Rogue 2, Installation Manual
Contents
1. 05 767 Plastic Pipe Clamp for 1 SCH 40 6 ea 05 770 PVC Ball Valve SCH 80 SXS 1 ea 05 31 151 74 20 x 6 Carriage Bolt S S 4 ea 05 31 149 4 20 x 8 Carriage Bolt S S 2 ea 01 212 Aluminum Handrail Spacer 6 ea 6 123 Nylon Handrail Connector 8 ea Qoo jour u0P NHmPB 6 121 Nylon Tube Connector 6 ea 05 14 111 1 A x 5 8 Flat Washer 13 ea 5 149 4 Lock Washer S S 8 ea 5 137 74 20 Hex Nut S S 8 ea 01 210 Aluminum Ladder Spacer 2 ea 5 237 3 8 16 X 5 B H C S 18 8 S S FULL THREAD TT 2 ea 5 248 HHCS 3 8 16 X 3 5 S S 2 ea 5 250 3 8 x 3 5 Button Head Cap Screw S S 4 ea 5 145 3 8 Flat Washer S S 16 ea 5 151 3 8 Lock Washer S S 8 ea 5 139 3 8 Hex Nut S S 4 ea 5 156 3 8 16 ACORN NUT 316 S S HIGH Crown 4 ea 05 31 1105 5 16 Hex Washer Head Tek Screw S S 4 ea 5 371 Self Tapping Screw 10 16 x 1 S S 6 ea 05 668 Vinyl Cap 172 ID x 5 LG 6 ea 05 14 124 X Sheet Metal Screw 5 ea 05 786 8 Hose PVC Flex 8 ft not shown in Figure 1 8 ft ROGUE2 PARTS D P P 20 Figure 1 SLIDE DECK ANCHOR FLANGE KIT PARTS SOLD SEPERATELY SLIDE DECK ANCHOR FLANGE KIT 75 209 5866 75 209 5000 Aluminum Flange Anchor 05 162 5 16 18 UNC x 2 3 4 STUD2. OF THE USER INSTALLER MUST GIVE TO SLIDE OWNER ROGUE2 SLIDE INSTALLATION AND OWNER S MANUAL THE WARRANTY CARD AND ANSWER ALL QUESTIIONS REGARDING SAFE AND PROPER USE AND SLIDE MAINTENACE FOR COMPLETE SLIDE SAFETY INFORMATION REFER TO THE OWNER S MANUAL INSTALLED ROGUE2 STRUCTURAL amp INSTALLATION CHECKLIST INSTALLER TO REVIEW WITH SLIDE OWNER UPON COMPLETION OF SLIDE INSTALLATION 1 INSPECT THE RUNWAY FOR VISIBLE CRACKS OR TEARS 2 INSPECT THE SLIDE FOR SHARP EDGES PROTRUSIONS CRACKS OR TEARS 3 INSPECT ALL FASTENERS TO MAKE SURE THEY ARE FULLY TIGHTENED 4 INSPECT THE LADDER FOR RIGIDITY AND ATTACHMENT 5 MEASURE THE FOLLOWING DIMENSIONS AND COMPARE WITH THE MANUFACTURER S PLACEMENT INSTRUCTIONS ON PAGES 17 AND 18 MEASURE THE DEPTH OF WATER IN FRONT OF THE SLIDE EXIT 4 6 1371 mm MIN DEPTH AT A DISTANCE OF 4 6 1371 mm FROM EXIT END OF SLIDE MEASURE THE HEIGHT OF THE SLIDE RUNWAY EXIT ABOVE THE WATER 20 508 mm MAX MEASURE THE DISTANCE BETWEEN THE SLIDE CENTERLINE AND THE EDGE OF OTHER POOL EQUIPMENT OBSERVE THE POSITION OF THE EXIT OF THE SLIDE AS SHOWN IN FIGURES 17 18 AND 19 ON PAGES 17 AND 18 ROGUE2 PARTS LIST Before getting started check to make sure that all of the parts listed below arrived with the S R Smith ROGUE2 slide Ref PART DESCRIPTION QTY 05 773 Garden Hose Adapter ref pg 13 1ea 05 181 1 PVC 90 Elbow ST SCH 40 SXS 1 ea
3. in the flange Insert the 30 3 8 O D Aluminum Bushing into the hole in the deck flange and push in until it contacts the slide leg Now insert the 27 1 4 20UNC x 2 3 4 Hex Head Cap Screws and 25 1 4 x 5 8 Flat Washers through the bushing and in about a 1 2 12 7 mm into the hole in the slide leg With the cap screw in position drill a 1 4 hole into the slide leg through the 5 16 7 9 mm diameter hole in the opposite side of the deck flange Take care 13 not to run the drill bit into the 1 4 bolt Push the cap screw completely through the slide leg Install the 25 1 4 x 5 8 Flat Washers and 26 1 4 20UNC Hex Lock Nuts see Figure 25 IN DECK MOUNTING 22 Insert 3 8 9 5 mm diameter rebar not provided into the holes located at the bottom of each leg making sure that the rebar will be a minimum of three inches 3 below the deck surface 23 Bond slide per local codes see ELECTRICAL BONDING page 18 24 Secure the ladder so that the ladder steps are level from side to side and the ladder is held at 15 degrees 0 26 radians from vertical 25 Secure the slide to prevent the movement during the concrete pour to ensure that the slide position remains the same 26 SUGGESTION To ensure easy removal of concrete from legs and ladder wax or wrap with wax paper approximately 12 inches 305 mm above deck level 27 Proceed with pouring the concrete deck and finish as desired Let concrete cure per
4. w FLAT WASHER amp LOCK NUT 05 14 123 1 4 20 UNC x 2 3 4 HHCS 04 14 111 1 4 ID x 5 8 OD FLAT WASHER 05 14 117 1 4 20 UNC HEX NYLON LOCK NUT 01 500 3 8 O D ALUMINUM BUSHING 5 306 3 8 O D Aluminum Bushing Ref s are shown as _ in these ASSEMBLY AND INSTALLATION INSTRUCTIONS Figure 2 TOOLS REQUIRED FOR SLIDE ASSEMBLY e PVC glue 7 32 Allen Wrench Electric Drill Phillips Drive Hex Socket Drive Ratchet with 7 16 1 2 and 3 8 sockets 7 16 1 2 and 9 16 wrench Hammer drill with 1 4 6 mm masonry bit Small Level Tape 9 16 Deep Socket 3 8 9 5 mm Drill Bit 6 mm Drill bit Pencil or marker Loctite 242 Thread Locking Compound ROGUE2 SLIDE LAYOUT The purpose of this footprint is to serve as a GUIDELINE ONLY for approximate placement of the slide relative to the pool s edge The actual dimensions after installation may vary according to the slope of the deck and the angle that the slide is oriented relative to the pool wall YOU MUST FOLLOW THE INSTALLATION INSTRUCTIONS AS PRINTED IN THIS MANUAL Note When installing the slide in the deck all height dimensions will be reduced by at least 3 inches or by the depth the slide is installed below deck grade Figure 3 For SI 1 degree 0 017 rad 1 inch 25 4 mm 1 foot 304 8 mm ROGUE 2 right cur
5. 4 6 MIN 4 6 MIN PLUMBLINE DECK COPING SURFACE Pt A Y Figure 17 9 MIN 13 6 MIN For SI 1 degree 0 017 rad 1 inch 25 4 mm 1 foot 304 8 mm D A minimum depth of four feet six inches 4 6 1371 mm shall be maintained at a distance of nine feet 9 2743 mm along the extended centerline of the slide from Pt A See Figure 17 2 Aminimum clearance area in front of the slide shall be maintained away from the coping another slide a diving board or a rope and float line See Figure 18 The minimum clearance distance on either side of the extended centerline of the slide runway shall not be less than three feet six inches 3 6 1067 mm at a point no less than two feet six inches 2 6 762 mm from the exit of the slide and extending a distance of thirteen feet six inches 13 6 1445 mm in front of the slide See Figure 18 CENTERLIN 3 SLIDE PLACEMENT INSTRUCTIONS FOR INSTALLATIONS ON POOLS WITH OTHER SLIDES AND OR DIVING BOARDS A The minimum clearance area in front of a properly installed diving board on an inground swimming pool is a minimum distance of three feet six inches 3 6 1067 mm on either side MMEL AN MINIMUM CLEARANCE AREA 17 EXTENDE Figure 18 of the board s centerline as shown in Figure 20 Pt C extends a minimum distance of C from the tip end of the board as shown in Figure 20 The width distance W on eit
6. 42 Thread Locking Compound on all handrail fasteners Figure 9 12 Starting with the top handrail spacer align the top hole in the handrail with the top hole in the ladder side rail Next assemble the handrail spacer parts 7 8 and H9 in the order shown in Figure 9 and align it between the handrail and ladder top holes Next insert the 6 1 4 20 x 8 Carriage Bolt through the handrail and the handrail spacer parts The 13 Ladder spacer is to be placed in the inside channel of the ladder side rail such that the H6 Carriage Bolt holds it in place after it is pushed completely through the ladder side rail see Figure 10 Secure the 6 Carriage bolt using a 10 Flat Washer a 11 Lock Washer and a 12 Hex Nut in the order shown in Figure 9 and 10 Use Loctite 242 Thread Locking Compound on all handrail fasteners Figure 10 13 For the remaining two ladder spacers align parts 7 8 and 9 between the hole in the handrail and the hole in the ladder as in step 12 Use a 5 1 4 20 x 6 Carriage Bolt along with a 10 Flat Washer a 11 Lock Washer and a 12 Hex Nut to fasten the parts together as shown in Figures 9 and 10 Use Loctite 242 Thread Locking Compound on all handrail fasteners ASSEMBLY INSTRUCTIONS FOR ON DECK MOUNTING FOR IN DECK MOUNTING PROCEED TO STEP 19 14 Bond slide per local codes see ELECTRICAL BONDING page 18 15 Place a deck a
7. ROJUE ASSEMBLY AND INSTALLATION INSTRUCTIONS CORPORATE HEADQUARTERS WESTERN SALES AND MANUFACTURING PLANT P O Box 400 e 1017 SW Berg Parkway Canby Oregon 97013 503 266 2231 e 503 266 4334 www srsmith com S R SMITH LLC 2013 Table of Contents Topic INTRODUCTION IN DECK MOUNTING SLIDE PLUMBING INSTRUCTIONS MANUFACTURER S PLACEMENT INSTRUCTIONS ELECTRICAL BONDING Appendices Left and Right CURVE FOOTPRINT INTRODUCTION A DANGER FAILURE TO FOLLOW THESE WARNINGS INSTRUCTIONS AND THE OWNER S MANUAL MAY RESULT IN SEROUS INJURY OR DEATH THE ROGUE2 SLIDE IS DESIGNED AND MANUFACTURED FOR INSTALLATION AND USE ON INGROUND SWIMMING POOLS ONLY DO NOT INSTALL THE ROGUE2 SLIDE ON ABOVE GROUND POOLS HOUSEBOATS BOAT DOCKS FLOATING DOCKS OR PLATFORMS OR OTHER BODIES OF WATER SUCH AS LAKES PONDS RIVERS ETC PROPER ASSEMBLY INSTALLATION USE AND SUPERVISION IS ESSENTIAL FOR PROPER OPERATION AND TO REDUCE THE RISK OF SERIOUS INJURY OR DEATH CHECK INSIDE ALL BOXES AND PACKAGING MATERIALS FOR PARTS BEFORE BEGINNING ASSEMBLY READ ALL INSTRUCTIONS AND IDENTIFY PARTS USING THE FIGURES AND PARTS LISTED IN THIS DOCUMENT IT IS CRITICAL THAT ALL PARTS BE CAREFULLY INSPECTED BY THE INSTALLER PRIOR TO INSTALLATION TO ENSURE THAT NO DAMAGE OCCURRED IN TRANSIT AND THAT A DAMAGED PART IS NOT USED PROPER INSTALLATION CANNOT BE OVERSTRESSED AS AN IMPROPER INSTALLATION VOIDS S R SMITH S WARRANTY AND MAY AFFECT THE SAFETY
8. concrete manufactures directions before using slide SLIDE PLUMBING INSTRUCTIONS Figure 12 28 Use a drill with a Phillips bit to fasten the 3 Plastic Pipe Clamp to the ladder as shown below in Figure 12 The hose clamp should be attached with the top of the clamp aligned with the top of the step and the side of the clamp against the ladder side rail See Figure 12 Place 6 Vinyl Cap over the tip end of the screw Repeat this step for each tread on ladder Install the flex hose and string it through the clamps 29 Install the 2 PVC 90 Elbow fitting onto one end of the PVC flex hose using PVC glue Next apply glue to the male end of the 2 Elbow fitting and the female fitting that is pre installed in the slide Connect the 2 Elbow fitting and hose assembly to the slide while ensuring that the elbow fitting is oriented so that the hose is aligned with the hose channel in the bottom of the slide See Figures 12 and 13 30 Starting with the top hose clamp insert the PVC hose into the clamps The clamps automatically tighten when pressure is applied pushing the hose into the clamps 31 Apply PVC glue to one socket of the 4 PVC Ball Valve and insert the PVC hose into the valve as shown in Figure 14 Allow the glue sufficient time to dry The final step is joining the PVC Ball Valve to the water source Figure 14 Garden Hose Adapter Installation Instructions If connecting the Rogue2 water syst
9. em to the pool plumbing system is not an option you may connect the water system to a garden hose by following the steps outlined below A Make sure that the Rogue2 water system has been properly assembled as explained in the Rogue2 Installation Instructions Next apply PVC glue around the end of the garden hose adapter indicated by the arrow in Figure 15 B After the glue is applied quickly insert the PVC fitting into one end of PVC ball valve as shown in Figure 16 C The final step is to thread a garden hose into the PVC garden hose adapter Figure 16 27 After connecting the water source to the ball valve turn on water slowly to check for leaks MANUFACTURER S PLACEMENT INSTRUCTIONS 1 The critical dimensions for placement of the slide are as shown in Figures 17 and 18 16 A The slide exit runway surface shall not exceed twenty inches 20 508 mm above the water surface and not less than eight inches 8 203 mm above the deck coping surface see Figure 17 B The slide shall be positioned so that all water flowing off the runway exit drops into the pool C The minimum depth of water below the exit lip of the slide shall be three feet 3 914 mm and increases to four feet six inches 4 6 1371 mm at Pt A which is a distance of four feet six inches 4 6 1371 mm from the exit lip of the slide See Figure 17 ENTRANCE RUNWAY SURFACE 20 MAX g J EXIT f WATER LEVEL i
10. her side of Pt C is given in CHART 1 and shown in Figure 20 For SI 1 degree 0 017 rad 1 inch 25 4 mm 1 foot 304 8 mm CHART 1 BOARD MINIMUM CLEARANCE AREA POOL TYPE C DIMENSION W DIMENSION 5 0 See Article 5 contained in ANSI APSP ICC 5 2011 STANDARD FOR RESIDENTIAL INGROUND SWIMMING POOLS and refer to Figure 3 PLC and Table 1 for Minimum Water Envelope Dimensions AB BC and EE A Width at Point C BOARD MINIMUM CLEARANCE AREA C DIMENSION FOR BOARD AB BC Fi 19 WW DIMENSION FOR BOARD WIDTH AT PT C eure B The minimum clearance area of a slide or diving board shall not intersect any coping or rope and float line See Figure 20 The minimum clearance area of a slide or diving board may intersect each other provided that they are not used simultaneously ROPE AND FLOAT LINE RELATIVE CLEARANCES Figure 20 ELECTRICAL BONDING If electrical bonding is required by the local governmental regulations it shall be done in accordance with Article No 680 of the current National Electrical Code or the local Code whichever has jurisdiction Five 24 1 4 x 1 2 Sheet Metal Screws and five 10 1 4 x 3 4 Flat Washers are provided for this purpose Secure one per slide leg and one per ladder 18 Appendices Rogue 2 Slide Footprint Right Curve Shown Left Curve is Mirror Image The purpose of this footprint is to
11. nchor flange over each end of the slide legs 16 Using the four holes on each flange as a template see Figure 11 below mark the location of each hole on the deck Next drill a 5 16 7 9 mm diameter by 1 7 8 deep hole at each marked location CAUTION Do not drill holes larger than 5 16 7 9 mm Maintain drill hole straight and perpendicular for proper holding strength of anchor stud 17 Raise the flange up the leg and secure in place while using a hammer to drive the 28 5 16 18UNC x 2 3 4 Anchor Stud with a 28 5 16 Hex Nut on top into the hole leaving 7 8 of an inch 22 2 mm of the stud above the deck Then tighten the nut until it is flush with the deck Then tighten the nut approximately three turns to set the anchor stud Finally remove the nuts 18 Secure the four flanges with 28 5 16 Flat Washers 31 5 16 Lock Washers and the 28 5 16 18UNC Hex Nuts 19 Using the center holes on each ladder foot as templates mark the hole locations on the deck Next drill holes 5 16 22 2 mm diameter by 2 1 4 inches 57 1 mm deep and secure 28 Anchor Studs as described in 3 amp 4 above Figure 11 20 Secure the two ladder feet with 28 5 16 Flat Washers 31 lock washers and the 28 hex nuts Be sure that the ladder maintains 15 degrees 0 26 radians from vertical 21 Drill a 1 4 6 3 mm diameter hole into the slide leg through the 3 8 9 5 mm diameter hole
12. serve as a GUIDELINE ONLY for approximate placement of the slide relative to the pool s edge The actual dimensions after installation may vary according to the slope of the deck and the angle that the slide is oriented relative to the pool wall YOU MUST FOLLOW THE INSTALLATION INSTRUCTIONS AS PRINTED IN THIS MANUAL 3 MIN DECK For SI 1 degree 0 017 rad 1 inch 25 4 mm 1 foot 304 8 mm L R H A R FLANGE ER Any gt lt Water Stub y Location
13. ust clamps DRILL 3 8 BIT x4 Places Figure 7 8 Secure the ladder to the slide using the hardware as shown in Figure 7 Insert a 16 3 5 Button Head Screw with a 17 Flat Washer though each drilled hole Fasten each screw using a 17 Flat Washer 18 Lock Washer and 20 Acorn Nut With the entrance way secured and the slide in relative final position Level as close as possible the exit runway surface horizontally from side to side using a small level The exit end height should be maintained at 7 178 mm between the bottom of the slide and the deck see Figure 3 10 The legs can be adjusted up and down within the leg sockets to help adjust for level Once the slide is properly leveled the legs shall be permanently attached by drilling a 1 4 6 mm hole into each leg using the hole on the leg socket as a guide and fastening with a 21 5 16 Hex Head Washer Tek Head Screw See Figure 8 x DA p x 4 Places A V 7 A HN KW Figure 8 11 Disassemble each handrail as shown in Figure 9 Insert the two handrails into the holes on the top of the slide runway rails and rotate so that the rails are resting in the grooves on the back side of the entrance section Secure each handrail into the socket using a 10 Flat Washer a 11 Lock Washer and a 12 Hex Nut Use Loctite 2
14. ve slide shown left curve is mirror image of right curve SEE APPENDICES pg 17 for additional slide layout details 6 ASSEMBLY INSTRUCTIONS 1 Place the slide runway upside down on a surface that will not scratch the slide TIP Use flattened Rogue2 box to help protect slide from scratches during assembly Ensure the gaskets installed at the factory are still in place Any damaged gasket should be replaced prior to assembly Use Anti Seize on all hardware pieces to prevent galling of the stainless steel Begin by installing the hardware through the outside rails of the runway Insert a 14 5 Button Head Screw with a 17 Flat Washer though each side rail as shown in Figure 4 Fasten each screw using a 17 Flat Washer 18 Lock Washer and 19 Hex nut Do not fully tighten at this point Next insert the hardware through the holes in the bottom of the runway parts Insert a 15 3 5 Hex Head Screw with a 17 Flat Washer though each hole as shown in Figure 4 Fasten each screw using a 17 Flat Washer 18 Lock Washer and 19 Hex nut Figure 4 Go back and fully tighten the outside bolts before completely tightening the center bolts Tighten until the plastic surfaces come into contact and are secure Do not over tighten the hardware 2 Insert the slide legs into the leg sockets See Figure 5 a The two short legs go into the front sockets nearest the slide exit b The shorter of the t
15. wo longer legs goes into the socket on the inside curve of the slide c Be sure to insert the end of the legs that do not have the pre drilled holes into the leg sockets Do not attach the legs permanently at this point Tape the legs to the leg sockets so that they will be held in place when turning the slide upright Figure 5 3 Insert the top of the slide ladder all the way into the two sockets in the slide Use clamps to temporarily hold the ladder in place while the slide is being turned upright See Figure 6 NOTE The top of the ladder is the end with the side rails cut square NI Carefully turn the slide with the legs and ladder upright for setup It will be necessary for two people to perform this to avoid damage to the slide Place the slide at the desired location relative to the pool wall See MANUFACTURER S PLACEMENT INSTRUCTIONS on pages 17 amp 18 Temporarily remove the clamps to make final adjustments to the ladder a Make sure that the slide entrance is level from side to side while maintaining a height of 77 1 2 1955 8 mm 12 7 mm from the deck level and a ladder angle of 15 deg 0 262 rad with respect to the vertical See Figure 3 for reference b Reattach clamps to hold the ladder in place prior to drilling Drill two 3 8 9 5 mm diameter holes through each of the ladder side rails using the holes in the slide as a drill guide See Figure 7 Level left to right And adj
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