UREA/DEF AC Transfer Pump Kit USER'S MANUAL
Contents
1. UREA DEF AC Transfer Pump Kit USER S MANUAL AN WARNING reaa carefully and understand all INSTRUCTIONS before operating Failure to follow the safety rules and other basic safety precautions may result in serious personal injury MODEL NUMBER 10302500 10302501 10302502 10302503 10302504 10302505 REV 02 27 14 UREA DEF AC Transfer Pump Ki MODEL NUMBER 10302500 amp 10302501 amp 10302502 amp USER S MANUAL 10302503 amp 10302504 amp 10302505 A MACHINE DESCRIPTION PUMP Self priming volumetric diaphragm pump equipped with by pass valve MOTOR Asynchronous motor single phase 2 pole closed type protection class IP55 in conformance with EN 60034 5 86 regulations self ventilated B TECHNICAL DATA B1 Configuration Item No Pump Model Voltage Suction Hose Delivery Hose Nozzle Flow Meter 10302500 17350250 230V 1 5M 6M Manual N A 10302501 17350251 120V 1 5M 6M Manual N A 10302502 17350250 230V 1 5M 6M Manual Yes 10302503 17350251 120V 1 5M 6M Manual Yes 10302504 17350250 230V 1 5M 6M Auto Yes 10302505 17350251 120V 1 5M 6M Auto Yes C OPERATING CONDITIONS C1 ENVIRONMENTAL CONDITIONS TEMPERATURE Min 10 C 14 F Max 60 C 140 F RELATIVE HUMIDITY Max 90 ATTENTION The temperature limits shown apply to the pump components and must be respected to avoid possible damage or malf2. UREA DEF AC TRANSFER PUMP USER S MANUAL J DIMENSIONAL DATA 326 fu vr 205 306 D MODEL NUMBER 10302500 amp 10302501 amp 10302502 amp 10302503 amp 10302504 amp 10302505 I NOISE LEVEL Under normal working conditions the noise emission from all models does not exceed the valve of 80 db at a distance of 1 meter from the electric pump J DISPOSING OF CO MINATED MATERIALS In the event of maintenance or demolition of the machine do not disperse contaminated parts into theenvironment Refer to local regulations for their proper disposal 2 of 4 K PROBLEMS AND SOLUTIONS PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION The Motor is not turning Lack of electric power Check the electrical connecting Motor Problems Contact the Service Department The motor turns slowly when starting Low voltage in the electric power line Bring the voltage back within the anticipated limits Low or no flow rate Low level in the suction tank Refill the tank Filter clogged Clean the filter Excessive suction pressure Lower the pump with respect to the level of the tank or increase the cross section of the tubing High loss of head in the delivery circuit working with the by pass open Use shorter tubing or of greater diameter By pass valve blocked Disman
3. al Make sure that the motor shaft turns freely Check that the electrical specifications correspond to those shown on the identification plate 10f4 MODEL NUMBER UREA DEF AC Transfer Pump Ki USER S MANUAL 10302500 amp 10302501 amp 10302502 amp 10302503 amp 10302504 amp 10302505 E INSTALLATION ATTENTION THE MOTORS ARE NOT OF AN ANTI EXPLOSIVE TYPE Do not install them where inflammable vapours can be present E3 CONNECTING Before connection make sure that the tubing and the suction tank are free of dirt and thread residue that could damage the pump and its accessories Do not use conical threaded joints that could damage the threaded pump openings if excessively tightened Step 1 SUCTION HOSE Connect the 1 5M Suction hose by the Hose tail 8 and Clamp 12 to the inlet of the pump Step 2 DELIVERY HOSE Connect the 6M Delivery hose by the Hose tail 8 and Clamp 12 to the outlet of the pump or the flow meter Step 3 FLOW METER Optional Connect the flow meter by the Elbow 9 to the outlet of the pump Step 4 NOZZLE Connect the dispensing nozzle by the Clamp 12 to the delivery hose E4 DISPENSING After installation the completed pump system as picture indicated connect the power supply start dispensing ATTENTION Itis the installer s responsibility to use tubing with adequate characteristics Loosening of the connections threaded connections flanging g
4. asket seals can cause serious ecological and safety problem Check all the connections after the initial installation and on a daily basis after that Tighten the connections if necessary F DAILY USE a If using flexible tubing attach the ends of the tubing to the tanks In the absence of an appropriate slot solidly grasp the delivery tube before beginning dispensing b Before starting the pump make sure that the delivery valve is closed dispensing nozzle or line valve c Turn the ON OFF switch to ON The by pass valve allows functioning with the delivery closed only for brief periods d Open the delivery valve solidly grasping the end of the tubing e Close the delivery valve to stop dispensing f When dispensing is finished turn off the pump ATTENTION Function with the delivery closed is only allowed for brief periods 2 3 minutes maximum After using make sure the pump is turned off G PROBLEMS AND SOLUTIONS All models are designed and constructed to require a minimum of maintenance In any case always bear in mind the following basic recommendations for a good functioning of the pump Ona weekly basis check that the tubing joints have not loosened to avoid any leakage Ona monthly basis check the pump body and keep it clean of any impurities On a weekly basis check and keep clean the line suction filter Ona monthly basis check that the electric power supply cables are in good condition
5. tle the valve clean and or replace it Air entering the pump or the suction tubing Check the seals of the Connections A narrowing in the suction tubing Use tubing suitable for working under suction pressure Low rotation speed Check the voltage at the pump Adjust the voltage and or use cables of greater cross section he suction tubing is resting on the bottom of the tank Raise the tubing Increased pump noise Cavitation occurring Reduce suction pressure rregular functioning of the by pass Dispense fluid until the air is purged from the by pass system Leakage from the pump body Diaphragm damaged 3 of 4 Check and replace the diaphragm UREA DEF AC Transfer Pump Kit USER S MANUAL K DIAGRAM AND PARTS LIST 10302500 amp 10302501 amp 10302502 amp 10302503 amp 10302504 amp 10302505 MODEL NUMBER No Description Qty No Description Qty 1 Crash gasket 4 9 Delivery hose 6 5m 2 Bracket 1 10 Nut 2 4 3 Bolt 4 11 Nut 4 4 Nozzle 1 12 Hose clamp 3 5 Nozzle holder 1 13 Suction hose 1 5m 6 Electric pump 1 14 Elbow 1 7 O ring 2 4 15 Circlip 2 8 Hose tail 3 16 Flow meter 1 4of4 Size 145x210mm REV 02 27 14
6. unction C2 ELECTRICAL POWER SUPPLY Depending on the model the pump must be supplied by a single phase alternating current line whose nominal values are shown in the table in Paragraph B1 ELECTRICAL SPECIFICATIONS The maximum acceptable variations from the electrical parameters are Voltage 5 of the nominal value Frequency 2 of the nominal value ATTENTION Power from lines with values outside the indicated limits can damage the electrical components C3 WORKING CYCLE The pumps are designed for continuous use under maximum back pressure ATTENTION Functioning under by pass conditions is only allowed for brief periods of time 2 3minutes maximum C4 FLUIDS PERMITTED PERMITTED Chemical products Urea weak acid amp weak alkaline fluid etc Water D MOVING AND TRANSPORT Given the limited weight and size of the pumps see overall dimensions moving the pumps does not require the use of lifting devices The pumps were carefully packed before shipment Check the packing material on delivery and store in the dry place E INSTALLATION E1 DISPOSING OF THE PACKING MATERIAL The packing material does not require special precautions not being in any way dangerous or polluting Refer to local regulations for its disposal E2 PRELIMINARY INSPECTION Check that the machine has not suffered any damage during transport or storage Clean the inlet and outlet openings removing any dust or residual packing materi
Download Pdf Manuals
Related Search