User Manual - loadritensw.com.au
Contents
1. The Docket Number Data Field if configured The current time The stick angle is outside of the specified limits for weighing or gt The bucket is outside of the specified limits for weighing or gt Both of the above The weighing implement being used by the excavator Indicates that the Auto add functionality is On gt The unit of weight being used The Short total is displayed in this unit of weight The angel of pitch front back tilt of the excavator The number of bucketloads that have been added to the short total LOADRITE 2 11 Component Product Short Total Data Fields Clock Stick Error Bucket Error Weighing Implement Auto Add Unit of Weight Pitch Bucketloads 00009 0090 LOADRITE X Weigh 2350 User Manual 2 4 ACCURATE WEIGHING For maximum accuracy ensure that Check Zero is performed regularly Load lifting motion is steady and smooth with no acceleration or bounce The bucket remains level Y v v YW Material does not spill from the bucket while weighing or before the bucket is emptied on to the truck 2 4 1 Obtaining the Best Weighing Results Lifting Speed The hydraulic pressure required to lift a load varies with the speed of the lift The Indicator corrects for most variations but accuracy is increased if you are consistent with the range of lifting speed used Trigger Level The Indicator starts to calculate the weight of each load as2. If Then you would like to edit a data value from the data field that is displayed press you would like to select a different data field press 4 Press or to scroll up or down the list of data values until the required data value is displayed then press The Data Entry screen will display 5 Use the keypad to edit the data value then press Tip Press to clear the current value name 6 Press 9 24 LOADRITE X Weigh 2350 User Manual 7 Complete the following If Then you would like to edit another data value press Press until the required data field is displayed then press Go back to step 4 you would like to select a different data field Press press until the required data field is displayed then press Go back to step 5 you have finished editing data values Press twice to return to the Main Menu 5 1 5 Docket Numbers A fourth Data Field is available to record a docket number against each weight The docket number is not editable but will automatically increment by 1 for each load LOADRITE 9 25 LOADRITE X Weigh 2350 User Manual 5 2 AUTO TARGET VALUE LOOK UP The LOADRITE Weighing System can be configured so that target weights are stored for each truck The target weights are configured during the setup of the LOADRITE Weighing System Below is an example of a truck and target list Data 2 has been configured to store truck plate numbers and
3. 3 Transducer current input 5 Lift pressure input 7 Ground 9 44 LOADRITE X Weigh 2350 User Manual 10 APPENDIX B SPAN CALIBRATION ADJUSTMENT This function allows small changes to be made to the LOADRITE Weighing System calibration if the bucket is modified or if no accurate test weight was available when the LOADRITE Weighing System was calibrated at installation time The adjustment is carried out by entering the total weight recorded at a weighbridge scale house and the corresponding total provided by the LOADRITE Indicator To perform the adjustment a security access code must be obtained from your LOADRITE installer CAUTION The LOADRITE Weighing System alters its calibration every time this function is used It is important that this function is only used once with a given set of data If the same weights are entered again the LOADRITE Weighing System will over correct and its accuracy will be seriously impaired 1 Press twice The Main Menu will display 2 Select Setup then press 3 Enter the security access code provided by the LOADRITE installer then press 4 Select Calibration Menu then press The Calibration Menu will display 5 Select Adjust Span then press 6 The Adjust Span message will display briefly and then the LOADRITE Adjust Span screen will display Loadrite 1 8 Enter the total weight provided by the weighbridge then press 9 The LOADRITE Indicator
4. LOADRITE X Weigh 2350 User Manual 3 4 HOW DO I PERFORM A WARM UP For best weighing accuracy the hydraulic fluid in the lift cylinders should be at normal operating temperature This is achieved by raising and lowering the empty bucket AMWarm Up Lift 3 The above message will display if the Indicator has been turned off for more than one hour If you see the above message you need to raise and then lower the empty bucket through the weighing zone three times 1 Raise the bucket through the weighing zone 2 Lower the bucket through the weighing zone 3 Repeat two more times until the message disappears When the warm up has completed the Total screen will display 3 5 HOW DO I ZERO THE EMPTY BUCKET The Check Zero functionality is only available if selected at installation is necessary to periodically zero the LOADRITE Weighing System because small errors can occur due to a build up of material in the bucket Check Zero If you see the above message you need to zero the empty bucket The message will display Every 15 minutes for the first hour and Every 30 minutes thereafter the default period is 30 minutes but it may be set between 15 180 minutes Complete the following to zero the bucket IMPORTANT When weighing a load the excavator must be level and the bucket must be kept level during the lift 1 Ensure that the excavator is level and the bucket is empty 2 Raise th
5. LOADRITE 7 31 LOADRITE X Weigh 2350 User Manual 7 2 4 Print Summary Report gt gt Print Menu gt Summary This function prints out a Summary report that is grouped and summarized by Data 1 For example if Data 1 is a customer field then this function generates a customer total report using the data stored in the internal memory since midnight 7 2 5 Print Special Report gt gt Print Menu gt Special This function allows various reports to be printed from stored data A series of options are available and the report is created from the options selected Format Options Format Description Summary Prints a summary of the selected data History Prints all the selected data Prints the start time end time total weight and average weight per hour for each day of the selected period KPI Average weight per hour is based on cleared weights and the number of hours between the first and last weight of each day Press or to scroll up or down then press The Period Options will be displayed Period Options Format Description Today Prints the report based on data recorded since midnight Yesterday Prints the report based on data recorded for a 24 hour period prior to midnight This Week Prints the report based on data recorded since midnight and the previous six days Prints the report based on all the data stored this may have little relevance unless the Al start time is known Press or to scroll up o
6. 6 1 3 How do I return to Total mode To return to Total mode from Target mode the target must be set to 0 Ft kra 1 Press or 2 When the Target message is displayed press then press The Total screen will display LOADRITE 6 29 LOADRITE X Weigh 2350 User Manual 6 2 SPLIT MODE Split mode splits the total weight into multiple sub totals providing an easy way to load train wagons or a truck and trailer Split mode is also used to track load distribution over a single vehicle unit to avoid overloading an axle Split mode can be used in conjunction with Total or Target modes Example 00000 A truck with a trailer requires loading The truck can carry 10 000 tonnes and the trailer 15 000 tonnes making a total of 25 000 tonnes 6 2 1 Split mode within Total mode 1 In Total mode load the truck with the required amount or product 2 When the required amount of product for the truck is reached press The subtotal will briefly display then the Split screen will display The grand total of the entire vehicle is shown along with the short total for the trailer 3 Add the required amount of product to the trailer The grand total will update along with the total number of buckets 4 If you would like to split the load to another trailer press then go to step 3 Otherwise continue to step 5 5 When all trailers have been filled press to clear the totals 6 2 2 Split mode within
7. EMC Part 6 4 Generic Standards Emission standard for industrial environments ANSI C63 4 2003 FCC Part 15 A and B Radio Frequency Devices CE Products with the CE marking comply with the Electromagnetic Compatibility Directive 2004 108 EC issued by the Commission of the European Community Compliance with this directives implies conformity to the following European Standards EN 61000 6 2 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN 61000 6 4 2005 Electromagnetic compatibility EMC Part 6 4 Generic Standards Emission standard for industrial environments The Indicator is fully EMC Electro Magnetic Compatibility compliant and is CE marked accordingly A Declaration of Conformity in accordance with the EMC Directive 89 336 EEC and as amended is available from Actronic Ltd on request Actronic Ltd cannot be held responsible for modifications made by the User and the consequences thereof which may alter the conformity of the product with CE marking Hereby Actronic Ltd declares that this LOADRITE X Weigh 2350 is in compliance with the essential requirements and other relevant provisions of Directive 2004 108 EC The Indicator is compliant with RoHS Directive 2002 95 EC which sets limits for the use of certain restricted hazardous substances This directive states that from 151 July 2006 new electrical and electronic equipment put on the market does not
8. Print Menu gt Last Docket The Print Docket function prints the previous load which is made up of all data stored for example add subtract between the last two clear events If the data is not stored it will not be printed For example if the Indicator is not configured to log add events weights added will not be printed This function requires internal storage to be enabled All configuration of this function is set during installation Note This function will not work if Clear is not used as intended For example the operator is loading sand into a truck and half way through a second truck arrives The operator switches product to rocks and starts loading the second truck without clearing the sand total When the docket is printed the added weights of sand plus the added weights and total of rocks will be included 7 2 2 Print Totals gt gt Print Menu gt Totals This function prints the total amount of each product loaded that day since midnight 7 2 3 Print Indicator Data gt gt Print Menu gt Loadout This printing option is only available it has been enabled during installation and Internal Storage functionality is enabled This function prints out all print data stored in the LOADRITE Indicator memory since midnight whether or not it has been turned off at any stage during that time Depending on the configuration every add clear check zero etc could be included in the printout
9. add a load without having to remove their hands from the excavator controls LOADRITE X Weigh 2350 User Manual Weighing Zone The range of motion that the excavator has when loading See also Trigger Level Z Zero Zeroing Sets the weight of the bucket to 0 Zeroing is required to reset the weight of the bucket from time to time This is to avoid inaccurate readings due to the build up of material in the bucket which can occur when operators are dealing with wet or sticky materials See also Check zero 13 54 70 86808 NVIN www Iloadritescales com LOADRITE
10. briefly displays the Calibration Updated message and then returns to the Calibration Menu LOADRITE 10 45 LOADRITE X Weigh 2350 User Manual 10 1 CHECKING THE ADJUSTMENT The Calibration Adjustment can be checked by obtaining and comparing new LOADRITE and weighbridge values If necessary the Calibration Adjustment can be performed again using the new data IMPORTANT All trucks and trailers should have tare weights confirmed for all loads to be checked This ensures that a true weight can be established Avoid split weighing the truck and trailer 10 46 LOADRITE X Weigh 2350 User Manual 11 APPENDIX C ERROR MESSAGES Error messages may be displayed for a variety of reasons as detailed below 11 1 BUCKET LIMITS ERROR The bucketload is lower than the minimum weight or exceeds the acceptable angle limits for the lift Adjust the bucketload or angle of the bucket and reweigh it 11 2 BUCKET STICK LIMITS ERROR The following errors both apply gt The stick angle is outside of the specified limits for weighing gt The bucketload is lower than the minimum weight or exceeds the acceptable angle limits for the lift Adjust the bucketload or angle of the bucket and reweigh it If this message appears regularly contact your local LOADRITE distributor 11 3 CHECK BUCKET There is a fault in the bucket position sensor or the connecting cable 11 4 CHECK TILT 1 There is a fault in the tilt sensor closest
11. contain lead mercury cadmium hexavalent chromium polybrominated biphenyls PBB or polybrominated diphenyl ethers PBDE This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation WARNING This product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm This Notice is being provided in accordance with California s Proposition 65 12 50 LOADRITE X Weigh 2350 User Manual Disposing of the LOADRITE Indicator This electronic product is subject to the EU Directive 2002 96 EC for Waste Electrical and Electronic Equipment WEEE which requires the separate collection treatment recycling and environmentally sound final disposal of waste of electrical and electronic equipment As such this product must not be disposed of at a municipal waste collection point Please refer to local regulations for directions on how to dispose of this product in an environmentally friendly manner LOADRITE LOADRITE X Weigh 2350 User Manual 13 APPENDIX E GLOSSARY Ground Slope Compensation Kit An upgrade kit required to enable the Ground Slope Compensation function on certain models of LOADRITE Indicator See also Angle Sensor and Legal For Trade Indic
12. hold The Auto Add On message will display 2 Press The message will change to Auto Add On and the Total screen will display Turn Auto Add off 1 From the Total screen press and hold The Auto Add Off message will display 2 Press l The message will change to Auto Add Off and the Total screen will display LOADRITE 3 17 LOADRITE X Weigh 2350 User Manual 3 2 Remote Add button The LOADRITE Weighing System has an optional Remote Add button which is normally mounted on or near the boom lever If the Remote Add button is installed in your excavator you can use interchangeably with the button on the Indicator 3 7 3 Subtract a bucket load This function can be useful when only part of a final load of loose material is required Weigh and add a full load then tip the amount required into the truck Then re weigh and subtract the amount remaining by completing the following IMPORTANT When weighing a load the excavator must be stable and the bucket must be kept level Minimize slewing the excavator until the weight is displayed 1 Raise the load smoothly past the through the weighing zone 2 The Indicator will beep eS Trigger light will illuminate and the weight of the current load the short total and the potential new weight will display 3 Press l The Bucket Subtract message will display The amount will be subtracted from the short total The Total screen will display 3 7 4 Rec
13. mode Displays the Print Menu Moves down a list of options Displays the Main Menu Moves up a list of options Recalls the last load Subtracts the current load from the total Moves back one menu screen Y v WT YW Cancels changes Adjusts the Weighing Zone Used to enter a decimal point Activates Split mode weighing Moves back one menu screen gt Cancels changes Puts the Indicator into Standby mode Selects an item Accepts changes gt Adds the current bucket load to the total Turn Auto Add on or off Move the cursor left when entering text Clears the short total for the current product gt 287085 the empty bucket K Move the cursor right when entering text Name 0 Target Printer Menu Down Main Menu Up Recall Subtract Back Cancel Weighing Zone Decimal Point Split Mode Back Cancel Standby Mode Enter Add Clear Zero 2 10 LOADRITE X Weigh 2350 User Manual 2 3 THE TOTAL SCREEN The Total screen is the first screen that you will see when you turn on the Indicator It displays the currently selected Product short total number of bucket loads and other information USTOMER Customer 1 RUCK Truck 1 ARE 12 DOCKET 0 12 41PM 1 BI O 60000 Description The product being loaded The current short total of product that has been loaded The current values of the three Customizable Data Fields
14. on the Data 1 screen Data 1 Note The name of the Data 1 screen will depend on configuration settings gt Used to enter the number 3 3 Displays the Data 2 screen Scrolls up the list on the Data 2 screen Data 2 p Note The name of the Data 2 screen will depend on configuration settings gt Used to enter the number 4 4 Displays the Data 3 screen Scrolls up the list on the Data 3 screen Data 3 Note The name of the Data 3 screen will depend on configuration settings 5 Used to enter the number 5 Target Selects the weighing mode for example Target mode 6 Used to enter the number 6 Displays the Product screen Product Scrolls down the list of products on the Product screen Used to enter the number 7 7 Displays the Data 1 screen Scrolls up the list on the Data 1 screen Data 1 Note The name of the Data 1 screen will depend on configuration settings Used to enter the number 8 8 gt Displays the Data 2 screen Scrolls up the list on the Data 2 screen Data 2 Note The name of the Data 2 screen will depend on configuration settings Used to enter the number 9 9 gt Displays the Data 3 screen Scrolls up the list on the Data 3 screen Data 3 Note The name of the Data 3 screen will depend on configuration settings LOADRITE 2 9 LOADRITE X Weigh 2350 User Manual Description Used to enter the number 0 Selects the weighing mode for example Target
15. 1000 4 3 ed1 2 Electromagnetic compatibility EMC Part 4 3 Testing and measurement techniques Radiated radio frequency electromagnetic field immunity test 80 1kHz Amplitude Modulated from 80MHz to 1GHz 10V m IEC 61000 4 3 ed1 3 Electromagnetic compatibility EMC Part 4 3 Testing and measurement techniques Radiated radio frequency electromagnetic field immunity test 80 1kHz Amplitude Modulated from 1 4GHz to 2GHz 3V m IEC 61000 4 3 ed1 4 Electromagnetic compatibility EMC Part 4 3 Testing and measurement techniques Radiated radio frequency electromagnetic field immunity test 80 1kHz Amplitude Modulated from 2GHz to 2 7GHz 1V m Conducted IEC 61000 4 6 ed2 1 Electromagnetic compatibility EMC Part 4 6 Testing and measurement techniques Immunity to conducted disturbances induced by radio frequency fields Fast Transients IEC 61000 4 4 ed2 1 Electromagnetic compatibility EMC Part 4 4 Testing and measurement techniques Electrical fast transient burst immunity test 1KV 5 50 Tr Th ns 5kHz repetition ESD IEC 61000 4 2 Electromagnetic compatibility EMC Part 4 2 Testing and measurement techniques Electrostatic discharge immunity test 4kV Electrostatic Air Discharge 8kV Electromagnetic compatibility EMC EN IEC ASNZS 61000 6 2 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments EN IEC 61000 6 4 2005 Electromagnetic compatibility
16. Data 3 to store the corresponding target values Data 2 Truck Data 3 Target AGT477 5000 AUQ887 4000 BQ1001 6000 BQ1002 5000 5 2 1 View and select target weights Tr 1 Press amd or The Truck screen will display TRUCK 1 12 Y Truck 2 Truck 3 Truck 4 Truck 5 Truck 6 2 Press or to scroll up or down the list of trucks until the correct truck is selected 3 Press The target weights will display with the auto target weight pre selected 4 Press to confirm the target weight or press to clear the target weight and enter a new target weight The Target screen will display 5 26 LOADRITE X Weigh 2350 User Manual 6 OPERATION MODES The operation modes that are available depend on the modes selected at installation The LOADRITE Indicator can be operated in different modes Mode Description This is the normal mode of operation As loads are added the weights are added to the totals The veta short total is displayed T In this mode a target weight is entered into the Indicator before loading As loads are added the arget S S remaining value to reach the target Split The mode used when loading a multiple train wagons or a truck with multiple trailers where individual totals are required for each individual vehicle Can be used within Total or Target modes LOADRITE 6 27 LOADRITE X Weigh 2350 User Manual 6 1 TARGET MODE Target mode is only available if select
17. E Toolbox User Manual 8 15 1 Uploading a configuration file via a EDP cable 1 When the Upload Data message displays press 2 When the Clear Data message displays press LOADRITE 8 41 LOADRITE X Weigh 2350 User Manual 9 APPENDIX A SYSTEM SPECIFICATIONS 9 1 SUITABLE APPLICATIONS The Indicator measures weight by sensing the hydraulic pressure required to lift a load with a hydraulic excavator 9 2 WEIGHING ACCURACY Typical accuracy is within 3 for most excavators This may vary with different machine types installation options and the operating environment 9 3 MINIMAL WEIGHING DELAY Weighing delay is minimal because the weighing function is carried out during a normal lift 9 4 POWER REQUIREMENTS Supply voltage 12 to 32 DC LOADRITE Indicator 160mA typical 350mA max Supply current LOADRITE printer 50mA standby 4A peak Automatic transient suppression Exceeds relevant SAE specifications for DC automotive power supply transients 9 5 PHYSICAL SPECIFICATIONS LCD display Backlit Tactile keypad Backlit Numeric and special functions Weight 1 5 kg 3 2Ib W145 x L240 x D110mm Dimensions 5 7 9 4 x 4 3 in 9 6 ENVIRONMENTAL SPECIFICATIONS Operating temperature 10 C to 50 C 14 F to 122 Storage temperature 50 C to 100 C 58 F to 212 F Indicator Protected to IP54 Pressure transducer Protected to IP69 9 7 SIGNAL INPUTS AND OUTPUTS Pressure tr
18. LOADRITE User Manual FOR LOADRITE X WEIGH 2350 EXCAVATOR WEIGHING SYSTEMS LOADRITE LOADRITE X Weigh 2350 User Manual XWEIGH 2330 LOADRITE X Weigh 2350 User Manual Software Number 60345 Version Number 3 5 Document Number MAN 80898 04 Issued Date February 2013 E info loadritescales com W www loadritescales com A solution from WIACTRONIC TECHNOLOGIES www actronictechnologies com O 2013 Actronic Ltd All rights reserved Actronic Technologies C Weigh Express Loadrite Pro Road Boss and X Weigh are trademarks and or registered trademarks of Actronic Ltd All other trademarks and registrations are the property of their respective owners The software contains proprietary information of Actronic Ltd it is provided under a license agreement containing restrictions on use and disclosure and is also protected by copyright law Reverse engineering of the software is prohibited This document is copyrighted with all rights reserved Under copyright laws this document may not be copied in whole or in part reproduced in any other media stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the express written permission of Actronic Ltd Permitted copies must carry the same proprietary and copyright notices as were affixed to the original Under the law copying includes translation into another language Publ
19. LONG TOTALS eannnnernnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnennnnnnnnnnnennnnnnnnnnennnnnnnnunenennnn 4 20 4 1 Clear the short tOta lisiina nne rie rro rr nr rr rro rra rr rr rra 4 20 4 2 Viewand clear thedong do EEE 4 20 5 PRODUCT MANAGEMENT annnusrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnennnnnnnnnnennnnnnnnnnennnnnnnnnnennnnnnnnunenennnn 5 22 5 1 Customizable Data fields sss sese 5 22 Deli Auto target value lO0K UP sese 5 26 O OPERATION MODES Le 6 27 6 1 7 8 6 2 sd 0 128 niee EEE PO O EE O UP PE E EN 6 30 7 PRINTING emision ooo lease io aos 7 31 Tak isdans NED EE E 7 31 7 2 ANG T 7 31 0 MAIN MENU ato 8 35 8 1 8 36 8 2 E A PU EE E 8 36 8 3 OO 8 36 8 4 CONTAS TTT 8 37 8 5 S go EE EEE E o NE 8 37 8 6 8 37 8 7 EE 8 37 8 8 OLE AAA ro POE lO E E E 8 37 8 9 A ey PP e PUE CO E 8 38 LOADRITE LOADRITE X Weigh 2350 User Manual 8 10 8 38 8 11 Mu ects a O E PRE E UE 8 38 8 12 Data 0 MA 77 eedeleeratestesssaene 8 38 8 13 BLE AE ae 8 39 8 14 EE PPP TE e o N E E 8 41 8 15 Va een EE 8 41 APPENDIX A SYSTEM SPECIFIC ATIONS sss cesse cesse eenn neee 9 42 9 1 IIT 9 42 9 2 A A MN 9 42 9 3 EE 9 42 9 4 POWER vas lle MENS cinta dic 9 42 9 5 LS PEC CA COIN user A 9 42 9 6 Environmental SpecificationsS sse sense eee eee eee 9 42 9 7 Signal inpu AA e eo reo 9 42 9 8 A A nn tiie snealeiqai
20. ONG TOTALS The LOADRITE Weighing System keeps a running total of the load weights For each product two independent totals are stored the short total and the long total Term Definition The running total amount of product weighed and loaded onto a excavator or carriage Short Total The Short Total amount is displayed on the Total screen and will continue to accumulate until it is cleared by pressing Long Total The total amount of product loaded over a long period such as a work shift or day 4 1 CLEAR THE SHORT TOTAL The short total keeps accumulating until it is cleared Clear the short total after a load has been completed for example after each truck or carriage load Press The short total will display briefly followed by the Total Cleared message then the Total screen Note If the LOADRITE Weighing System has a printer connected then depending on your installation settings i the totals may be printed before being cleared or ii you may be prompted to print the totals after the Total Cleared message is displayed 4 2 VIEW AND CLEAR THE LONG TOTAL You can view the long total for the current product at any time 1 Press twice The Main Menu will display 2 Press or to scroll up or down until Long Total is selected 3 Press l The long total will display Long Total 24 540 tonne After a few seconds the Indicator will display the Total screen Clear the long total for the current prod
21. Target mode 1 In Target mode enter the target weight for the truck 2 Load the truck with the required amount of product 3 When the required amount of product for the truck is reached press The Split screen will display with the target value for the trailer the same value that was entered for the truck in step 1 To change the target weight of the trailer press or o 5 L i TANG When the Target message is displayed press or to enter a target weight for the trailer then press 4 Add the required amount of product to the trailer 5 Press to clear the totals The Total screen will display 6 30 LOADRITE X Weigh 2350 User Manual 7 PRINTING The printing options that are available depend on options selected at installation Data on the LOADRITE TM Indicator can be printed immediately or stored in internal storage for delayed printing There is normally enough storage for up to one week depending on usage 7 1 AUTOMATIC PRINTING Depending on your configuration various weight data is printed either K when is pressed at the end of a load or when or is pressed The information that is printed depends on settings selected at installation For further information contact your LOADRITE distributor 7 2 PRINTING ON DEMAND The LOADRITE Indicator has a range of options for printing data immediately Printing options are selected from the Print Menu 7 2 1 Print Docket gt gt
22. all a bucketload The Recall function is equivalent to lifting the same load again and can be used to correct mistakes The last load can be recalled if has been added or subtracted To recall a previously lifted weight complete the following 1 Press l The last weight lifted will be displayed 1 820 29 140 27 320 2 Complete the following If Then the last action was an add press The bucketload is subtracted from the short total and long total the last action was a subtract press The bucketload is added to the short total and long total 3 18 LOADRITE X Weigh 2350 User Manual 3 8 HOW DO FINISH THE LOAD When you have finished adding loads to the truck you must clear the short total To clear the short total complete the following Press and hold The short total will display briefly followed by the Total Cleared message then the Total screen For more information on the short total see The short and long totals on page 4 20 3 9 HOW DO I PUT THE INDICATOR INTO STANDBY MODE If you are not going to use the LOADRITE Weighing System for a while you can put the Indicator into Standby mode by completing the following Press The Indicator will enter Standby mode How do I exit Standby mode Press any button to exit Standby mode Either the Login screen or Total screen will display LOADRITE 3 19 LOADRITE X Weigh 2350 User Manual 4 THE SHORT AND L
23. ame Short Total Long Total and bucket counter 5 1 CUSTOMIZABLE DATA FIELDS The Customizable Data Fields functionality is only available if selected at installation For information on configuring data fields refer to the LOADRITE Toolbox User Manual Your Indicator has three customizable data fields that are used to record information against each weight to help track and monitor weighing data For example data fields may be configured to record 8 customer truck type or truck ID against the weight data The data can then be transferred via a modem stored in a LOADRITE Data Module and or printed along with the weight data gt For the Docket Number Data Field see Docket Numbers on page 5 25 5 1 1 Select a data field 2 ABC 3 DEF 4 GHI A VAN A DATA1 DATA2 DATA3 PORS 8 TUV 9WXYZ Data field values can be selected before starting a new load The following example assumes that Data 1 has been configured to hold customer names and shows how to select a customer name to record against the weighing data 1 Press or The Customer screen will display CUSTOMER 1 33 Customer 1 v Customer 2 Customer Customer Customer Customer i 2 Press Wss or to scroll up or down the list of customers until the correct customer is selected 3 Press The customer will be recorded against all loads until a different customer is selected The name of the customer will display under
24. ansducer input 4 20mA 0 100 Sensor trigger inputs PWM PCM Serial communications RS232C protocol to printer and LOADRITE Data Module 9 42 LOADRITE X Weigh 2350 User Manual 9 8 CLOCK Built in clock Hours minutes day month year 9 9 AVAILABLE ACCESSORIES LOADRITE printer Dot matrix 24 character columns Data Module Provides electronic data collection Remote add button For operator convenience Interlock system To disable weighing under defined machine conditions A number of additional operating features can be enabled at the time of installation 9 10 OUTPUT INPUT CONNECTIONS Connection Power Control Printer Data Logger Pressure Transducer LOADRITE 9 43 2 Positive supply 4 Remote button 1 add 6 Tilt sensor 3 8 VAUX 10 Boom position 12 CAN hi 14 V raw 2 Positive supply to printer 4 2 6 Printer RS232 output 8 LOADRITE Data Module 45232 input 10 Ground output 12 N C 2 Return pressure input 4 VAUX 6 Shield LOADRITE X Weigh 2350 User Manual 9 10 1 Power Control 1 Negative supply ground 3 Remote button 2 clear 5 Tilt sensor 1 7 Tilt sensor 2 9 Digital out 11 Stick position 13 CAN lo 15 Ground output 9 10 2 Printer Data Logger 1 Negative supply to printer 3 VAUX 5 TX2 7 Printer busy input 9 LOADRITE Data Module RS232 output 11 Boot 9 10 3 Pressure Transducer 1 VAUX
25. ar the long total for all products For more information see View and clear the long total on page 4 20 LOADRITE 8 37 LOADRITE X Weigh 2350 User Manual 8 9 AUTO ADD The Auto Add toggle functionality may or may not be available depending the configuration of your Indicator Controls whether or not the Auto Add functionality is enabled Auto Add Off v On Select either On or Off then press 8 10 EDIT PASSWORD password can only be edited if Login functionality has been enabled during installation Allows the PIN number of the current operator to be changed using the keypad Enter the new PIN number using the keypad then press 8 11 MODULE The Module option is only available if a LOADRITE Data Module is connected to the Indicator and Data Logger functionality has been correctly configured during installation This option performs the following functions before returning to the Main Menu 1 Displays the software and hardware version of the Data Module 2 Performs a self test of the Data Module 3 Displays amount of free data storage available on the Data Module 8 12 DATA EDIT Allows you to select a value for each data field 1 Press twice The Main Menu will display 2 Select Data Edit then press The Data Edit screen for the first data field will display 3 Use or to select the required data value for the data field then press The Data Edit screen for the next da
26. ator The LOADRITE user interface installed in a loader or excavator which the operator uses to record bucket weights When used with a belt scale the term Integrator should be used Note May also be known as Console Module In Cab Console Loadrite Loadrite Console Head Unit Clock Computer Scale however Indicator is the preferred term Interlock Sensors which detect the back and forward positions of the bucket Can be used in Legal for Trade software where the bucket must be fully rolled back for weighing and rolled forward for emptying See also Legal For Trade K Keypad A set of numeric or alphanumeric buttons on the Indicator which allow you to enter numbers letters and other characters Depending on the Indicator model Keypad may also refer to other buttons along side the numeric or alphanumeric buttons L Legal for Trade Certification by a local weights and measures authority to legally sell product from your loader or other scale Load The amount of product added to a truck or the act of adding product to a truck LOADRITE Weighing System Refers to the entire LOADRITE hardware and software weighing system installed at a site including the Indicator transducers sensors modem MMS software etc May also be referred to as LOADRITE System Long Total The total amount of product loaded over a long period such as a shift or day See also Short Total A Angle S
27. can happen if for example the bucket is lifted in a jerky manner 11 30 WARM UP LIFT This message displays if the LOADRITE Indicator has been turned off for more than one hour prompting a warm up lift LOADRITE 11 49 LOADRITE X Weigh 2350 User Manual 12 APPENDIX D LEGAL INFORMATION Disclaimer Actronic Ltd operates a policy of on going development Please note that while every effort has been made to ensure that the data given in this document is accurate due to continued product development the information figures illustrations tables specifications and schematics contained herein are subject to change without notice Actronic Ltd does not warrant that this document is error free The screenshots and other presentations shown in this manual may differ from the actual screens and presentations generated by the actual product All such differences are minor and the actual product will deliver the described functionality as presented in this document in all material respects If you find any errors in the document please report them to us in writing Actronic Ltd assumes no liability in connection with the use of any LOADRITE branded product Actronic Ltd is not responsible for any radio or TV interference caused by unauthorized modifications to this equipment Such modifications could void the user s authority to operate the equipment Compliance Domain Applicable Standard Immunity Standards industrial IEC 6
28. display The number of seconds before the Indicator times out may differ depending on how it was set during installation When the load has been added the Total screen will display with the new short total and the number of bucket loads 3 16 LOADRITE X Weigh 2350 User Manual 3 7 1 Auto Add The Auto Add tunctionality is only available if selected at installation The LOADRITE Weighing System can be set to automatically add a bucket load when lifted through the weighing zone for a specified number of seconds This means that you don t need to press after lifting each load Depending on installation setup Bucket loads may not be added if under a specified amount gt Auto Add may be turned on or off via the Setup Menu or by pressing Auto Add toggle 3 7 1 1 Turn Auto Add On or Off 1 Press twice The Main Menu will display 2 Press or to scroll up or down until Auto Add is selected then press 3 Complete the following If you want to Then turn Auto Add on use the arrow buttons to select On then press turn Auto Add off use the arrow buttons to select Off then press 4 Press to return to the Total screen 3 7 1 2 Auto Add toggle The Auto Add toggle functionality may or may not be available depending the configuration of your Indicator You can toggle between using Auto add and using the normal add process from the Total screen Turn Auto Add on 1 From the Total screen press and
29. e empty bucket 3 Press l The Zero Updated message will display before the Total screen is displayed 3 6 HOW DO I SELECT A PRODUCT TO WEIGH 1 Ensure the Total screen is displayed PADD 2 Press Or daag The Product screen will display Ta PROD 3 Press or to scroll up or down the list of products until the correct product is selected 4 Press The name of the product will be displayed for one second then the Total screen will display LOADRITE LOADRITE X Weigh 2350 User Manual 3 7 HOW DO I WEIGH AND ADD A BUCKET LOAD When the Total screen is displayed bucketloads can be weighed IMPORTANT When weighing 3 load the excavator must be stable and the bucket must be kept level Minimize slewing the excavator until the weight is displayed 1 Raise the bucket load smoothly through the Weighing Zone using a constant boom motion The Weighing message will display 2 The Indicator will beep EE Trigger light will illuminate and the Live Weight screen will display the weight of the current load the short total and the potential new weight 12 500 15 740 3 Press to add the load A message will display the number of buckets added to the current load for example Bucket Add 1 Note If is not pressed within 8 eight seconds of the load being lifted through the Weighing Zone the Indicator will beep and the Time Out message will display The weight will then be discarded and the Total screen will
30. ed at installation Target mode is typically used when loading a truck to its optimum payload This feature provides an easy way to load up to a target weight for a product in a series of lifts In Target mode the Indicator displays the To load or target value which is the remaining amount to reach the target Before loading the operator enters a target weight Each time a weight is added the To load value is reduced by that weight 6 1 1 How do I enter Target mode and input a new target 1 Press to clear the previous totals 2 Press Mahl or 8 3 When the Target message is displayed use the keypad to enter the new target amount 4 Press l The Target Updated message will display briefly then the Target screen will be displayed As you lift a weight the target weight is displayed along with the current lifted weight and the potential weight if the lift is added 56 000 1 820 54 180 5 As the truck is loaded the target amount will decrease The aim is to get as close to 0 zero as possible A positive To load value is under the target a negative To load value is over the target 6 28 LOADRITE X Weigh 2350 User Manual 6 1 2 How do I reset the target When the load is complete the target must be reset This is the equivalent of clearing the short total in Total mode gt To reset the target press The Target Reset message will display briefly and then the Target screen will display
31. eighing vehicles Also known as Ground Scale Scale House and Truck Scale LOADRITE 13 53 LOADRITE X Weigh 2350 User Manual M MMS Material Management System PC software used to track productivity and create reports from data collected by LOADRITE Indicators Modem A device used to transfer live payload and other data from the Indicator to a PC with MMS installed There are two classes of modem Cellular model for example LD311 K Radio modem for example LD100 O Operation Mode Any mode that relates to the running total of accumulated weights for example Total or Target mode Operator The person operating the excavator Also known as Excavator Driver or Excavator Operator P Pressure Transducer A pressure sensor connected to the loader s hydraulic system in order to measure the hydraulic pressure required to lift a load Primary Product The first item in a product recipe is referred to as the primary product Printer An optional accessory mounted in the loader cab It provides a paper record of the weighing information collected by the Indicator See also Docket or Ticket Product Material that comprises a load For example salt coal etc R Remote Add Button An additional Add button which is mounted in close proximity to the excavator controls and performs the same function as the Add button on the LOADRITE Indicator The button enables the operator to
32. en you start the excavator 3 2 HOW DO I LOG IN The Login functionality is only available if selected at installation The Login screen will display when the indicator turns on or comes out of Standby mode Login LOADRITE you see the Login screen complete the following to log in to the Indicator Press or to scroll up or down through the login names 1 2 When your login name is displayed press 3 Use the keypad to enter your PIN number then press LOADRITE 3 13 LOADRITE X Weigh 2350 User Manual 3 3 HOW DO SET THE TRIGGER LEVEL The range of motion that the excavator has when loading is called the Weighing Zone and is dependent on the location of the excavator For example the excavator could be operating on top of a stockpile or at a roadside To ensure weighing accuracy the LOADRITE Weighing System needs to know the correct Trigger Level for the Weighing Zone The Trigger Level is approximately 3 feet 1 meter above the stockpile or material being dug out and should be set every time the digging location changes Description 0 Excavator Arm Reach Weighing Zone Trigger Level To set the Trigger Level complete the following 1 Move the bucket to approximately 3 feet 1 meter above the stockpile 1 2 Press The message Set Trigger Lvl will display 4 gt oom Y ie JN HS 4 3 Press to confirm the Trigger Level or 454 to cancel 3 14
33. ensor An optional sensor included in the Ground Slope Compensation Kit which measures the tilt angle of the loader and compensates for the angle in calculations of load weight Can be used in Legal for Trade software See also Ground Slope Compensation Kit and Legal for Trade Auto add Automatically adds the lifted weight to the total weight every time a load is lifted Auto target A feature that allows you to select target weights for each truck When a truck is selected on the Indicator the target weight for that truck will automatically be used B Bucket The attachment on the excavator that holds the bulk material or load while it is being transferred D Data Field Customizable fields that allow you to label your weighing data to help you track and monitor your output for example by truck customer or docket Data Module A memory device which connects to the Indicator to store payload and related data The Data Module can then be connected to a PC running MMS software to transfer the data for the creation of productivity reports Display A screen with adjustable backlighting for night and low light operations Used to display weight information and messages Docket A printed record of a load May also be known as Ticket G Grand Total Mode The mode used when loading different products to achieve a total weight The grand total indicates the total weight of products loaded 13 52 S Sh
34. hen press The Edit Screen will display 3 Complete the following If Then you would like to edit a data value from the data field that is displayed press you would like to select a different data nee field press until the required data field is displayed then press 4 Press or to scroll up or down the list of data values until the required data value is displayed then press The Data Entry screen will display 5 Use the keypad to edit the data value then press Tip Press to clear the current value name 6 Press 7 Complete the following IL Then you would like to edit another data value press Press until the required data field is displayed then press Go back to step 4 you would like to select a different data field Press press until the required data field is displayed then press Go back to step 5 you have finished editing data values l Press twice to return to the Main Menu 8 40 LOADRITE X Weigh 2350 User Manual 8 14 SELF TEST This function tests various functions and the internal memory All tests are run automatically when this option is selected When the test has completed the Total screen will display 8 15 UPLINK This option is used to upload a configuration file created using LOADRITE Toolbox via a EDP cable The configuration file contains product names data lists and settings For information on creating a configuration file refer to the LOADRIT
35. ight can be added as usual 11 22 PRINTER DISABLED Print function has been disabled at installation 11 23 PRINTER ERROR There is a fault in the printer Check that the printer is online and has paper 11 24 RETURN OVER RANGE The return pressure was too high This indicates a fault in either the pressure transducer or the cable that connects the transducer 11 25 RETURN UNDER RANGE The return pressure was too low This indicates a fault in either the pressure transducer or the cable that connects the transducer 11 26 SLEW RPM TOO HIGH The Indicator has detected that the measured slew speed has exceeded acceptable limits as the bucket load was being weighed This can be resolved by slowing the slew of the Excavator when weighing the load 11 27 STICK LIMITS ERROR The stick angle is outside of the specified limits for weighing If this message appears regularly contact your local LOADRITE distributor 11 28 TOO HEAVY ZERO ABORTED If the weight of material in the bucket is greater than 10 of full bucket capacity when is pressed the screen displays this message and does not alter any settings This prevents any accidental zeroing of valid weights Note If the bucket is empty and the message still occurs there may be a fault in the system The LOADRITE Weighing System should be checked and if necessary re calibrated 11 29 UNSTABLE LOAD The lifting arm is bouncing significantly while weighing This
36. ished in New Zealand LOADRITE 1 1 LOADRITE X Weigh 2350 User Manual IMPORTANT SAFETY INFORMATION PLEASE READ CAREFULLY BEFORE USING THE LOADRITE WEIGHING SYSTEM This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death WARNING indicates a potentially hazardous situation which if not avoided could result in WARNING death or serious injury eo CAUTION indicates a potentially hazardous situation which if not avoided may result in AXCAUTION minor or moderate injury E CAUTION used without the safety alert symbol indicates a potentially hazardous situation CAUTION which if not avoided may result in property damage uP WARNING It is your sole responsibility to place secure and use the LOADRITE Weighing System in a manner that will not cause accidents personal injury or property damage Always observe safe operating practices Do not install the LOADRITE Weighing System in a way that may interfere with the safe operation of the vehicle or deployment of safety equipment Before you use the LOADRITE Weighing System for the first time familiarize yourself with the system and its operation A CAUTION Do not handle the LOADRITE Weighing System if it is hot Let the product cool out of direct sunlight Ensure that the LOADRITE Weighing System is connected to a power source wi
37. k Menu select Date then press 2 Use the keypad to enter the month and day 3 Press 1 9 for January to September Press 0 then 0 for October Press 0 then 1 for November Press 0 then 2 for December 4 Press to confirm the new date 8 36 LOADRITE X Weigh 2350 User Manual 8 3 3 Setting the year 1 From the Clock Menu select Year then press 2 Use the keypad to enter the last two digits of the year For example press 1 then 1 for 2011 3 Press to confirm the new year 8 4 CONTRAST Allows you to adjust the backlight contrast level for optimum visibility 1 Press or to adjust the backlight contrast up or down 2 Press to save the contrast level 8 5 BRIGHTNESS Allows you to adjust the backlight brightness level for optimum visibility 1 Press or to adjust the backlight brightness up or down 2 Press to save the brightness level 8 6 SCALE The Scale options are only available if Multiple 563 65 functionality has been enabled during installation This option enables the use of different load holders for example different types of bucket on the excavator The operator needs to select the correct scale for the attached implement Tip You should perform 8 Check Zero after changing the attachment 8 7 LONG TOTAL Allows you to view and clear the long total for current products For more information see View and clear the long total on page 4 20 8 8 CLEAR ALL Allows you to cle
38. l display etc Example To enter the word Pumice using the keypad you would complete the following ATAR pe n 1 To enter P press W twice XP 2 To enter press Gis twice GE 3 To enter m press l 4 To enter i press S three times ADE E L 5 To enter 6 press three times ran 6 To enter e press twice LOADRITE 5 23 LOADRITE X Weigh 2350 User Manual 5 1 3 Adding a data field value the required data field value is not available to select you can add the value using the keypad Important Data field values can only be entered using specific Western Latin characters such as in English The following example assumes that Data 1 has been configured to hold customer names and shows how to add a new customer name Aa T 1 Press Or The Customer screen will display 2 Press The Data Entry screen will display 3 Use the keypad to enter the name of the value then press The new customer value will be assigned to the next load 5 1 4 Editing a data field value You can edit a data field value if required by using the Data List function Important Data field values can only be entered using specific Western Latin characters such as in English until the required data field is displayed then press 1 Press twice The Main Menu will display 2 Select Data List then press The Edit Screen will display 3 Complete the following
39. ndby 7 2 11 Usage gt gt Print Menu gt Usage Displays the amount of free storage space remaining in the LOADRITE Indicator internal storage It also displays the time and date of the first saved event 7 2 12 Reset gt gt Print Menu gt Reset This function erases all data sorted in the LOADRITE Indicator The time and date of the first entry along with the remaining free space is displayed before the message Storage clear is displayed Press to erase the data from memory Tip We recommend that you erase the internal storage after reports are generated to prevent duplicate information being included in subsequent reports 1 34 LOADRITE X Weigh 2350 User Manual 8 MAIN MENU The Main Menu options that are available depend on options selected at installation The Main Menu provides options for configuring the LOADRITE Weighing System display the Main Menu press twice Press or to scroll up or down then press to select an option To exit the Main Menu press Menu Option Description Setup Displays the Install Menu For further information contact your LOADRITE distributor Language Select the language for the Indicator Clock Displays the Clock Menu Contrast Adjust the backlight contrast level Brightness Adjust the backlight brightness level Scale Select the attachment Long Tot View and clear the Long Total for the selected product Clear All View and clear
40. ndicator for the first time Keep this manual in a safe place and use as your first point of reference Formatting The following formatting in this manual identifies specific types of information Convention Type of Information Bold gt Indicates a button on the Indicator or Indicates an area displayed on screen including buttons headings field names and options Italics Indicates the name of a screen or window or Indicates an operation mode that the Indicator can be set to Monospace The exact error message displayed on screen Action Terms The following terms are used throughout this manual to describe actions Term Description Press Push and release a button quickly Press and hold Push and hold a button for 2 3 seconds Select gt Use the arrow buttons to highlight an item in a menu or list or When searching for a product or Data Field value use the keypad to enter the name of the product The product which matches the name entered will be highlighted 1 6 LOADRITE X Weigh 2350 User Manual 2 INTRODUCTION The LOADRITE Weighing System measures the weight of loads lifted by hydraulic excavators The main parts of the LOADRITE Weighing System are gt the Indicator installed in the cab of the excavator and gt the connected sensors installed on the lifting arms chassis and hydraulics As a load is lifted the rotary triggers angle sensors and hydraulic pressure transducers send info
41. ort Total The running total amount of product loaded onto a truck or carriage The Short Total amount will continue to accumulate until it is cleared using the Clear function See also Long total Standby A low power mode which the Indicator should be set to between jobs for example when the operator is moving the excavator and does not need to weigh a load T Target Mode A mode used to enter a predetermined product target weight The Indicator will calculate and display the amount of product required to reach the target For each lift the lift weight will be subtracted from the displayed amount until the target weight is reached K See also Operation Mode Ticket A printed record of a load May also be known as Docket Tip off The final bucket load adjustment which allows you to tip a measured amount of the product from the final bucket to ensure an exact target weight is reached Transducer See Pressure transducer Trigger A sensor which responds to the position of the lift arms and informs the Indicator when to take a weight reading LOADRITE weighing systems have three types of trigger optical rotary and magnetic Trigger Level The point of the Weighing Zone where the weight reading is taken The Trigger Level is approximately 3 feet 1 meter above the stockpile or material being dug out and should be set every time the digging location changes W Weighbridge A platform scale for w
42. r down then press When the port has been selected the report will print 7 2 6 Set Number of Copies gt gt Print Menu gt Copy This function sets the number of dockets to be printed at each clear event 7 2 7 Print Data List gt gt Print Menu gt Data List This function prints out a list of all the Data 7 names for example Customers configured in the LOADRITE system This function is normally only used to check the names when the list has been updated 7 2 8 Print Product Names gt gt Print Menu gt Product Name This function prints out a list of all the product names configured in the LOADRITE system Tip This function is normally only used to check the names when the list has been updated 7 2 9 Print Volume Conversion Factors gt gt Print Menu gt Volume Conv This printing option is only available Volume Conversion Factors functionality is enabled at installation This function prints out a list of all the product conversion factors configured in the LOADRITE Weighing System This is normally only used when the list has been updated LOADRITE 7 33 LOADRITE X Weigh 2350 User Manual 7 2 10 Print Standby Message gt gt Print Menu gt Standby The LOADRITE weighing system normally displays the service contact details of your local LOADRITE distributor when the Indicator is put into Standby mode These details can also be printed by selecting Print Sta
43. r down then press Today Yesterday or This Week was selected the Group Options will display If All was selected the Port Options will display Group Options Format Description Totals The printout is grouped and summarized by product total Customer The printout is grouped and summarized by Data Field 1 Docket The printout is grouped and summarized by Data Field 2 Truck The printout is grouped and summarized by Data Field 3 Press or to scroll up or down then press Totals was selected the Port Options will display Otherwise the Match Options will display 7 32 LOADRITE X Weigh 2350 User Manual Match Options Format Description Match All All values are used on the printout Match One Only one of the grouped values is reported on For example if the printout is grouped by Customer a report can be generated on one Customer Press or to scroll up or down then press If Match All was selected the Load Options will display If Match One was selected the specific customer for example must now be selected before the Load Options are displayed Load Options This option determines whether or not the printout will display the number of loads per product The options are On or Off Press or to scroll up or down then press The Port Options will display Port Options Format Description Printer Prints to the LOADRITE printer EDP Captures data to a laptop or Data Module Press or to scroll up o
44. reducing the lifting speed 11 15 LIFT UNDER RANGE The lift pressure was too low This indicates a fault in either the pressure transducer or the cable that connects the transducer 11 16 MODULE DATALOST The Indicator has the ability to store data internally in the event that the LOADRITE Data Module is absent or full This message indicates that the internal data storage is full and some data has been lost as a result CAUTION You must install anew LOADRITE Data Module immediately to avoid further loss of data 11 17 MODULE ERROR The Indicator has detected an error when recording data on the LOADRITE Data Module Check that the Data Module is securely connected to the Indicator 11 18 MODULE FULL The Indicator has detected that the LOADRITE Data Module is full The Data Module should be removed and connected to MMS for the data to be transferred 11 19 OVERLOAD The lifted weight exceeds the full scale capacity setting If the Overload Error is set during installation overloaded weight cannot be added 11 20 OVER TARGET Adding the lifted weight will exceed the target value The lifted weight can still be added by pressing Note The Auto add function will not automatically add over target weight 11 48 LOADRITE X Weigh 2350 User Manual 11 21 POOR LIFT a weighing error is close to but not greater than the tolerance limit the LOADRITE Indicator displays this warning message The we
45. rmation to the LOADRITE Indicator This information is converted into a digital weight reading that is displayed on the LOADRITE Indicator The LOADRITE Weighing System can add each lifted load to running totals so that Trucks are loaded accurately and daily productivity levels can be tracked The LOADRITE Indicator is the main user interface with the LOADRITE Weighing System It has an internal memory that stores settings and production data even when it is turned off LOADRITE LOADRITE PRODO1 0 000 CUSTOMFR James NOCKFT 10 TRUCK Truck 1 12 41PM 8 Ar 2 ADC DEF 4 5 JRL LOADRITE 2 LOADRITE X Weigh 2350 User Manual 2 1 LOADRITE EQUIPPED EXCAVATOR u Component Sensor 2 Sensor 1 Printer optional LOADRITE Indicator Remote Add Button optional Stick dipper arm Position Sensor Boom Position Sensor Pressure Transducers Bucket Sensor optional 600000000 2 8 LOADRITE X Weigh 2350 User Manual 2 2 INDICATOR FEATURES Icon Name Description ds Trigger Light llluminates when a load is lifted through the weighing zone When this light is on the load may be added gt Used to enter the number 1 1 Displays the Product screen Product gt Scrolls up the list of products on the Product screen Used to enter the number 2 2 Displays the Data 1 screen Scrolls up the list
46. ta field will display 4 Repeat steps 2 3 until data values have been selected for all data fields 8 38 8 39 LOADRITE X Weigh 2350 User Manual 8 13 DATA LIST 8 13 1 Adding a data value Important Data field values can only be entered using specific Western Latin characters such as in English 1 Press twice The Main Menu will display 2 Select Data List then press The Edit screen will display 3 Complete the following Then you would like to add a data value to the data field that is displayed press you would like to select a different data l eee field press until the required data field is displayed then press 4 Press The Data Entry screen will display 5 Use the keypad to enter the data value then press 6 Complete the following If Then you would like to add another data value Go back to step 4 you would like to select a different data field Press K press until the required data field is displayed then press Go back to step 4 you have finished editing data values l Press twice to return to the Main Menu LOADRITE LOADRITE X Weigh 2350 User Manual 8 13 2 Editing a data field value You can edit a data field value if required by using the Data List function Important Data field values can only be entered using specific Western Latin characters such as in English 1 Press twice The Main Menu will display 2 Select Data List t
47. tele anion tee ees eduen 9 43 9 9 PV eTel TT 9 43 9 10 R 9 43 APPENDIX B SPAN CALIBRATION ADJUSTMENT 6 44 10 45 10 1 ENE 10 46 APPENDIX C ERROR MESSAGES c sss cesses eee eenn enen 11 47 11 1 Bucket Limits Erfor sss sese eee eee 11 47 11 2 ee o ances insecemetounioaiaanntenetuetaoiaasiec 11 47 11 3 DEN 11 47 11 4 69 In 11 47 11 5 MTT eho A 11 47 11 6 TI 11 47 11 7 11 47 11 8 19 GENE 11 47 11 9 TN 11 47 11 10 Sy Gi ile e EE OE o a 11 47 11 11 Eye TTT 11 48 11 12 Mr opa 01 0 U A PO O nn EE 11 48 11 13 MOT 11 48 11 14 e ES E oO O e 11 48 11 15 0 A 11 48 11 16 Moule EAO tdi 11 48 11 17 19 Kolo 11 0 C 11 48 11 18 Mode OL EE EE ore ee ee ee eee 11 48 11 19 O ee NE 11 48 11 20 T E E E P E E A E EN 11 48 11 21 PP e oy a e EE N 11 49 11 22 FM 11 49 11 23 AG e AE lo E EE NE 11 49 10 11 LOADRITE X Weigh 2350 User Manual 11 24 RET NTN 11 49 11 25 FEN AN 11 49 11 26 Slew RPM too nigh 11 49 11 27 Es 11 49 11 28 NNN 11 49 11 29 AS aPINa 11 49 11 30 MINN 11 49 12 APPENDIX D LEGAL INFORMATION rnnnnnrernnnnnnonnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnvennnnnnennnnnnnnennnnnnnennnnnnr 12 50 APPENDIX E GLOSSARY nenna nnnnnn nenne 13 52 LOADRITE 1 5 LOADRITE X Weigh 2350 User Manual 1 WELCOME Thank you for purchasing this LOADRITE Weighing System Please read this manual carefully before using the I
48. th the correct fitting and voltage requirements Do not attempt to service the LOADRITE Weighing System as this could result in personal injury CAUTION Removing LOADRITE Weighing System equipment or adding accessories could affect the accuracy of weighing data and your warranty Do not install cables over horizontal surfaces where they may be stood on or hit by falling objects Failure adhere to these warnings and cautions may lead to death serious injury or property damage Actronic Ltd disclaims all liability for installation or use of the LOADRITET Weighing System that causes or contributes to death injury or property damage or that violates any law 1 2 LOADRITE X Weigh 2350 User Manual TABLE OF CONTENTS WELCOME as 1 6 2 2 7 2 1 LOADRITE equipped excavator sss eee 2 8 2 2 PUY CRN 10 n TTT 2 9 2 3 VTA 2 11 2 4 ae LS WEI 2 12 3 THE DAY TO DAY WEIGHING PROCESS sss sss ss cce ssc esen ennenen 3 13 AL eu vr 3 13 32 VIN 3 13 Howdotsetthe 11 KS EE 3 14 3 4 PPP o E E OE CE E 3 15 3 5 7 3 15 3 6 How do select a product to weigh sss sese esse 3 15 3 7 How do I weigh and add a bucket load cooocccoccciconccnonncinncnnnnncononcono corno nn cono n non nnconennnnnnns 3 16 3 8 FLOW CO TMS LMS 0a kinana a 3 19 3 9 How do I put the Indicator into Standby mode 3 19 4 THE SHORT AND
49. the Long Total for all products Auto Add Select whether or not Auto Add is enabled Edit Password Change the login PIN number Module Displays the Data Module properties and performs a self test Data Edit Select a data value for the data field Data List Edit data values Self Test Runs a system self test Uplink Allows the Indicator to communicate with the LOADRITE Toolbox PC software LOADRITE 8 35 LOADRITE X Weigh 2350 User Manual 8 1 SETUP The Install Menu provides options for configuring the LOADRITE Indicator at installation A security code is required to access this menu For further information contact your LOADRITE distributor 8 2 LANGUAGE The language can only be changed if Language Edit functionality has been enabled during installation Provides a list of available languages in which the LOADRITE Indicator can display screen names fields menu options and printed dockets Select the preferred language then press 8 3 CLOCK The time date and year can only be changed if Clock Edit functionality has been enabled during installation You can set the time date and year on the Indicator 8 3 1 Setting the time 1 From the Clock Menu select Time then press The time will display with the cursor over the first digit 2 Use the keypad to enter the time 3 Press or to select AM or PM 4 Press to confirm the new time 8 3 2 Setting the date 1 From the Cloc
50. the Short Total on the Total screen 5 22 LOADRITE X Weigh 2350 User Manual 5 1 2 How do I use the Indicator keypad to enter text You can enter numbers letters or symbols on any screen that has a flashing cursor for example the Data Entry and Edit screens The Indicator has a keypad of buttons with each used to select and enter a range of characters When a button is pressed the first character will appear on screen If you press the button again within one second the next character will display If you continue to press the button each character in the range will display in turn until the first character is displayed again One second after a button is pressed the character will be entered and the cursor will move to the next space You can then enter another character Characters Button Characters 000000 Button Characters E 2ABCabc 7PQRSpars E 5 4GHIghi 9WXYZwxyz 5JKLjkl Es SPACE 0 2 an Z EH 4 Fa DATAT DATA When entering the first character of a value the first time Pa is pressed the number 2 will display the second time IS pressed A will display the third time is pressed B will display etc ADG a STAI is pressed the letter a will E ak pa When entering other characters in the value lower case letters will display first so the first time DATA display the second time is pressed b will display the third time is pressed c wil
51. the bucket moves through the Trigger Level It is therefore very important to ensure that the movement is as stable as possible before passing through the Trigger Level Set the Trigger Level to be after the bucket is clear of the digging area to avoid shudder associated with breaking free of the material being loaded gt To set the Trigger Level see How do I set the Trigger Level on page 3 15 Center of Gravity The hydraulic pressure in the lifting cylinders depends on where the center of gravity is for the load Therefore it is important that the bucket is kept level throughout each lift Slewing Slewing the excavator introduces additional factors that need to be compensated for To ensure that the most accurate result is achieved do not slew until the Indicator has calculated the weight of the load 2 12 LOADRITE X Weigh 2350 User Manual 3 THE DAY TO DAY WEIGHING PROCESS The following is the basic process for day to day weighing with the LOADRITE Weighing System 1 Turn on the Indicator and log in if required 2 Set the Trigger Level 3 Perform a warm up 4 Zero the empty bucket 5 Select a product to weigh 6 Weigh and add each bucketload 7 When you have finished loading the truck clear the short total 8 When you have finished using the LOADRITE Weighing System put the Indicator into Standby mode 3 1 HOW DO I TURN ON THE INDICATOR The LOADRITE Indicator will turn on automatically wh
52. to the slew center or the connecting cable 11 5 CHECK TILT 2 There is a fault in the tilt sensor furthest the slew center or the connecting cable 11 6 CHECK TRIGGER 1 There is a fault in the boom position sensor or the connecting cable 11 7 CHECK TRIGGER 2 There is a fault in the stick position sensor or the connecting cable 11 8 CHECK POWER The power supply has reached an unstable level Check that the power source is stable and between 12V and 32V 11 9 CHECK TRANSDUCER There is an error in the pressure transducer signal input This indicates a fault in either the pressure transducer or the cable that connects the transducer 11 10 CHECK TRIGGER There is a fault in the one of the position sensors or the cables that connects them LOADRITE 11 47 LOADRITE X Weigh 2350 User Manual 11 11 CHECK ZERO The operator is automatically reminded to check zero 11 12 LIFT NOT SMOOTH The Indicator has detected that the bucket was not moving smoothly through the weighing zone and may have been accelerating or decelerating 11 13 LIFT OVER RANGE The lift pressure was too high This indicates a fault in either the pressure transducer or the cable that connects the transducer 11 14 LIFT SPEED TOO HIGH The Indicator has detected that the bucket was moving too fast through the weighing zone which did not give sufficient time to allow an accurate weight calculation to be made This can be resolved by
53. ucts 1 Press twice The Main Menu will display 2 Press or to scroll up or down until Long Total is selected 3 Press l The long total for the current product is displayed along with the number of buckets added 4 20 LOADRITE X Weigh 2350 User Manual 4 Press The Long Total Clear message will display 5 Press again to clear the long total The Long Total Cleared message will display If the LOADRITE Weighing System has a printer connected the total will be printed Press to cancel the clearing of the long total The Clear Aborted message will display Note If no button is pressed the clear command will be automatically canceled Clear the long total for all products 1 Press twice The Main Menu will display 2 Press or to scroll up or down until Clear All is selected 3 Press l The All Totals Clear message will display 4 Press again to clear the long total The All Totals Cleared message will display If the LOADRITE Weighing System has a printer connected the total will be printed Press to cancel the clearing of the long total The Clear Aborted message will display Note If no button is pressed the clear command will be automatically canceled LOADRITE 4 21 LOADRITE X Weigh 2350 User Manual 5 PRODUCT MANAGEMENT The LOADRITE Weighing System can be used to track multiple products materials Each product is associated with a product number product n
Download Pdf Manuals
Related Search