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1. e Turn the system off and on with the on off switch on the display e Use the restart function in the service menu Use the restart function on myPowerRouter com 7 5 2 Check the PowerRouter airflow If an over temperature condition occurs check the following e Make sure the ambient temperature in the room where the PowerRouter is located does not exceed 40 degrees Celsius e Make sure the airflow through the PowerRouter is not obstructed Check the air output at the top and the air input at the bottom e Open the connection area of the PowerRouter and make sure the internal fans are turning this step must be performed by a trained service engineer a 33 7 Troubleshoot E 7 6 Errors A grid error has occurred P058 H Hard After a firmware update one of the modules has an incompatible firmware version P081 H Hard The installation wizard or install tool failed to write the anti islanding settings to the PowerRouter Hard The PowerRouter configuration is incorrect Hard The firmware in the PowerRouter does not match the hardware P100 S Soft There was too much load variation during the sensor test P105 S Soft The PowerRouter needs a 1 phase or 3 phase sensor to operate in the selected scenario This sensor was not detected P106 S Soft There is a problem reading the data from the 3 phase sensor P111 S Soft The PowerRouter was not able to configure the 3 phase sensor P115 H Hard The PowerRoute
2. GOS31 H Hard There was an overpower on the Turn off the loads connected to the PowerRouter output of the PowerRouter e Restart the system section 7 5 1 G036 H See P098 H NN a 35 7 Troubleshoot E G039 S Soft G040 S Soft B004 S B010 H B012 H B B B 020 S Soft 024 H Hard Soft Soft Hard B028 H Hard B055 H Hard oO 038 S Soft Hard 6 D CL PowerRouter Solar battery Installation manual The output power of the grid module G has been reduced because the grid frequency was too high The output power of the grid module G has been reduced because the grid voltage was too high The output power of the grid module G has been reduced because the 10 minute average of the grid voltage was too high The temperature sensor on the batteries indicates the temperature of the batteries is too high The internal temperature of the battery module B is too high The output power of the module has been reduced The voltage level of an internal battery module B circuit was out of bounds An overcurrent was detected in one of the internal circuits of the battery module B An overvoltage occurred on the power backbone The grid module G will be temporarily turned off The battery module B detected a e Restart the system section 7 5 1 short on the module input See P092 H See P098 H There was an internal communication error within the Pow
3. solid or stranded wire Do not use fine stranded wire AN CAUTION Do not connect a single solar panel string to both solar panel string terminals simultaneously parallel connection figure 6 20 HW PowerRouter Solar battery Installation manual 4 Installation A canon EN Do not connect a single solar panel string to both solar panel string terminals in series figure 6 The PowerRouter PR30SB models only have one solar panel string input To prevent static charge we advice to ground the supporting frame of your solar panels Read the instructions of the manufacturer 4 6 Connect the batteries 1 Install a Battery Disconnect Switch 2 pole isolation between the PowerRouter and the batteries figure 11 2 Install a fuse 300 A slow blow in series with the positive battery cable It must be installed on a fixed surface as close as possible to the battery figure 7 3 Strip approximately 25 mm of insulation from the cable 4 Insert the cable into the terminal of the PowerRouter red to the positive terminal black to the negative terminal 5 Tighten the cable connection with a torque between 15 Nm and 20 Nm 6 Use cable lug eyelet terminal on the other end of the battery cable N DANGER Use battery cables with a cross sectional area of 70 mm to 95 mm and a maximum length of 2 5 m per cable ZA warnine Batteries must be located in designated battery charging areas and must comply wit
4. 32 L1 i 9 Illustrations PowerRouter Solar battery Installation manual NL1L2L3 BESSE 100 Rundfunksteuer empfanger 6 eS Seo PowerRouter Solar battery Installation manual ELI Pe o Ehan Lade pum wee ain Bee mm g u a J J Fide ithe hee ii IK G tter T you nes in charge Vidia Mes Usa For ia Io De o good baita wo dall PHI emer TH Isc E CESE p pauu i j e enga Wdp w i a group Thug ud an aa d aa Ussecn me pe lee password PEER Prrd PTT ieee cnnfemannm o ina se inan yrs d qnd ARA fr ern RARA paremale Turifis wre nap Lorna mou pea t me Pose fesa Ignis Sri eles Emil Grea a hei type fire dap com Vinhoasony sl 14S T mn Spo Illustrations anui n in charge Eras fe fado vit Set pia Prose iri rni 1i fee Ea cone Huer bet Fee um be Im pf pre service wr gni posa ti grie Ihe ere bati ep Jn X four name and adr First name rayi kaipi a LIA xd p i 7111 Huncnen Harin r wm Je EXT Illustrations PowerRouter Solar battery Installation manual Solar inputi Dea eripeian PR5OSB H3 Sei u e Euri na 9561773B101DEMO1 Type label PRS0SB B3 3240 Version 3 3 3 18 01 2012 Le Je Erber tha following data a boul your PowerRoubir and cick on regieber Part n Serial na Control code Dn tha back el the Powerlagaar you will find a eorreapanding sticker ike de
5. 4 12 4 Register the PowerRouter on www myPowerRouter com 1 Make sure you have the Part no Serial no and Control code as mentioned on the type label of the PowerRouter figure 1 2 Check the internet connection via menu gt service gt status gt internet connection The display should show OK 3 Goto a computer and open www myPowerRouter com In the login screen click New user figure 24 5 Fill out the Part no Serial no and Control code a 25 4 Installation PowerRouter Solar battery Installation manual Click Register figure 25 Fill out the fields in the window figure 26 and click Continue Fill out the fields in the window figure 27 and click Continue You will receive a confirmation e mail DE m 4 12 5 Register additional PowerRouters on one login You can register two additional PowerRouters on the same login To do this Login on www myPowerRouter com Click My PowerRouter Click Register a new PowerRouter figure 28 Fill out the Part no Serial no and Control code Click Register figure 29 AN CAUTION The PowerRouter internet connection will not work if a proxy server is being used AN CAUTION Do not use the AC local out of the PowerRouter to provide power to the internet router or internet switch The PowerRouter only uses internet port 80 This is the default setting on most networks om Fab The PowerRouter needs a DHCP server within the network This should b
6. CQ Uu Eee I9 c 8 2 Disposal When the PowerRouter reached the end of its service life or is defect beyond repair Dispose of the PowerRouter according to local regulations e Submit the PowerRouter to a collection point for electrical and electronic waste recycling AN CAUTION The PowerRouter must not be disposed of with household waste eS Spo 39 9 Technical specifications PowerRouter Solar battery Installation manual 9 Technical specifications 9 1 Technical specifications of the PowerRouter Continuous output power at 40 C P nom 5000 W DE 4600 W 3700 W 3000 W AC output current 25 A DE 22A 16A 13A Cos Phi 1 DE 0 9 ind 0 9 cap adjustable Nominal output voltage 230 Vac 50 Hz AC output range 180 264 Vac 45 55 Hz limited by local anti islanding regulations AC output voltage local out 230 Vac 2 50 Hz 0 2 true sine wave lt 3 THD single phase Peak power local out 2 x Pnom 10 sec Protection electronic fused Standby losses 11W User interface display with 4 button operation Connectivity ethernet RJ45 TCP IP User selectable relays 2 provided NO NC 250Vac 1 A 24 Vdc 5A Max input 5 5 kWp and 15 Aper 4 kWp and 15 A per 3 3 kWp and 15 A string string No of inputs 2 2 1 No of MPP trackers 2 fully independent 2 fully independent 1 DC disconnect switch 4 pole 600 V 15 A 4 pole 600 V 15 A 2 pole 600 V 15 A Solar voltage 100 600 Vdc per string MPP voltage 1
7. Once the module cools down the error will G037 S disappear and normal operation will resume The output power of the module is Contact your dealer if this error occurs frequently reduced G002 S Soft An overvoltage occurred on the Once the voltage drops below the safe level the power backbone The grid module error will disappear and normal operation will G will be temporarily turned off resume Contact your dealer if this error occurs frequently G003 S Soft An undervoltage occurred on the Make sure the loads on the local out are turned off power backbone The grid module After one minute the error will disappear and normal G will be temporarily turned off operation will resume e g the load on the local out is Contact your dealer if this error occurs frequently higher than the power available in the PowerRouter islanding safety requirements Restart the system section 7 5 1 G007 S Soft The voltage level on the local out If this error occurs during installation make sure the is too high in a situation where no grid is connected to the AC GRID connection voltage is expected When this error occurs during normal operation an error has occurred in connection with the anti Contact your dealer if this error occurs frequently G011 S Soft An undervoltage occurred on the Make sure the loads on the local out are turned off local out The local out will be After one minute the error will disappear and normal temporarily turned o
8. PRASSENSE The sensor is configured by the PowerRouter and requires no setup only hard wiring is required 1 Connect the 3 phase sensor in accordance with the 3P n configuration shown in figure 17 2 Connect the 1 meter sensor cable to the 3 phase sensor figure 17 a Green white wire gt sensor terminal 41 b Green wire gt sensor terminal 42 c Orange white wire gt sensor terminal 43 3 Insert the RJ45 plug at the end of the sensor cable into the PowerRouter CAN port A CAT5e network cable up to 25m in length may be used to extend the connection RJ45 connector type T 568B 4 After initialising section 4 11 check the PowerRouter display for correct operation of the sensor Service menu Status Sensor If correct OK will appear on the display approx 1 5 minutes after start up ZA warnine Make sure the PowerRouter is disconnected from the Public AC grid during installation 22 AL KU PowerRouter Solar battery Installation manual 4 Installation AN CAUTION EN The length of the CAT5e UTP cable must not exceed 25 metres AN CAUTION The 3 phase sensor must not be in the lock position figure 1 7 Make sure the sensor is correctly installed Wrong installation will result in no self use or will deplete the battery and will not recharge the battery 4 9 Connect the external relay optional The optional external relay can be ordered at Nedap or via you local business p
9. normal communication error within the operation will resume PowerRouter Contact your dealer if this error occurs frequently LIN M ors un ERE NL UN 1 n Check www PowerRouter com for the latest version of the errorlist eS Spo 37 7 Troubleshoot PowerRouter Solar battery Installation manual 7 7 Check the internet connection The display will show information about the internet status like Internet connection status ok error counting Last date and time when the PowerRouter was connected to the internet the IP number and status of the firmware distribution 7 8 Lookup the software versions and id number Open the service menu and navigate to revision Here you will find The firmware versions of the various internal modules e The PowerRouter s unique identification number here 7 9 Reset the PowerRouter If the PowerRouter is not working as expected it may help to perform a restart AN CAUTION Notify the end user before you do a restart A restart of the PowerRouter can result in a temporary power failure This means that no power will be available for the end user The restart takes less than 1 minute 1 Notify the end users that there may be a brief power interruption 2 Open the service menu 3 Navigate to the restart procedure 4 Activate the restart procedure 7 10 Self test for Italy The self test is required safety check for Italy The self test simulates grid voltage and frequencies
10. of the PowerRouter Connect the earth phase L and neutral N wire from the AC grid to the AC disconnect switch and from the AC disconnect switch to the GRID terminal on the PowerRouter figure 3 Tighten the strain reliefs with a torque between 1 2 Nm and 1 5 Nm A Before you connect the PowerRouter to the Public AC grid contact the local utility company They have to confirm that it is allowed to connect the system AN CAUTION To prevent overheating of the wires you must use wires with a conductor size of 4 mm DUE Pe 4 5 Connect the solar panels 1 Make sure the DC Disconnect Switch figure 5 on the PowerRouter is OFF 2 Verify that the DC voltage and current of your solar installation do not exceed the maximum values specified on the type plate of the PowerRouter 600 VDC 15 A 3 Check the polarity of the solar panel string by performing a voltage measurement 4 Use a suitable tool to attach the MC4 plug to the solar panel string wires 5 Connect one string to the left solar panel string input terminals Use mating MC4 connectors figure 5 figure 6 6 If you have a second string connect it to the other solar panel string input terminals AN DANGER The wires from the solar panels are always energised The maximum string voltage for solar panels is 600 V The current may not exceed 15 A AN DANGER Use copper wire 4 mm for all wiring from the solar panel string to the PowerRouter Only use
11. the signal from the 3 phase sensor the PowerRouter determines the energy exchange with the public grid for a 3 phase system The 3 phase sensor can be ordered at Nedap or via you local business partner 16 po PowerRouter Solar battery Installation manual 3 General description 3 4 External relay optional EN You can use the external relay to e Setup a backup power supply figure 18 If the public grid fails the external relay is energised The switch over to the local AC grid is done via one of the user selectable relays K201 K202 of the PowerRouter section 5 3 e Load management figure 19 If the amount of solar energy fed to the public grid exceeds the programmed value the PowerRouter can switch on additional loads via the external relay How long the load stays switched on can be programmed in the PowerRouter via advanced settings in the PC software installation tool section 5 3 e solate the PowerRouter from the public grid figure 20 The disconnection are according to the German directive EEG2012 Only the disconnect contacts of the relay are used section 4 9 The external relay can be ordered at Nedap or via your local business partner 3 9 Batteries The PowerRouter functions with any lead acid batteries for examples see section 9 2 Proper settings can be made via advanced settings in the PC software installation tool section 5 4 3 6 Battery temperature sensor The battery temperature sens
12. 1 K202 8 Program the user selectable relays K201 K202 via advanced settings in the PC software installation tool section 5 4 AN DANGER There is a risk of electrical shock if a 3 phase load is connected to the relay The load that is connected to the relay must be 1 phase AN CAUTION To prevent overheating of the wires you must use wires with a conductor size of 4 mm N 4 10 Switch on the system Set the external battery disconnect switch to on Set the solar switch on the PowerRouter to on Set the external AC disconnect switch to on Switch on the PowerRouter switch on the display SP 4 11 Initialise the PowerRouter The PowerRouter must be initialised by setting system parameters After setting the parameters the PowerRouter is ready to use There are two methods to set the system parameters 4 11 1 Installation wizard on the display 1 The installation wizard starts automatically the first time you switch on the PowerRouter 2 Set the PowerRouter system parameters using the installation wizard 4 11 2 PC software installation tool for advanced settings 1 Connect a PC with the software installation tool to the PowerRouter s USB port use a USB cable as shown in figure 10 2 Use the software installation tool to set the system parameters You can download the PowerRouter software installation tool and driver via the PowerRouter website You need your login details for this website You can requ
13. 80 480 Vac per string Solar connections MCA Max efficiency 94 93 EU Max MPP efficiency 99 9 Battery voltage range Vout 21 31 Vdc Charge current 25 200 A continuous 25 155 A continuous 25 125 A continuous programmable programmable programmable Battery capacity min 100 Ah at 25A charge current Charging curve 3 stage adaptive with maintenance Short circuit protection electronic at max charge current switch off lt 1 sec Battery temperature compensation included Battery voltage sense integrated Current shunt integrated 40 es Heap PowerRouter Solar battery Installation manual 9 Technical specifications Operating temperature range full power Storage temperature Humidity Regulatory approvals and standards Safety Emission Immunity Anti islanding protection Warranty 10 C to 50 C derating above 40 C 40 C to 70 C maximum 95 non condensing CE VDE AR N 4105 201 1 08 EEG2012 C Tick EN 60950 1 EN 62109 1 EN 60335 2 29 EN 55014 1 EN 61000 3 2 EN 61000 3 3 EN 61000 6 3 EN 55014 2 EN 61000 6 2 VDE 4105 VDE 0126 1 1 G83 1 UK RD1663 2000 ESP DK5940 E d 2 2 CEIO 21 pending IT AS4777 AUS check www PowerRouter com for other country certifications five years optional extension to ten years Dimensions W x H x D Protection category Weight Topology Cooling 765 x 502 x 149 mm indoor use IP20 20 5 kg galvanically isolated transformer
14. Check the error messages The PowerRouter shows the latest error message on the display The last ten error messages are stored in the error history For possible solutions see section 7 6 Most errors are cleared automatically by the system if the error condition disappears If an error message does not clear itself press the NO button for at least 3 seconds to clear the error 4 32 LA PowerRouter Solar battery Installation manual 7 Troubleshoot 7 4 Error explanation EN 7 4 1 Hard error When a hard error occurs the PowerRouter goes into a safe mode and will not function until the user has turned the system off and on or a reset is performed A hard error is indicated when the error LED is flashing 7 4 2 Soft error When a soft error occurs the module in which the error originated will go into a safe mode Other modules in the PowerRouter will continue to operate The PowerRouter can recover from the error automatically A soft error is indicated when the error LED is on 7 4 3 Error code Example P027 H P The first letter indicates where the error originated within the PowerRouter P Platform S Solar module B Battery module G Grid module 027 The number indicates which error has occurred H The second letter indicates the level of the error that occurred H Hard error S Soft error 7 5 Procedures 7 5 1 Restart the PowerRouter The PowerRouter can be restarted in any of the following ways
15. Installation Manual PowerRouter Solar Battery self use 5281091 0 Version 011212 sal 1S 1S PowerRouter Solar battery Installation manual Illustrations es depu que WARNING Patma AT Bariery type _ ASM Lnd kaa res Hw invimacione in fa peed mamuzi eri n 3 i ji Fea sna ea ty OT pre rai ases Prasami Hames ard pps ed 1 1 Pe reen utis ventilato eui Charger Far nutcmetta batter changers hi appliance must be Drill template the PowerRouter the PowerRouter mounting bracket 570mm max 9 5 5 mm 600 mm max 2 10 mm Partno 5555426 1 i 1 Illustrations PowerRouter Solar battery Installation manual ER QoQ __lre e d DDDDDD H DODODD H NO NCNO NC O NCNO NC NI AC LOCAL OUT LT 7 AC LOCAL OUT Dec den th j et den CI ONE IN ana o ONE IN Bud o Illustrations y I t I BATTERY tt Int D tr D OU W it Dt HA Wee E DI El Les SS SS LED rt n n ly tH ee ee Illustrations 9 RE ls t I 9 RE mms 2L3 A_N LIL LNL1L2L3 2L3 LNLUL ee g i lss 3 AC AC LOCAL GRID OUT 9 300A o eo BATTERY LI DELETE LI O OH HERES n 4 TREO amm PowerRouter Solar battery Installation manual Illustrations ETHERNET RJ45 USB CT CAN BUS to the grid 11 gt N 1211 42L2 72L3 to the installation 95L3 62L2
16. The PowerRouter must respond safely to these simulated abnormalities If the PowerRouter within the Italian specifications the self test is OK If the self test fails the PowerRouter will switch off 1 Open the service menu and navigate to the option Self test 2 Start the Self test and wait until it is finished If the PowerRouter switches off during the test Restart the PowerRouter and redo the test If the Self test fails the second time contact your local supplier 38 po PowerRouter Solar battery Installation manual 8 De installation 8 De installation EN AN DANGER To safely de install the PowerRouter you must follow the instructions in this chapter 8 1 De install To de install the PowerRouter Switch the PowerRouter unit OFF Switch the DC switches OFF Switch the AC switches OFF Wait at least 5 minutes to ensure the unit is completely de energised Disconnect the communication wires Disconnect any optional connections Disconnect the solar panel string wiring with the special tool figure 9 Disconnect the AC wires Disconnect the DC wires 0 The PowerRouter can now be removed for disposal or repair AN DANGER The wires from the solar panels are always energised The voltage from a string of solar panels can be as high as 600 V The current can be as high as 15 A AN CAUTION De installation must be carried out by qualified personnel Contact your installer dealer epe DB
17. artner The order code is PRA1RLY 4 9 1 Connect the external relay for load management 1 Connect the external relay figure 19 Use one of the user selectable relays K201 K202 2 Program the contact K201 K202 via advanced settings in the PC software installation tool section 5 3 AN CAUTION The load that is connected to the relay must be 1 phase 4 9 2 Connect the external relay to isolate the PowerRouter from the public grid This connection is for EEG2012 which separates the PowerRouter 100 from the public grid This option is only applicable for Germany 1 Connect the external relay figure 20 2 Program the advanced settings in the PC software installation tool section 5 4 2 AN CAUTION The load that is connected to the relay must be 1 phase 4 9 3 Connect the external relay for a backup power supply Install an AC Disconnect Switch between the PowerRouter and the AC local out figure 13 Connect the AC local out figure 4 Strip the insulation off the wires Pass the wires through the strain reliefs at the bottom of the PowerRouter Connect the earth phase L and neutral N wire from the AC loads to the AC LOCAL OUT terminal on the PowerRouter figure 4 SI dvo I E a 23 4 Installation PowerRouter Solar battery Installation manual 6 Tighten the strain reliefs with a torque between 1 2 Nm and 1 5 Nm Connect the external relay figure 18 Use one of the user selectable relays K20
18. battery Installation manual 1 Introduction 1 1 Applicability This installation manual is intended for qualified installation personnel It describes how you can safely install connect and start the following PowerRouter types e PR50SB BS e PR37SB BS e PR30SB BS 1 2 Symbols used in the documentation ZA dancer This symbol indicates a hazardous situation which if not avoided could result in death or serious injury ZA warnine This symbol indicates a situation which if the instructions are not followed could result in injury and damage to the eguipment AN CAUTION This symbol indicates a situation which if the instructions are not followed could result in damage to the equipment This symbol indicates additional information to ensure optimal operation of the system 1 3 Warranty PowerRouter factory warranty conditions Our quality control program ensures that each PowerRouter product is manufactured to exact specifications and is thoroughly tested before leaving the factory 5 year warranty The Nedap factory warranty period is 5 years from the purchase date of the PowerRouter system The warranty conditions are based on EU Directive 99 44 EC without prejudice to any legal rights 12 po PowerRouter Solar battery Installation manual 1 Introduction Extended warranty For all PowerRouter systems you can acquire a 5 year extension to the PowerRouter factory warranty for EN a total of 10 years of wa
19. dancer Do not mount the PowerRouter in areas where there is a danger of explosion ZA warninc To prevent electric shock or other injury check for existing electrical or plumbing installations in the walls before drilling the holes for the PowerRouter AN CAUTION Ensure that there is sufficient clearance for the airflow around the PowerRouter Local regulations may require larger working clearances AN CAUTION If you mount the PowerRouter in a cabinet closet or other relatively small enclosed area sufficient air circulation must be provided in order to dissipate the heat generated by the unit 4 3 Mount the PowerRouter The PowerRouter is shipped with a wall mounting bracket that is suitable for use on most walls To mount the PowerRouter 1 Use the drill template provided with the PowerRouter to drill the holes for the wall mounting bracket Follow the illustrated instructions on the drill template figure 2 Mount the wall mounting bracket Mount the PowerRouter Open the front cover Mount the additional screws use a screwdriver with a blade length of at least 160 mm SI Pe I eS Spo 19 4 Installation PowerRouter Solar battery Installation manual 4 4 Connect the AC grid See figure 11 for the schematic overview of an AC Grid Install an AC Disconnect Switch between the PowerRouter and the AC grid figure 11 Strip the insulation off the wires Pass the wires through the strain reliefs at the bottom
20. delivers electrical power 230 V 50 Hz ZA warninc As an extra safety measure it is recommended that a 2 pole emergency switch is installed at the AC LOCAL OUT connection if used This emergency switch must be connected in accordance with the UPS safety standard ZA warninc Series fuse protection of solar panels Series fuse protection may be required depending on the type and configuration of the solar panels used in the system ZA warninc Series fuse protection is required for the batteries AN CAUTION Contact the local utility company before connecting the PowerRouter to the Public grid 14 po PowerRouter Solar battery Installation manual 2 Safety 2 2 Symbols and labels on the equipment EN There are two labels on the PowerRouter figure 1 e A warning label indicating potential risks e A type label that provides technical specifications 2 3 Intended use The PowerRouter is a solar inverter designed for indoor use It is designed for use with solar panels and battery storage to optimise self use The PowerRouter can be used for self use purposes In case of a grid failure the optional AC local out supplies backup power to the connected load 2 4 Batteries ZA warninc Batteries must be located in a designated battery charging area A battery charging area must comply with the local regulations This is because of the dangers of hydrogen gas and battery acid ZA warninc Explosive gasses Prevent
21. e provided by the internet router or the intenet switch ER To test the connection connect a PC to the connection that you will use for the PowerRouter Open a web page If the web page opens the connection works The maximum length of the CAT5e UTP cable is 20 meters If you need to clear a longer distance you can use an additional router and an additional cable of 20 meters n Powerline communication may result in an unreliable internet connection Powerhouter Solar Battery Installation Manual 5 Advanced settings 5 Advanced settings EN 5 1 Introduction After the installation with the PC software installation tool it is possible to make advanced settings to further optimise the PowerRouter for self use Below you find an overview of features that are available in the PC software installation tool under advanced settings Each feature has a short description for detailed information refer to the help available in the PC software installation tool 5 2 Display settings 5 2 1 Backlight Sets the time the PowerRouter s backlight stays on after pressing a button 8 5 2 2 Display Select the information that will be shown by default in the status display of the system ke 5 2 3 Language Select the language of the display of the PowerRouter 5 3 PowerRouter settings 5 3 1 Scenario Change the scenario of the PowerRouter Not available on all systems d eS Spo 27 5 Advanced settings P
22. e relays are inactive if the system is in standby and no grid is available to power the relays This alarm is not used for backup functionality Load management Switch on additional loads when a surplus of solar energy is available to increase the self use Self use with backup Alarm based on whether the system is connected to the grid When disconnected from the grid the PowerRouter will switch to backup mode 5 3 3 Standby Select that the PowerRouter can go in standby The PowerRouter will go in to standby when there is no solar power or battery power available 28 po Powerhouter Solar Battery Installation Manual 5 Advanced settings 5 3 4 Standby timer EN Select a time interval in which the PowerRouter goes to standby 5 4 Grid 5 4 1 Country Set the country grid settings for a specific country AN CAUTION It is not allowed to select another country than the country the PowerRouter will be installed KS 5 4 2 EEG 2012 Set the dedicated parameters to your installation size to comply with the German EEG 2012 regulation EEG 5 4 3 VDE 4105 Change the grid settings to comply with the VDE 4105 per local utility requirements VDE 4105 5 4 4 Dynamic Feed in Limiter With the Dynamic feed in limiter the output of the system can be adjusted You can e Limit the output of the system e Limit the output to the grid after the point where the load is connected to the grid 5 4 5 Batt
23. erRouter The battery module B detected an overvoltage on the module input The error will disappear and normal operation will resume when the grid frequency is within approved limits The error will disappear and normal operation will resume when the grid voltage is within approved limits The error will disappear and normal operation will resume when the 10 minute average of the grid voltage is within approved limits Check the ambient temperature of the room where the batteries are located The ambient temperature of the room in which the PowerRouter is located must not exceed 40 degrees Celsius The error will be cleared when the temperature decreases Check the PowerRouter airflow section 7 5 2 When the module cools down the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently Check the following the battery capacity settings with the install tool or the wizard on the display the quality of the batteries Make sure the loads on the local out are turned off Restart the system section 7 5 1 Make sure the loads on the local out are turned off Restart the system section 7 5 1 When the voltage drops below the safe level the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently Check the wiring of the battery to the PowerRouter After one minute the error will disappear and normal operation will
24. ery pack You can change e Type of battery pack e Size of battery pack e Depth of Discharge for self use e Depth of Discharge during grid failures AN CAUTION Wrong settings may harm the batteries eS Spo 29 5 Advanced settings PowerRouter Solar Battery Installation Manual 5 4 6 Battery charging You can change The charging procedure to float charging e The absorption voltage and float voltage e The charge current AN CAUTION Wrong settings may harm the batteries 5 4 7 Maintenance charge Set the interval of when to perform the maintenance charge 5 4 8 Self use battery settings Change specific battery setting to optimise self use With the battery power limiter enabled the battery will not be used to compensate peak loads but only for the base load 5 4 9 Wintermode Wintermode controls the usage of the battery module during the winter period EJ 30 po PowerRouter Solar battery Installation manual 6 Operation 6 Operation EN 6 1 Service menu Open the service menu Press any button on the display to open the service menu Navigate through the menu e Use the UP DOWN buttons to navigate through the menu e Use YES to open the selected item e Use NO to return to the previous item Select and change settings e Use YES to change a selected setting e Use the UP DOWN buttons to change the selected setting e Use YES to confirm the changed setting e Use NO to cancel t
25. est login details via www PowerRouter com Check the website regularly for updates to the PowerRouter software installation tool 24 po PowerRouter Solar battery Installation manual 4 Installation 4 12 Connect the PowerRouter to the internet 4 12 1 Connect to an internet router An example of a connection is shown in figure 21 The PowerRouter can be connected to any of the available ports The numbers in the drawing are Internet Router Connected computers CAT5e UTP cable PowerRouter ADSL ISDN or cable connection 6 Power adapter for the internet router gli i YA ES 4 12 2 Connect via a Switch to an Internet Router An example of a connection is shown in figure 22 The PowerRouter can be connected to any of the available ports of the switch The numbers in the drawing are Internet Router CAT5e UTP cable Ethernet switch PowerRouter Connected computers Internet modem ADSL ISDN or cable connection 8 Power adapter for the internet router LU ost d SS Ie em 4 12 3 Connect to a wireless access point An example of a connection is shown in figure 23 The numbers in the drawing are Internet Router ADSL ISDN or cable connection Power adapter for the internet router Wireless access point CAT5e UTP cable PowerRouter AN CAUTION The wireless access point must support wireless client function and it must have a RJ45 connection If in doubt consult your supplier So WA
26. ff operation will resume Contact your dealer if this error occurs frequently G012 S Soft An overvoltage occurred on the Make sure the loads on the local out are turned off local out The local out will be After one minute the error will disappear and normal temporarily turned off e g a very operation will resume high load connected to the local Contact your dealer if this error occurs frequently out was suddenly disconnected G013 H Hard A short circuit was detected on Make sure the loads on the local out are turned off the PowerRouter local out Check the wiring connected to the local out for a short Restart the system section 7 5 1 G015 S Soft There was an internal After one minute the error will disappear and normal communication error within the operation will resume PowerRouter Contact your dealer if this error occurs frequently G023 H Hard The local out output was Turn off the loads connected to the PowerRouter overloaded Restart the system section 7 5 1 G025 H Hard See PO27 H 1 P027 H G028 H Hard Lll RN error occurred on one of the internal voltage supplies of the grid module G G029 S Soft The grid module G start up procedure failed Restart the system section 7 5 1 The system should recover from the error after the restart Contact your dealer if this error occurs frequently After one minute the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently
27. flames and sparks Provide adequate ventilation during charging As a feature the batteries are equipped with a temperature sensor the PowerRouter uses the sensor input to control charging of the batteries If batteries become too hot the PowerRouter will stop charging the batteries eS Spo 15 3 General description PowerRouter Solar battery Installation manual 3 General description 3 1 The PowerRouter The PowerRouter is a solar inverter for use with solar panels and battery storage The PowerRouter s optional AC LOCAL OUT connection supplies backup power to the connected load in the event of a grid failure The ability to do so depends on the amount of power the system is producing For more information visit www PowerRouter com The PowerRouter is compliant with the following standards e 2004 108 EC EMI e 2006 95 EC low voltage directive 3 1 1 Internet connection When the PowerRouter is connected to the internet the myPowerRouter com web portal provides detailed system information for example performance profit for your PowerRouter The PowerRouter can even be remotely updated with new firmware containing the latest features so the system is always kept up to date 3 2 1 phase sensor The 1 phase sensor is supplied with the PowerRouter Solar Battery With the signal from the 1 phase sensor the PowerRouter determines the energy exchange with the public grid on one phase 3 3 3 phase sensor optional With
28. forced airflow 9 2 Example of possible battery types The PowerRouter functions with any lead acid batteries Below you find an example of some possible batteries Enersys PowerSafe SBS Number of batteries SBS 190F 2 Battery type Battery pack size C10 Ah 190 Ah 47 A Maximum charge current Bulk voltage Float voltage 28 8 V 27 5 V two batteries in serie and two paralel string HOPPECKE OPzV bloc Solar power Number of paler DS batteries BAE Secura PVV BLOCK Solar Number of pate Type batteries ala 1S 1p Battery pack size C10 Ah 250 Ah WA A Battery pack size C10 Ah 229 Ah Maximum charge current moal Float voltage Bulk Bulk votage Maximum charge current ASA Bulk Bulk votage Float Float voltage 41 EM ee ege 9 Technical specifications PowerRouter Solar battery Installation manual 42 po the PowerRouter A e 5 L E LL 3 www PowerRouter com info PowerRouter com
29. h the local requirements This is because of the dangers of hydrogen gas and battery acid ZA warninc Do not smoke or bring open flames near hydrogen gas AN CAUTION Miswiring can cause damage to the PowerRouter Read the label on the battery eS Spo 21 4 Installation PowerRouter Solar battery Installation manual 4 7 Connectthe temperature sensor 1 Stick the self adhesive temperature sensor onto the battery near the pole 2 Connect the sensor wires to the TMPS red wire and GND black wire terminals of the PowerRouter figure 7 4 8 Connect a self use sensor 4 8 1 Connect the 1 phase sensor standard 1 Remove the protective cap from the PowerRouter s CANBUS connector figure 15 2 Place the 1 phase sensor figure 14 around the phase wire L to which the PowerRouter is connected figure 8 and figure 12 3 Connect the 1 phase sensor cable to the UTP coupler figure 16 or directly to the PowerRouter 4 If necessary connect a CAT5e UTP cable between the PowerRouter CAN port and the UTP coupler figure 16 AN CAUTION Make sure the 1 phase sensor is installed in the right direction the arrow on the sensor must point away from the PowerRouter towards the public grid AN CAUTION The length of the CAT5e UTP cable must not exceed 25 meters 4 8 2 Connect the 3 phase sensor optional The optional 3 phase sensor can be ordered at Nedap or via you local business partner The order code is
30. he change Main menu Status History Settings Service System Grid Language Grid Solar Date amp Time Solar Battery Display Internet Install connection Wizard Maintenance charge eS Spo 31 7 Troubleshoot PowerRouter Solar battery Installation manual 7 Troubleshoot 7 1 Troubleshooting If you encounter difficulty with the operation of your PowerRouter follow the steps below e Check the LED status e Check the error message on the LCD display and the error history e If the difficulty remains contact your installer dealer Collect the following information before you contact your installer or dealer figure 1 e Model number e Serial number Brief description of the problem LED status e Displayed error message e Error history Software version and ID number 7 2 Check the LED status When an error has occurred the LEDs will either be OFF or FLASHING as follows Operation LED colour LED ON LED LED OFF LED LED FLASHING Operational blue when unit is ee unit is off or there is an operational error Charging trickle charging discharging charging Grid blue when grid is when no grid power is available C NINE power available but not connected or unit is off connected red when id isan _ no error when one module function is not error available Requires service intervention Error may resolve itself other modules functions active 7 3
31. ontents of the PowerRouter DOX 11 111111 sviene 18 4 2 Determine the mounting location 11 x011rr10rrrrrerrrrisairiiani vera ni vini a niro re rivera ni nen 18 4 3 MOUnt nEPOWErROUlEer ees 19 AA CONNEC DEAC OO ori a R iaia 20 4 5 Connect tHe Solar Ee TE 20 4 0 COMNEC INC ee 21 4 7 Connect the temperature Sensor 1 s111111 sr rr 22 40 Conlecla self USe E E 22 4 8 1 Connect the 1 phase sensor standard sss ssi esa eene nnne nnn nnns 22 4 8 2 Connect the 3 phase sensor optional iii 22 4 9 Connect the external relay optional 1 122 Lee llle eese eire esee enne anakaa anna aza naa 23 4 9 1 Connect the external relay for load management 23 4 9 2 Connect the external relay to isolate the PowerRouter from the public grid 23 4 9 3 Connect the external relay for a backup power suppihy enean 23 eS Spo 9 Contents PowerRouter Solar battery Installation manual 10 4 10 SWIHCH ON the SYSTER tt SRRSR 24 4 11 Initialise the PowerRouter WEE 24 4 11 1Installation wizard on the display iiiiiiiiiiii 24 4 11 2PC software installation tool for advanced settings essere 24 4 12 Connect the PowerRouter to the internet s s 1xsv v rv0vsst
32. or is installed on the batteries The PowerRouter uses the sensor input to optimise charging of the batteries When the batteries overheat the PowerRouter stops charging the batteries Proper settings can be made via advanced settings in the PC software installation tool section 5 4 eS Spo 17 4 Installation PowerRouter Solar battery Installation manual 4 Installation 4 1 Checkthe contents of the PowerRouter box The PowerRouter box must contain the following e The PowerRouter e Wall mounting bracket e 1 phase sensor sensor cable and UTP coupler e Set of manuals including the drill template e Temperatures sensor 4 2 Determine the mounting location The installation location of the PowerRouter must meet the following e The PowerRouter must be mounted indoors IP20 e Mount the PowerRouter as close as possible to the meter cupboard Use wires with a conductor size of 4 mm Do not mount the PowerRouter in direct sunlight e Do not mount the PowerRouter on flammable construction materials e Do not mount the PowerRouter in areas where highly flammable materials are stored e Do not mount the PowerRouter in areas where there is a danger of explosion e Do not mount the PowerRouter during periods of precipitation or high humidity gt 95 Moisture trapped within the location may cause corrosion and damage to the electronic components The ambient air temperature must not exceed 40 C this is necessar
33. owerhouter Solar Battery Installation Manual 5 3 2 Alarm 1 Alarm 2 The PowerRouter is provided with 2 user selectable relays referred as K201 and K202 This chapter describes the d 4 different alarms you may assign After specifying the alarm it needs to be assigned to the relay icon appearing next to the alarm icon in the installation tool The relay icon can be selected after configuring the alarm al e Off This is the default selection for an alarm relay It is off or not used Grid voltage alarm When the grid voltage is outside of the desired range the alarm relay is inactive This can be used to switch on loads or sound an alarm when the grid voltage is out of range For example to protect sensitive loads against high voltage Or to switch on additional loads when the grid voltage is high Which is usually an indication of high feed in power Battery State of Charge SoC Alarm based on the battery state of charge The alarm relay is activated when the battery State of Charge is outside the specified range Battery temperature alarm Alarm based on the temperature of the battery pack The alarm relay is activated when the temperature of the battery pack is above the specified range Battery voltage alarm Alarm based on the voltage of the battery pack The alarm relay is activated when the battery voltage below the specified range Grid connection alarm Alarm based on whether the system is connected to the grid Th
34. p By using this manual you accept the terms of this disclaimer Nedap has made every effort to ensure that this manual is accurate Nedap accepts no liability for any inaccuracies or omissions in this manual nor for any damages arising from or related to its use No data published in this manual may be reproduced or published in any form or by any means without the prior written consent of Nedap Information in this manual is subject to change without notice and does not represent any commitment on the part of Nedap Nedap does not assume any obligation to update the information in this manual after publication and reserves the right to make improvements to this manual and or to the products described in this manual at any time without notice If you find information in this manual that is incorrect misleading or incomplete we would appreciate your comments and suggestions eS Spo 13 2 Safety PowerRouter Solar battery Installation manual 2 Safety 2 1 General safety Before installing or using the PowerRouter read all of the instructions cautions and warnings on the PowerRouter and solar panels and in this installation manual AN DANGER Solar panels produce electrical power when exposed to light and can cause an electric shock energy or fire hazard AN DANGER Batteries deliver electric power max 24 V 200 A and can cause an energy or fire hazard when they are shorted or wrongly installed AN DANGER The AC grid
35. picted here Take the aerial amp part n and the control code from It and enter this data Indo thelr corresponding fields Part me TTT Barial ns AJTIIBO00B2 Chntra l cole VET E 8 i PowerRouter Solar battery Installation manual Contents Contents jr c 9 I Infoduclion Noe 12 EE IODIEid 12 1 2 Symbols used in the documentation 11 11111110r1rrrr0r rivera 12 SEE L0 12 E S 14 Zi General E 14 2 2 Symbols and labels on the equipment 1 LLL eel liess eller seen Kukaa sana aaa nna aaa a nana aaa n 15 VEM 287 c 15 24 alles 15 3 General E dn E 16 xm EI ud fe M N EM 16 3 1 1 Internet connection iii 16 3 2 01 8777 16 3 3 E EE E gel e CR 16 34 EXICM Mal III tee E 17 29 BITES WA 17 3 6 Battery temperature sensor 1 scccssscccsnsssceneneceneneseneneseensesnenenssenensseensessnssesonsnesenesessonssssonanenses 17 EE cire aranci 18 4 1 Check the c
36. r cannot function correctly because some hardware modules were not detected oO 4 PowerRouter Solar battery Installation manual Restart the system section 7 5 1 The system should recover from the error after the restart Contact your dealer if this error occurs frequently Contact your dealer for the correct firmware package Update the firmware of the system with the correct version Restart the system section 7 5 1 Restart the system section 7 5 1 Run the installation tool or install wizard again Contact your dealer if this error occurs frequently Contact your dealer if this error occurs Contact your dealer if this error occurs Turn off the loads connected to the same phase as the PowerRouter Restart the system section 7 5 1 Make sure the connection of the 1 phase or 3 phase sensor is correct and in the right position For detailed information see the related section in this manual Restart the system section 7 5 1 Make sure the 3 phase sensor is connected properly Restart the system section 7 5 1 Make sure the 3 phase sensor is connected properly Make sure the 3 phase sensor is not in the locked position Restart the system section 7 5 1 Contact your dealer if this error occurs vi LA PowerRouter Solar battery Installation manual 7 Troubleshoot G001 S Soft The internal temperature of the Check the PowerRouter airflow section 7 5 2 grid module G is too high
37. resume Contact your dealer if this error occurs frequently Check the wiring of the battery to the PowerRouter Restart the system section 7 5 1 gt mme d PowerRouter Solar battery Installation manual 7 Troubleshoot 5002 S Soft The internal temperature of the Check the airflow of the PowerRouter section 7 5 2 solar module S is too high When the module cools down the error will S023 S disappear and the normal operation will resume The output power of the module Contact your dealer if this error occurs frequently has been reduced 5004 S Soft The solar string voltage Check the solar panel configuration and wiring connected to one or both of the The error will disappear when the voltage on both inputs exceeds 600 volts strings drops below 600 volts S005 S Soft An overvoltage occurred on an The error will disappear when the voltage drops internal bus of the solar module below the limit S Contact your dealer if this error occurs frequently 5007 S Soft An overcurrent occurred on an After ten minutes the error will disappear and internal circuit of the solar module normal operation will resume S Contact your dealer if this error occurs frequently S013 S_ Soft The output power of the solar This error will disappear when the power drops panels exceeds 6000 watts below 6000 watts Contact your dealer if this error occurs frequently 5016 S Soft There was an internal The error will disappear automatically and
38. rranty coverage The extended warranty can only be purchased within 6 months of the PowerRouter delivery date Warranty conditions If a PowerRouter becomes defective during its warranty period one of the following services will be performed at no charge for materials but exclusive of labour costs at the discretion of the PowerRouter Helpdesk e Repair at Nedap N V e Repair on site e Exchange for a replacement unit of equivalent value according to model and age Exclusion of liability Warranty claims and liability for direct or indirect damage are excluded if arising from e Transport and storage damage e Incorrect installation and or commissioning e Modifications changes or attempted repairs by untrained and unauthorised personnel e Incorrect use or inappropriate operation e Insufficient ventilation of the device e Failure to observe the applicable safety regulations e Force majeure e g lightning overvoltage storm fire e Cosmetic shortcomings which do not influence the functioning of the unit e Damage due to moisture and or other environmental conditions The installer dealer who installed the PowerRouter must report the defective PowerRouter system to the PowerRouter Helpdesk Nedap reserves the right to replace the unit with one having equal or better specifications at Nedap s judgement Disclaimer All rights to the content of this manual are owned by N V Nederlandsche Apparatenfabriek Nedap hereinafter Neda
39. srssererarieninanioneo 25 4 12 1 Connect to an internet routier 25 4 12 2Connect via a Switch to an Internet Router i 25 4 12 3Connect to a wireless access point iii 25 4 12 4 Register the PowerRouter on www myPowerHhouter com sese 25 4 12 5Register additional PowerRouters on one login esses eene 26 AA Van RE Al e EE 27 ST TIT OGU COM EE 27 5 2 DISplay T qc 27 NEL TIU E H r 27 EE RT Pu 27 PIECE RE EIA 27 5 3 POWEIMOUICE e e CC mei G M 27 Ddl Ss o liana 27 5 3 2 IDIPSUM 28 CEE cue 28 ox ois 2 7 dp P 29 54 Gi EE 29 SAI Uto Me TE E T 29 2 cal xl 021 E E 29 5 4 3 VDE 4105 iii ia RS D modu Ra e Mia bd n DERE or fas 29 5 4 4 Dynamic Feed in Limiter iii 29 E E2112 YA D TRE P MZA AU MUA 29 946 Bodini 30 5 4 7 Maintenance charge sisihisnrainasanatasasddiinaasiatpenkanesetenbasanepivanlnre nina taceicniesiesapsbipssanusnivuheatunses 30 5 4 8 Self use battery settings iii 30 5 4 9 Wintermode 0 cccccccccecececcccecencceccnececseeaeaeneneneusususeaeeeaeueaeseu
40. suananauseaeeaenensusnenananstetacaeaensnes 30 OAU alma 31 Bid Service MENU sirnana 31 Mesue 32 TI TrOUDIESNOOINO Rm 32 72 Check TIE LED SoS iaia 32 7 3 eege E 32 rA Emor ru UON Ee EEA 33 FAI HA EEN 33 FAL ONE NUT 33 FAD ETOP COO EE 33 JE ME PIOCEGUleS EET 33 7 5 1 Restart the PowerRouter 0 ccccecececececececcncceceacecueecenstsceueneaeaenentutsnsnsnsneueaenentensnsnsnsneneneas 33 7 5 2 Check the PowerRouter airfl0W iii 33 e 1p PowerRouter Solar battery Installation manual Contents E t seaievataeleeneuseaoaenies 34 7 Check the internet connection 411 eee i eere esee eese e ee saa a ieri nie ieri vera rivera niet rina annuas 38 7 8 Look up the software versions and id number 111 111111rxrrrr0rrrrrarinie nana anna annuas 38 7 9 Iu Ngoc get S 38 TAO SCM MCSE IOP UAW E Um 38 o vU d Tu NEE 39 VR AES m 39 02 DISPOSdI Re 39 9 Technical Spe ificatons ETE 40 9 1 Technical specifications of the PowerRouter 111 s11rr1sr1rrrsrrrreiiire reni ni ninineni 40 9 2 Example of possible balletv types ici 41 eS Spo 11 1 Introduction PowerRouter Solar
41. y to maintain a safe temperature of the internal components The PowerRouter reduces the power output if the ambient air temperature exceeds 40 C e The location is not accessible for children e The PowerRouter emits a slight hum during operation This noise is normal and has no effect on performance but it can be disturbing if the unit is installed on a wall in a living area on the outside of a wall that is near a living area or on certain types of materials thin wood panels or sheet metal e The wall should be within 5 vertical e The mounting surface must be able to support the weight of the PowerRouter 20 5 kg e The type information sticker must be visible after mounting the PowerRouter The sticker contains the serial number which is the login code for the install wizard the software installation tool and to register at www myPowerRouter com for logging and monitoring figure 1 18 po PowerRouter Solar battery Installation manual 4 Installation e The outside dimensions of the PowerRouter are 765 x 502 x 149 mm W x H x D e The PowerRouter must be installed with 300 mm clearance at the top and bottom of the unit e If multiple PowerRouters are stacked there must be 800 mm of clearance between each PowerRouter N dancer Do not mount the PowerRouter on or underneath flammable construction materials N dancer Do not mount the PowerRouter in areas where highly flammable materials are stored N

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