TOTAL KITS INSTALLATION MANUAL
Contents
1. modules when they are wet or during periods of high wind Do not use or install broken modules and other broken euipments used in the system If the front glass is broken or the back sheet is torn contact with any module surface or the frame can cause electric shock There re no serviceable parts within the PV module Do not attempt to repair any part of the module Keep the junction box cover closed at all times Do not disassemble a module or remove any module part Do not artificially concentrate sunlight on a module Do not connect or disconnect modules when current from the modules or an external source is present 3 0 STRUCTURE INSTALLATION AND THE PV MODULE INSTALLATION Canadiansolar share three different tvpes of the structure for the general tvpes of the rooftop if the rooftop isn t different from the general tvpes we will supply you special solution for different types of the rooftop 3 1 TRIANGLE FRAME FOR FLAT CONCRETE ROOFTOP 3 1 1 Components list Model name Base Pipe Contact Pipe Supporting Pipe Rail Splice Rail Rail conract AC End Clamp Mid Clamp M8 25 mm Screws Material AL 6005 T5 AL 6005 T5 AL 6005 T5 AL 6005 T5 Material AL 6005 15 AL 6005 15 AL 6005 T5 AL 6005 15 SUS 305 www canadiansolar com 6 3 1 2 Installation Step Contact pipe with M8 25 contact base pipe sess oooo a 7 Installat2. rails Fasten the first bolt Then slide the next rail into the splice www canadiansolar com 10 7 Place the first module of the bottom row Slide 3 3 the end clamp tightly against the module and HANGER BOLT L FEET FOR fasten it Install the end clamp and mid clamps COLOR STEEL ROOFTOP Slide the next module against the installed mo dule Fasten the mid clamp Install other modules and clamps in this way Keep module even 3 3 1 Components List Model name iure Material gt gt Hanger Bolt L Feet SUS 304 End Clamp PRC E ET A jal al Splice AL 6005 T5 End Clamp AL 6005 T5 Mid Clamp AL 6005 T5 11 3 3 2 Installation Step 4 Installation of the splice to connect multiple rails together Slide the splice on the rear side of the Drill through the roof cladding at the planned Pre assembled rails Fasten the first bolt Then location and screw the timber screw into the slide the next rail into the splice purlins Then mount the Hanger bolt with Allen kev and Electrical wrench POPP Oooo SESE ross ooo a Installation of the rails on Hanger Bolts Your rails consist of different length always begin with the shortest piece Install the rails on the hanger bolts loosely at first using T screw www canadiansolar com 121 6 Place the first module of the bottom row Slide Crimp the terminal the end clamp tightly against the module and fasten it Install
3. the end clamp and mid clamps 6 Slide the next module against the installed mo dule Fasten the mid clamp Install other modules JII os and clamps in this way Keep module even w l Positive Terminal J Ela o Negative Terminal 4 0 DC CABLE WIRING Put the threaded sleeve and pressure screw through the DC wire gt IED is he l if 5 0 DC ISOLATOR AND AC ISOLATOR CABLE WIRING 13 380 mm PV ARRAY D C ISOLATOR 300 mm 4 e pc conput I J TO PV ARRAY SOLAR DC DC CONDUIT TO INVERTER 6 0 INVERTER INSTALLATION AND WIRING 6 1 INVERTER INSTALLATION Installation position should be selected based on the following aspects The installation method and mounting location must be suitable for the inverter s weight and dimensions gt Mount on a solid surface gt Select a well ventilated place sheltered from direct sun radiation gt Install vertically or tilted backward by max 15 The device cannot be installed with a sideways tilt The connection area must point downwards PV ARRAY A C ISOLATOR N EARTH TO i 3 ARRAY tA 3 I gt jA INVERTER AC TO SWITCH BOARD MAIN EARTH _ CONNECTION AC CONDUIT TO INVERTER www canadiansolar com 14 In consideration of heat dissipation and convenient Place the inverter on the wall mounted bracket dismantlement the minimum clearances around th
4. CanadianSolar Ne TOTAL KITS INSTALLATION MANUAL SR Ap CAAM LI y 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 GENERAL INFORMATION SAFETY PRECAUTIONS STRUCTURE AND PV MODULE INSTALLATION 4 DC CABLE WIRING DC AND AC ISOLATOR CABLE WIRING INVERTER INSTALLATION AND WIRING ON GRID SYSTEM SINGLE LINE DIAGRAM PV MODULE REFERENCE LAYOUT www canadiansolar com 4 1 0 GENERAL INFORMATION This general manual provides important safetv infor mation relating to the installation maintenance and handling of CS series solar modules Svstem users and professional installers should read this manual carefully and strictly follow the instructions in the manual Failure to follow these instructions may result in death injurv or property damage The installation of solar modules and other electrical equipments requires specialized skills and should only be perfor med by licensed professionals Please retain this manual for future reference It is recommended to regularly check on www canadiansolar com for the most updated version 1 1 DISCLAIMER OF INSTALLATION MANUAL The information contained in this manual is sub ject to change by Canadian Solar Inc without prior notice Canadian Solar Inc makes no warranty of any kind whatsoever either explicitly or implicitly with respect to the information contained herein 1 2 LIMITATION OF LIABILITY Canadian Solar Inc shall not be held re
5. e as illustrated below inverter should be no less than the following value Upward 300 mm Downward 500 mm Front 300 mm Both sides 200 mm Use the wall mounted bracket as a template and drill Insert lock plate into two holes in the heat sink then 7 holes on the wall 10 mm in diameter and 80 mm fix the inverter with a padlock and screw M3x8 deep sess o 8 LL IlIL lt Ic PO o ooooooooooo o Fix the wall mounting bracket on the wall with the expansion bolts in accessory bag Carry the inverter 6 2 by holding the groove on the heat sink INVERTER WIRING 6 2 1 AC Side Connection Check the grid utilitv voltage and frequencv at the connection point of the inverter It should be 230 VAC or 220 VAC 50 Hz and single phase Disconnect the breaker or fuse between PV In verter and utility 15 6 Connect the inverter to the grid as follows Specifications of the AC wires A Switch off the AC switch please pav more attenti on for this issue 5 Disassemble female connector of the AC wire ig ii connector and connect AC wires to connection socket as indicated AC Wire Female Connector Male Connector Depiction Size 12 mm 25 mm External Diameter of the wire AC Wire Female Connector Male Connector i j 2 Sectional area Max 6mm of conducting materials Approx 10 m
6. ion of the splice to connect multiple rails Put one panel on the rack use 2 end clamp to together Slide the splice on the rear side of the hold and fixed as follow picture Pre assembled rails Fasten the first bolt Then Attention End of Rail distance must lt 25 mm to slide the next rail into the splice 30 mm sess ooooooooooosooooosooooooooosooooooooooocooosooooosoooooocooosooooooooooocooosooooosooooooooosooooooooooooooo Fixed as follow use mid clamp fixed between panels follow picture www canadiansolar com 8 3 2 3 2 2 Installation Step ROOFHOOK FOR CERAMIC ROOFTOP 1 Remove the roof tiles at the marked positions or simply lift them up slightly Insert the roofhook to the wooden beam Fix the roof hooks with screws 3 2 1 Components List Model name Roof Hook 01 4 ia i 6 The roof hook must not press against the roof tile Place it flat If necessarv shim the roof hook with wood Rail AL 6005 T5 Splice AL 6005 T5 End Clamp AI 6005 T5 Mid Clamp AL 6005 T5 Installation of the rails on roof hooks Your rails 6 Install method for Mid Clamp and End Clamp consist of different length alwavs begin with the shortest piece Install the rails on the roof hooks looselv at first using T screw serer na LLI Up Z A 4 deh 6 Installation of the splice to connect multiple rails together Slide the splice on the rear side of the Pre assembled
7. m Lenoth of bare wire Insert Line wire to Pin 1 Neutral wire to Pin 2 and AC output connection diagram Ground wire to Pin Please tighten the screw with a screw driver until the head of the screw is inside the connector Otherwise the wire could be loose Pin 1 Line Ground Pin 2 Neutral Pin 2 Neutral After fastening all screws reassemble the female i Or connector of the AC wire connector Connect the female connector of the AC wire connector to the Male connector on the inverter www canadiansolar com 16l serer o 6 2 2 DC Side Connection Crimped pin contact Crimped socket contact 1 Make sure the maximum open circuit voltage i r i a Voc of each PV string does not exceed the inver iii ter input voltage Vmax under anv condition 2 Use Phoenix contact or Multi contact connectors i ll l 4 h n for PV array terminals i FA 6 Connect the positive and negative terminals of i ill A Iii r the PV panel to corresponding terminals on the i UNA Inverter The DC terminal on each Inverter can bear 20 A DC current l 4 If use Multi contact connectors for PV arrav ter i II minals installation as follows l Tighten the screw connection then the terminal can be connected to the inverter side sess ea Both types of connectors must be equipped in pair strictly according to above graphs A Note Regarding the inverter equipped
8. sponsible for damages of any kind including without limitation bodily harm injury and property damage relating to PV module handling system installation or com pliance or non compliance with the instructions set forth in this manual 2 0 SAFETY PRECAUTIONS Warning All instructions should be read and understood before attempting to install wire operate and or maintain the module and the other electrical equipments PV Module interconnects pass direct current DC when exposed to sunlight or other light sources Contact with elec trically active parts of the module such as terminals can result in injury or death whether the module and the other electrical equipments are connected or disconnected GENERAL SAFETY All installations must be performed in compliance with all applicable regional and local codes or other national or international electrical standards Wear suitable protection non slip gloves AO clothes etc to prevent direct contact with 30VDC or greater and to protect vour hands from sharp edges during the ins tallation Remove all metallic jewelrv prior to installation to reduce the chance of accidental exposure to live circuits Use electrical insulated tools to reduce the risk of electric shock Cover the front of the modules in the PV array with an opaque material to halt production of electri citv when installing or working with a module or wiring Do not install or handle the
9. with DC switch please ensure the switch is in OFF position before connecting the inverter with PV panels Then switch to ON when connecting job is done 7 0 ON GRID SVSTEM SINGLE LINE DIAGRAM d0SZ d9SD ABJJV Ad JOJEJOSI DV J M AU Jojejosi DG pug Ann 7 1 SINGLE PHASE ON GRID SVSTEM weibeig 9u17 lBuis WUJJSAS PIJD UQ JEJOS seud lBuis www canadiansolar com 18l 7 2 THREE PHASE ON GRID SVSTEM TC I MI ity PEP d0SZ d9SD 9AAL ajNPOW Ad JIMBAUI xog JaUIGWOD xog UIJIMS pug AWN weibeig aul ajbuls WUIJJSAS PIJD UQ JEJOS seud 99JUL 8 0 PV MODULE REFERENCE LAVOUT 11 KW PV Module Reference Layout LETT 2 1 5 kW PV Module Reference Layout TITTI G 2 kW PV Module Reference Layout ti 4 3 kW PV Module Reference Layout G 4 kW PV Module Reference Layout SL ILS SL L 6 5 kW PV Module Reference Layout g gL lt ILS SL ILS SL ILS SL L 4 7 10 kW PV Module Reference Layout LCT TETIT ICCTA 15 kW PV Module Reference Layout OTT a PEEP EEE EEE 9 17 kW PV Module Reference Layout 20 kW PV Module Reference Layout 19 www canadiansolar com CANADIAN SOLAR INC 545 Speedvale Avenue West Guelph Ontario Canada NIK 1E6 www canadiansolar com
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