User Manual PMC520.indd
Contents
1. ADVANCED SETUP Inhibitor V Inhibitor CORRECT PASSCODE Enables the Advanced Y Biocide Menu Y Flow Alarm gt Y Fault LEDs gt Clock gt Y Calibrate Cell i Change Pcodes 14 DC 520 CTP CONTROLLER PROBE VELL SHLD TC TC FLO XT1 GND MTR XT2 Vt FLOW SWITCH WATER METER gt e Ay 1509 QZLSOVMN E 9222 RL A i 894904 z B ad aL Hu EARTH EARTH POWER 240V AC 2 gt SW lt eoB N COM 2 lt lt BLEED lt COM 1 PE INTERNAL a JO ISOLATED EXTERNAL tl iXX o CND 1000 BM Interface Revision 1 B ki mi HR Le 15 ProMcon 500 series Conductivity Controller Model Description C 520 Conductivity 0 5000 microsiemens Power Supply 1 240 V 2 110 V X Other Output 0 Nil 1 Buliding Management System 6 status relays and 4 20 mA current loop output 2 As 1 but relays only no output X Other Temp Comp Nil Other Sockets Hard Wired Two Three Sensor Nil Sensor Option 0 Nil 1 Winter Cycle HDPE Mounting Board with Sample Pipework 0 Nil B 500 x 325 c w Pipework solenoid valve2. Inhibitor Biocide A Norm Biocide Norm Select Timer 0123456789 41 Adjust Setpoint 1234 uS cm 41 Bleed Inhibitor Mode AV of Bleed 50 Inhibitor Duty AY Continuous 0 Water Meter A BIO A OPTIONS Set Timers Y Set Timers bhummmmmmmmmmmmmmm AY Pre on off BIO B OPTIONS Set Timers bh mmmmmmmmmmmummm AY Lock on off AY View Times Note Timer menus for Bio A and Bio B only displayed if the Bio is enabled Refer Advanced Setup Biocide x Biocide A e n Rimer 0 Set Bio x Tn ON at 10 15 J Set Bio x Tn OFF V 10 15 BioxTn SMTWTFS Ay o 5 ax Go from Timer to next Set day ON or OFF _ Set Conductivity Setpoint for Bleed solenoid operation Range 100 5000 uSiemens cm Set the of time the inhibitor is to be on for when the solenoid is open adjustable 1 100 For continuous inhibitor dosing there is a capacity time on adjustment from 1 to 100 seconds on in every 100 secs Set the number of pulses re ceived from a water meter from 1 to 100 and select the time pump is to be on for from 1 100 secs NOTES For each Biocide Timer as re quired Bio x Timer n ENTER to accept setting 24 hour clock 00 00 to 23 59 hrs Maximum timer duration 08 00 hours ESC
3. Bleed Set Point Inhibitor OFF Duty 100 Bleed Displays Alarm when conductivity goes below setpoint by 20 or above setpoint by 20 Displays only when Flow Monitoring is enabled and flow ceases Resets when flow resumes WARNING CONDUCTIVITY HIGH WARNING NO FLOW 9 2 2 To enter the Menu from the Auto mode Revolving Displays Hold ENTER key down for 2 seconds SELECT OPTION Manual Oprn Manual Oprn MANUAL OPERATION Y Bleed Y Bleed gt OFF Bleed Lockout Y Inhib gt OFF Y Bio A gt OFF AY Change Set up AY Bio gt OFF Advanced SET LOCK DURN 06 55 min I SET SEASON MODE Winter Mode lt YSummer Mode cl Winter Mode al Down to next menu item CHANGE SETUP Bleed Go to this menu item Advanced Setup Switch ON OFF Y Inhibitor WN where applicable Y Flow Alarm Up to previous menu item AY Inhibibitor lt Biocide Inhibitor Display Help Y Fault LEDs Screen creen m Cisek Y Calibrate Cel AY Change Refer Sect 2 3 Manually Operate bleed Solenoid and Inhibitor Bio pumps All relays are turned OFF on entry Auto Mode inhibited Reset to Auto Mode after 15 minutes Auto Mode resumes on Exit Set the period of Bleed Select Summer or Winter Mode Refer Se
4. amp conductivity cell C 500 x 400 as per B for 1 x pump with 1 x dosing point D 500 x 400 as per B for 2 x pumps with 2 x dosing points E 500 x 400 as per B for 3 x ProFlex with 3 x dosing points F 600 x 500 as per B for 3 x Concept Beta with 3 x dosing points G 600 x 500 as per B for 3 x Dulcoflex witn 3 x dosing points H 500 x 325 c w Pipework amp conductivity cell with hosetails Sample Flow Switch 0 Nil 1 With Flow Switch 2 With Flow Switch amp Regulating Valve Inhibitor Pump 0 Nil 4 1 0 I h Concept 5 2 0 Concept 7 2 4 Dulcoflex 8 0 8 I h Dulcoflex 9 1 6 I h Dulcoflex Biocide Pump s x x Select 1 or 2 Biocide Pumps 0 0 Ni 4 4 1 0 Concept 5 5 2 0 Concept 7 2 4 I h Dulcoflex 8 8 0 8 I h Dulcoflex 9 9 1 6 I h Dulcoflex Y Y Y Y Y Y Y Y Y Y Y Y Y C520 1 0 0 0 0 1 0 D 0 4 2 4
5. to return to Menu Select Days of Week that Timer is to operate and x arrows to move cursor to day key to toggle selected day ON or OFF bar _ indicates day OFF caret indicates day ON ESC to return to Menu 12 2 4 Menu Change Set up Advanced PASSWORD PROTECTED Refer Sect 2 5 3 ADVANCED SETUP Inhibitor Mode Inhibitor ofBleed 1 Set the Inhibitor to be On all the time On for a of the Bleed time Continuous from a Water of Bleed Meter Inhibitor Biocide A Biocide B can be manually selected as well as the main recirculation V Inhibitor AY Biocide Y Continuous AY Fault LEDs Select Biocide Bio A Enable disable Biocide A and B dosing Set each timer pre bleed and Lockout periods REFER Sect 2 5 1 pump Y Slug Dosing i 00 e gt Y Bleed Lockout gt Clock Bio B Calibrate Cell ON OFF Key gt to enable disable Flow Alarm indication Press ENTER Key to accept setting Protect Seas Flow Input Enable OFF 1 Change Pcodes Show Alarm LED for Y Hi Cond gt OFF Go from one Y Hi Cond OFF Timer to next e Hi Cond OFF NoFlow OFF Slug Dose Option Enable gt o 3 lt to next Bleed Lockout Option Enable gt ON al Set Highlighted day as Current Day Oo in e 24hr clock 00 00 to 23 59 hrs EN
6. Operation Manual ProMinent ProMcon 500 series Cooling Tower Treatment Package ProMinent Model 520 ProMinent Fluid Controls Pty Ltd Head Office Unit 4 4 Narabang Way QLD Office 1048 1054 Beaudesert Road VIC Office Unit 2 88 Star Crescent BELROSE NSW 2085 COOPERS PLAINS QLD 4108 Hallam VIC 3803 PO Box 85 BELROSE WEST NSW 2085 Ph 07 3246 5200 Fx 07 3246 5225 Ph 03 8795 7430 Fx 03 8795 7431 Ph 02 9450 0995 Fx 02 9450 0996 Email pfcqid prominentfluid com au Email pfcvic prominentfluid com au Email sales prominentfluid com au Distributors Throughout Australia amp New Zealand WA Ph 08 9458 9555 Fx 08 9350 6192 TAS Ph 03 6244 7575 Fx 03 6244 7576 NT Ph 08 8947 1008 Fx 08 8947 1009 SA Ph 08 8275 8000 NEW ZEALAND Ph 64 9571 3131 Fx 64 9571 2002 Email sales pumpengineersb co nz Rev A 1st December 2004 2 Index eon 5 QU 1 lj 2 Operation manual overvieW 3 Operation manual overview continued 4 Operation manual overview continued 2 5 Operation manual overview continued amp Specifications 6 SECTION 1 Using The Keys Display And Indicating Leds 7 SECTION 2 Screen Menus And Set
7. TER Key to accept e A amp Y arrows Set Current Day to select day AY SMTWTFS ENTER Key to accept Set Clock Time AY 14 50 hrs 1 Place Cell in Std Solution Calibrate Conductivity Cell against Standard Solution REFER Sect 2 5 2 Press Enter Key When Ready 1 Season Mode Protect OFF lt 1 Change Pcode Number Change Menu Entry 0 lt Change Advanced AYPcode 500 lt I Move Between Entry and Advanced Oo 13 2 5 1 Advanced Menu Change Setup Biocide Select Biocide Bio A Select Output Set whether Bio A and Bio B Y Bio x gt ON a dosing is enabled or disabled Pre Duration Set whether Bio A and Bio B AY Bio x 00 00 lt J dosing is enabled or disabled Lock Duration If Bio A and or is enabled AY Bio x 00 00 lt J select Lockout duration Range 00 00 to 08 00 hrs 2 5 2 Advanced Menu Change Setup Calibrate Place Cell in Std Solution Lock Duration Press amp Y arrows until Bio x 00 00 4l conductivity reading equals Press Enter Key conductivity of standard When Ready 1 solution Press ENTER Key to save the Cell Constant Cell Constant range 0 01 to 5 00 2 5 2 Advanced Menu Passcode Protection SELECT OPTION Passcode Error Lock Duration Bio x 00 00 zl CORRECT INCORRECT PASSCODE after 3 tries Returns to main Menu
8. and should be read before proceeding Assuming your controller has not been set up to your specific requirements go first to the Advanced menu Main Menu By holding the enter key in for 2 seconds you will enter 5 menus Manual Operation Bleed Lockout Season Mode Change Set up and Advanced Manual Operation The Bleed Inhibitor Biocide A Biocide B and the tower recirculation pumps can all be manually selected to run Bleed Lockout A lockout time can be manually selected in hours and minutes and started Season Mode Here either the Summer or Winter cycles can be selected if this option is included Change Setup Bleed Here you can adjust your set point in microsiemens per centimetre Inhibitor If the inhibitor is set for water meter control you will be asked to set the number of pulses received 1 100 for an inhibitor pump on time of 1 100 seconds If on of bleed select the percent of time you require the inhibitor pump to be on from 1 to 100 If on continuous adjust on time from 1 to 100 seconds on in every 100 seconds Biocide See menu screen details section 2 5 1 You are asked to select the timers required for Biocide A and Biocide B Their on and off times and the day or days of the week they are to operate Advanced See menu screen details section 2 1 Hold the enter key for 2 seconds With the up down arrows select Advanced See menu screen details section 2 5 You will be aske
9. ct 2 4 Change Bleed Setpoint Inhibitor duty cycle Biocide dosing times amp days set preebleed and or lockout Refer Sect 2 5 Set Inhibitor Mode of Bleed Continuous Water Meter Enable Disable Bio A and Bio B Set pre bleed and lockout times Enable Disable Flow switch Select alarm LEDs for Hi Cond Low Cond No flow Set current day and time Calibrate the Conductivity Cell Change Pcodes for menu entry and Advanced PASSCODE PROTECTION Refer Sect 2 5 3 10 2 3 Menu Manual Operation Y Bleed Y Bleed gt OFF MANUAL OPERATION VBleed OFF aa 509 VInhibitor gt OFF MANUAL OPERATION gt OFF MANUAL OPERATION Switch ON OFF Revert to Main Menu Auto Mode T ij MANUAL OPERATION gt OFF SY Notes Bleed Solenoid Inhibitor Pump and Biocide Dosing Pumps are switched OFF when Manual Operation is selected Manual Operation will revert to Auto Mode after 15 minutes All relays are switched OFF on exiting to Auto Mode programmed settings will resume after 1 minute or less Bio A and Bio B screens will only appear if these are enabled see Advanced Settings Inhibitor Biocide A Biocide B can be manually selected as well as the main recirculation pump 2 4 11 Menu Change Set up Basic Bleed N CHANGE SETUP
10. d to enter a pass number Your number is 500 until you change your passcode in the Advanced Menu Note As standard a passcode of 500 is required to enter the Advanced menu If this passcode and or the general menu passcode is altered or lost you will not be able to access the menus A break in number is available from ProMinent but you must provide the serial number of the controller To find the serial number switch on the instrument watch the scrolling menu until AUTO OPERATION appears then press the HELP key Serial No 510 will appear 5101 is the Serial No 201 5101 5 Advanced has 9 sections to be selected with the up down arrows Inhibitor Biocide Flow Input Fault LEDs Slug Dosing Bleed Lockout Clock Calibration Cell Protect Season 0 Change Passcodes cim When you arrive in the section required press the enter key Inhibitor of Bleed The Inhibitor pump can be set to any percentage from 1 to 100 If on 100 the inhibitor will be dosed all the time the bleed solenoid is open On 50 it will be dosed for only half the time the bleed solenoid is open This allows an adjustment of the amount dosed with fixed capacity pumps like the ProFlex and DulcoFlex peristaltic Continuous If continuous the inhibitor pump is powered up all the time The dosing capacity is adjusted with an on off time adjustment from 1 to 100 Water Meter When Water Meter is selected
11. eneral menu 000 7 Section 1 Using the keys Display and Indicating LEDs 141 Keys Numeric Switching and Menus and Time Enable Disable Down Arrow Move up or down to the Increase or decrease the value of Manual Operation Mode next menu item in this the number time displayed on selects solenoid Pump to switch Menu the screen A single arrow is on off without changing status of displayed when the limit is the other devices Up reached Other Modes Not applicable Arrow Enter Go to this menu item Accept the value time displayed Accept the state displayed Key and go to the next screen and go to the next screen ON OFF Not applicable Accept the value time displayed Accept the state displayed Key and go to the next screen and go to the next screen Go to the previous level Accept the value time displayed Accept the state displayed menu and go to the next screen and go to the next screen Display context sensitive Help messages Press ESC toreturn to the operational screen Escape key Help Key C CJ G2 E 6 CJ 1 2 Display The following Key characters are shown in the display to indicate the following Up arrow only at lower limit or bottom menu Press up arrow key to increase value or move up to previous menu item Down arrow only at upper limit or bottom menu Press down arrow key to decrease value or move down to next menu item l Both arrows Pre
12. itor pump can be controlled in different ways It can be set to run all the time to run only when the tower is bleeding controlled from a pulse water meter When set to run all the time or when the tower is bleeding there is a on to off time that can be set for varying the capacity of peristaltic fixed capacity pumps There are other features of your new conductivity controller that should be understood before proceeding The LED alarms on the controller face can be deactivated if preferred A flow input can be activated if a sample flow switch is provided with the package or if an external no flow contact is available A slug dosing facility can be activated with bleed lockout to allow slug dosing of biocide s after a tower clean Your own passcodes can be set for both the Advanced and Basic menus Options Options available are Summer Cycle or Winter Cycle where different biocide dosing times with or without prebleed and lockout can be set to start the tower bleed and dose chemicals during the winter months when a tower may not be operating This manual includes instructions for winter cycle but it may not be included in your controller By adding another card a 4 20 mA monitoring signal with alarm contacts is available for building management 4 When your controller is set into operation a scrolling menu keeps you informed For details see section 2 1 Section 1 describes the keys display and the LEDs
13. ss up or down arrow keys to increase decrease value or move up down to previous next menu item On Off arrow In manual mode press ON OFF key to switch solenoid pumps Elswhere press ON OFF key to enable disable feature Enter arrow Press enter key to go to the displayed menu item or the accept teh displayed value status and advance to the next screen 1 3 Indicating LEDs Set up Mode Indicator flashing red when in Set up Auto Mode Indicator flashing green when Menu with Auto Mode indicator operating normally in Auto Mode 2 Ce Fluid Controls Ce Fault indicator flashing red when conductivity out of limits Manual Mode indicator flashing red when operating or no flow alarm refer to display for details in Manual Mode 8 Section 2 Screen menus and set up screens 2 1 Start up screens and Auto Mode Displays START UP ProMinent Fluid Controls ProMcom 500 Version 2 02 lt AUTO OPERATION gt Sat 15 45 hrs Conductivity 1234 uS cm OFF 1500 us Hold ENTER Key down for 2 seconds to enter the Set up Menus Sect 2 2 Current Conductivity reading Displays OVERRANGE if above 5000 uS cm Bleed Solenoid Status ON OFF Conductivity Bleed Setpoint Inhibitor Pump Status ON OFF Inhibitor Mode Tracking Bleed Duty Cycle Biocide Pumps Status ON OFF Prebleed Lockout Displays only for the enabled Biocide Pumps
14. the controller receives a volt free pulse signal from a water meter A selection is made to accept a number of pulses from 1 to 100 and operate the inhibitor pump from 1 to 100 seconds Biocide There are 10 on off time settings for Biocide A and 10 on off time settings for Biocide B If Pre bleed and or bleed lockout is selected in the Advanced menu they still have to be activated for each individual time setting in the Change Setup menu Pre bleed is to 15 lower than set point bleed lockout is up to 8 hours Flow Input Enable Flow Input or leave as off When the optional Flow Switch is included with the package set the flow input to ON Fault LEDs The fault LED can be made inactive for high or low conductivity and for loss of sample flow Slug Dosing This function can be used for manually slug dosing the tower perhaps after a tower clean Bleed Lockout This lockout is to give the slug dosed biocide time to work before bleed can occur 6 Clock Set the time and day See menu screen details section 2 5 Calibrate Cell Your new conductivity controller will be factory calibrated You can however carry out your own calibration with known solutions or after your manual check tower check See menu screen details section 2 5 2 Protect Season This allows the Winter Summer cycles to be protected Change Pcodes Here you can change the passcode for the Advanced menu and enter a passcode for the g
15. up Screens 2 1 Start up Screens and Auto Mode Displays 8 2 2 Main Men 9 2 3 Main Menu Manual Operation _ 10 2 4 Main Menu Change Setup Basic 11 2 5 Main Menu Change Setup Advanced 12 2 5 1 Advanced Menu Change Setup Biocide 13 2 5 2 Advanced Menu Change Setup Calibrate 13 2 5 3 Advanced Menu Passcode Protection 13 Terminal Connections 14 8 4 5 15 3 Operation Manual ProMinent ProMcon 500 series Cooling Tower Treatment Package Model 520 The ProMinent ProMcon series 500 conductivity control package model 520 is a fully integrated backboard mounted package with peristaltic pumps or Concept Dosing pumps The package provides conductivity control via solenoid blow down and comes complete with Probe Pumps Solenoid valve Conductivity controller e Sample pipework Optional accessories include the following Flow Switch Sample Valve Winter Cycle 4 20 mA Monitoring and Alarm Relays The conductivity controller will control 2 biocide metering pumps each having 10 timer settings per day with pre bleed and bleed lockout available for each time The inhib
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