TAP50 User Manual.indd - Industrial Tool and Machinery Sales
Contents
1. STEELMASTER gt TAP 50 DRILLING MACHINE OPERATOR S MANUAL BEFORE USE ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL Serial ccccccececececececececececcacaeaeess Date of STEELMASTER TAP 50 DRILLING MACHINE IMPORTED amp DISTRIBUTED BY iT NY INDUSTRIAL TOOL amp MACHINERY SALES EE 18 BUSINESS ST E wy mg YATALA QLD 4207 AUSTRALIA T 07 3287 1114 F 07 3287 1115 E sales Q industrialtool com au W WWww industrialtool com au WARRANTY TERMS In addition to any warranties or conditions implied by applicable Statute or Regulations Industrial Tool amp Machinery Sales warrants all of it s products against defective workmanship and faulty materials for a period of twelve 12 months from the date of purchase unless otherwise stated At our option we will repair or replace free of charge any item on the condition that e he complete machine or tool is returned freight prepaid to ITM or one of it s authorised service agents as directed by ITM and is found to have a material or constructional defect The machine or tool has not been subject to misuse neglect or damage by accident The fault is not a result of normal wear and tear Written permission has been received from ITM prior to commencement of repair Hepairs tampering or modification carried out by unautho2. it is extremely important that the cutter is properly fastened in the adaptor before drilling begins Incorrect attachment can cause damage to the cutter and adaptor Always make sure to use the following procedure to fasten the cutter e Always disconnect the power supply when you are change cutter or are doing adjustments to the machine e Insert cutter with pilot into the spindle Make sure that the 2 locking surfaces are completely in relation to the 2 screws Press the cutter shank completely into the adaptor e First tighten one single screw gently so that the screw turns the cutter into position Help rotate the cutter if necessary e Tighten the screw release and tighten the screw again e Tighten the second screw properly followed by tightening the first screw again OPERATION 2 5 Adjustment Of The Slide For the machine to work well it is essential that the slide that controls the core feeding movements can be moved in an easy and controlled way without lateral movement or vibration Periodic adjustment of the slide is performed as follows e Stand the machine upwards on a steel plate in a vertical position and raise the slide up to the highest possible position by turning the capastan arm e Clean the slide and apply thin machine oil on the sliding surfaces e Loosen the 2 screws that hold the bearing bracket and lower the slide to the lowest position e Starting by adjusting the middle screws Then adjust al
3. should be carefully checked to determine that it operates properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may effect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service centre Do not use this tool if switches do not turn it on and off Have defective switches replaced by authorized service centre N WARNING SAFETY RULES MUST BE CLOSELY OBSERVED 14 SAFETY INSTRUCTIONS 1 3 Special Safety Requirements Read and follow operators manual thoroughly If you cannot locate your operator s manual contact ITM www industrialtool com au for an additional FREE copy DO NOT touch rotating cutter or parts Always stop machine completely and unplug from power source before changing cutters cleaning clips refilling lubrication or performing adjustments Never wear loose clothing or gloves when working near cutting area or machine arbor Always wear eye protection Any tool can shatter Always use safety chain or strap provided with machine Always use proper tooling keep cutters securely fastened DO NOT use dull or broken cutters Beware of ejected slugs at end of cut they become HOT during the cut Magnet will not hold properly on thin materials under 3 8 9 5mm rough or dirty surfaces Keep all safety features functioning and working properly Keep botto
4. Save All Instructions For Future Reference When using electric tools basic safety precautions should always be followed to reduce risk of fire electric shock and personal injury NO 10 11 1 2 Safety Requirements Keep Work Area Clean Consider Work Area Environment Do not expose power tools to rain Do not use power tools in damp or wet locations Keep work areas well lit Do not use tool in presence of flammable liquids or gases Guard against Electric Shock Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures Keep Children Away Do not let visitors contact tool or extension cord Store Idle Tools When not in use tools should be stored in dry and high or locked up place out of reach of children Do Not Force Tool It will do the job better and safer at the rate for which it was intended Use Right Tool Do not force small tool or attachment to do the job of a heavy duty tool Do not use tool for purpose not intended for example do not use a circular saw for cutting tree limbs or logs Dress Properly Do not wear loose clothing or jewellery they can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair Use Safety Glasses Also use face or dust mask if cutting operation is dusty Do Not Abuse Electrical Cord Never carry tool by cord or yank it to dis
5. acket main casting or loose Attach an additional piece of metal under work piece where magnet will be located or mechanically clamp magnetic base to work piece Use extreme care file any imperfections flush to surface Confirm power supply output from control unit check supply cable See causes and remedies above Replace Only few thousandths wear permissible New arbor bushing is needed Light pressure only 5 needed until a groove is Cut The groove then serves as a stabilizer Replace or re sharpen Sharpening servi Die Improve centre punch and or replace wom parts Replace part or parts 13 14 SOLUTIONS FOR DRILLING PROBLEMS drilling pressure Insufficient use of cutting oil or un Inject oil of light viscosity ring and check that oil is being metered into cutter when pilot is depressed If not check pilot groove and arbor intemally for dirt or apply oil externally Even a small amount of oil is very effective Refer to instructions and a new cutter for proper tooth Use sufficient steady pressure to slow the drill down This will result in optimum cutting speed and chip Neither Magnet or Motor is working Magnet is active but motor does not turn The cutter breaks and or making holes larger than the size of the cutter The motor is pulling heavily and or stops Noise in the motor gearbox The motor scores brush fires and little or no power The motor does not start or
6. connect from receptacle Keep cord from heat oil and sharp edges Secure Work 12 13 14 15 16 17 18 19 SAFETY INSTRUCTIONS Use clamps or a vice to hold work It is safer than using your hand and it frees both hands to operate tool Do Not Overreach Keep proper footing and balance at all times Maintain Tools with Care Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have repaired by authorized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oil and grease Disconnect Tools Unplug when not in use before servicing and when changing accessories such as blades bits and cutters Hemove Adjusting Keys and Wrenches Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on Avoid Unintentional Starting Do not carry plugged in tool with fingers on switches Be sure switches are off when plugging in Outdoor Use Extension Cords When tool is used outdoors use only extension cords intended for use outdoors and so marked Stay Alert Do not use when taking medications that may cause drowsiness Watch what you are doing Use common sense Do not operate tool when you are tired Check Damaged Parts Before further use of the tool a guard or other part that is damaged
7. ed or defective wiring Faulty magnet The motor is heavily polluted Damaged or defective wiring Faulty magnet switch Defective control box Faulty magnet Damaged or defective wiring Defective armature and or field Motors running too fast Worn brushes Defective control box 15 16 PARTS BREAKDOWN PARTS BREAKDOWN Ce pamm 7 8 8 2 Bearingeoos2RS TAPS008 _ 9 1 Maingear 10 1 Main gear ioci Tar 11 2 Wrench boit 25 Change cock 1 2 Bearing 601 2nsco 34 1 Frstpinion 5 rasos First gearlocknut 23 1 Bearing TAIZ __ 24 2 Second pinion 08 25 1 Second pinion slide key ESEN 27 1 Bearingtatsez TAP5027 28 1 Thirdpinion Third pinion slide key TAPSO20 17 18 PARTS BREAKDOWN PARTS BREAKDOWN er TAPSO72 ne m t 2 menm TAP5097 2 sra aso S74 1 Magnet switch re seewcenmen reer 19
8. l the screws gently until slight resistance is achieved e Move the slide up and down a few times to test the movement Make the necessary adjustments Make sure all screws are equally tightened and ensure thta the slide moves up and down without any sideways movement 2 6 Tips For Keeping Your Machine In Correct Working Order In order to get the best life out of your magnetic drill machine always keep in good working order A well maintained machine is a happy machine A number of items must always be checked on magnetic drilling machines Always before starting any job make sure the machine is in good working order and that there are no damaged or loose parts Any loose parts must be tightened Before proceeding with any maintenance work be certain that the power supply is disconnected Le n Once a Month Visual check on machine for damage Operation of machine Check of magnetic base Check of brush wear XxX Check Alignment of machine J X Check of grease To o X Check armature 11 12 OPERATION Visually check the machine for damage Machine must be checked before operation for any signs of damage that will affect the operation of the machine Particular notice must be taken of the mains cable if the machine appears to be damaged it should not be used failure to do so may cause injury or death Check operation of the machine The machines operation mus
9. m of magnet burr free and clear of chips and debris To reduce the risk of electrical shock DO NOT remove or alter electrical panels or use machine in damp areas Use only authorized service centres for repairs TAP50 drilling machine must be connected to protected power source which is properly grounded Improperly connecting the grounding wire can result in the risk of electrical shock Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the plug provided with the tool Never remove the grounding prong from the plug Do not use tool if the cord or plug is damaged have it repaired before using If the plug will not fit the outlet have a proper outlet installed by a qualified electrician The TAP50 must be plugged into an appropriate outlet properly installed and grounded in accordance with all codes and ordinances If in doubt of proper grounding call a qualified electrician SAFETY INSTRUCTIONS 1 4 Specifications Maximum hole cutting capacity 200mm Maximum tapping capacity Spindle bore Morse Taper 5 Speed 2 gear variable 1st gear 20 4A0RPM 2nd gear 45 110RPM Magnetic dead lift 2300kg min 25mm plate thickness and 20 C Vibration Level lt 2 5 m s2 1 5 Package Contents 1x TAP50 Magnetic Base Drilling Machine 1x 5 Morse Taper Arbor to suit 1 1 4 Shank Cutters can be swapped for 3 4 shank arbor 1x Drift Key 3x Handles and H
10. ns of abnormal damage and the part should be replaced The motor on this machine has brushes The brushes should be checked regularly to detect any abnormal wear With regular use brushes should be checked at least once per week Brushes that are worn more than 2 3 of its normal length should be replaced Failure to do so may cause motor damage or repairs of larger scope The brushes on the left is just an illustration and therefore differ in appearance OPERATION With regular use the armature should be checked at least once per month Look for visible damage or wear to the armature body and the commutator commutator are brass plates which the brushes are touching The brushes will naturally wear on the commutator This is normal Look for damages in plates that have lifted or loose brass boards Change the aramatureif 1 Magnetic base won t hold effectively Cutter skips out of centre punch mark at initiation of cut damage or excessive wear is found If much coal dust is found on the commutator use compressed air to low clean The armature on the left is just an illustration and therefore may differ in appearance Material being cut may be too thin for efficient holding Swaf or dirt under magnet Irregularity on magnet contact or Insufficient current going to magnet collar Too much feed pressure at start of cut Cutter is dull worn chipped or spring pilot not centred in centre port br
11. ring drilling is less depending on the engine load is subjected RPM no load 20 40 rpm 2 145 110 rpm pos 1 10 OPERATION 2 3 Use Of Cutting Fluid The use of cutting fluids is absolutely necessary when drilling with steel cutters Always use the correct cutting oil intended for use Other oils may provide insufficient lubrication under different temperatures When cutting with hard and difficult materials and a deep hole it may be advantageous to provide cutting oil under pressure For TAP50 it is recommended to use a pressure can instead of a regular oil tank The pressure canister has a hose with a quick coupling and the valve on the pressure canister can be used to regulate the oil supply Cutting oil or paste must always be supplied through the centre of the cutter so that the oil goes inside out during drilling Application of cutting oil outside the cutter will not provide the necessary lubrication inside the cutter and cause a faster heating of the plug formed in the cutter The heat will cause the plug to expand and often result in a broken cutter 2 4 1 1 4 Weldon Shank tig 1 TAP50 uses the 5 Morse Taper spindle drilling To be used with metal cutters there is a necessity to use a 1 1 4 adapter For this application a 1 1 4 Weldon Shank is the most common This shank has the dimension of 031mm 75 x 60mm and has 2 surfaces for the locking screws When using large cutters
12. rised personnel will void all warranty Consumable items such as cutting tools pilot pins saw blades grinding wheels etc are NOT covered by warranty Our goods come with guarantees which cannot be excluded under the Australian Consumer Law You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure NN ee ee eee STEELMASTER 50 DRILLING MACHINE TABLE OF CONTENTS Safety Instructions Read And Save All Instructions For Future Reference Safety Requirements Special Safety Requirements Specifications Package Contents Operation Stopping and Starting the Machine Variable Speed Control Use Of Cutting Fluid 1 1 4 Weldon Shank Adjustment Of The Slide Tips For Keeping Your Machine In Correct Working Order Solutions For Drilling Problems Trouble Shooting Parts Breakdown ae 3 Ax 4 6 oe eB 9 9 10 10 214 244 14 15 16 SAFETY INSTRUCTIONS READ OPERATOR S MANUAL BEFORE YOU START TO WORK WITH THE MACHINE 1 Safety Instructions The TAP50 Magnetic Base Drilling Machine should be used only to applications stated in the manual Using in other applications may lead to personal injury and machine damage 1 1 Read And
13. stop Heavy feed motion Magnetic holding power is too low The operator receives an electric shock Fuse blows when magnet is activated Fuse blows when starting the motor TROUBLE SHOOTING The magnetic switch is not powered Damaged or defective wiring Damaged or defective fuse Faulty magnetic switch Defective control box Faulty power supply Damaged or defective wiring Brushes are stuck or too worn Faulty magnetic switch Defective stop start switch Defective control box Defective armature or field Clearance in the machines controls and or slide function Bent or sprung shaft Curved centre point Faulty or insufficient magnetic holding power Contact between the magnet and workpiece Bent or warped shaft Bearing bracket adjusted incorrectly Contamination between spindle and bearing bracket Worn bearing between gearbox and motor Damaged drives in the gearbox Low amount of grease in the gearbox Damaged Armature Damaged Field Damaged or Worn Brushes Damaged or defective wiring Contaminated reader Defective or loose magnet in reader for speed control Damaged or defective brushes Slide adjustments are tightened too hard The slides sliding surfaces are too dry Shaft Rack are contaminated Damaged or deceptive wiring The work area surface is not clean and or dry The work area surface has poor magnetic ability The work area surface is not flat The work area surface is too thin thinner than 10mm Damag
14. t be checked to ensure that all components are working correctly Machines Carbon Brushes The Machines Brushes should be checked to make sure there is no abnormal wear present This should be checked at least once a week if used frequently If the brush has worn more than 2 3 the original length the brushes should be changed Failure to do so may cause damage to the machine Machines Magnetic base Before every operation the magnetic base should be checked to make sure that the base is flat and there is no damage present An uneven magnet base will cause the magnet not to hold as efficiently and may cause injury to the operator Adjustment of slide and bearing bracket Alignment An essential requirement of the machine is that the slide can move in a smooth and controlled manner free of lateral movement and vibration This situation can be maintained by periodic adjustment of the slide and is accomplished Check machines grease The gearbox grease should be checked once a month to ensure all moving components are covered to prevent wear The grease should be changed at least once a year to ensure you gain the best from the machine Check Armature of the machine This should be checked at least 1 per month to see that there are visual signs of damage to the body or to the commutator Some signs of wear will be seen on the commutator over a period of time This is normal as this is the part that comes in contact with the brushes but any sig
15. ub 1x 5mm T Handle 1x Magnetic Brush Swaft Clean Up Tool 1x 17mm Spanner 1x Safety Chain 1x 5L Pressurised Coolant System 1x 4 5 Morse Taper Sleeve 1x 3 5 Morse Taper Sleeve 1x Operators Manual OPERATION 2 Operation Motor Eyebolt 3000W For easy lifting and 7 handling of the machine Lifting For easy handling and moving of the machine Capstan Arm With large mu pA Fast attach connection for both left and right 7 side Morse Taper 5 Spindle 4 Control Panel Powerful Magnet 2300kg deadlift Adjustable distance from the magnet to the spindle can be adjusted OPERATION 2 1 Stopping amp Starting The Machine Before starting the motor always make sure to turn on the magnetic switch first When the magnet is activated the motor can be started with red start button Stopping the motor must always be done with the blue stop switch Never stop the machine with the main current magnetic switch It is dangerou and can also cause damage to the electronics of the machine 2 2 Variable Speed Control The machine has 2 gears and variable speed adjustment Adjust the speed during drilling to achieve the optimum combination of speed and feed see separate section on 1 the proper feeding The speed in the table below shows the individual speed range for each gear level Each gear level 1 2 can be adjusted steplessly All speeds are listed without charge i e that the actual speed du
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