INSTALLATION MANUAL
Contents
1. 12 13 E Any defect Including defects in component parts or accessories arising from or attributable to the failure to carry out normal preventive maintenance or adjustment F Any additional defect damage or deterioration arising from or attributable to the operation of the door after it is known to be defective G Any Roller Door being installed within 800 meters of the sea or other body of water equivalent or greater salt concentration of in any subject to industrial fall out or the use of incorrect cleaning material acid wash on the door or adjacent area Exclusion to the Warranty period A Key and Barrel Twelve 12 month Warranty B Spring Tensions Three 3 month Warranty All Warranties will be voided subjects to Water damage and condensation Power supply black out or surge Door blowing in storm damage or any act or God Modification of Adjustment by unauthorised persons Account not paid in full by the purchaser Preventive maintenance and regular servicing by experienced door installer Warranty only applies to Roller Doors purchased and installed in Australia Any dispute or proceedings in the respect of this Warranty are to be determined in the State of Queensland according to the Laws of the State of Queensland mmoogu REVISED 30th October 2013 102. of the second bracket To ensure greatest accuracy use laser level at the top of the brackets at end away from the wall Note Brackets must been perfectly level for the door to operate 1 j Line for Edge of Door Curtain 1 If opener is to be fitted check measurements Series B Line for Edge of Door Curtain If opener is to be fitted check measurements Unuop SERIES A SERIES B 2 2 Placing the door onto the secured brackets A Before lifting the door ensure that the axle is not too long Before measuring rotate the axle by hand quarter of a turn in either direction and let it spring back a couple of times to centralise it Mark the axle next to door curtain and compare to door width marks on wall to any obstruction Cut excess axle if required REVISED 30th October 2013 6 Australian Roller Door Installation Instructions B 2 3 Tensioning the Springs A 2 4 Pinning the Door A 2 5 Fixing the Tracks A With the help of a friend and using safe lifting techniques lift a the door onto brackets the right way around so that the door Vo will roll down the front or wall side Loosely fit the saddle U bolts nuts washers and keepers in last 2 slots for up too 2350 high door Centre the door with the opening ensuring the axle marks next to drum still line up Tighten U Bolts then rotate the door two 2 complete turns MN the top of the door towards the wall hold the door fi
3. parallel or if it rolls up or Check to see the brackets are level with telescopes each other or check to see if the U bolts are fixed in the same holes and both sides are parallel to front opening or check if side tracks are square or twisted REVISED 30th October 2013 8 Australian Roller Door Installation Instructions 3 0 After Installation Warranty 1 Roller Doors domestic to be free from defects in material and workmanship for a period on twelve 12 months from the date of purchase 2 Industrial Roller Doors to be free from defects in material and workmanship for a period on six 6 months from the date of purchase A While colorbond is long lasting hardwearing peel flake and chip resistant under normal conditions this warranty does not extend to inherent defects in steel or other material used in the manufacture or to the colorbond process applies B From the date of purchase providing that the installation was correctly performed and the appropriate care and services have been performed by the purchaser the manufactures obligations under the Warranty are limited to rectify and such defect in material and workmanship in a manner that is considered reasonable by the manufacturer and including if required the use of touch up paint to the surface coat 3 While BlueScope Limited is our preferred supplier steel products from other sources may also be used 4 Proof of purchase must be sighted by the manufacturer at the ti
4. Rigel Constructions Pty Ltd A ustralian ACN 010 852 632 T A Head Office 55 Magnesium Drive R Il Crestmead Qld 4132 O er P O Box 1112 Browns Plains Qld 4118 D D 0 0 Vs Telephone 3803 0044 Fax 3803 3868 AUSTRALIAN OWNED AND OPERATED COMPANY ABN 20 010 852 532 INSTALLATION MANUAL INSTRUCTIONS ARE INTENDED FOR PROFESSIONAL ROLLER DOOR INSTALLERS ONLY REVISED 30th October 2013 Australian Roller Door Installation Instructions BEFORE YOU BEGIN PLEASE READ THESE INSTRUCTIONS COMPLETELY DO NOT CUT STRAPS OR REMOVE PLASTIC WRAPPING UNTIL DOOR IS INSTALLED Contents 1 0 BEFORE YOU BEGIN Pages 3 5 1 4 Safety Checklist 1 2 Installation Requirements 1 3 Tools Check Lists 2 0 INSTALLATION Pages 6 8 2 1 Installation of Brackets 2 2 Placing door onto Secured Brackets 2 3 Tensioning the Springs 2 4 Pinning the Door 2 5 Fixing the Tracks 2 6 Lock Fitting 2 Final Adjustments amp Problem Solving 3 0 AFTER INSTALLATION WARRANTY Pages 9 REVISED 30th October 2013 2 Australian Roller Door Installation Instructions 1 0 Before You Begin Please note No Guarantee or warranty will be accepted by Australian Roller Doors if the door is not installed as per instructed Please read the following instructions carefully 1 1 Safety Checklist Please ensure you know and follow these basic hazard controls below Reduce the risk of self harm e Before commencing work tidy up the site making sure th
5. e cover plate When this is completed slide lock bar through the recess in the door curtain and fix to lock bars with screws provided in kit bag B When you have completed this all that is required is to drill 2 holes into the door tracks to take the lock bars This is done when door is fully closed Mark where bars meet the tracks and drill out a rectangular slot no wider than 10mm and no longer than 25mm Ensure that the top of the slot remains in line with the top off the locking bar Allow for a little movement around slot size this will assist locking the door with the keys 2 Final Adjustments amp Problem Solving Do not apply grease or oil to the door If the door is hard to operate guides Silicone Spray only check the door is not jamming on the sides of the tracks Check the tracks are plumb and have clearance If not then adjust If the door is hard to lift or lower Adjust the spring tension to add more lift to the door door will tend to drop or adjust the spring tension to decrease lift to the door door will tend to rise If so adjust using a pipe wrench Use pipe wrench when you need to hold against tension before you loosen U Bolts Add tension by direction of opening door Decrease tension by direction of closing door When complete tighten U Bolts Be careful not to let the Pipe wrench slip you may receive a severe blow we recommend that a qualified installer to do such maintenance work If the door isn t
6. e work area is clear and safe e Ifthe site can not be tidied or deemed to be unsafe do not install the door e Always remember the correct lifting technique when handling the Roller Door e Wear appropriate safety work wear gloves boots safety glasses ear plugs etc e Check your equipment is in a safe and working position before using Reduce the risk of other e Keep all people clear of working area with people appropriate signs e Ensure no one ever walks under a door sitting on a bracket 1 2 Installation Requirements Note All references are taken from the inside looking out The Australian Roller Door is designed to be fitted behind the opening to a structurally sound smooth flat surface Check to see you have sufficient clearances above either side and back from the opening as per the information in this manual It is critical the door be installed level and plum Make all measurements and allowances with this in mind Headroom This is the space above the opening or lintel where the roll of the door goes Note the door will protrude below the lintel to allow for the handle If there is insufficient headroom the door can be lowered but the walk through height will be correspondingly lower REVISED 30th October 2013 3 Australian Roller Door Installation Instructions NORMAL HEADROOM NORMAL HEADROOM Up to 2350mm High Up to 5100mm High Series A amp AA Doors Series B Doors Opening Height The Australian Roller Do
7. me of Warranty claim 5 Clear access must be provided to drum operator track and lifting equipment to enable our representatives to conduct quote warranty work 6 Claims in respect to the Warranty for any defect loss or damage and Australian Roller Doors reserve the right to reject any warranty claims outside of this period 7 The manufacturer reserves the right to modify any existing or future products without incurring and obligation to incorporate such modification to product already manufactured or to which this warranty relate 8 Australian Roller Doors reserved the right to touch up on site Colorbond and or Pre Painted surfaces on its range of Roller Doors but no responsibility will be taken for the possibility of any paint rubs scuffing etc on the internal wash coat finish or external painted surfaces 9 This Warranty does not apply to any defect loss or damage arising or caused directly or indirectly by or as a result of A Any masonry rendered or other surfaced cracking of collapsing during installation of the door B Any defect or deterioration of timber including drying out after installation C Any weakening or collapse of the structure to which the doors are affixed occurring any time after installation D Any damage to or deterioration in the condition of the doors occurring after delivery and prior to installation REVISED 30th October 2013 Australian Roller Door Installation Instructions 10 11
8. or will fit any opening height up to that marked on the door any excess door height can stay on the roll and must be pinned Opening Width The opening should be 50mm narrower A Series or 120mm B Series than the door width marked on the door tag 25mm overlap per side A wider door can be fitted provided sufficient additional side room and fixing material are available If the door is too narrow the opening will need to be reduced by the fitting of jambs Level amp Plumb The door must be installed in an level position If the opening is not level and square the appearance and sideroom requirements will be affected Where jambs are out of plumb modifications may be required to allow the door guides to stand back from the opening edge The floor should be level or recessed across the opening to avoid any gaps otructure Suitability Ensure the opening is strong enough to support the door oideroom A minimum of 75 100mm of sideroom A Series or 150mm AA Series is required behind the opening and should extend above the head to allow for the bracket to be fixed Sideroom on one side of 120mm will be required if a automatic opener is to be fitted now or in the future or 250mm planetary gear 3 The roller door must be correctly installed as per instructions or the warranty may be void Ensure the walls around the opening upon which the product is to be fixed is structurally sound If floors and walls are not level altera
9. rmly while your friend cuts the plastic straps taking care not to damage the roller door Note GUIDE ONLY number of rotations varies according to door size All doors that have excess door curtain must be pinned by using 45mm or 55mm teks in the 1 and 3 ribs back from the first rib that touches the drum when door is down Note This reduces the chances of the door conning and ps also stops doors from being lifted back over itself and prevents break ins Screws should be placed when the door is pulled down for the Check that the curtain overlaps equally on both sides Check the tracks are the correct length standard headroom 50mm above the top of the bracket f over length cut from the bottom only olide the track over the edge of the curtain allowing 2mm clearance for final adjustment Fix the tracks to wall using fixing through the track for A Series and Cleats for AA and the fasteners supplied Make sure the tracks are perfectly plumb The top lug should be near the bottom of the door brackets the bottom fastener within 150mm of the floor and evenly spaced between these with a maximum spacing of 500mm REVISED 30th October 2013 7 Australian Roller Door Installation Instructions 2 6 Lock Fitting A Separate the door lock from cover plate You will notice two hooks on the right hand side of lock hook them over the edge of the curtain and push back into hole for lock Go to rear of door and screw the lock to th
10. tion will have to be made REVISED 30th October 2013 4 Australian Roller Door Installation Instructions Backroom The roll of the door will protrude back for the surface it is approximately 450mm M a ncc ncc ind in in s Ie CU HEAD ROOM 400mm a o HEAD ROOM 635mm a pos 460mm 2 635mm Um EE E us 5 S T 1 1 c T 5 o WIDTH E LE z i una e z vi HEIGHT m HEIGHT Z z z lt 1 3 Tools Check List The tools required to install the door correctly are e Laser Level e 450mm 18 pipe wrench e 400mm softwood chock e Marking pen e Phillips head screw driver e Stanley knife e 2stepladders e Spirit level e Hacksaw e Socket wrench e File e Power drill amp drill bits REVISED 30th October 2013 Australian Roller Door Installation Instructions 2 0 Installation 2 1 Installation of Brackets A B Measure and mark the door width evenly each side of opening Add a minimum of 50mm to this mark to determine the inside line of the bracket Normal Headroom 480mm for doors up to 2350mm high 635mm for doors over 2350mm high Measure up 150mm from underside of the head If the head is not level measure up from the lowest side first Hold the bracket to the position marked mark three hole positions with one hole to top of bracket Drill the holes and bolt the bracket into position using the fasteners supplied Using a laser level or straight edge and spirit level mark the height
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