Grifco *ELITE or EB1 Expansion Kit Installation Manual
Contents
1. Factory Set gt aes er fee rif Elite Users Manual 6 OF O OF elay is on when Service Required Relay flashes every second when service is required Unlock function Custom Settings Default On if door has not closed for gt 5mins F FF F FF O Grifco Elite Users Manual Please read and understand instructions before attempting installation Connections advanced External Trigger Input An external trigger can be installed to give more control over the Maestro Once installed the trigger can be used to open close the door go straight to third limit if set hold open or delay close By default the trigger is 24VDC input however by fitting the contact jumper next to the terminals Page 5 H4 you will switch to voltage free input The behaviour of the trigger is set via the on board dipswitches Refer to Trigger Input Behaviour on page 6 Status Relays Four status relays located on the expansion board allow external devices such as lights sirens solenoids to be activated in various ways Relays 1 and 2 are set to activate when door is OPEN and CLOSED respectively Relays 3 and 4 can be configured via dipswitches refer page 6 Each relay has a common normally open and normally closed connection 6 Pin Receivers Antenna Located on the expansion board is a 6 pinned header to suit industry standard 6 pin receiver cards page 5 A7 Other style radio cards can be plugged in directly via the 3 po2. any way modified or repaired the goods without the Company s prior written consent or v the Purchaser has not complied with any written or oral instructions concerning the operation and maintenance of the goods or vi the Purchaser is in default in the observance or performance of any other provisions of the contract or vii The Grifco electric motors are used in conjunction with controls other than those assembled and supplied by the Company Where warranty is approved for goods in a used condition such goods will be repaired or replaced and returned to the purchaser as the Company sees fit Refunds or credits will only be considered for goods not used and in new undamaged condition The Company s liability under this guarantee will be strictly limited to repairing or replacing a defective product at the Company s premises as it may elect The provision of sub clauses a and b are stipulated for the benefit of the Purchaser only and are not intended for the benefit of any third party Save for sub clauses a and b the Company does not give any warranty or guarantee or make representations whatever in respect of the goods or the fitness of the goods or any part thereof or any particular purposes whether or not that purpose is known to the Company Charles H Griffith amp Co Pty Ltd 15 Dell Rd West Gosford NSW 2250 Australia Ph 61 02 43233877 Fax 61 02 43233882 www grifco com au sales qrifco com au tech
3. limits Reset limits 3 flash No limits Set Set Limits Check PLAT or BLAT jumpers on 4 flash MCB latch setting error MCB 5 flash EB ignored by MCB Check MCB for errors Grifco Elite Users Manual 7 PRECISION PRODUCTS Please read and understand instructions before attempting installation WARRANTY GUARANTEE Charles H Griffith amp Co Pty Ltd herein referred to as The Company The Company shall guarantee the goods for a period of two years from the date of invoice against any defects in construction or operation arising solely from faulty design materials or workmanship subject to the following clauses The Company shall at its option repair modify or replace defective parts or units at its own expense and within a reasonable time but the Company shall not unless otherwise agreed in writing be liable for costs associated with removal replacement transport or travelling expenses incurred by the Purchaser in obtaining the goods and returning them to the Company The Company does not guarantee the goods where 1 the defect rises from materials supplied by the Purchaser or a design requested by the purchaser or ii the defect arises from ordinary wear and tear neglect or misuse by the Purchaser accident lack of care insufficient maintenance incorrect installation or improper use of the goods or iii the defect arises from force majeure or iv the Purchaser has in
4. receiver if required refer to the GT4 amp MRC manual included Insert the cradle into the 4 locating slots surrounding the MCB cradle low in the black enclosure base Fit the ribbon cable into the socket labelled EXPANSION on the MCB Proceed to connect any external equipment or interfaces as required following page Fit high lid and discard low profile lid Note The elite expansion board requires either a photo electric beam or safety edge bumper strip to be connected to the MCB along with the corresponding jumper settings Refer to the Maestro Standard Operator Manual for details on door behaviour settings Grifco Elite Users Manual 2 PRECISION PRODUCTS Please read and understand instructions before attempting installation Connections typical for Elite kit Controller Not included with EB1 The standard Elite kit features an AUTO MAN Keyed Controller that is designed to simply plug into the RJ45 cable socket in place of the standard controller Refer to page 5 of the Maestro Standard Operator Manual for more details on plugging and mounting Note If you specifically require a stand alone MANUAL mode you need to hard wire an AUTO MAN key switch directly to the Expansion Board refer page 5 K3 Obstruction Detection Devices Photo Beams amp Safety Bump Strips etc The Expansion Board requires that at least one obstruction detection device is connected to the MCB to operate correctly Refer to the
5. Maestro Standard Operator Manual on page 10 for more information You will find an additional 6 position terminal block and 2 x jumpers are included with the Elite Kit for interface and setup of the Standard Maestro Operator Door Activation Inputs Key Switches Card Readers Push Buttons etc One of the most common inputs for a car park door operator is that which activates the door to open This is generally connected to external internal key switches card readers push button and the like to allow users to activate the door If remote control is the only source of activation these inputs will not be required For connection detail refer to page 5 J1 Settings typical for Elite kit Typical Car Park Application For typical car park installations all DIP switches and jumpers are to be OFF ref below for definition In Auto the door is generally operated by a push button card reader or remote control etc to activate the door in an opening sequence The door will then automatically close after a user settable time The obstruction detection input will command the door to open to the fully open position and resume closing after the obstruction has cleared The Auto Close timer will not be restarted unless another open input is received The Auto close timer is a dial type pot located in the corner of the Expansion Board where the DIP switches are also found refer page 5 J11 By default it is set up at a range of 5 30 se
6. Please read and understand instructions before attempting installation Maestro GRIFCO Grifco ELITE or EB1 Expansion Kit Installation Manual Rev 509020 WARNING HIGH VOLTAGE E ind FORE Naor Cott Set Se Elite Kit pictured Contents introduct Grifco Advanced Users DipeHeNen l QUICK START GUIDE Identifying your expansion board Installation FITTING EXPANSION BOARD e Ensure power is OFF Remove clear lid on main enclosure Connections typical Clip the 4 leg cradle into position Settings typical e Attach the ribbon cable to the Expansion socket on the pee aae ne CONNECTION OF EXTERNAL DEVICES where applic Connect Auto Man Controller using 6 metre cable RJ45 on Expansion Board Layout Diagram e Connect Obstruction Detection Devices e Connect External Access Controls etc DIP switch settings Connect status outputs if applicable age 7 e Set obstruction behaviour jumpers on MCB accordingly P Connections advanced Set DIP switches if required refer page 6 Status LEDS For a more detailed explanation on installation setup and age operation please read booklet Warranty Guarantee Grifco Elite Users Manual PRECISION PRODUCTS Please read and understand instructions before attempting installation Introduction Congratulations on your purchase of the Grifco expansion kit The Elite kit is typically aimed at satisfying the requirements of car parks while the simple EB1 expansio
7. conds clockwise to increase Range can be increased to 5 minutes by fitting Jumper 1 refer page 5 J6 For many alternate settings on the Expansion Board refer to page 6 Grifco Elite Users Manual 3 PRECISION PRODUCTS Please read and understand instructions before attempting installation Operation Assuming a typical installation where all of the previous information has been carefully followed the unit is now ready to be powered up Before switching on power ensure the AUTO MAN Controller is set to OFF and that no person is in the path of the door Once the unit has been powered up a series of LEDS will display a boot up sequence Afterwards the lights will indicate the status of the expansion board refer page 7 for Status LEDS AUTO or AUTO MAN Key Selected Modes The AUTO MAN Keyed Controller has these two distinct modes that will behave as follows AUTO MAN combined IMPORTANT NOTE This will be the behaviour if using a simple EB1 kit with existing UP STOP DOWN Controller This mode will allow use of the UP STOP DOWN and SET buttons on the Controller You would use this mode for setting of limits and performing any routine maintenance on the door It must be noted that the MANUAL use of the push buttons will temporarily disable any AUTO inputs such as transmitters and card readers for a period of 30 SECONDS After this time the door will resume normal AUTO functions For details relating to manual operation includi
8. d to ABCODEFGHI JK eee OPEN INPUT CARD READER KEY SWITCH ETC CLOSE INPUT STOP INPUT NO NO NO COM NC NO COM NC NO COM NC NO COM NC NO COM OPN CLS STP OV 2 v Ne mo e 3 Z O oO Z o a gt E gt amp gt gt 8 S a lt 5 lt 5 lt S L u 4 9 eog 3 e gt z a x i 2 LU LU W S LL amp z o Bf zo O ma ws re wea Yo i ER IF DIP SW1 ON 4 v Eai 2 3 gt UF nzes k 36 8 fe 3 5C 3 5 al E 5 of 2 JP1 4 JP2 o L 1 L 2 7 i 3 L 5 a 6 8 at t im m 8 4 a 9 oi E z peay 11 2e g on m 12 o 2 ER gt mo 13 1 1 ao m 14 CONFIG 24VDC m k i 1 2 a OV 24V Q Grifco Elite Users Manual 5 PRECISION PRODUCTS Please read and understand instructions before attempting installation DIP switch settings Setting the expansion boards behaviour is done by adjusting 16 dipswitches located on it refer page 5 K8 To adjust the expansion boards settings follow the table below EB seting Dipswiches s oo EBmodesowes w O Factory Set gt COFFS AUTO with MCB Over ride ON Use AN AL OFF AUTO Switch a a a aaa swi1 OFF Auto Close Disate a C s Factory Set gt Auto Close ENABLED on Ato Ciose DISABLED Obstruction Behaviour SW4 Factory Set gt OFF top and retract to last upper limit top and retract while obstruction remains top with 2 second retract only O 7 ie mo olo Z 2 4 n Door Close Retry Fact
9. n kit will allow a vast range of functionality for many other door automation applications Some features include Simple plug in AUTO amp AUTO MANUAL modes with ELITE kit Auto close with user settable delay 0 to 300 seconds Variable obstruction behaviour settings Trigger input with variable door action sequences Connection to industry standard 6 pin radio receiver cards Elite kit Shown ntd t0 Maestro Operator Independent variable radio card response actions 4 status relays to allow connection to external devices Emergency Services open and close inputs Hard wire dedicated AUTO amp MANUAL modes WARNING HIGH VOLTAGE Identifying your ELITE or EB kit ii l Y0 0030 Mea ERs weary Included with your ELITE upgrade kit is EBA kit shown complete 1 x Expansion Board pre fitted with terminal blocks jumper cradle and ribbon cable 1 x High Lid to accommodate added height in main control enclosure 1 x Auto Manual Keyed Controller optional 1 x Hand Transmitter amp Receiver Card optional 1 x PBOO9 Photo Beam amp Reflector optional 1 x Accessory Pack including 2 x three way terminal blocks and 2 x jumpers EB1 Basic Expansion Kit inclusions as per picture right Installation Installing Expansion Board To install the expansion board onto the main circuit board MCB of the Maestro Turn off power to the Maestro operator Remove the clear lid covering the MCB Fit the MRC Radio
10. ng limit setting refer to the Maestro Standard Operator Manual Note In the default factory set mode Auto Close will occur immediately after setting upper limit AUTO only AUTO only is selected when the door is in normal operations where the user does not want to allow use of the UP and DOWN buttons on the Controller The only button to function on the Controller will be STOP The STOP but will halt the Maestro Operator for approximately 30 seconds then resume its normal functions after that Note Auto functions will resume 30 seconds after the key switch has been turned from OFF to AUTO or AUTO MAN This delay also exists after pressing STOP CAUTION EXTREME CARE SHOULD BE TAKEN BY SERVICE PERSONELL MOTOR CAN START WITHOUT WARNING IN AUTO amp AUTO MAN KEY SWITCHED MODES CAUTION THE ONLY WAY TO ENSURE THE MAESTRO OPERATOR WILL NOT START WITHOUT WARNING IS BY KEY SELECTING OFF OR SWITCHING OFF MAINS POWER DANGER MAINS POWER SHOULD ALWAYS BE SWITCHED OFF BEFORE CARRYING OUT SERVICING TO ANY PART OF THE MAESTRO OPERATOR OR CONTROL SYSTEM Grifco Elite Users Manual 4 PRECISION PRODUCTS Please read and understand instructions before attempting installation Layout The diagram below show the various inputs outputs and components found on the Expansion Board Throughout this manual alpha numeric references may be made to certain areas Simply follow the grid locations to see the area being referre
11. nical grifco com au Grifco Elite Users Manual 8 PRECISION PRODUCTS
12. ory Set gt Door will close after obstruct behaviour concludes Door Close Retry DISABLED only Auto Close will close the door after obstruction behaviour and time out concludes Vehicle Close SW6 Factory Set gt Vehicle Close DISABLED Door will close after obstruction clears whilst open opening or closing i x a on g Open Button Behaviour SW8 Factory Set gt OFF OFF Open only stop and open when closing F Reverse direction during opening and closing OFF Stop during opening reverse during closing Press to Stop then again to reverse during opening and closing o o 2 2 4 Receiver Behaviour W9 Factory Set gt OFF OFF O pen only stop and open when closing Reverse direction during opening and closing Stop during opening reverse during closing Press to Stop then again to reverse during opening and closing O 8 Zz Trigger Input Behaviour SW11 SW12 Factory Set gt OFF OFF lose Trigger is 24VDC input oor will open to third limit OFF Door will go to open limit and remain while input remains held ustom Input via Parameters Default delay close as per timer pot olojo Status Relay 3 Function SW13 SW14 Factory Set gt OFF OFF A ooo o O O o OFF OFF ON ON ON when Door Moving ON when Door Moving with 1Hz Oscillation ON Door Moving 1 minute Time Extension Custom Default on during obstruction stays on for 2 sec after clear Status Relay 4 Function SW15 SW16
13. sition EXTERN RADIO terminals page 5 A10 An ANTENNA can be wired to the adjacent terminals page 5 A5 Emergency Input Controls These inputs are used in case of an emergency They will open or close the door in all operating modes except OFF overriding all other inputs If an obstruction is detected during an emergency close the operator will attempt to re close after the obstruction is removed regardless of the Door Close Retry settings The connection points for the emergency inputs can be found on page 5 13 Extended Limit Input When using 3 limit positions Ref Maestro Standard Operator Manual you can connect a dedicated input switch to the EXT LIMIT terminals page 5 K4 A pulse at these terminals will send door to the upper most limit This can be convenient where a door is used for both passenger cars and large trucks e g the truck would have a specific key switch to use for full opening of the door Status LEDS refer page 5 E5 LED Description Colour Display Status Possible Solution Close Red Solid ON Closed Flashing Closing _ Open Green Solid ON Open Flashing Opening Power OFF amp ON if still error replace Error Yellow Solid ON EB failed EB Check ribbon connection or replace Communications Orange Solid ON EB to MCB comms error EB 24vdc b up power Not an error waiting for mains to 1 flash detected resume 2 flash Incompatible
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