee this motor pump as a totally sealed unit fully protected from water dust and accidents 200 pr 7070 Enclosure for DRIVE 700 ESTRU galvanized with lock OIL HYDRAULIC MOTOR PUMP ZIE 700 80 VENTIL Electric motor SINGLE PHASE THREE PHASE Power Output 0 37 KW 0 5 HP 0 37 KW 0 5 HP Supply voltage c o o o oooo 230 V 230 400 V FregquUeCy nnsosesensnsenenenensrsrsesesennn 50 Hz 50 Hz Absorbed current 24 A 2 1 1 2 A Absorbed power 510 W 575 W GapaCitor assar aaa 20 uF Motor rotation speed 1350 r p m 1350 r p m Intermittent Service S3 S1 Oil hydraulic pump 7016 Enclosure to suit the oil hydraulic motor pump MEC 700 80 VENTIL Pump designation P3 P6 P12 Flow rate 0 85 min 1 60 min 3 10
23. the gate post or recessed in a brick pier by means of a galvanized enclosure which can be supplied on request Very precise component parts and the special oil which is used in the hydraulic circuit make it extremely reliable lt is made up of a valve block oil reservoir top cover and a lockable door which gives access to the electric cable and all the electrical connections A sight glass indicates oil level and a funnel is incorporated for filling Adjustable pressure valves can be setto the right amount of force required to safely operate a gate open and close while a release valve can override the locking device and allows manual operation of the system in an emergency situation or power failure Drive 700 Estru can work to Its utmost provided that is respected the recommended duty cycle that is S3 intermittent service Mec 700 80 Ventil Pic 2 is a very strong motor pump unit As the above described unit it is fitted with bi directional gate locking device but the motor Is air cooled and the oil reservoir has a greater capacity The adjustable pressure valves and the release valve are easy to reach for setting operations The special oil ensures proper functioning within a considerably wide range of temperature from 20 C to 80 C An enclosure is available on request to protect the unit from weather conditions or accidents The enclosure Is designed to provide enough ventilation and is fitted with a lockable door for security reas
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