Quick Installation Manual - PKL-300.110.p65
Contents
1. g ei Office Factory e Hauptplatz 23 BahnstraBe 34 A 2474 Gattendorf ALUHEBETECHNIK Tel 43 2142 64260 43 2142 64360 E Mail Gesellschaft mbH Fax 43 2142 6434 43 2142 64366 office aht mhw com QUICK INSTALLATION GUIDE FOR THE AHT TAIL LIF T lt 9 PKL 300 110AL AL Max load capacity 300kg at 500mm For Truck Max Loading High 1100mm unloaded Min Door Intermediate Width 1700mm Gattendorf August 2008 UNPACKING THE TAILGATE LOADER The tailgate loader is completely assembled and ready for use Plus and Minus Cable 7m The power pack is in the inside of the main frame and ready for work Only the Plus and Minus cable must be connected on the vehicle battery INSTALLATION INSTRUCTIONS Position the tailgate loader Center the tailgate loader on the end of truck floor ATTENTION Comply the fitting requirements as shown in the picture below MODEL PKL 300 110A a FITTING REQUIREMENTS ST for Loading height 1100mm and Platform 1430x1137mm INSTALLATION INSTRUCTIONS Attention The tailgate loader must have a contact on the under side and on the front side with the truck floor on both sides CONTACT gt lf the tailgate loader is in the correct position fix it with screw clamps onto the truck INSTALLATION INSTRUCTIONS Installing the tailgate loader Drill 4x holes 11mm on each side into the truck floor Install 4x hex screws M10 on both sides as s2. KING 1100 4 HOLES 1 13 06 2008 ING M LAGLER PEA Of KONSTRUKTIONEN be I i DON L TECHN DATTENEL 5CHNITT MODEL PKL 300 110AL AL LIFT SPECIFICATIONS for Loading height 1100mm and Platform 1430x1137mm 10 STANDARD SPECIFICATIONS NOMINAL PLATFORM SIZE mm 1430 Width x 1157 Length x 73 Depth FITTING REQUIREMENTS mm ADDS TO VEHICLE mm 1100 Max Height Unloaded 1700 Min Truck Door intermediate Width OTHER SPECIFICATIONS ee Unit amp Cylinder kg Installation Kit kg ALUMINIUM EXTRUSION PROFILE PLATFORM Execution Trolley Stops Platform Angle Construction LEVER LIFT ARM Lever Liftarm Depth mm Lever Liftarm Length mm Lever Overall width mm Liftarm Overall width mm Re Bushable Construction SUPPORT FRAME Overall width mm SWING FRAME Construction Overall width mm Material Grease Nipples Pinlock and Srews Power Pack Weather Proof Alum Enclosure and Sound Proof Motor Size Pump Size All Aluminum Cylinder Quantity Size Quality Hose Burst Valve 2 170mm Aluminium Flote Liftarm with Stabilizerpipe U 109x109x5 5 Aluminium Length 720 Included Cylindertube Aluminiurn Piston are Steel chrom plated and Teflon Sealed for Long Life one mechanical hose burst valve on each Cylinder Leak Proof Check Hoses Flow Control OPERATION Lift Operation Closing Operation Loc king De
3. hown in the picture below ATTENTION Use asteel plate approximately 200x300mm not supplied 5mm thick on the underside of the truck floor for stiffening the truck floor 4x MOUNTING 4x HEX SCREW M10 HOLE 0211 4x FLAT WASHER u 4x MOUNTING HOLE 911 TRUCK FLOOR 4x MOUNTING HOLE 11 STEEL PLATE 4x FLAT WASHER 5 THICK 4x SPRING WASHER 4x HEX NUT M10 INSTALLATION INSTRUCTIONS Energize the power pack Be sure the vehicle and the tailgate loader are of the same current 12V or 24V Fuse 1 in the power pack 12V 16 Amp and 24V 8 Amp Connect the positive cable directly from the battery to the starter solenoid min 16mm Connect the negative cable directly from the battery to the motor ground min 16mm Buildin between Battery and Cable the Main Fuse MAIN FUSE 12 125 A 9 24V 80 Ampere FUSE BOX INSTALLATION INSTRUCTIONS Lower the tailgate loader Turn the red key clockwise to switch on the power pack Plug in the 2 button remote control Turn clockwise Plug for 2 button remote control Remove the carbine from the platform lock Push the platform lock upwards while turning the platform downwards Platform lock Carbine Press the LOWER button on the 2 button remote control to lower the platform to ground INSTALLATION INSTRUCTIONS Installing the tailgate loader Drill 4x holes 11m
4. m the rear of the truck floor Install 4x hex screws M10 as shown in the picture below 4x HEX SCREW M10 8x FLAT WASHER 4x SPRING WASHER 4x HEX NUT M10 2x MOUNTING HOLE 611 BEHIND THE RUBBER 2x MOUNTING HOLE 11 INSIDE OF THE MAIN TUBE How to adjust the platform level Raise the platform to truck floor Loosen the locking nut on both sides emm Ee eg CN CH 24 TND lt Turn the adjusting screw clockwise for lower the platform tip on both sides 2 2 2 2 2 44 the adjusting screw anti clockwise for raise the platform tip on both sides VA Y 2 NN a mo NS ZC Stop plate Adjusting screw Locking nut Ifthe platform level is correct fasten the locking nut on both sides 8 MODEL PKL 300 110AL AL BASIC DIMENSIONS for Loading height 1100mm and Platform 1430x1137mm PKL300NNAL VBM READY FOR WORK TOTAL WEIGHT 124 kg FT ARM PKL 300 110AL 5 1591 PKL 300 110AL AL STABILIZER FIPE GER made From Aluminium Hoisting Unik mage fron Aluminium oe For Truck Floor Level matina RESESSED 7 POLE SOCKET Load Capacity M HHW VSTD 2 HO UP LIFT BATTERY CABLE long 2 BUTTON REMOTE CONTROL WITH CABLE AND PLUG i 2 05 2002 SPRING LOADED HOOK FOR AUTOMATICALLY LOC
5. vice CONROLS Battery Isolation Switch Fixed Control Removable Remote Push Button Included 6mm 1 4 Thermo Plastic 4 L 7 50mm Pressure Compensating Oil Type Hydraulic 2265 Power up Gravity down manual Closing and Opening Automatic Lock between Support Frame and Platform Integral to Support Frame 2 Button pl ed in 5 ort Frame SAN ee nee 13 06 2008 ING M LAGLER At KONSTRUKTIONEN ke PLS OLA he CATEMBH SCI ELECTRIC SCHEMATIC 2 BUTTON REMOTE CONTROL az BATTERY SWITCH RED imm BATTERY 12V 16A 24 8 CONNECTION eo ELECTRICAL WIRING DIAGRAM PKL 2008B ALT HYDRAULIC SCHEMATIC m 00 lt mal a lt L Lu L O 07 OO lt LE gt 11
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