Installation Manual Solar Mounting System
Contents
1. regn n Woomera _ Lord Howe island Gun yidi pore dic Region A 30 Gree Head Adeiside 9 Canberra A2 Se 200 im P f 35 TO hm x 50 km Regions are marked with the letters a A A1 te ASI B C aad D Remon a C State border Coasial Region boundaries are smooth lines agi in from a smoathad caastine by 5D 100 and 200 km lalands within 50 km of the coast are the same Region as the adjadant oomst HATCHING DENOTES AREA OF ROOF ADJACENT TO ROOF EDGES REFER TABLE ATTACHED ef Malbournme P O ao ia Australia a5 Figure A1 MINIMUM OF 0 2 b OR 0 2 d ROOF EDGE ZONE Australian Solar Wholesalers Mounting Rack Compliance to AS1170 Tiled Roof with roof hook fixed to rafter with minimum of 2 x 12 gauge 5 5mm min diameter 10 TPI screws with 50mm min embedment into timber Wind Region to AS1170 2 2002 a Wind Region A Wind Region B Wind Region C Wind Region D Height Adjacent Adjacent Adjacent Adjacent Above to Roof to Roof to Roof to Roof Ground m Edge Edge Edge Edge mE MM 2647 2162 2090 1706 1719 1404 58 sm m5 we i95 ieor NS NS NS 20 2451 2001 1985 1580 1521 NS NS NS Table 1 Tiled Roof Tin roof with L bracket fixed to purlin with minimum of 1 x 12 gauge 5 5mm min diameter 14 TPI and 10 TPI for fixing to steel and timber respectively screw through to 1 2mm min BMT steel or 50mm min embedment into timber Wind Region to AS1170 22. AS1170 I Components List Overview of system components Splice Joiner I L Bracket L feet Inter Clamp with E End Clamp with G module G module Roof hook double L Hex head bolt Roman tile 9 M8 60 Galvanized Corrugated Hex head bolt Screw with x M8 25 Gasket 1 Note The quantity of requested components depends on the system you ordered X Australian Solar Wholesalers Mounting Rack Compliance to AS1170 Il Planning the Module Area 1 Number of modules in the vertical direction x module height please check also the installation manual of the manufacturer of the solar panel 2 Number of module in horizontal directionx module width 17mm 32mm 3 Determine the layout and horizontal spacing of the brackets see IIl Determination of Fixing Centres 4 Vertical spacing of the brackets is approximately 1 2 to 3 4 module height depending on underlying roof structure that allows secure fixing of screws as specified 5 Distance between the modules 17mm Caution Installations that are exposed to the wind or are located on the edge or corners of the roof make it necessary to leave smaller spacing Ill Determination of Fixing Centres 1 Determine the wind region for the installation Refer to AS1170 2 2002 Figure A1 for wind region A B C or D within Australia 2 Determine the height of the installation above ground level 3 Determine the position of the installation on the roof noting that regio
3. 2002 EMI Wind Region A Wind Region B Wind Region C Wind Region D Height Adjacent Adjacent Adjacent Adjacent Above to Roof to Roof to Roof to Roof Ground m Edge Edge Edge Edge 5 2430 1620 1514 1009 940 627 538 NS L0 _ 2012 T 1264 s so 5e NS WS _ 1825 1217 1137 741 o ims n 5 77 SM NS NS NS Table 2 Tin Roof N S z not suitable TPI threads per inch 6 Australian Solar Wholesalers Mounting Rack Compliance to AS1170 Installation Instruction L Bracket example 1 Connect the L bracket with G module by bolt M8X25 determine the positions of the L bracket according to your plans 2 Fix the L bracket together with Rubber Pad to the rafter using Galvanized Corrugated Screw fix other L brackets to the rafter according to your plans 3 Connect the L bracket with rail by G module and tight the bolt a S Lt J1 E 3 4 If you need to connect multiple rails together slide the splices on the rear side of the pre assembled rails halfway to the side Fasten the first M8 bolt firmly using the Allen key Now slide the next rail segment into the splice Tighten the second M8 bolt The connection is finished T Australian Solar Wholesalers Mounting Rack Compliance to AS1170 5 Place the solar module on the rails Slide the end clamp tightly against the solar module and fasten tightly using the Allen bolt recommen
4. E australian solar wnolesalers com au Installation Manual solar Mounting System Pitched Roof Solution Version 1 0 AustralianSolarWholesalers com au Australian Solar Wholesalers Mounting Rack Compliance to AS1170 ASW Rack Solar Pitched Roof Mounting System ASW Rack Roof Mounted solution accommodating a wide range of modules is suitable for most type of roof With innovative ASW Rack Rail and G module ASW Rack Roof Mount enables significantly faster easier installations which has been developed into one of the most versatile mounting solutions in the world delivering time and cost effective experience to solar system installers The ASW Rack Mounting system features series of highly engineered new innovative product designed with experienced engineers to the speed of installation Benefits of ASW Rack Solar Pitched Roof Mounting System e Easy Installation e Diversified Application e High Accuracy e Choice Quality e Engineered to highest standards e Maximum Lifespan Guaranteed durability Technique parameter Installation site pitched roof Roof Slope up to 45 Wind load To AS1170 2 2002 PV module Framed Module orientation vertical Support rail extruded aluminium Colour natural Roof cladding suitable for most types of cladding Module widths Maximum 1 0m Module lengths Maximum 2 0m Warranty 10 years durability on materials pA Australian Solar Wholesalers Mounting Rack Compliance to
5. Rack Compliance to AS1170 10 year limited Product Warranty 5 year limited Finish Warranty ASW warrants to the original purchaser Purchaser of product s that it manufactures Product at the original installation site that the Product shall be free from defects in material and workmanship for a period of ten 10 years except for the anodized finish which finish shall be free from visible peeling or cracking or chalking under normal atmospheric conditions for a period of five 5 years from the earlier of 1 the date when the installation of the Product is completed or 2 30 days after the purchase of the Product by the original Purchaser Finish Warranty The Finish Warranty does not apply to any foreign residue deposited on the finish All installations in corrosive atmospheric conditions are excluded The Finish Warranty is VOID if the practices specified by AAMA 609 amp 610 02 Cleaning and Maintenance for Architecturally Finished Aluminium www aamanet org is not followed by Purchaser This Warranty does not cover any damage to the Product that occurs during its shipment storage or installation This Warranty shall be VOID if installation of the Product is not performed in accordance with ASW written installation instructions or if the Product has been modified repaired or reworked in a manner not previously authorized by ASW IN WRITING or if the Product is installed in an environment for which it was not
6. ded torque is 8 Nm Please take note of Figure 9 6 Slide the pre assembled inter module clamp into the rails from above place it firmly against the module and fasten loosely approx 2 3 turns Please also take note of Figure 9 7 Now slide the next module against the previously installed module and tighten the inter module clamp using the Allen key Take care that the anti slips protection sits in the rail channel of the lowest row of rails Please also take note of Figure 9 8 Australian Solar Wholesalers Mounting Rack Compliance to AS1170 8 Place the last module in the row on the rails with the first row of modules take care that the anti slip protection sits properly in the rail channel and fasten the last inter module clamp and the module end clamp using the Allen Key recommended torque is 8 Nm 9 For each use of the G module You must make sure that the thread of the screws does not project through the lower side of the G module max flush Position the G Module in the rail channel and fasten it loosely with2 to 3 turns of the screw The screws can still be freely moved in the rail channel Slide the screw to their final position in connection with the inter module clamp module end clamp or roof hooks hanger bolts and fastens firmly 10 Now first row of modules are installed continue to mounting next row of modules according to steps 5 to 8 9 Australian Solar Wholesalers Mounting
7. designed ASW shall not be liable for consequential contingent or incidental damages arising out of the use of the Product by Purchaser under any circumstances If within the specified Warranty periods the Product shall be reasonably proven to be defective then ASW shall repair or replace the defective Product or any part thereof in ASW sole discretion Such repair or replacement shall completely satisfy and discharge all of ASW liability with respect to this limited Warranty Under no circumstances shall ASW be liable for special indirect or consequential damages arising out of or related to use by Purchaser of the Product Manufacturers of related items such as PV modules and flashings may provide written warranties of their own ASW limited Warranty covers only its Product and not any related items Thank you for using of Australian Solar Wholesalers mounting system for more information about us please contact us at AustralianSolarWholesalers com au 10 Australian Solar Wholesalers Mounting Rack Compliance to AS1170
8. n close to edges have higher Wind loadings Refer to Figure A2 for area of roofs designated as adjacent to edges 4 Determine the spacing of rail fixings based on Table A1 and A2 Installation conditions Wind loads to AS1170 2 2002 e Wind average recurrence interval of 500 years Wind terrain category 2 Shielding and topography multipliers Ms and Mt taken as unity id Racks mounted on roofs of enclosed buildings of nominal rectangular shape ud Roof slopes from 0 up to 45 from horizontal i Maximum solar panel length of 2 0m s Maximum solar panel width of 1 0m s Minimum of 2 rails supporting each panel Maximum solar panel weight of 15kg m d Roof structure to be checked and certified as suitable for applied rack loads prior to installation oolar panels to be certified by manufacturer as able to resist wind loads in accordance with AS1170 2 2002 4 Australian Solar Wholesalers Mounting Rack Compliance to AS1170 Christmas tarrd Region B Co ces islands Hegion C Xununurrg E REGION B c Australian Territory only r 1i MeDaonned Grea reien ue Boros w West Moreland ivankon Binfstum age Alice Springs i Rasla i Bundaber Region D za mu MM 9 Region C v az nb ddr Gasaoyne Junction Region Ad rl ne Toowoarba Pale Brisbane e PrCaltytharra Sa i he ome CT werten Islande 11 i bujiewa PER Aagion B Sp Morawa E Bourke mye 1 K l
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