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ESR user Manual

1. ON JON ON OFF Table 31 SCSI ID settings D NOTE Avoid setting SCSI ID 7 for SCSI Hard Disk Drive because most of the HBA N default ID is set to ID 7 ex NOTE Make sure the SCSI ID number are not duplicate in the SCSI channel 2 5 5 JP11 MOSFET setup header JP11 is for MOSFET setup no use for end user 2 5 6 JP12 10 pin power connector header JP12 10 pin power connector is connected to the system power board to provide power to the SCSI backplane and hard disk drives 34 User Manual ESR 312 316 420 424 524 528 2 6 Daisy Chain the SCSI backplanes You can daisy chain the SCSI backplanes by connecting the 68 pin connector as shown with the SCSI daisy chain cable order 17 1016 02A Pez EC SCSI Cable 17 1016 02A gt n SCSI Cable to the SCSI controller 17 1016 01A Terminator 16 0117 0A SCSI Cable 17 1016 02A Figure 56 Daisy Chain SCSI backplanes ox NOTE Make sure the SCSI ID number are not duplicate in the SCSI channel 2 6 1 HD 68 SCSI Cable Daisy order 17 1016 02A Figure 57 SCSI cable used for daisy chain n NOTE Use the cable provide by TST USA only the cable length is designed to X rprevent reflection resonance 35 User Manual ESR 312 316 420 424 524 528 2 7 Slim Power Board 16 0103 01A The ESR series chassis provides a Slim Power Board to enable easy cable management The Slim Power Board provides power to slim line device such as slim FDD sli
2. i NO 2 4 6 8 2 4 6 8 0 2 UN NC 3V CHG Un U I Un c Un O O 31 User Manual ESR 312 316 420 424 524 528 2 5 2 JP5 and JP12 HD68 Connector Header JP5 or JP12 is 68 pin SCSI connector Either one of the connector is used to interface the SCSI backplane with either on board SCSI channel of the system board or and add in SCSI controller The other connector is used to for termination or daisy chain with another SCSI backplane board Pin 34 Pin 1 Ki VET ON T TT RU T T T UT UT UT UT UT OUT a Fr V TL 1 d qo d OO o qq OS T y Pin 68 Figure 52 68 pin SCSI HD68 connector Pin 39 BP SCSI DI2P BP SCSI DI3P BP SCSI D14P 6 BPSCSIDIAN gt BP SCSI DI5P 8 BPSCSIDISN VICIWICIWI II INI CIN aof farf farf farf iari OS iari iar NINININININININIM QAIAIAIAQINQIAIAIAIO NINININININININI MRN p p Em E Em Em pd O DIDIDIDIDUITIID D FLINT AJ BIS IN SI eee be EA i SP n S2 JDIQIIGJRS Ir BP SCSI DPOP BP SCSI SELP BP SCSI REQP BP SCSI OP 59 60 BPSCSION BP SCSI D8P 65 66 BPSCSIDIIN gt 67 68 BPSCSIDIN Table 29 68 pin SCSI HD68 connector pin assignment BP SCSI DIOP BP SCSI DIIP UJ UJ ao ao ua ua C C nn nn J O E User Manual ESR 312 316 420 424 524 528 2 5 2 1 HD 68 SCSI Cable from backplane to host order 17 1016 01A The HD 68 pin cable is used to connect the SCSI backplane to the SCSI controlle
3. DFH 00 PAD ii 224 EOH X 00 PAD 12 225 E1H X 00 PAD L 13 226 E2H 00 PAD 3 114 User Manual ESR 312 316 420 424 524 528 8 Equipment Log Use the following worksheet provided below to record information about your system Chassis pp Server Board pp Processor pp Processor 2 o o Memory 1 Memoy2 o o Memory 8 Memory 4 Memoy5 PP Memory pp Memoy7 o Memoy8 pp Memoy9 o o Memoy10 pp Memory 11 fp Memoy 12 o o Add in card o o Add in card2 Addincad3 o o Add in card4 Addin card 5 o o Add in card6 o o Add in card7 PSU modulara PP PSUmodular2 pp PSUmodular3 PP PSUmodular4 pp Slimline HDD 1 PP Slimline HDD2 pp Slimline HDD3 pp Slimline FDD pp SimCDDVD o Slimline HDD 1 Systemfant o o SystemFan2 pp 115 User Manual ESR 312 316 420 424 524 528 Hard Disk o o HardDisk2 pp HardDik3 o po HardDik4 pp Hard Disks pp HardDik6 pf Hard Disk o po Hard Disks pp Hard Disko pp Hard Disk10 pp HardDisk11 pp HardDisk12 PP Hard Disk13 pp HardDisk14 PP Hard Disk15 pp Hard Disk16 pp Hard Disk17 pp Hard Disk18 pp Hard Disk19 pp Hard Disk20 pp HardDik21 pp HardDisk22 pp Hard Disk23 pp HardDisk24 oo o o Hard Disk25 pf HardDisk26 o Hard Disk27 pp Hard Disk 28 o Jo Table 60 Equipment log 116 User Manual ESR 312 316 420 424 524 528 9 Power Budget Calculati
4. 110 User Manual ESR 312 316 420 424 524 528 8 Equipment Log 9 Power Budget Calculation 9 1 650W Power Supply 9 2 950W Power Supply 9 3 1350W Power Supply 10 BTU usage calculation 10 1 650W Power Supply 10 2 950W Power Supply 10 3 1350W Power Supply Index User Manual ESR 312 316 420 424 524 528 List of Figures Figre 1 ESR 312 Front View Figure 2 ESR 316 Front View Figure 3 ESR 420 Front View Figure 5 ESR 524 Front View Figure 6 ESR 528 Front View Figure 7 Front Panel Indicator Figure 8 Serial DB 9 connector Figure 9 ESR 312 316 Rear View Figure 10 ESR 420 424 Rear View Figure 11 ESR 524 528 Rear View Figure 12 Chassis Dimension Figure 13 Front Opened View Figure 14 Rear Opened View Figure 15 Front Panel Board Figure 16 16 pin Front Panel cable Figure 17 10 pin USB cable Figure 19 24 pin system board header Figure 21 Front Panel I O cable order 17 1014 01A Figure 20 16 pin front panel connector Figure 22 PWM fan signal cable Figure 24 4 pin power header Figure 23 3 pin fan header Figure 25 4 pin power cable Figure 26 16 pin system board to front panel I O header Figure 27 10 pin system power board to backplane header Figure 28 10 pin power cable Figure 29 thermocouple threshod jumper header Figure 30 Thermocouple header Figure 31 2 pin thermocouple with cable Figure 33 22 pin Serial ATA connector header Figure 32 SATA or SAS passive backplane board Direct Attached
5. 118 119 FDD 12 13 2 3 4 36 38 39 56 61 62 87 92 115 Field Replacement Unit FRU 9 11 15 20 26 27 53 100 101 117 118 119 Front Panel 9 11 15 20 26 27 53 100 101 117 118 119 H hard disk drive 9 11 15 20 26 27 53 100 101 117 118 119 HDD LED 9 11 15 20 26 27 53 100 101 117 118 119 Heat Sink 9 11 15 20 26 27 53 100 101 117 118 119 hot swap fan 9 11 15 20 26 27 53 100 101 117 118 119 hot swap hard disk drive 9 11 15 20 26 27 53 100 101 117 118 119 I I O gasket 9 11 15 20 26 27 53 100 101 117 118 119 i2c 9 11 15 20 26 27 53 100 101 117 118 119 IDE 9 11 15 20 26 27 53 100 101 117 118 119 ipass 9 11 15 20 26 27 53 100 101 117 118 119 J jumper 9 11 15 20 26 27 53 100 101 117 118 119 L LED 9 11 15 20 26 27 53 100 101 117 118 119 122 User Manual ESR 312 316 420 424 524 528 M miniSAS 9 11 15 20 26 27 53 100 101 117 118 119 motherboard 9 11 15 20 26 27 53 100 101 117 118 119 P Power LED 9 11 15 20 26 27 53 100 101 117 118 119 Power Supply 9 11 15 20 26 27 53 100 101 117 118 119 Power Switch 9 11 15 20 26 27 53 100 101 117 118 119 PWM Fan 9 11 15 20 26 27 53 100 101 117 118 119 R Rackmount 9 11 15 20 26 27 53 100 101 117 118 119 Reset 9 11 15 20 26 27 53 100 101 117 118 119 RMA
6. agency for the address of the nearest battery deposit site 76 User Manual ESR 312 316 420 424 524 528 4 Install the system into the rack 4 1 Rack Safety Instruction 4 1 1 Precautions for Handling the system When configured with a full set of drives power supply and server board the system weighs will be over 100 pounds Take the following precautions to avoid problems or potential injury as you handle the ESR series storage chassis Do not unpack life or carry the system by yourself Always have another person TUN available to help you move or lift the system Prepare a flat sturdy surface before taking out the chassis the working surface AN that will hold the chassis should be as close as possible to the package 1 Both people should follow these steps to life or move the chassis Stand with your legs shoulder width apart to maintain balance Bend on your hips and knees not at your waist Use your leg muscles to life Life with a smooth motion Kepp the chassis close to your boday and at waist level to lessen the load on your back To turn while holding the chassis use your feet do not twist your back 4 1 2 Precautions for installing the chassis into the Rack Cabient Ensure proper floor support and ensure the floor loading specification are adhered to Failure to do so may result fatal injury to you or damage to the equipment and the facility DO not exceed the weight limit recommended for your rack DO not inst
7. to 3 5 IDE Adapter 40pin IDE cable 27 5 long T 8 gt a ot Slim line HDD mounting bracket Ea 4 pin to 2 pin DC Power cable 4 7 Long Figure 147 Kit slim IDE 2 5 to 3 5 hard disk drive drive 1 location 89 User Manual ESR 312 316 420 424 524 528 5 5 Kit Slim IDE Drive Kit for Drive 2 order 05 1005 01A Drive 2 aa L 46 32 FH screw M3 FH screw x 4 Slim line HDD mounting bracket Figure 148 Kit slim IDE 2 5 to 3 5 hard disk drive drive 2 location This kit contain the necessary parts to install a 2 5 slim line IDE hard disk drive on Drive 2 of the ESR seires storage system Refer section 3 5 on the user manual for installation instruction O 1x76 32 Flat Head Screw 09 1002 01A 4 x M3 Flat Head Screw 09 1013 01A 1 x 4 pin to 2pin DC power cable 7 17 1008 02A 1 x 40pin IDE data cable 25 5 17 1003 03A 1 x 2 5 to 3 5 IDE Adapter 16 0118 01A o O 1 x slim line HDD mounting bracket 06 0115 01A 2 5 to 3 5 IDE Adapter 4 pin to 2 pin DC Power cable 7 Long 90 User Manual ESR 312 316 420 424 524 528 5 6 Kit Slim IDE Drive Kit for Drive 3 order 05 1006 01A Drive 3 This kit contain the necessary parts to install a 2 5 slim line IDE hard disk drive on Drive 3 of the ESR seires storage system Refer section 3 5 on the user manual for installation instruction O 1x76 32 Flat Head Screw 09 1002 0
8. 1 J gt Total Memory o ee SS Front Panel LEDS USB 1 1 S SCSISATA SAS backplanes 1 1 40 1 SAS daughter boards 1 1 1 1 T To Slim line Floppy Disk Drive 1 1 1 1 ST Slim line CD DVD Rom BED Total Hard Disk Drives Total Add in Cards 2 x System Fans 1 gt Optional Rear Fan s Total Current Maximum ratings 950W 56 Table 63 950W power supply power budget calculation From the worksheet above enter the total current for each colume multiply the voltage by the total current to get the total wattage for each voltage level Add all the Wattage up and find the total power usage Voltage Level and Current Power Watts on each Voltage Level Ohm s Law Volts x Amperes Power 12V x Total Combined Wattage Table 64 ESR420 424 524 528 total combined wattage calculation 118 User Manual ESR 312 316 420 424 524 528 9 3 1350W Power Supply TS Current Maximum at voltage level 12V System Board 1 pp gt Processor s Coolers pp gt Total Memory EE o LLL Front Panel LEDs USB Jo j SCSISATAISAS backplanes pf 48 J SAS daughter boards PP gt Slim line Floppy Disk Drive PP pP gt Slimline CDIDVD Rom J PP pp Total Hard Disk Drives 1 1 NENNEN TotalAddin Cards 2xSystemFans 1 1 40 Optional Rear Fan s 1 1 1 Co S O RS Total Current NENNEN Maximum ratings 1350W Table 65 1350W power su
9. 29 pin SAS signal segment pin assignment Table 27 80 pin SCA SAS signal segment pin assignment Table 28 80 pin SCSI SCA connector pin assignment Table 29 68 pin SCSI HD68 connector pin assignment Table 30 SCSI drive failed signal pin assignment Table 31 SCSI ID settings Table 32 Peripheral Power JP1 Pin assignment Table 34 4pin to 2pin power cable list Table 36 34 pin floppy connector pin assignment Table 35 Mini 4 pin Power header JP1 Pin assignment Table 37 26 pin slim line floppy drive connector pin assignment Table 38 40 pin IDE connector pinout JP1 Table 39 40 pin single drvie IDE cable list Table 40 Mini 4 pin drive power connector header pinout JP2 Table 41 2 54mm pitch Audio Output connector header pinout JP2 Table 42 2 0mm pitch Audio Output connector header pinout JP2 Table 44 50 pin slim line CD Rom drive connector pinout JP5 Table 45 DB9 cable pin out for 17 1001 01A JP2 Table 46 DB9 cable pin out for 17 1001 02A JP2 10 11 11 12 13 14 14 15 15 16 17 17 18 18 20 21 21 25 23 24 25 26 28 29 31 32 33 34 36 37 38 38 39 40 41 42 42 42 43 44 44 User Manual ESR 312 316 420 424 524 528 Table 47 44 pin 2 5 inch adapter IDE connector pinout JP1 Table 48 4042 pin IDE connector pinout JP2 Table 49 Fan edge board connector pin assignment Table 50 System fan specification Table 52 650W power supply specification Table 51 650W PSU DC Output Characteristics T
10. 369mm W Table 54 950W power supply specification Connector type for ATX2 03 ATX12V Pentium 4 WTX or AMD GES are available T but for special order only Contact your sale representative for more information 106 User Manual ESR 312 316 420 424 524 528 I2C Map 1 Bus address Select function The Address is used 5A 2 Temperature Measurement Function The value can be obtained by reading CR14 1LSB 1 degree 3 Voltage Monitor Function The VIN value can be obtained by reading CR10 13 which represents 3 3v 5v 12v 1LSB 0 0078125V Example see circuit If CR10 D7 The monitor 3 3V voltage 0 0078125 D 2 3 359V If CR11 2 6C The monitor 5V voltage 0 0078125 6C R18 R19 R19 0 0078125 6C 6 5 06V If CR12 2 92 The monitor 12V voltage 0 0078125 92 R20 R21 R21 0 0078125 92 11212 5V 4 Fan Status Monitor The value can be obtained by reading CR92 which represents fan status If bit 0 0 then fan1 ok else fan1 fail If bit 120 then fan2 ok else fan2 fail If bit 220 then fans ok else fan3 fail PS1 Memory AT24C02 The Device Address is AOH Index Data Comment OOH Zippy Manufacturing name 10H M1G 6500P Product name 20H 2011360003 Part number 30H 20060301 Serial number PS2 Memory AT24C02 The Device Address is A2H Index Data Comment OOH Zippy Manufacturing name 10H M1G 6500P Product name 20H 2011360003 Part number 30H 20060301 Serial number PS3 Memory AT24C02 The Device Address is A4H Index Data
11. 5 0ms O05h G Low end Input voltage range 1 10mV E SS S P o LIO 8 84 54H 23 190v 90 0 01 2328h EE S s SI 9 85 55H BO High end Input voltage range 1 10mV CO 10 86 56H 36 J 140V 140 0 01 36B0h EO TT Low end Input voltage range 2 10mV E o 180V 180 0 01 4650h E SS S P o LIO 13 89 59H 20 High end Input voltage range 2 10mV o 14 90 SAH 67 264V 264 0 01 6720h High end Input frequency range 63Hz 3Fh ME SS s O 93 1E 1 95 Peak capacity watts 20 96 60H 00 21 97 61H 00 Combined Wattage Byte 1 22 98 62H 00 9 7 4 Voltage 1 3 0 Voltage 2 n N glu gj UP Binary flags 7 5 Reserved write as 0000b 4 4 Tachometer pulses per rotation Predictive fail 18 polarity 3 3 Hot Swap Support 2 2 Autoswitch 1 1 Power factor correction 0 0 Predictive fail support 23 99 63H 00 Byte 2 3 Total Combined Wattage 24 100 64H 00 Predictive fail tachometer lower threshold RPS 020022020222222 L O O OO OOOO OOOO O Record Type ID 0x01 DC OUTPUT 2 102 66H 02 End of list Version O010b pp 3 103 67H OD Record length of Multurecord 43 3VField Number 4 104 68H CF Record Checksum Zerocheckkssum 5 105 69H 21 Header Checksum Zerochecksum Nominal voltage 10 mV 3 3V 330mv 014Ah Maximum negative voltage deviation
12. 8 15 OH 53 IS S y 9 16 10H 49 o FE pit s Lees SN 12 19 13H 45 BE ol 13 20 14H 46 FP 14 21 15H TR 15 22 16H 50 PN 16 23 17H 2D arsen 7 0 1 MR RT EN EM EE ZI UE eRe a hc in ae See 2 29 ADH ENN 23 30 1EH CO SEC Parts Number length byte 224 31 1FH 00 PAD IpAD Writeas00h 25 32 20H 00 PAD p Jm 26 33 24H 00 PAD 1 27 34 22H 00 PAD 1 28 35 23H 00 PAD 1 29 36 24H 00 PAD 1 30 37 25H 00 PAD 1 31 38 26H 00 PAD 1 32 39 27H 00 PAD 33 40 28H 00 PAD 35 42 22H 00 PAD PAD Write as 00h 36 43 2BH 00 PAD 37 44 2CH 00 PAD 38 45 2DH 00 PAD 1 2005 gt 5 E Power supply serial number 0001 49 56 38H qo FRU File ID length byte 52 59 3BH 00 JPAD 53 60 3CH 00 JPAD e 54 61 3DH 00 PAD Product Info Area Checksum ZERO CHECK SUM 111 User Manual ESR 312 316 420 424 524 528 Multirecord Header 1 72 48H 00 Record Type ID 0X00 Power Supply Info 3 0 Recode format version 02h Recode length of multirecord Record Checksum Zero checksum Header Checksum Zero checksum 1 77 4DH 90 J Overall capacity watts LSB First 400W 0190h LSB First Length of Power Supply Info Field 6 82 52H 05 Inrush intervalinms
13. Figure 34 29 pin Serial ATA connector header Figure 35 32 pin SFF8484 SAS header backplane Figure 36 SFF8484 32pin SAS to PTP cable Figure 37 7 pin Serial ATA connector Figure 38 SFF8484 32pin SAS to SFF8470 multilane cable Figure 39 26 pin SFF8470 connector Figure 40 SFF8484 32pin SAS cable Figure 41 32 pin SFF8484 cable connector Figure 42 SFF8484 32pin SAS cable 90 degree Figure 43 36 pin SFF8087 cable connector Figure 44 SFF8484 32pin SAS to SFF8087 miniSAS cable Figure 45 LED activity Cable 17 1023 XXX Figure 46 8 pin Serial ATA Hard drive status LED header Figure 47 12 pin HDD status signal jumper Oo c MN M HN DOOD BPW User Manual ESR 312 316 420 424 524 528 Figure 48 SAS wide port backplane for SAS edge or FANOUT expander Figure 50 SCSI Backplane board Figure 51 80 pin SCSI SCA connector Figure 52 68 pin SCSI HD68 connector Figure 53 HD68 SCSI cable Figure 54 LVD320 SE Terminator Figure 55 SCSI ID switch Figure 56 Daisy Chain SCSI backplanes Figure 57 SCSI cable used for daisy chain Figure 58 Slim line Power Board order 16 0103 01A Figure 59 Mini 4 pin DC Power cable order 17 1018 01A Figure 60 4 pin to 2 pin DC Power cable order 17 1008 XX Figure 61 Slim line Floppy Disk Board order 16 0104 01A Figure 62 34pin FDD cable order 17 1004 01A Figure 63 26 pin Slim line FDD flat cable order 17 1019 01A Figure 64 Slim CD DVD Rom Board order 16 0105 01A Figure 66
14. N Un me TOT Nn Ww U U9 ON No UJ NO A o S D ID ND U U FI U U U OO A IDE SDA lt 2 gt Table 48 4042 pin IDE connector pinout JP2 Connecting the adapter to the drive incorrectly can serverly damage or destroy X your hard disk drive The location of PIN 1 on the hard drive depends on the model of hard drive you are using If you are unsure of the location of PIN 1 on your hard drive contact the hard disk drive manufacturer before attempting to connect the drive User Manual ESR 312 316 420 424 524 528 2 11 System Fan Edge Adapter Board order 16 0106 01A The ESR series support two hot swap system fans and the interconnect between the fan and the System monitor board is through the Fan Edge Adapter Board The fan is connected the edge board through the 3 pin connector 4 pin connector if it is PWM fan PIN 1 Edge board gold finger Figure 71 System Fan Edge Adapter Board oignal Name Gound 12V Fan Tach out Signal Fan PWM out Signal Table 49 Fan edge board connector pin assignment 46 47 User Manual ESR 312 316 420 424 524 528 Chapter 3 Integration Steps This section provides procedures for installing removing and replacing components and assemblies in your ESR seires storage system Unless otherwise noted each procedure assumes the following conditions You have read the safety instructions of this user manual Always follow the in structions closely While wo
15. Refer Table NOTE Refer section 2 2 5 1 for Front Panel I O cable pin assignment User Manual ESR 312 316 420 424 524 528 1 3 1 Front Panel USB Connectors Pin Assignment Pin Signal Name USB Positive Signal USB Negative Signal USB Port Power Table 1 Front Panel USB Connector Pin Assignment NOTE Refer section 2 11 for DB9 cable pin assignment 1 3 2 Front Panel Serial DB 9 Connector Pin Assignment Figure 8 Serial DB 9 connector The DB 9 9 pin serial port allows administrators access the system and or controll external device through a serial console session using UNIX commands such as hyper terminal The pin assignment is tablied below The DB serial connector can be changed to VGA Analog 15 pin connector if your system support Contact your reseller for order information Pin fSignalName DTR Data Terminal Ready I PGND Grud O 6 DSR Data Set Ready RTS Request to Send 8 CTS Oearto Send oR Ring Indicator o Table 2 Front Panel DB 9 Connector Pin Assignment NOTE Refer section 2 11 for DB9 cable pin assignment User Manual ESR 312 316 420 424 524 528 1 4 Chassis Back View ESR 312 316 2 3 O E f LL ES 1 TE LATI I yt if rt ig xw j E TT B CTI Figure 9 ESR 312 316 Rear View ESR 420 424 Q ESR 524 528 a 3 O O Figure 11 ESR 524 528 Rear View Power Supply Modula
16. The monitor 3 3V voltage 0 0078125 D 2 3 359V If CR11 6C The monitor 5V voltage 0 0078125 6C R18 R19 R19 0 0078125 6C 6 5 06V If CR12 2 92 The monitor 12V voltage 0 0078125 92 R20 R21 R21 0 0078125 92 11 12 5V 4 Fan Status Monitor The value can be obtained by reading CR92 which represents fan status If bit 0 0 then fan1 ok else fan1 fail If bit 1 0 then fan2 ok else fan2 fail If bit 2 0 then fan3 ok else fan3 fail PS1 Memory AT24C02 The Device Address is AOH Index Data Comment OOH Zippy Manufacturing name 10H GIN 6350P Product name 20H 2010780007 Part number 30H 20060316 Serial number PS2 Memory AT24C02 The Device Address is A2H Index Data Comment OOH Zippy Manufacturing name 10H GIN 6350P Product name 20H 2010780007 Part number 30H 20060316 Serial number PS3 Memory AT24C02 The Device Address is A4H Index Data Comment OOH Zippy Manufacturing name 10H GIN 6350P Product name 20H 2010780007 Part number 30H 20060316 Serial number 105 User Manual ESR 312 316 420 424 524 528 7 2 950W 2 1 Redundant Power Supply DC Output Characteristics Output Voltage 1 Remarks Total current of 5V and 3 3V not exceed 80A Total 12V1 and 12V2 max output not exceed 72A Total 5V and 3 3V and 12V power not exceed 890W Table 53 950W PSU DC Output Characteristics Figure 182 950W 2 1 Redundant Power Supply Specification 67 Typical at full load 42mm H x 335mm D x
17. Two drive IDE cable order 17 1017 01A Figure 65 Single drive IDE cable Figure 67 DB9 Serial Cable order 17 1001 XXX Figure 69 JP1 connector layout 2 5 to 3 5 IDE adapter Figure 68 2 5 to 3 5 IDE adapter order 18 0007 01A Figure 70 JP2 connector layout Figure 71 System Fan Edge Adapter Board Figure 72 Loosen the back cover thumbscrews Figure 3 Removing the back top cover Figure 74 Removing the front top cover Figure 75 Installing the 1 0 Gasket Figure 76 Installing the bolt standoffs Figure 77 Installing the system board Figure 78 Installing the 1 0 Gasket for Quad Motherboard Figure 79 Installing the bolt standoffs for Quad Motherbboard Figure 80 Installing the system board for Quad motherboard Figure 81 Removing the expansion card shielding plate Figure 82 Installing the expansion card into the system Figure 83 Secure the expansion card Figure 84 Hot Swap Hard Disk Drive Trays Figure 85 Push the Hard Dirve tray button Figure 86 Remove the HDD tray from the chassis Figure 87 Remove the drive dummy blank Figure 88 Install the Hard Disk Drive into the carrier Figure 89 Insert the hard disk drive tray to the system Figure 91 Remove the slim line HDD mounting bracket Figure 90 2 5 slimline hard disk drive location Figure 92 Mount the slim HDD to the HDD tray Figure 93 Install the 2 5 to 3 5 IDE adapter Figure 94 Example jumper setting for 2 5 IDE hard disk drive Figure 95 Remove the slim line HDD mount
18. Unscrew the 6 32 round head screw on the displacement bar that secure the power supply modular as shown Figure 116 Remove the screw that secure the 650W PSU Remove the displacement bar from the power supply and put it aside Figure 117 Remove the displacement bar of the 650W PSU O Squeeze the latch at the right side of the power supply handle as shown to release the latch locking mechanism Pull the power supply modular straight out to clear the chassis Figure 118 Pull out the PSU modular from its housing The temperatue on the surface of the power supply modular maybe around 120F EN to 140F depends on your environmental temperature wear glove to protect you from burning DO NOT reach inside the system when removing a power supply or when the unit is out of the system 68 User Manual ESR 312 316 420 424 524 528 O D Hold the new power supply modular by two hands and carefully slide it into the system until it clicks into the place Reserve STEP 5 and STEP 4 to secure the power supply modular into the system Attach the power cord to the back of the new power supply and to the power source Check the LED which indicates the new power supply modular and it should lit green ma NOTICE After installing a new power supply allow several seconds for the system to X recognize the power supply and determine whether it is working properly The power on indicator will turn green to signify that the
19. cabled to the IDE cable The PCB support cable select only so Master Slave is determined by the IDE cable Y 5 a IDE SDD lt 8 gt IDE SDD 9 7 IDE SDD lt 10 gt IDE SDD lt 11 gt IDE SDD lt 12 gt I I DE SDD 7 DE SDD 6 DE SDD 5 DE SDD lt 4 gt DE SDD 3 DE SDD lt 2 gt DE SDD lt I gt DE SDD lt 0 gt DE SDD lt 13 gt DE SDD lt 14 gt Table 38 40 pin IDE connector pinout JP 1 VN D 18 OD tri NM p QIQIQINININIDNDIND J WV Go alwe IbI na ore O alan ot Q Z J MIN KID MICODIOINSIRAINIO DE SDDREQ DE SDIOW L DE SDLOR L DE SIORDY DE SDDACK L DE IDE S DE SDA lt 1 gt DE SDA lt 0 gt DE SDCSO L DE SEC HD ACT L bo I GI D D MIODIo a UJ KR U ON Uo I Go OO UJ NO A o 40 User Manual ESR 312 316 420 424 524 528 2 9 2 One to One IDE cable order 17 1003 XX Connect J1 connector to the server board and J2 to the slim CD DVD Rom Board XX refer as extension number for cable length which is shown on the table below J1 Figure 65 Single drive IDE cable Table 39 40 pin single drvie IDE cable list 2 9 3 Two Drives IDE cable order 17 1017 01A The 33 inch long Two Drive IDE cable is used for IDE channel that require both the Master and Slave Drive it is compliant with ATA 5 0 Standard for cable select setting Connect J1 connector to the
20. connector Fan 1 PWN OUT PowrSWi 18 6 jPowrSW2 Reset SWI 17 8 fResetsW2 HDDLED 19 I0 HDDLED Table 8 16 pin front panel I O pin assignment system board 2 2 2 1 Front Panel I O Cable order 17 1014 01A J2 to J7 connect to the server board front panel head with PIN 1 of J1 to PIN 5 of JP2 on the 16 pin of section 2 2 2 Refer to your server board manual to connection instruction 2 Power SW T m 2 B L 2 Reset SW J3 B d4 tci 2 HDD LED 1 E A im LAN 1 2 LAN 2 J6 E 4 ja 2 SMB LI 4 E E Figure 21 Front Panel I O cable order 17 1014 01A 13 User Manual ESR 312 316 420 424 524 528 Color Signal Name J21 Black Power Switch 1 J22 Orange _ Power Switch 2 in 2 1 2 2 34 2 Red HDD LED Negative 2 7 1 7 2 37 4 Black SDA 37 2 Green SCL Table 9 Front Panel I O cable Pin assign 3 3 ive TO ey 6 ive 2 2 2 2 PWN Fan signal cable order 17 1015 01A J2 to J3 connect to the server board 4 pin PWM fan header or 3 pin regular fan header PIN 1 of J1 connect to PIN 1 of the JP2 16 pin Front Panel to Server Board and System Fan Feed back Header on section 2 2 2 Figure 22 PWM fan signal cable Pin oignal Name Fan Tach out Signal Fan PWM out Signal Table 10 PWN Fan signal cable Pin assignment User Manual ESR 312 316 420 424 524 528 2 2 3 JP3 3 pin Fan Header The System Power board provide
21. fan blade will cut your fingers if it is not installed 3 Two rear panel fan can O be installed here Figure 111 Location of the rear exhaust fans FH self tapping screws order 09 1016 01A A IL gg p a i t a Figure 112 Install the rear fan into the chassis Upen the rear fan from its package Remove the top cover see section 3 1 1 Put the fan into the rear panel fan mounting area as shwon Install the fan into the rear panel by four flat head self tapping screws order 09 1016 01A as shown If the fan guide has not installed in your rear panel fan use four flat head self tapping screws order 09 1016 01A to secure it into the fan as shown Connect the 3pin fan cable to the system fan header See the documentation of the system board Make sure no tools or parts are left in the chassis and close the top cover section 3 1 2 65 User Manual ESR 312 316 420 424 524 528 3 11 Replacing the Hot Swap System Fan Before you perform this procedure read the safety instructions of this manuel All tne system configured with the ESR series storage chassis can provide with two 120mm long life high quality ball bearing fan If the fan failed the monitor of the System Board will detect the failed signal that will trigger the alarm and fan failed LED on the front panel The fan failed siganl be feedback to the system board through the front panel I O cable order 417 1014 01A SMB head
22. hard disk drive The following diagram overviews the board layout and pin assignments for connectivity JP 4 Figure 32 SATA or SAS passive backplane board Direct Attached 2 3 1 JP1 to JP4 22 pin Serial ATA Connector Header JP1 to JP4 connect the backplane to the Serial ATA hard disk drive backplane revision 3 pin assignment is shown on the table below Pin Signal Name S1 Figure 33 22 pin Serial ATA connector header P6 Grud 1 COS EE P9 ESY CT 54 Ground DRV RX Negative DRV RX Positive S7 Ground Table 18 22 pin SATA signal segment pin assignment NOTE Pin 11 on the 22 pin connector power segment will receive drive activity signal directly from the hard i disk drive Refer section 2 3 4 for jumper setting to enable or disable Pin 11 function The default setting is disable User Manual ESR 312 316 420 424 524 528 2 3 1 JP1 to JP4 29 pin Serial ATA Connector Header JP1 to JP4 with Serial Attached SCSI backplane revision 2 pin assignment is shown on the table below Signal Name Signal Name na S DRV TX Positive na o n a n a n a n a Table 19 29 pm SAS signal segment pin assignment NOTE This configuration is a temperatory solution for Serial Attached SCSI Hard Disk drive it won t sup ex port host redundant and drive activity LEDs 2 3 2 JP5 32 pin Serial Attached SCSI Connector Header Name Table 20 29 pin SAS power segment pin assignment MINI SD
23. into a port If the connector and port do not join with rea sonable ease they probably don t match Never open the power supply modular for any reason NOTICE The power supplies are hot pluggable The system requires two three for the 1350W model power supply modulars to be installed for the system to operate normally The system is in the redundant mode when all power supplies are installed Remove and replace only one power supply at a time in a system that is powered on 4 3 12 1 Replacing the 650W 2 1 Hot Swap Power Supply Modular order 22 0001 01A The ESR 316 chassis uses 650W 2 1 redundant power supply follow the instruction below for procedures to replacing the power supply modular LED off indicates a failed Power Supply Modular Remove the packaging from the new power supply modular and set it near the back of the E system E Locate the power supply modular need to be po replaced by examining the individual LED ET amp on the back of the power supply modular as shown if LED without light it indicates this modular is defective and need to be replaced Unplug the AC power cord from the power Figure 115 Identify the defected power supply modular O supply modular you want to replace Please perform the above step carefully replacing a non defective power supply PON modular may casue shut down the whole system 67 User Manual ESR 312 316 420 424 524 528
24. might harm internal components When unpacking a static sensitive component from its shipping carton do not remove the component from the antistatic packing material until you are ready to install the component in your computer Just before unwrapping the antistatic pack aging be sure to discharge static electricity from your body When transporting a sensitive component first place it in an antistatic container or packaging Handle components and cards with care Do not touch the components or contacts on a card Hold a card by its edges or by its metal mounting bracket Hold a compo nent such as a microprocessor chip by its edges not by its pins To help avoid possible damage to the system board wait 5 seconds after turning off the computer before disconnecting a device from the computer When you disconnect a cable pull on its connector or on its strain relief loop not on the cable itself Some cables have a connector with locking tabs if you are dis connecting this type of cable press in on the locking tabs before disconnecting the cable As you pull connectors apart keep them evenly aligned to avoid bending any connector pins Also before you connect a cable ensure that both connectors are correctly oriented and aligned To help protect your system components from sudden transient increases and decreases in electrical power use a surge suppressor line conditioner or uninter ruptible power supply UPS User Manual E
25. or 1500W 3 1 Redundant Power Supply with 4 modulars for ESR 420 424 524 528 Two Hot Swap 12cm fans Serial DB 9 cable Dual port USB cable The following compinents must be purchased seperately li iii IV V vi vii viii One Server Board Minimum of one processor that is supported by the server board installed Minimum of one memory modular that is supported by the server board installed 3 5 Hard Disk Drive Serial ATA SCSI or Serial Attached SCSI 2 5 SFF Hard Disk Drive ATA Slim Floppy Disk Drive Slim CD DVD Rom Drive PCI add in cards Other Peripheral devices User Manual ESR 312 316 420 424 524 528 The following compinents are included in the accessories box CR E2202 9 o SO SO GO Se EEE aa Va 9 9 0 6 0 0 646666 55 M5 Cage Nuts 16 pcs M5 x 1 Enclosure Key Pan Head M5 x 3 4 Pan Head S 24 Bracket extender for 30 inch rack X an Head Screws 06 0138 01A left order 09 1053 01A Screws 4pcs order 09 1019 01A pcs order 09 1052 01A 06 0138 02A right el FEST SST Ml PIII 00909 eO a Sco urLu uYAkA B1 TTTTTTTT g 6966699 uu TITS MEM e 9 9 6 32 RH screws 30 pcs 6 32 bolt standoffs 25 pcs order 09 1003 01A order 09 1007 01A inn 26pin Slim line FDD flat cable 17 1019 01A 34pin FDD cable 17 1004 01A AC Cord North America 3pcs order 17 1012 01A 1 x 4 pin to 2pin DC power cable 9 5 17 10
26. power supply is functioning properly Refer section 1 3 for indicator functions 3 12 2 Replacing the 930W 2 1 Hot Swap Power Supply Modular order 22 0003 01A The ESR 420 425 524 528 chassis uses 930W 2 1 redundant power supply follow the instruc tion below for procedures to replacing the power supply modular LED off indicates a failed Power Supply Modular Figure 119 Identify the defected PSU unit Remove the packaging from the new power supply modular and set it near the back of the system Locate the power supply modular need to be replaced by examining the individual LED on the back of the power supply modular as shown if LED without light it indicates this modular is defective and need to be replaced Unplug the AC power cord from the power supply modular you want to replace 69 User Manual ESR 312 316 420 424 524 528 Unscrew the thumb screw of the defected power supply modular O Rotate the power supply handle up and pull the power supply modular straight out from the chassis Figure 120 Install the 2 5 to 3 5 IDE adapter 1 The temperatue on the surface of the power supply modular maybe around 120F to 140F depends on your environmental temperature wear glove to protect you from burning DO NOT reach inside the system when removing a power supply or when the unit is out of the system Q Hold the new power supply modular by two hands and carefully slide it into the system until it clic
27. 00 000000000000 000000 KEY Jumpers Figure 94 Example jumper setting for 2 5 IDE hard disk drive Master configuration is obtained by setting jumpers B C amp D open no jumper Slave configuration is obtained by setting jumpers C D 57 User Manual ESR 312 316 420 424 524 528 3 6 Installing or removing an internal 3 5 Hard Disk Drive in the ESR 312 and ESR 316 The ESR 312 and ESR 316 storage chassis can support up to 2 regular 3 5 hard drive fr Before you perform this procedure read the safety instructions of this manuel NOTICE Extra care must be taken when handling and storing the hard drives Hard drives ex can be damaged by rough handling When removing the hard drives from the storage system place them on a padded surface Never drop the hard drives NOTICE With the internal hard disk mounting bracket install in the chassis some full A height full side add in card may not be installed in into the system Figure 95 Remove the slim line HDD mounting bracket E Figure 96 Power Y cable 17 1028 04A Unpack the 3 5 slim line hard disk drive and prepare it for installation For instructions see the documentation accomplying the hard drive Remove the top cover see section 3 1 1 Dis connect cables of the system if necessary Take the 3 5 HDD mounting kit put the in ternal 3 5 HDD into the mounting bracket 06 0231 01A and 06 0231 02A install the 3 5 HDD as shown a
28. 009 01A 5 13 Kit Power Supply Modular ESR 420 ESR 524 950W order 05 1010 01A 5 14 Kit Power Supply Modular ESR 524 1350W order 05 1011 01A 5 15 Kit AC Power inlet Cable order 17 1018 01A 5 16 Kit 28 inches bracket extender order 05 1012 01A 5 17 Kit 30 inches bracket extender order 05 101301A 5 18 Kit ESR 312 316 3 5 internal HDD mounting kits order 405 1028 01A 5 19 Kit ESR 420 424 524 528 3 5 internal HDD mounting kits order 405 1029 01A 5 20 Kit SCSI Backplane order 05 1015 01A 5 21 Kit SCSI Backplanes Daisy Chain 8 drives order 05 1016 01A 5 22 Kit SCSI Backplanes Daisy Chain 12 drives order 05 1017 01A 5 23 Kit Serial ATA Backplane order 05 1018 01A 5 24 Kit Fan out SATA cable order 17 10310 1A 5 25 Kit Fan out SATA cable order 17 10310 1A 5 26 Kit Fan out SATA cable order 17 10310 1A 5 27 Cable Multilane Serial ATA cable order 17 1032 01A 5 28 Cable SFF8484 internal 32pin SAS to SFF8087 miniSAS cable order 17 1036 01A 5 29 Cable Serial ATA activity LED order 17 1023 X XX 6 System Fan Specification 120mm x 120mm x 38mm 7 Power Supply Specification 7 1 650W 2 1 Redundant Power Supply 7 2 950W 2 1 Redundant Power Supply 7 3 1350W 3 1 Redundant Power Supply 7 4 1500W 3 1 Redundant Power Supply 67 73 76 77 77 79 80 87 87 88 88 89 90 9 92 93 93 93 94 94 95 95 97 97 98 98 99 99 100 100 101 101 101 102 102 102 103 104 104 106 108
29. 02 01A The pin assignment of the Front Panel Header JP1 is presented in the table below PIN 1 Figure 26 16 pin system board to front panel I O header 16 User Manual ESR 312 316 420 424 524 528 2 Power Switeh2 0 6 Fail LED Negative gt Z La CE Table 14 16 pin Front Panel Header pin assignment system power board 2 2 1 JP9 JP16 10 pin power out headers The 10 pin power out headers are connected to the backplane board to provide power to hard disk drives The pin assignment of the 10 pin power header is presented in the table below PIN 5 PIN 1 Figure 27 10 pin system power board to backplane header Fan 1 TACH OUT Fan 2 PWN OUT Fan 2 TACH OUT PowrSWi 15 16 Power SW2 Reset SWI 7 8 JReeSW2 0 0 HDDLED 9 X jl0 jHDDLED y O Table 15 10 pin power connector header pin assignment 17 User Manual ESR 312 316 420 424 524 528 2 2 7 1 10 pin power cable order 17 1010 XXX Connect JP9 JP16 to backplane board 10 pin header to provide DC power to the backplane board The following table defines the cable length and order number ii In Figure 28 10 pin power cable Table 16 10 pin power cable list 2 2 8 Beeper The beeper provides warning signals and is itemalized in the following table Beep Fan failed Replace the system fan section 3 9 Over Temperature check computer room ambient temperature Power Supp
30. 03A oy M2 RH screws slim line CD Rom adapter 16 1004 01A Fi 40pin IDE cable 33 5 long 5 17 1003 01A E Og 1 x slim line HDD mounting bracket 06 0115 01A AR A 4 x M3 Flat Head Screw 09 1013 01A 1 x 4 pin to 2pin DC power cable 4 7 T 17 1008 01A 1 x 46 32 FH screw 09 1002 01A 1 x 2 5 to 3 5 IDE Adapter 16 0118 01A Figure 144 Kit accessories box 87 User Manual ESR 312 316 420 424 524 528 5 2 Kit System Fan 120mm x 120mm x 38mm order 05 1002 01A Figure 145 Kit system fan 120x120x38mm 5 3 Kit Hard Disk Drive Carrier order 05 1003 XXA HDD Carrier Silver Blue 03 1007 01A HDD Carrier Black Black 03 1007 02A Figure 146 Kit hard disk drive carrier 88 User Manual ESR 312 316 420 424 524 528 5 4 Kit Slim IDE Drive Kit for Drive 1 order 05 1004 01A Drive 1 This kit contain the necessary parts to install a 2 5 slim line IDE hard disk drive on Drive 1 of the ESR seires storage system Refer section 3 5 on the user manual for installation instruction O 1x 6 32 Flat Head Screw 09 1002 01A 4 x M3 Flat Head Screw 9 1013 01A 1 x 4 pin to 2pin DC power cable 4 7 17 1008 01A 1 x 40pin IDE data cable 27 5 17 1003 02A 1 x 2 5 to 3 5 IDE Adapter 16 0118 01A HiS EH prefere o O 1 x slim line HDD mounting bracket 06 0115 01A 1 46 32 FH screw M3 FH screw x 4 2 5
31. 08 01A M3 RH screw ad 09 1012 01A slim line FDD adapter 16 0104 01A Bcc S H 1 x 40pin IDE data cable 25 5 M2 RH screws 17 1003 03A su P 4 x M3 Flat Head 40pin IDE cable 33 5 long a A E 9 SE 4 Screw 09 1013 01A 17 1003 01A E 1 x 4 pin to 2pin DC power cable 4 7 17 1008 01A 1 x slim line HDD mounting bracket 06 0115 01A slim line CD Rom adapter 16 1004 01A 1 x 46 32 FH screw 09 1002 01A 1 x 2 5 to 3 5 IDE Adapter 16 0118 01A Depend on your country the accessories box may not have the AC cord and you have to order the AC cord seperately Use only approved power cable s If you have not been provided with a power cable y for your server storage system or appliance or for any AC powered option intended for your system purchase a power cable that is approved for use in your country The power cable must be rated for the product and for the voltage and current marked on the product s electrical ratings label The voltage and current rating of the cable should be greater than the ratings marked on the product User Manual ESR 312 316 420 424 524 528 1 2 Chassis Front View ESR 312 9 ESR 316 9 ESR 420 9 Figure 3 ESR 420 Front View Slim FDD Bay Q Serial DB 9 connector Front Panel Indicator Slim CD DVD Bay HDD Trays User Manual ESR 312 316 420 424 524 528 ESR 424 Figure 4 ES
32. 1A 4 x M3 Flat Head Screw 09 1013 01A 1 x 4 pin to 2pin DC power cable 11 5 17 1008 03A 1 x 40pin IDE data cable 21 5 17 1003 04A 1 x 2 5 to 3 5 IDE Adapter 16 0118 01A TIE Hin mH g d nica erg o O 1 x slim line HDD mounting bracket 06 0115 01A T amp 4 76 32 FH screw M3 FH screw x 4 2 5 to 3 5 IDE Adapter 40pin IDE cable 21 5 long Slim ine HDD mounting bracket Jia 4 pin to 2 pin DC Power cable 11 5 Long Figure 149 Kit slim IDE 2 5 to 3 5 hard disk drive drive 3 location 91 User Manual ESR 312 316 420 424 524 528 5 7 Kit Slim line Floppy Drive Disk order 05 1007 01A v M3 RH screw AA 09 1012 01A Mini 4 pin DC Power cable 17 1018 01A slim line FDD adapter 16 0104 01A i i 7 i ii FF r F A l lj ff i H Wy y 26pin Slim line FDD flat cable 17 1019 01A 34pin FDD cable 17 1004 01A Figure 150 Kit slim line floppy disk drive 5 8 Kit Slim line CD DVD Rom order 05 1008 01A M2 RH screw EE MH CCN EL bad I LI CCI CIE Od LCI ome LT DIC 40pin IDE cable 33 5 long 17 1003 01A slim line CD Rom adapter 16 0105 01A Figure 151 Kit slim line CD DVD Rom User Manual ESR 312 316 420 424 524 528 5 9 Kit Two device IDE 40pin cable order 17 1017 01A ia J1 praana ELET BLUE GREY Two Drives IDE cable order 17 1017 01A Fig
33. 2 fail If bit 221 then fan3 ok else fan3 fail If bit 321 then fan4 ok else fan4 fail PS1 Memory AT24C02 The Device Address is AOH Index Data PS3 Memory AT24C02 The Device Address is A4H Comment Index Data Comment OOH Zippy Manufacturing name OOH Zippy Manufacturing name 10H M1G 6500P Product name 10H M1G 6500P Product name 20H 2011360003 Part number 20H 2011360003 Part number 30H 20060301 Serial number 30H 20060301 Serial number PS2 Memory AT24C02 The Device Address is A2H Index Data PS4 Memory AT24C02 The Device Address is A6H Comment Index Data Comment OOH Zippy Manufacturing name OOH Zippy Manufacturing name 10H M1G 6500P Product name 10H M1G 6500P Product name 20H 2011360003 Part number 20H 2011360003 Part number 30H 20060301 Serial number 30H 20060301 Serial number 109 User Manual ESR 312 7 4 1500W 3 1 Redundant Power Supply Figure 184 1350W 3 1 Redundant Power Supply opecification TEM Model Number Input Voltage Ferquency nput Current Inrush current Connector Type Active Power Factor Correction built EMI Noise Filter oafety Smart IC interface design MTBF Operating temperature Operating humidity Efficiency Dimension Table 58 1500W power supply specification 316 420 424 524 528 DC Output Characteristics Output Output Current Voltage MIN A 5v 6 ADV 2V 2 0 90 EN NEN 3 1 E d 3 9 60 4 Table 57 1500W PSU DC Output Characteris
34. 23 XXX Figure 177 Kit SCSI backplane 12 drives Figure 178 Kit SCSI backplane 12 drives Figure 180 System fan specification and P V curve Figure 181 650W 2 1 Redundant Power Supply 104 User Manual ESR 312 316 420 424 524 528 List of Tables Table 2 Front Panel DB 9 Connector Pin Assignment Table 1 Front Panel USB Connector Pin Assignment Table 3 Chassis Dimensions Table 4 16 pin Front Panel Header Pin assignment Table 5 Front Panel USB header Pin assignment Table 6 Front panel USB cable pin assignment Table 7 24 pin Peripheral Power JP7 and JP19 Pin assignment Table 8 16 pin front panel I O pin assignment system board Table 9 Front Panel I O cable Pin assignment Table 10 PWN Fan signal cable Pin assignment Table 11 3 pin fan header pin assignment Table 12 4 pin power header pin assignment Table 13 4 pin power cable list Table 15 10 pin power connector header pin assignment Table 14 16 pin Front Panel Header pin assignment system power board Table 16 10 pin power cable list Table 17 System power board warning signal list Table 18 22 pin SATA signal segment pin assignment Table 19 29 pin SAS signal segment pin assignment Table 20 29 pin SAS power segment pin assignment Table 21 7 pin Serial ATA data header pin assignment Table 22 28pin Multilane cable pin assignment Table 23 32 pin SFF8484 pin assignment Table 24 36 pin SFF8087 pin assignment Table 25 Serial ATA HDD status signal cable list Table 26
35. 6 420 424 524 528 4 3 2 Installing the System To install the system in the rack you Assemble the brackets Q Attach the brackets to the rack Restthe system on the brackets and secure it on the rack 4 3 2 1 Assemble the brackets FH metric M4 screw order 09 1004 01A Gg Figure 136 Removing the rack slide security screws A Figure 137 Releasing the outer slide bracket Turn off the system and unplug of the power cables Remove the FH metric M4 screw that secure the rail bracket on both sides of the chassis as shown Carefully extend the outer slide bracket to the back until it reach the latch locking mechanism Push the latch toward the chassis to release the outer slide bracket and carefully pull out the outer slide bracket Use caution when pressing the component rail release latches and sliding a component into or out of a rack the slide rails can pinch your fingers 82 User Manual ESR 312 316 420 424 524 528 Depends on the deep of your rack use the correspondence bracket extenders Make EN E sure you are install the bracket extenders EM ai in the right orientation the two holes with a e space of 0 5 inch apart is the top side of the bracket extenders 7 0 5 inch aN o Slot Figure 438 Bisdketextonders Q Place the bracket extender on the rear part of the outer bracket and align the slot of the bracket extender with the mounting holes of M5 Pan Head Scr
36. 9 11 15 20 26 27 53 100 101 117 118 119 S SAS 9 11 15 20 26 27 53 100 101 117 118 119 SAS backplane 9 11 15 20 26 27 53 100 101 117 118 119 SATA 9 11 15 20 26 27 53 100 101 117 118 119 SATA backplane 9 11 15 20 26 27 53 100 101 117 118 119 Screws 9 11 15 20 26 27 53 100 101 117 118 119 SCSI backplane 9 11 15 20 26 27 53 100 101 117 118 119 Serial ATA 8 9 11 14 15 1 20 21 22 23 26 27 28 29 100 102 See also SATA Serial Attached SCSI 5 7 9 13 14 17 18 15 17 22 47 65 66 88 101 103 105 107 109 115 117 118 119 Server Board 9 11 15 20 26 27 53 100 101 117 118 119 SFF 8087 8 SFF 8470 9 11 15 20 26 27 53 100 101 117 118 119 SFF 8484 9 11 15 20 26 27 53 100 101 117 118 119 Slide Rail 9 11 15 20 26 27 53 100 101 117 118 119 slim CD 9 11 15 20 26 27 53 100 101 117 118 119 slim HDD 9 11 15 20 26 27 53 100 101 117 118 119 T top cover 9 11 15 20 26 27 53 100 101 117 118 119 W Warranty 9 11 15 20 26 27 53 100 101 117 118 119 Watts 9 11 15 20 26 27 53 100 101 117 118 119 Z Zippy 9 11 15 20 26 27 53 100 101 117 118 119 123
37. A The ESR Series chassis provide with Slim line 2 5 to 3 5 IDE drive Adapter PIN 1 location of the adapter is shown on the figure below See section 3 5 for instruction on installing a slim line IDE Hard Disk Drive Figure 68 2 5 to 3 5 IDE adapter order 18 0007 01A 2 10 1 JP1 44pin 2 5 IDE head pin assignment Figure 69 JP1 connector layout 2 5 to 3 5 IDE adapter AIDE SDD lt 6 gt 15 6 IDESDD lt 9 gt AIDE SDD lt 5 gt 7 J8 IDESDD lt IG AIDE SDD lt 4 gt 9 I0 IDESDD lt I gt Table 47 44 pin 2 5 inch adapter IDE connector pinout JP1 User Manual ESR 312 316 420 424 524 528 2 10 2 JP2 2 40pin IDE head pin assignment JP2 will match regular 40pin IDE cable as shown on Section 2 9 2 and Section 2 9 3 In stall cable shown on section 2 7 4 with Gound signal on A and 5V on B Figure 70 JP2 connector layout Pin RSTIDESL IDE SDD 7 7 IDE SDD 6 7 IDE SDD 5 7 IDE SDD lt 4 gt IDE SDD lt 3 gt IDE SDD lt 2 gt IDE SDD lt I gt IDE SDD lt 0 gt IDE SDD lt 8 gt DE SDD lt 11 gt DE SDD lt 12 gt DE SDD lt 13 gt DE SDD lt 14 gt IDE SDD lt 15 gt Mi Wt KIN QIEBINIO I I I I I D NO i NO NO NO IDE SDDREQ IDE SDIOW L IDE SDLOR L IDE SIORDY IDE SDDACK L IDE IDES IDE SDA lt 1 gt IDE SDA lt 0 gt IDE SDCSOL IDE SEC HD ACT L U QINININ
38. Board information document for futher instruction Check with your server board mounting holes location Install the 46 32 bolt standoffs according to your system board mounting location The 6 32 bolt standoffs are located in accessories box With the standoffs installed into the correct loca tions carefully place the system board into the chassis and ensure the board I O insert into the I O gasket cutout Tigthen and secure the system board with the round head 6 32 screw from the accessories box Install the Front Panel cable Power Supply cable and other device connectors to the system board Refer to your System Board information docu ment for futher instruction Close the top cover see section 3 1 2 50 User Manual ESR 312 316 420 424 524 528 3 1 2 Installing a Quad Processor Server Board in ESR 420 424 524 and 528 fr Before you perform this procedure read the safety instructions of this manuel A See safety instructions in your System Board Information document ex Make sure the bolt standoffs install on the right position Failure to do so may damage the system board installed eor im LES p 1 Ta KE VS Figure 79 Installing the bolt standoffs for Quad Motherbboard 6 32 RH screws order 09 1003 01A Figure 80 Installing the system board for Quad motherboard Remove the top cover see section 3 1 1 Install the I O gasket I O shield comes with the server board position one edg
39. Comment OOH Zippy Manufacturing name 10H M1G 6500P Product name 20H 2011360003 Part number 30H 20060301 Serial number 107 User Manual ESR 312 316 420 424 524 528 7 3 1350W 3 1 Redundant Power Supply DC Output Characteristics Output Current MIN A 90 12 CO 2 0 3 3 5 4 k Figure 183 1350W 3 1 Redundant Power Supply Specification 67 Typical at full load 42mm H x 340mm D x 426mm W Table 56 1350W power supply specification Connector type for ATX2 03 ATX12V Pentium 4 WTX or AMD GES are available but for special order only Contact your sale representative for more information 108 User Manual ESR 312 316 420 424 524 528 I2C Map 1 Bus address Select function The Address is 5A 2 Temperature Measurement Function The value can be obtained by reading CR14 1L SB 1 degree 3 Voltage Monitor Function The VIN value can be obtained by reading CR10 12 which represents 3 3v 5v and 12v respec tively 1LSB 0 0078125V Example Please note that the value of 2 6 and 11 were derived from component values If CR10 D7 then the 3 3V voltage 0 0078125 D7 2 3 359V If CR11 6C then the 5V voltage 0 0078125 6C 6 5 06V If CR12 92 then the monitor 12V voltage 0 0078125 92 11 12 5V Fan Status Monitor The value can be obtained by reading CR92 which represents fan status If bit 021 then fan1 ok else fan1 fail If bit 121 then fan2 ok else fan
40. Current Speed Starting protection Yes start at low speed after 10 sec full speed Life expectance 70 000 hours 8 years continuous at 40 degree C 5 to 90 RH Table 50 System fan specification 99 103 User Manual ESR 312 316 420 424 524 528 7 Power Supply Specification 7 1 650W 2 1 Redundant Power Supply DC Output Characteristics Output Output Current Voltage MIN A MAX A 5V 0 0 00 2 QD 1 0 1 NO O1 01 25 Table 51 650W PSU DC Output Characteristics Remarks Total current of 5V and 3 3V not exceed 70A Total 5V and 3 3V and 12V power not exceed 630W hr nd 3 je p L T LE E E 1 o i mr EE FL uj a D UU i z J F j pa RES E Ps E Figure 181 650W 2 1 Redundant Power Supply opecification 63 Typical at full load 82mm H x 127mm W x 300mm D Table 52 650W power supply specification Connector type for ATX2 03 ATX12V Pentium 4 WTX or AMD GES are available but for special order only Contact your sale representative for more information 104 User Manual ESR 312 316 420 424 524 528 I2C Map 1 Bus address Select function The Address is used 5A 2 Temperature Measurement Function The value can be obtained by reading CR14 1LSB 1 degree 3 Voltage Monitor Function The VIN value can be obtained by reading CR10 13 which represents 3 3v 5v 12v 1LSB 0 0078125V Example see circuit If CR10 D7
41. ESR 312 316 420 424 524 528 Storage Chassis Installation Instruction Revision History Update By 04 27 2005 2 0 5 1 2006 1 Add 32 pin universal SATAII backplane 2 Add additional 2 x 3 5 HDD installation 3 Change cable 17 1013 XX to 17 1023 XX for HDD status LED 4 Add ESR 312 424 and 528 chassis 5 ESR 420 ESR 424 ESR 524 ESR 528 support Quad Processor 6 Add Power supply 12c FRU map 7 Thumbscrew rear top cover change to FH screws for CCC require ment 8 Support additional 2x3 5 fixed HDD on ESR series ESR 312 ESR 316 ESR 420 ESR 425 ESR 524 ESR 528 www tstcom com User Manual Revision 2 0 US version May 2006 User Manual ESR 312 316 420 424 524 528 Information in this document is provided in connection with TST products No li cense express or implied by estoppel or otherwise to any intellectual property rights is granted by this document Except as provide in TST s Terms and Conditions of Sale for such products TST assumes no liability whatsoever and TST disclaims any express or implied warranty relating to sale and or use of TST products includ ing liability or warranties relating to fitness for a particular purpose merchantability or infringement of any patent copyright or other intellectual property right TST may make changes to specifications and product description at any time without notice Designers must not reply on the absence or characteristics of any features o
42. Fail LED Negative 8 Access LED Negative 9 JLANI LED Negative Table 4 16 pin Front Panel Header Pin assignment User Manual ESR 312 316 420 424 524 528 2 1 1 1 16 pin Front Panel cable order 17 1002 01A i a ar a E 3 Figure 16 16 pin Front Panel cable 2 1 2 JP2 10 pin Front Panel USB Header The Front Panel connector header communicate between the System Power Board to provide signal command to the Front Panel Board through Front Panel Cable order 17 1002 01A The pin assignment of the Front Panel Header JP1 is presented in the table below USB Port 2 Power USB Port I Power Port 2 Negative Signal Port 1 Negative Signal Port 2 Positive Signal oe ie Port 1 Negative Signal Gond 17 J8 Gomd Key N C 9 fo Overcurrent Signal N C Table 5 Front Panel USB header Pin assignment 2 1 2 1 10 pin Front Panel USB cable order 17 1006 01A Figure 17 10 pin USB cable III EET EET IE CI EL ED ICE C N USB Port 2 Power USB Port I Power Port 2 Negative Signal Port 1 Negative Signal Port 2 Positive Signal CS Port 1 Negative Signal Gowd 17 8 Gound Empty 9 I0 Empy Table 6 Front panel USB cable pin assignment NOTE There is no KEY on pin 9 of the USB cable because some server board USB headers were KEY on pin 10 11 User Manual ESR 312 316 420 424 524 528 2 2 System Powe
43. INDIO N N i U ID N N ON GIO D D IN elo OTO0 Figure 35 32 pin SFF8484 SAS header backplane U NO 21 User Manual ESR 312 316 420 424 524 528 2 3 2 1 Fan out Serial ATA cable 17 1031 01A The 7 pin Serial ATA cable is used to connect the Serial ATA backplane to the Serial ATA controller The length of the cable is 24 inch Each cable has a drive number marked on for easier cable management E Figure 36 SFF8484 32pin SAS to PTP cable iv pib 6 DRVRX Positive Figure 37 7 pin Serial ATA connector Table 21 7 pin Serial ATA data header pin assignment User Manual ESR 312 316 420 424 524 528 2 3 2 1 Multilane Serial ATA cable 17 1032 01A The 7 pin Serial ATA cable is used to connect the Serial ATA backplane to the Serial ATA controller The length of the cable is 24 inch Each cable has a drive number marked on for easier cable management ES t z Figure 38 SFF8484 32pin SAS to SFF8470 multilane cable Figure 39 26 pin SFF8470 connector Table 22 28pin Multilane cable pin assignment User Manual ESR 312 316 420 424 524 528 2 3 2 2 SFF8484 internal 32pin SAS to SFF8484 internal 32pin SAS cable 17 1030 01A Figure 40 SFF8484 32pin SAS cable Figure 41 SFF8484 32pin SAS cable 90 degree Figure 42 32 pin SFF8484 cable connector i HDD RO HDD RO GND Y
44. Kit slim IDE 2 5 to 3 5 hard disk drive drive 1 location Figure 148 Kit slim IDE 2 5 to 3 5 hard disk drive drive 2 location Figure 149 Kit slim IDE 2 5 to 3 5 hard disk drive drive 3 location Figure 151 Kit slim line CD DVD Rom Figure 150 Kit slim line floppy disk drive Figure 153 Cable Kt 4 pin DC power cable for add in card Figure 152 Cable kit Two drive IDE cable Figure 154 Cable kit 2 pin thermocouple with cable Figure 155 Kit power supply modular for 650W Figure 156 Kit power supply modular for 950W Figure 158 Cable Kit AC Cord North America order 17 1018 01A Figure 159 AC Cord Australia and New Zealand Figure 160 AC Cord Danish Figure 157 Kit power supply modular for 650W Figure 161 AC Cord Europe Figure 162 AC Cord Isreali Figure 163 AC Cord Italy Figure 164 AC Cord Swiss Figure 165 AC Cord U K Figure 166 Kit 28 inches cabient bracket extender Figure 167 Kit 30 inches cabient bracket extender Figure 168 Kit internal 3 5 mounting bracket for ESR312 316 Figure 169 Kit 28 inches cabient bracket extender Power Y cable 17 1028 04A Power Y cable 17 1028 03A Figure 170 Kit SCSI backplane 4 drives Figure 171 Kit SCSI backplane 8 drives Figure 172 Kit SCSI backplane 12 drives Figure 173 Kit Serial ATA Point to Point backplane Figure 174 Kit SCSI backplane 12 drives Figure 176 Kit SCSI backplane 12 drives Figure 175 Kit SCSI backplane 12 drives Figure 179 LED activity Cable 17 10
45. LED activity Cable 17 1023 XXX Cable Order Instruction 17 1023 01A HDD 0 3 Connect to Drive 0 3 on the backplane 17 1023 02A HDD 4 7 Connect to Drive 4 7 on the backplane 17 1023 03A HDD 8 11 Connect to Drive 8 11 on the backplane Table 25 Serial ATA HDD status signal cable list a NOTE Hard drive that support Pin 11 activity signal inlcude all Western Digital TA model Maxtor DiamondMAX 10 MaXLine Ill and MaXLine III 26 User Manual ESR 312 316 420 424 524 528 2 3 4 JP10 12 pin Hard Disk Status signal Jumper The jumper set the hard disk drive status LED signal either from the Hard Disk Drive pin 11 or from the Serial ATA controller Following the table below for jumper setting information The default setting has jumper on 1 2 for signal from the Serial ATA controller Drive 4 Drive 2 Signal from Hard Disk Pin 11 Signal from SATA controller Drive 2 Drive 1 Figure 47 12 pin HDD status signal jumper NOTE Hard drive that support Pin 11 activity signal inlcude all Western Digital A model Maxtor DiamondMAX 10 MaXLine Ill and MaXLine III 2 4 5 JP11 MOSFET setup header JP11 is for MOSFET setup no use for end user 2 4 6 JP12 10 pin power connector header JP12 10 pin power connector is connected to the system power board to provide power to the Serial ATA backplane and hard disk drives 2f User Manual ESR 312 316 420 424 524 528 2 4 Wide Port Serial Attached
46. MEM S 2 I LL ILLI l l 10 mV 3 14V 314mv 013Ah ue 6 111 6FH 5A Maximum positive voltage deviation 10 mV 3 46V 346mv 015Ah Los 8 113 71H 32 Ripple and Noise pk pk 10Hz to 20 MHz Das 9 114 72H 00 mv 50mvpp 32h oU 10 115 73H 00 Minimum current draw mA Rosas 11 116 74H 00 OmA 00h Maximum current draw MA 24000mA 5DCOh FEE Record Type ID 0x01 DC OUTPUT 2 120 78H 02 End of list Version 00100 pf OO 3 121 79H OD Record length of Multurecord j 5VField Number 4 122 7AH 7E Record Checksum Zero checksum j 5 123 7BH 72 Header Checksum Zerochecksum SV S00mv 01F4h a fer va pe Maximum negative voltage deviation m 10 mV 4 75V 475mv 01DBh Dm a Ur ur MEM rr 10 mV 5 25V 525mv 020Dh ee ms 9 132 84H 00 mv somvpp 32h po 10 133 85H 00 Minimum current draw mA Es ii 134 86H 00 mA 00h po Maximum current draw mA Dolo 20000mA 4E20h O Record Type ID 0x01 DC OUTPUT 2 138 sam 02 End oflist verson 000 3 139 sen OD RecordlengthofMuturecord 12V Field Number 4 140 scH F2 Record Checksum Zero checksum 11 112 User Manual ESR 312 316 420 424 524 528 Header Checksum Output Number 0011b 3h 12V Output 2 143 8FH BO Nominal voltage 10
47. O S 15 27 33 User Manual ESR 312 316 420 424 524 528 2 8 2 1 34pin Floppy Disk Drive cable 07 1004 01A Figure 62 34pin FDD cable order 17 1004 01A 2 8 3 JP3 26 pin Slim line Floppy Drive Connector Header Name Pin Pi Name SV i 2 4 2 gt LEN 6 DISKCHANGE INC LEN Ho gt 12 gt l 3 5 7 10 12 GND gt Table 37 26 pin slim line floppy drive connector pin assignment 2 8 3 1 26 pin Slim line Floppy Drive flat cable 17 1019 01A Figure 63 26 pin Slim line FDD flat cable order 17 1019 01A MODE SELECT KININ m UIQI ODISQSIGIQG Name SV N C N C GND GND GND GND GND GND User Manual ESR 312 316 420 424 524 528 2 9 Slim CD DVD Rom Board 16 0105 01 The ESR series chassis provides a slim line CD DVD Rom bay that can be configured for either CDROM or DVD The peripheral drive is mounted on a tool less tray which allow for easy instal lation and removal form the chassis Refer section 3 8 for instruction The following table defines the connector pin assignments on the slim CD DVD Rom Board This board is located in the accessories box JP1 TES EM M X NE NE LE ME M M LINE NE NE MEE AA amp NE MEE E ELE XM I x x 5 E EH o E JP2 JP3 JP4 JP5 Figure 64 Slim CD DVD Rom Board order 16 0105 01A 2 9 1 JP1 40pin IDE head pin assignment Jumper 1 JP1 connector has 40 pins and is
48. R 424 Front View ESR 524 ESR 528 Figure 6 ESR 528 Front View Slim FDD Bay Serial DB 9 connector Front Panel Indicator Slim CD DVD Bay HDD Trays User Manual ESR 312 316 420 424 524 528 1 3 Chassis Front Panel Features POWER RESET ALARMRESET E FAN NICI MIC Figure 7 Front Panel Indicator Front Panel Button and LED functions o O o O O eo Power ON OFF switch Reset switch Alarm Reset switch System ON LED Hard Disk Activity LED FAN Failed LED NIC 1 LED NIC 2LED USB connector 2 USB connector 1 Toggles the system ON OFF Reboots and initalizes the system Reset the system alarm for Fan failed Over Temperature and Power Supply failed Continuous blue light indicates the system is ON No light indicates the system is OFF Blinking blue light indicates the hard disk drive that is directly connected to the motherboard has activity Blinking red light indicates either the Fan s and or Power Supply Modular s and or System Over Temperature A short beep form the system alarm indicates System Fan failure A long beep indicates chassis inside tempera ture exceed the preset value and a continuous beep indicates Power Supply failure Continuous green light indicates the system is connected to the network Blinking green light indicates activity the system and the network to which it is connected USB connector that is used to connect external USB device
49. SCSI Backplane Board order 16 0121 01A JP 4 Figure 48 SAS wide port backplane for SAS edge or FANOUT expander 2 4 1 JP1 to JP4 29 pin Serial ATA Connector Header JP1 to JP4 with Serial Attached SCSI backplane revision 2 pin assignment is shown on the table below S1 Figure 49 29 pin Serial ATA connector header Ground gt S7 Ground DRV TX F Positive Signal Name 10 DRV TX F Negative Pin 10 Table 26 29 pin SAS signal segment pin assignment Pin SignalName P6 Ground pg 5V Po es User Manual ESR 312 316 420 424 524 528 2 4 1 JP1 to JP4 80 pin SCA Connector Header JP1 to JP4 connect the backplane to the SCSI hard disk drive the pin assignment is shown on the table below Pin 1 Figure 50 80 pin SCSI SCA connector OND 15 GND HDDITX E 7 8 HDDITXE OND 19 qo HDDIRXE on ps pe Juopirxe 32 GND 159 160 HDD3RXF OND fs Je Hbp2RXF HDD 2 RX F 67 68 GND mopar fo m HDD TRL 72 INA 179 180 INA Table 27 80 pin SCA SAS signal segment pin assignment 2 4 5 JP11 MOSFET setup header JP11 is for MOSFET setup no use for end user 2 4 6 JP12 10 pin power connector header JP12 10 pin power connector is connected to the system power board to provide power to the Serial ATA backplane and hard disk drives NOTE Please check with the user guide form the
50. SR 312 316 420 424 524 528 Table of Contents Chapter 1 Product Overview 1 1 Chassis Description 1 2 Chassis Front View 1 3 Chassis Front Panel Features 1 4 Chassis Back View 1 5 Chassis Dimensions 1 6 System Components Chapter 2 System Board and CableFeatures 2 1 Front Panel Board order 416 0102 01A 2 2 System Power Board order 16 0101 01A 2 3 Serial ATA Backplane Board order 16 0121 01A 2 3 2 1 Multilane Serial ATA cable 17 1032 01A 2 3 2 2 SFF8484 internal 32pin SAS to SFF8484 internal 32pin SAS cable 17 1030 01A 2 3 2 2 SFF8484 internal 32pin SAS to SFF8087 miniSAS cable 17 1036 01A 2 3 3 JP9 8 pin Serial ATA Activity and Failed signal header 2 3 3 1 4 pin HDD status Cable 17 1023 XX 2 3 4 JP10 12 pin Hard Disk Status signal Jumper 2 4 5 JP11 MOSFET setup header 2 4 6 JP12 10 pin power connector header 2 4 Wide Port Serial Attached SCSI Backplane Board order 16 0121 01A 2 4 5 JP11 MOSFET setup header 2 4 6 JP12 10 pin power connector header 2 5 SCSI Backplane Board order 16 0108 01A 2 6 Daisy Chain the SCSI backplanes 2 7 Slim Power Board 16 0103 01A 2 8 Slim Floppy Disk Board Order 16 0104 01 2 9 Slim CD DVD Rom Board 16 0105 01 2 10 DB 9 Cable Pin Assignment order 17 1001 XX 2 10 Slim line 2 5 to 3 5 IDE Drive Adapter order 16 0118 01A 2 11 System Fan Edge Adapter Board order 16 0106 01A Chapter 3 Integration Steps 3 1 Removing and Replacing the top c
51. able 54 950W power supply specification Table 53 950W PSU DC Output Characteristics Table 56 1350W power supply specification Table 55 1350W PSU DC Output Characteristics Figure 184 1350W 3 1 Redundant Power Supply Table 58 1350W power supply specification Table 57 1350W PSU DC Output Characteristics Table 59 1500W power supply FRU offset address Table 60 Equipment log Table 61 ESR 316 power budget calculation Table 62 ESR 316 total combined wattage calculation Table 63 950W power supply power budget calculation Table 64 ESR 420 ESR 524 total combined wattage calculation Table 65 1350W power supply power budget calculation Table 66 ESR 420 ESR 524 total combined wattage calculation 45 46 47 103 104 104 106 106 108 108 110 110 110 114 116 117 117 118 118 119 119 User Manual ESR 312 316 420 424 524 528 Chapter 1 Product Overview 1 1 Chassis Description TST ESR Series Chassis are designed to support for high density Storage and Server Board The chassises are shipped with container designed to provide protection and prevent damage during shipment These chassis were carefully inspected before and during the packing proce dure at the factory Evidence of any damage to these chassises should be reported to the shipper immediately If the wrong ESR Series model has been received please call your reseller or TST at 626 968 8851 to arrange for a Return Material Authorization RMA TST Corp cannot accept
52. ackward and grasp the cover at both ends Remove the back cover and put it aside and away from the immediate working area as shwon on figure xxx Untigthen six flat head 46 32 6mm screws of the front cover as shown on the figure Pull the front cover up and put it aside and away from the immediate working area Pull the front cover up and put it aside and away from the immediate working area 3 1 2 Replacing the top cover Ensure that no tools or parts are left inside the system and that any cables are routed so that they will not be damaged by the cover Reserve steps of section 3 1 1 49 User Manual ESR 312 316 420 424 524 528 3 2 Installing the System Board Before you perform this procedure read the safety instructions of this manuel See safety instructions in your System Board Information document ex Make sure the bolt standoffs install on the right position Failure to do so may damage the system board installed Figure 75 Installing the I O Gasket 6 32 bolt standoffs order 09 1007 01A Figure 76 Installing the bolt standoffs 6 32 RH screws order 09 1003 01A Figure 77 Installing the system board Remove the top cover see section 3 1 1 Install the I O gasket I O shield comes with the server board position one edge so the groove is outside the backpanel wall and push it to the I O opening until it is seated Make sure it snaps into place all the way round Refer to your System
53. all the ESR series chassis in a two port or telco styple rack These chassis cannot be mounted safety in a two post rack Care should be taken to ensure a hazardous condition is not created due to uneven mechanical loading Ensure that the entire rack assembly is properly secured Tipping hazards may cause personal injury and death The following guidelines are provided to ensure your safety gt PR gt When mounting this unit in a partially filled rack load the rack from the bottom to the top with the heaviest component at the bottom of the rack If the rack is provided with stabilizing devices install the stabilizers before mounting or servicing the unit in the rack 7 User Manual ESR 312 316 420 424 524 528 This unit should be mounted at the bottom of the rack if it is the only unit in the rack Use caution when pressing the component rail release latches and sliding a PEIN component into or out of a rack the slide rails can pinch your fingers 4 1 3 Electrical Safety An electrical outlet that is not correctly wired could place hazardous voltage on metal parts of the system It is the responsibility of the customer to ensure that the outlet is correctly wired and grounded to prevent an electrical shock Use one hand when possible to connect or disconnect signal cables to prevent a possible shock from touching two surfaces with different electrical potentials Do not overload the AC supply branch circuit that p
54. an additional SSI compliant 3 pin fan connector PIN 1 Figure 23 3 pin fan header Pin Table 11 3 pin fan header pin assignment 2 2 4 JP4 JP6 12 pin Hot Swap Fan Header JP4 JP6 connect to the hot swap system fans 2 2 5 JP7 and JP19 4 pin Power Header JP7 4 pin Power Header is connected to the Slim Power Board Section 2 8 JP19 4 pin Power Header is used to connected to high power add in card such as graphic card require additional power PIN 1 Figure 24 4 pin power header signal Name 1 fv S 2 Ground COM 3 2 gt 3 Ground COM Table 12 4 pin power header pin assignment 15 User Manual ESR 312 316 420 424 524 528 2 2 5 1 4pin power cable order 17 1007 XXX The 4 pin power cable order 17 1007 01A is connected from the system power bioard to the slim power board section 2 8 Power cable order 17 1007 02A is connected from the system power board to the high power add in card Refer the table below for cable length and order imformation Figure 25 4 pin power cable Cable Order cable length 17 1007 00A Connect to slim power board section 2 8 17 1007 01A Connect to high power add in card Table 13 4 pin power cable list 2 2 6 amp JP8 16 pin Front Panel Board connector header The Front Panel connector header communicate between the System Power Board to provide signal command to the Front Panel Board through Front Panel Cable refer to section 2 1 order 17 10
55. ations of the ex American National Standards Institute ANSI Electronic Industries Alliance EIA standard ANSI EIA310 D See your rack documentation for the rack to determine whether it is compatible with these standards 80 User Manual ESR 312 316 420 424 524 528 4 3 1 Marking the rack You must allow 1U 44mm or 1 75 inches of vertical space for each system you install in the rack Rack cabients that meet EIA 310D standards have a pattern of three holes per rack unit with center to center holes spacing beginning at the top holes of a 1U space of 0 625 0 625 and 0 5inch in metric 15 9mm 15 9 and 12 mm for the front and rear vertical rails Rack cabient usually have round or square holes T NOTICE Some vertical rails may be marked by horizontal lines and numbers in 1U eX increments You can make a note of the number marking on the rack s vertical rail Following these steps to mark the rack Mark on the narrow area between two holes spacing gt U 5 inch 0 5 inch 0 625 inch 0 625 inch 1U 1 75 inch 1U 1 75 inch t 0 625 inch 0 625 inch l 0 5 inch 0 5 inch f Figure 135 Marking on the rack O Place a mark on the rack s front vertical rails where you want to locate the bottom of the system you are installing in the rack cabient Place a mark 1 75inch above the original mark you made or count up three holes in a rack that meets EIA 310D standards 81 User Manual ESR 312 31
56. before mounting or servicing the unit in the rack This unit should be mounted at the bottom of the rack if it is the only unit in the rack Cleaning Unplug your system from wall outlet before cleaning Do not use liquid or aerosol cleaners Use a damp not wet cloth for cleaning Use caution when pressing the component rail release latches and sliding a component into or out of a rack the slide rails can pinch your fingers Allow the product to cool before removing covers or touching internal components Position system cables and power cables carefully route system cables and the power cable and plug so that they cannot be stepped on or tripped over Be sure that nothing rests on your system components cables or power cable User Manual ESR 312 316 420 424 524 528 Safety Instruction There is a danger of a new battery exploding if it is incorrectly installed Replace the battery only with the same or equivalent type recommended by the manufacturer Do not dispose of the battery along with household waste Contact your local waste disposal agency for the address of the nearest bat tery deposit site Ground yourself by touching an unpainted metal surface on the chassis such as the metal around the card slot openings at the back of the computer before touch ing anything inside your computer While you work periodically touch an unpainted metal surface on the computer chassis to dissipate any static electricity that
57. ck NOTICE After the ESR series storage system is in the rack check the front panel of yf the system and make sure that the four mounting slots are aligh to the rack vertical RA rail mounting hole If you find the mounting holes are offset then the chassis is not in stalled in the right position Reinstall the outer slide bracket again to the right location Aligh hole Aligh hole Aligh hole Aligh hole Aligh hole Aligh hole Aligh hole Aligh hole Figure 143 Check the mounting holes are align to the rack 86 User Manual ESR 312 316 420 424 524 528 5 Space part order information 5 1 Kit Accessories Box order 05 1001 01A The following compinents are included in the accessories box E GEGE EI ES 666666 gt eaeece M5 Cage Nuts 16 pcs M5 x 1 Enclosure Key Pan Head M5 x 3 4 Pan Head Screws E aes order 09 1053 01A Screws 4pcs order 09 1019 01A pcs order 09 1052 01A 22222902 9797999999 orror 0000000 f TT 9900009 gt Y 6 32 bolt standoffs 25 pcs order 09 1007 01A 46 32 RH screws 30 pcs order 09 1003 01A MS A a L F AC Cord North America 3pcs DP order 17 1012 01A 26pin Slim line FDD flat cable 17 1019 01A N 4 M3 RH screw 09 1012 01A 1 x 4 pin to 2pin DC power cable 9 5 17 1008 01A slim line FDD adapter 16 0104 01A P L4 x 40pin IDE data cable 25 5 17 1003
58. dular Push in the latch locate next to the thumb scew to release the latch locking mechanism While holding the latch rotate the power supply handle up until the power supply modular is released from the chassis 71 User Manual ESR 312 316 420 424 524 528 AN The temperatue on the surface of the power supply modular maybe around 120F to 140F depends on your environmental temperature wear glove to protect you from burning DO NOT reach inside the system when removing a power supply or when the unit is out of the system Hold the new power supply modular by two hands and carefully slide it into the system until it clicks into the place O Reserve STEP 5 and STEP 4 to secure the power supply modular into the system O Attach the power cord to the back of the new power supply and to the power source Check the LED which indicates the new power supply modular and it should lit green NOTICE After installing a new power supply allow several seconds for the system to recognize the power supply and determine whether it is working properly The power on indicator will turn green to signify that the power supply is functioning properly Refer section 1 3 for indicator functions 72 User Manual ESR 312 316 420 424 524 528 3 13 Replacing the Backplane Board fr Before you perform this procedure read the safety instructions of this manuel a When connecting or disconnecting a cable always
59. e so the groove is outside the backpanel wall and push it to the I O opening until it is seated Make sure it snaps into place all the way round Refer to your System Board information document for futher instruction Check with your server board mounting holes location Install the 46 32 bolt standoffs according to your system board mounting location The 6 32 bolt standoffs are located in accessories box With the standoffs installed into the correct loca tions carefully place the system board into the chassis and ensure the board l O insert into the I O gasket cutout Tigthen and secure the system board with the round head 6 32 screw from the accessories box Install the Front Panel cable Power Supply cable and other device connectors to the system board Refer to your System Board information docu ment for futher instruction Close the top cover see section 3 1 2 51 User Manual ESR 312 316 420 424 524 528 3 3 Installing Expandsion Cards fr Before you perform this procedure read the safety instructions of this manuel A See safety instructions in your Add in Cards Information document Upack the expansion card and prepare it for in O stallation For instructions see the documentation accomplying the card Remove the top cover see section 3 1 1 Discon nect cables of the system if necessary Remove the expansion card shielding plate by pushing it toward the chassis Put it into the accesso
60. er and put it aside for future use Insert the replacement hard disk drive into the car rier Insert the four Pan Head screws and secure the hard disk drive to the carrier Gentilly insert the hard disk tray into the drive bay Close the alunimum handle to lock it in place 99 User Manual ESR 312 316 420 424 524 528 3 5 Installing or removing a Slim IDE Hard Disk Drive All the system configured with the ESR series storage chassis can support up to 3 slim line 2 5 IDE hard drive Refer section 2 8 4 section 2 10 2 and section 2 10 3 for cable selection guide The location refer to the drive number is shown on the figure below fr Before you perform this procedure read the safety instructions of this manuel NOTICE Extra care must be taken when handling and storing the hard drives Hard drives ex can be damaged by rough handling When removing the hard drives from the storage system place them on a padded surface Never drop the hard drives Connecting the adapter to the drive incorrectly can serverly damage or destroy your hard TX disk drive The location of PIN 1 on the hard drive depends on the model of hard drive you are using If you are unsure of the location of PIN 1 on your hard drive contact the hard disk drive manufacturer before attempting to connect the drive Drive 1 Drive2 Drive 3 Unpack the 2 5 slim line hard disk drive and prepare it for installation For instructions see the documentation accomp
61. er there are at least two types of pin assignment on J2 which are describe on the tables below Figure 67 DB9 Serial Cable order 17 1001 XXX 2 10 1 DB 9 Cable Pin Assignment for standard DB9 specification order 17 1001 01A The ESR Series chassis provide with the standard serial port DB9 specification cable The pin assignment of J2 is shwon on the table below Pin Name 6 CTS Clear To Send gt 8 RI Qing Indicator Table 45 DB9 cable pin out for 17 1001 01A JP2 2 10 2 DB 9 Cable Pin Assignment for inter S875WP1 E board order 17 1001 02A The intel S875WP E server board has its unique DB9 pin assignment header that is differ ent than the regular DB 9 serial specification If you are using the intel S875WDP E you need to order this DB9 cable The cable pin assignment of 17 1001 02A is shown below DCD Data Carrier Detect RXD Receive Data TXD Transmit Data DTR Data Terminal Ready OND J5 f6 DSR Data Set Ready RTS Request To Send 7 18 RTS Request To Send 7 CTS Clear To Send RI Ring Indicator 9 o Key Table 46 DB9 cable pin out for 17 1001 02A JP2 NOTE If you see another DB 9 pin assignment which is different than the above two pinout Please email this information to the author at sio tstcom com 44 User Manual ESR 312 316 420 424 524 528 2 10 Slim line 2 5 to 3 5 IDE Drive Adapter order 16 0118 01
62. er or through the PWM fan signal cable order 17 1015 01A See section 2 2 5 Figure 113 Pulling out the hot swap system fan 6 32 FH screws Figure 114 Install the fan into the fan edge board Upen the rear fan from its package Remove the top cover see section 3 1 1 Identify the failed fan from the system and pull out the defected fan as shwon Remove the 3 pin fan connector 4 pin for PWM fan from the fan edge board order 16 0106 01A See section 2 13 Remove the fan edge board assembly by taking the two mounting screws order 09 1002 01A as shown Install the new fan into the edge board assembly and reserve the step above to install it back to the system Make sure no tools or parts are left in the chassis and close the top cover section 3 1 2 ag NOTICE After installing a new fan allow several seconds for the system to recognize the VX fan and determine whether it is working properly The fan failed indicator and alarm will turn off to signify that the fan is functioning properly Refer section 1 3 for indicator functions 66 User Manual ESR 312 316 420 424 524 528 3 12 Replacing the Hot Swap Power Supply Modular Before you perform this procedure read the safety instructions of this manuel The only way to disconnect power completely is to unplug the power cord When connecting or disconnecting a cable always hold the cable by its connector the plug not the cord Never force a connector
63. erochecksum Nominal voltage 10 mV 5V 500mv 01F4h 4 181 B5H DB Maximum negative voltage deviation Ei 10 mV 4 75V 475mv 01DBh Loo OO 6 183 B7H OD Maximum positive voltage deviation EEE 10 mV 5 25V 525mv 020Dh E UUU 8 185 B9H 32 Ripple and Noise pk pk 10Hz to 20 MHz E na 9 186 BAH 00 mv 50mVpp 32h E l Minimum current draw mA E klj 11 188 BCH 00 100mA 64h pU 12 189 BDH DO Maximum current draw mA UU 13 190 BEH 07 2000mA 07DOh N 1 191 BFH OO JPAD 0 fRecord6Header 9 22 gt 192 COH 00 PAD CS 3 193 CH 00 PAD OO 4 194 C2H 00 PAD O 195 196 197 198 199 200 201 202 203 204 205 206 207 C3H 00 PAD S N C4H C5H C6H C7H C8H C9H CAH CBH CCH CDH CEH CFH 208 DOH 1 209 DiH 2 210 DH 00 PAD S 3 211 DH 00 PAD S 4 212 DdH 00 PD 5 213 D5H 00 PAD JJ DN 1 214 DH 00 PAD 2 225 DH 00 PAD 3 216 DH 00 PAD O o 4 217 DH 00 PAD o ol 5 218 DAH 00 PD jo 6 219 DBH 00 PAD o U gt me fac fac fac fac feed fac fac fac bac fac fed fas gt j gt gt gt gt gt gt gt gt gt gt gt gt OPfU U U U U U U U U U U U Record 7 Header 113 User Manual ESR 312 316 420 424 524 528 7 220 DCH 00 PAD 8 10 223
64. ews 2 pcs the outer rail bracket order 09 1052 01A Use the M5 Pan Head Screws order 09 1052 01A Fasten but not tigthen the bracket extender on to the outer slide bracket as shown Q Repeat step 5 to step 7 for the other side of the outer slide bracket Figure 139 Assembly the outer slide rail and bracket extender rA NOTICE Please read the next page carefully which will help you to locate the correct VA location on the rack 83 User Manual ESR 312 316 420 424 524 528 4 3 2 2 Assemble the brackets Enclosure Key 1U 1 75 inch 1U 1 75 inch I 00 9 00 5U V 0 0 1U 1 75 inch A 0 625 inch A 0 625 inch 3 d 0 5 inch A 0 625 inch A Figure 140 Position the outer slide rail into the rack 0 625 inch 3 000060 0 625 inch At the front of the rack cabient posi tion the outer slide bracket so that is mounting bracket slots fit between the mark There four slots on the bracket should aligh with the four holes be tween the marks on the front vertical rail with the two slot Look carefully you will find the two center slot on the bracket has a spacing of 0 5 inch which match on the mark of the cabient mark that is also 0 5 apart between the two mounting holes If you rack has unthreaded square holes install the M5 Cage Nut on location y Install the M5 Cage Nut if it is ESR 316 on O ESR 420 on 9 ESR 524 on O The Enclosure
65. expander board for expander VX functions and instructions 29 User Manual ESR 312 316 420 424 524 528 2 5 SCSI Backplane Board order 16 0108 01A SCSI blackplane board supports four hot swap SCA SCSI hard disk drive The following diagram overviews the board layout and pin assignments for connectivity JP 4 JP 3 JP 13 Figure 50 SCSI Backplane board JP 5 2 5 1 JP1 to JP4 80 pin SCA Connector Header JP1 to JP4 connect the backplane to the SCSI hard disk drive the pin assignment is shown on the table below Pin 80 Pin 41 Pin 1 Figure 51 80 pin SCSI SCA connector Pin 40 in 6 NC V2 BP SCSI DIIN 8 BPSCSIDION BP SCSI D9N BP SCSI ION BP SCSI CDN l BP SCSI MSGN 6 8 le BP SCSI ACKN 18 BPSCSI BSYN 20 BP SCSI ATNN 20 BP SCSI D7N BP SCSI DSN User Manual ESR 312 316 420 424 524 528 5 40 4 4 4 4 BP SCSI DI4N BP SCSI DI2N V ES Un Go DQ U Un U I Unsed ND N A o 42 GND o 44 SCSIMATED 46 BPSCSIDIFSNS 48 0 30 gt a Q D GIQ BP SCSI DI IP BP SCSI DYP A I 5 BP SCSI IOP 5 BP SCSI CDP BPSCSIATNP 59 60 BPSCSIDPOP BPSCSID3P 165 66 BPSCSID2P BP SCSIDIP 167 68 BPSCSIDOP BP SCSI DPIP 69 170 BPSCSIDISP BP SCSI D14P BP SCSI D12P GND 75 176 HD ACT LED L 79 80 Unused gt Table 28 80 pin SCSI SCA connector pin assignment
66. g Connector JP5 is the 50pin Direct Plug slim CD DVD Rom connector that provides interconnect between the drive power supply and server board The 50 pin direct plug connector pinout is listed in the table below Refer Section 3 8 for installation instruction D 5 a 5 Name RSV LCM RSV GND RST IDE SL DE SDD lt 7 gt DE SDD lt 6 gt DE SDD lt 5 gt DE SDD lt 4 gt DE SDD lt 3 gt DE SDD lt 2 gt DE SDD lt 1 gt DE SDD lt 0 gt GND DE SDLOW L IDE SIORDY RQ IDE S DE SDA lt 1 gt DE SDA lt 0 gt DE SDCSOL DE SEC HD ACT L i DE SDD lt 9 gt DE SDD lt 10 gt DE SDD lt 11 gt DE SDD lt 12 gt AIN NIO I I I I l ocoo o ND J Qi ODIQIJGIQR N o2 DININ K NIO i Un NO i NO I NO oo Go Go No UJ D U9 FI IDESDA lt I gt fai 32 Un lt T ENEN EN ENEN RES EE Soi DIS loisir 5V N N IDEP ALE H J QIQ Ty a oe ds NO Table 44 50 pin slim line CD Rom drive connector pinout JP5 43 User Manual ESR 312 316 420 424 524 528 2 10 DB 9 Cable Pin Assignment order 17 1001 XX The ESR Series chassis provide with DB9 Serial ports which allows administrators access the system and or controll external device through a serial console session using UNIX commands such as hyper terminal The pin assignment of J1 is tabled on section 1 3 2 Howev
67. g of the cable should be greater than the ratings marked on the product P PrP PR Do not spill food or liquids on your system components and never operate the product in a wet environment User Manual ESR 312 316 420 424 524 528 Safety Instruction gt gt gt gt If any of the following conditions occur unplug the product from the electrical outlet and replace the part or contact your authorized service provider The system cable extension cable or plug is damaged An object has fallen into the product The product has been exposed to water The product has been dropped or damaged Do not push any objects into the openings of your system components Doing so can cause fire or electric shock by shorting out interior components Keep your system components away from radiators and heat sources Also do not block cooling vents Do not overload the AC supply branch circuit that provides power to the rack The total rack load should not exceed 80 percent of the branch circuit rating To prevent bodily injury when mounting or servicing this unit in a rack you must take special precautions to ensure that the system remains stable The following guidelines are provided to ensure your safety When mounting this unit in a partially filled rack load the rack from the bottom to the top with the heaviest component at the bottom of the rack If the rack is provided with stabilizing devices install the stabilizers
68. hold the cable by its connector the plug not the cord Never force a connector into a port If the connector and port do not join with rea sonable ease they probably don t match The ESR series storage chassis support many different types of backplane boards please refer section 2 3 to section 2 5 for backplane options The ESR series chassis offer easy installation and removal of the backplane boards The following section will show the instructions for replacing the backplane board TA NOTICE Extra care must be taken when handling and storing the backplane boards x The backplane board components can be damaged by rough handling When removing the backplane boards from the storage system place them on a padded surface Never drop the backplane boards y NOTICE Always wear a wrist grounding strap when handling equipment with static sen i gt sitive components O Turn off the system and unplug of the power cables Remove the top cover see section 3 1 1 Unplug the AC power cord from the power supply modular you want to replace FH metric M4 screw order 09 1004 01A Pi Q Remove the flat head M4 screws order g 09 1004 01A from both side of the chassis security the slide rail set as shown Figure 124 Remove the slide rail security screws 13 User Manual ESR 312 316 420 424 524 528 Fully extend the slide rail set as shown you will see mounting screws on the two sides of the chassi
69. if not A avoided could result in death or serious bodily injury CAUTION A CAUTION indicates a potentially hazardous situation which if not iN avoided may result in minor or moderate injury v NOTE A NOTE indicates important information that helps you make better use of your system Read the installation instructions before connecting the system to the power source This unit is intended for installation in restricted access areas A restricted access area can be accessed only through the use of a special tool lock and key or other means of security Only trained and qualified personnel should be allowed to install replace or service this equipment Do not work on the system or connect or disconnect cables during periods of lightning activity This equipment must be grounded Never defeat the ground conductor or operate the equipment in the absence of a suitably installed ground conductor Contact the appropriate electrical inspection authority or an electrician if you are uncertain that suitable grounding is available Use only approved power cable s If you have not been provided with a power cable for your server storage system or appliance or for any AC powered option intended for your system purchase a power cable that is approved for use in your country The power cable must be rated for the product and for the voltage and current marked on the product s electrical ratings label The volt age and current ratin
70. ing Figure 119 Identify the defected PSU unit Figure 120 Install the 2 5 to 3 5 IDE adapter Figure 121 Identify the failed PSU modular Figure 122 Unscrew the thumb screw and release the latch Figure 123 Pull out the modular form the housing Figure 124 Remove the slide rail security screws Figure 125 Fully extend the slide rail Figure 126 Remove the system fan mounting bracket Figure 127 Remove the backplane bracket mounting screws Figure 128 Take out take out the BP mounting bracket Figure 129 Remove the BP form its mounting bracket Figure 131 Rack mounting hardware list Figure 134 Rack s mounting hole types Figure 132 Four post cabinet rack Figure 133 Four post open rack Figure 135 Marking on the rack Figure 136 Removing the rack slide security screws Figure 137 Releasing the outer slide bracket Figure 138 Bracket extenders Figure 139 Assembly the outer slide rail and bracket extender Figure 140 Position the outer slide rail into the rack Figure 141 Install the outer slide rail into the rack Figure 142 Slide in the chassis into the rack Figure 143 Check the mounting holes are align to the rack Figure 144 Kit accessories box 58 59 59 60 61 61 62 62 63 63 65 65 66 67 68 68 70 71 71 13 74 74 19 19 80 80 82 82 83 84 86 86 8 User Manual ESR 312 316 420 424 524 528 Figure 146 Kit hard disk drive carrier Figure 145 Kit system fan 120x120x38mm Figure 147
71. ing bracket 28 30 30 33 33 35 35 37 37 39 39 41 41 45 45 47 49 49 50 50 51 51 52 52 53 54 55 55 56 57 57 58 User Manual ESR 312 316 420 424 524 528 Figure 96 Power Y cable 17 1028 04A Figure 97 Push in the slide bracket Figure 98 Install the internal 3 5 HDD bracket Figure 99 Extend and secure the slide bracket Figure 100 Install 3 5 HDD into theHDD mounting bracket Figure 101 Install the 3 5 HDD bracket into the chassis Figure 102 Remove the FDD cover plate and mounting bracket Figure 103 Connect 26 pin cable into the FDD adapter board Figure 104 Mount the slim FDD adapter board into the chassis Figure 105 Assembly the FDD into the mounting bracket Figure 106 Install the slimline FDD into the chassis Figure 107 Connect the 26 pin high density cable into the slimline FDD Figure 108 Remove the CD Rom covering plate and mounting bracket Figure 109 Install the slim line CD Rom into the mounting bracket and adapter board Figure 110 Install the slim CD Rom into the chassis Figure 111 Location of the rear exhaust fans Figure 112 Install the rear fan into the chassis Figure 113 Pulling out the hot swap system fan Figure 114 Install the fan into the fan edge board Figure 115 Identify the defected power supply modular Figure 116 Remove the screw that secure the 650W PSU Figure 117 Remove the displacement bar of the 650W PSU Figure 118 Pull out the PSU modular from its hous
72. int to Point backplane 100 User Manual ESR 312 316 420 424 524 528 5 24 Kit Fan out SATA cable order 17 10310 1A Er i e 8 a Figure 174 Kit SCSI backplane 12 drives 5 25 Kit Fan out SATA cable order 17 10310 1A Backplane Figure 175 Kit SCSI backplane 12 drives 5 26 Kit Fan out SATA cable order 17 10310 1A Backplane Figure 176 Kit SCSI backplane 12 drives 101 User Manual ESR 312 316 420 424 524 528 5 27 Cable Multilane Serial ATA cable order 17 1032 01A Backplane Figure 177 Kit SCSI backplane 12 drives 5 28 Cable SFF8484 internal 32pin SAS to SFF8087 miniSAS cable order 17 1036 01A Figure 178 Kit SCSI backplane 12 drives 5 29 Cable Serial ATA activity LED order 7 17 1023 XXX Cable Order Instruction 17 1023 01A HDD 0 3 Connect to Drive 0 3 on the backplane 17 1023 02A HDD 4 7 Connect to Drive 4 7 on the backplane 17 1023 03A HDD 8 11 Connect to Drive 8 11 on the backplane Figure 179 LED activity Cable 17 1023 XXX 102 User Manual ESR 312 316 420 424 524 528 6 System Fan Specification 120mm x 120mm x 38mm P V curve s Sta m e ES f 3 r 3 Le rs 3 3 Le c SER s Lg g Figure 180 System fan specification and P V curve E 0 E H 0086 128 180 192 224 CPM AR FOT E Specification ITEM Model Number Rated Voltage Input Voltage Input
73. key will be installed in these locations 84 User Manual ESR 312 316 420 424 524 528 Reserve angle view Figure 141 Install the outer slide rail into the rack Keep the forth slot empty for Enclosure Key screw Hold the outer slide bracket against one of the front vertical rail of the cabient at the position you marked then fasten and tigthen three M5 x3 4 screws order 09 1052 01A as shown Leave the forth slot empty for Enclosure Key Q Atthe back of the cabient pull back on the bracket extender until the mounting slot align with their respective holes on the back vertical rail Install three M5 x3 4 screws order 09 1052 01A in the back mounting holes to secure the outer slide bracket to the back vertical rail Repeat step 4 to step 7 for the outer slide bracket on the other side of the rack Ensure that both of the slide bracket are mounted at the same position on the vertical rails on each side of the rack 85 4 3 2 3 Reset the system on the bracket and secure it on the rack When the brackets are secured to the rack you can put the storage system in the rack Follow these steps to mount the ESR series storage system in the rack With one person on each side of the system lift the system so that the inner rail aligh with the outer slide bracket Engage the inner rail to the outer slide bracket slot Push and slide the system into the rack Figure 142 Slide in the chassis into the ra
74. ks into the place Reserve STEP 5 and STEP 4 to secure the power supply modular into the system Q Attach the power cord to the back of the new power supply and to the power source Q Check the LED which indicates the new power supply modular and it should lit green NOTICE After installing a new power supply allow several seconds for the system to VX recognize the power supply and determine whether it is working properly The power on indicator will turn green to signify that the power supply is functioning properly Refer section 1 3 for indicator functions 70 User Manual ESR 312 316 420 424 524 528 3 12 3 Replacing the 1350W 3 1 Hot Swap Power Supply Modular order 22 0004 01A The ESR 524 528 chassis uses 1350W 3 1 redundant power supply follow the instruction below for procedures to replacing the power supply modular LED off indicates a failed Power Supply Modular Figure 121 Identify the failed PSU modular Figure 123 Pull out the modular form the housing Remove the packaging from the new power supply modular and set it near the back of the system Locate the power supply modular need to be replaced by examining the individual LED on the back of the power supply modular as shown if LED without light it indicates this modular is defective and need to be replaced Unplug the AC power cord from the power supply modular you want to replace Unscrew the thumb screw of the defected power supply mo
75. ly failed Replace power supply modular Table 17 System power board warning UN Do not exceed the operation ambient temperature of the ESR series chassis PON which is 95 degrees F 35 degrees C User Manual ESR 312 316 420 424 524 528 2 2 9 Two 4 pinThermocouple Threshold Jumper Headers These jumpers define the thermocouple threshold setting if the temperature feedback from the thermocouple exceed the threshold setting the beeper will alarm and the fan failed LED on the front panel will turn on Thermocouple 1 Thermocouple 2 El 113 degrees F 45 degrees C 131 degrees F 55 degrees C 149 degrees F 65 degrees C Figure 29 thermocouple threshod jumper header 2 2 10 Thermocouple Header There is one Thermocouple embedded on the system power board Thermocouple 1 to monitor the system temperature The system allow one extra K Type thermocouple to monitor the system hot point Thermocouple on board ocouple 1 Threshold Thermocouple 2 header ermocouple 2 Threshold Figure 30 Thermocouple header 2 2 10 1 K TypeThermocouple order 17 1020 01A Connect the 2 Pin cable thermocouple to the thermocouple 2 header PIN 1 is labled with a triangle mark E Figure 31 2 pin thermocouple with cable 19 User Manual ESR 312 316 420 424 524 528 2 3 Serial ATA Backplane Board order 16 0121 01A Serial ATA blackplane board supports four hot swap Serial ATA or Serial Attached SCSI
76. lying the hard drive Remove the top cover see section 3 1 1 Disconnect cables of the system if necessary O Remove the slim line hard drvie tray order 06 0115 01A from the system by removing the 6 32 FH screws order 09 1002 01A Figure 91 Remove the slim line HDD mounting bracket NOTICE If you need to install the HDD on Drive 3 location you need to remove the FDD adapter board first refer section 3 6 for instruction 56 User Manual ESR 312 316 420 424 524 528 Place and aligh the slim line hard drive to its tray and mount it with four M3 screws as shown order 09 1013 01A Fa FH screws order 409 1013 01A E Install the 2 5 to 3 5 Slim IDE WD d adapter into the system order 16 0118 01A Make sure the PIN 1 of the adapter match PIN 1 of the slim line hard drive i Figure 92 Mount the slim HDD to the HDD tray Pin1 Q Reserve step to install the hard disk drive back to the chassis Connect the 40pin IDE cable and 2 pin power cable Refer section 2 8 and section 2 10 Q Make sure no tools or parts are left in the chassis and close the top cover section 3 1 2 Figure 93 Install the 2 5 to 3 5 IDE adapter 3 5 1 Configure 2 5 Slim Hard Disk Drive Master and Slave Drive NOTICE See your 2 5 slim hard drive documentation for Master and Slave configuration VA The sample jumper setting shown below is for your reference only 00000000000000000
77. m O2 ON y 5 NOI ICO ID NO NO m i NO FI ID i oO NO NO pa SRE T U NO Table 23 32 pin SFF8484 pin assignment 24 User Manual ESR 312 316 420 424 524 528 2 3 2 2 SFF8484 internal 32pin SAS to SFF8087 miniSAS cable 17 1036 01A Figure 43 SFF8484 32pin SAS to SFF8087 miniSAS cable T Backplane A18 Figure 44 36 pin SFF8087 cable connector se a mot B6 lt sideband3 189 B1 B4 B7 B12 B15 BIS Table 24 36 pin SFF8087 pin assignment 25 User Manual ESR 312 316 420 424 524 528 2 3 3 JP9 8 pin Serial ATA Activity and Failed signal header Connect the upper 4 pin to the Serial ATA controller activity signal header and connect the lower 4 pin to Serial ATA controller failed signal header Drive 4 Drive 2 lt Activity Signal lt Failed Signal Drive 3 Drive 1 Figure 45 8 pin Serial ATA Hard drive status LED header 2 3 3 1 4 pin HDD status Cable 17 1023 XX The 4 pin HDD status activity cable that is connected from the 8 pin Serial ATA Activity and Failed signal header to the Serial ATA controller status LED header Refer to your SATA con troller docunmentation Each cable has a drive number marked on for easier cable manage ment Refer the cable part number for markings Mm Figure 46
78. m CD Rom and 2 5 IDE hard disk drive The Slim Power Board has preinstall in the chassis JP1 Figure 58 Slim line Power Board order 16 0103 01A 2 1 1 JP1 4 pin Peripheral Power Connector header Jumper 1 JP1 connector has 4 pins and is cabled to the System Power Board JPX to provide power to the Slim Power Board through DC power cable order 17 1007 01A Refer section 2 1 X for the cable pin assignment 12V Ground COM Ground COM 2 Pin Signal Name 3 Table 32 Peripheral Power JP1 Pin assignment 2 7 2 JP2 JP4 4 pin mini Power Connector header JP2 to JP4 provides DC power to slim line device through mini 4pin DC power cable order 17 1018 01A and 4pin to 2pin DC power cable order 17 1008 XX COM Table 33 Mini Power JP2 JP4 Pin assignment NOTE The power cable used to connect the slim CD DVD Rom and the slim power board is included in the slim power board in JP2 36 User Manual ESR 312 316 420 424 524 528 2 7 3 Mini 4 pin DC power cable 17 1018 01A J1 and J2 of Mini 4 pin DC power cable has the same pin assignment and polarity therefore connect either J1 or J2 to the slim Floppy Disk PCB and connect the other end of the cable to the Slim Power Board Refer section 3 7 for instruction pin 1 5V D e E E pin 2 GND J2 Figure 59 Mini 4 pin DC Power cable order 17 1018 01A pin 2 GND J1 pin 1 5V 2 4 4 pin to 2 pin DC power cable 17 1008 XX Connec
79. mV 12V 1200mv 04BOh Maximum negative voltage deviation E GF 10 mV 11 40V 1140mv 0474h oo l 6 147 93H EC Maximum positive voltage deviation E ij 10 mV 12 6V 1260mv 04ECh E qa 8 149 95H 78 Ripple and Noise pk pk 10Hz to 30 MHz E V 9 150 96H 00 mv 120mVpp 78h E Minimum current draw mA E O 11 152 98H 0B 3000mA oBB8h Loo Maximum current draw mA Is 13 154 9AH A4 42000mA A410h pne Record Type ID 0x01 DC OUTPUT 2 156 9CH 02 End of list Version 010b o 3 157 9DH OD Record length of Multurecord 12 Field Number 1 160 AOH 04 Output Number 01005 4h 12 Output f Nominal voltage 10 mV 12V 1200mv FB50h Maximum negative voltage deviatior Do 10 mV 13 08V 1308mv FAE4h 6 165 ASH 8c Maximum positive voltage deviation 10 mV 11 4V 1140mv FB8Ch E a ie am ve Ripe and Noise pkcpk 10Hz t 20 MHZ 9 168 A8H 00 mV 120mVpp 78h Lo o 169 asn oo Minimum current draw mA i1 170 AM 00 OmA Oh Maximum current draw 7A 500mA 01F4h Record Type ID 0x01 DC OUTPUT 2 174 AEH 02 End of list Version 00100 3 175 AFH OD Record length of Multurecord 5VSBFieldNumber 4 176 BOH AE Record Checksum Zerochecssum 5 177 BiH 42 Header ecsum Z
80. n flat cable into the slim FDD drive and push in the placement latch to secure the drive Figure 105 Assembly the FDD into the mounting bracket Open the connector on the rear of the FDD by pulling up on the connector cover O Insert one end of the 26 pin flat cable end into the connector Push down on the connector cover to lock the cable down into place O Install the 34 pin FDD cable order 17 1004 01A from the slim FDD adapter board and the mini 4 pin cable order 17 1018 01A LOT M and close the top cover section 3 1 2 Figure 107 Connect the 26 pin high density cable into the slimline FDD 62 User Manual ESR 312 316 420 424 524 528 3 9 Installing a Slim CD DVD Rom Drive Before you perform this procedure read the safety instructions of this manuel All the system configured with the ESR series storage chassis can support slim line CD DVD Rom Drive Refer section 2 9 for adapter and cable information T Figure 108 Remove the CD Rom covering plate and mounting bracket Figure 109 Install the slim line CD Rom into the mounting bracket and adapter board m 46 32 FH screws order 09 1002 01A Upack the slim CD DVD Rom drive and prepare it for installation For instructions see the documentation accomplying the floppy drive Remove the top cover see section 3 1 1 Disconnect cables of the system if necessary Remove the CD DVD Rom cover plate order 06 0112 01A by
81. n material and craftsmanship for a limited period of three 3 years from the date of invoice These are the only warranties TST offers TST makes no other warranties of any kind express or implied written oral or statu tory and expressly disclaims any implied warranties including merchantability or fitness for any specific purpose or freedom from patent infringement regardless of origin under no circumstance is TST liable for incidental or consequential damages Under normal use should the product under warranty fail in material or craftsman ship TST will at its sole discretion 1 repair and return the product freight prepaid and honor the balance of the warranty period or 2 replace the product freight perpaid and honor the balance of the warranty period Products that have been damaged through negligence accident or misue of the purchaser or its agents will be at purchaser s discretion replaced at purchaser s expense or returned un repaired freight collect User Manual ESR 312 316 420 424 524 528 Safety Instruction Use the following safety guidelines to ensure your own personal safety and to help protect your server storage system or appliance from potential damage Throughout this guide blocks of text may be accompanied by an icon and printed in bold type These blocks are notes cautions and warnings and they are used as follows WARNING A WARNING indicates a potentially hazardous situation which
82. nd secure with the 6 32 round head screws 09 1003 01A Once the 3 5 internal HDD is installed in the mounting bracket install the power Y cable 17 1028 02A and connect to the HDDs Use the cable tight provided and tighten the power Y cable around the edge of the HDD mounting bracket 58 User Manual ESR 312 316 420 424 524 528 Figure 98 Install the internal 3 5 HDD bracket Figure 99 Extend and secure the slide bracket Untighten but not removing the two round head screws as shown Push the slide bracket toward until it is stop by the two round head scres Carefully put the 3 5 HDD mounting bracket toward the chassis as shown on the figure aligh it to the two each mounting holes loca tion Extend the slide bracket toward the chas sis once it mate with the chassis sheetmetal install the flat head screws on both side of the chassis Connect the data cable from the HDDs to the motherboard or the HDD controller connect the power cable to the fan power board Make sure no tools or parts are left in the chassis and close the top cover section 3 1 2 59 User Manual ESR 312 316 420 424 524 528 3 7 Installing or removing an internal 3 5 Hard Disk Drive in the ESR 420 424 524 528 The ESR 420 424 524 528 storage chassis can support up to 2 regular 3 5 hard drive with the internal HDD mounting bracket NOTICE Extra care must be taken when handling and storing the hard drives Hard dri
83. nder 97 User Manual ESR 312 316 420 424 524 528 5 18 Kit ESR 312 316 3 5 internal HDD mounting kits order 05 1028 01 A Power Y cable 17 1028 04A Fe T 6 32 RH screws 10 pcs order 09 1003 01A Cable Tie x 4 Figure 168 Kitinternal 3 5 mounting bracket for ESR312 316 5 19 Kit ESR 420 424 524 528 3 5 internal HDD mounting kits order 05 1029 01A Power Y cable 17 1028 03A Im Ep oo I 777 TTF T ee 6 32 RH screws 10 pcs order 09 1003 01A Figure 169 Kit 28 inches cabient bracket extender 98 User Manual ESR 312 316 420 424 524 528 5 20 Kit SCSI Backplane order 05 1015 01A Terminator 16 0117 0A SCSI Backplane 16 0108 0A SCSI Cable 17 1016 01A Figure 170 Kit SCSI backplane 4 drives 5 21 Kit SCSI Backplanes Daisy Chain 8 drives order 05 1016 01A SCSI Cable 17 1016 02A SCSI Backplane 16 0108 0A Terminator 16 0117 0A SCSI Cable 17 1016 01A Figure 171 Kit SCSI backplane 8 drives 99 User Manual ESR 312 316 420 424 524 528 5 22 Kit SCSI Backplanes Daisy Chain 12 drives order 05 1017 01A SCSI Backplane 16 0108 0A SCSI Cable 17 1016 02A SCSI Cable 17 1016 01A Terminator 16 0117 0A Figure 172 Kit SCSI backplane 12 drives 5 23 Kit Serial ATA Backplane order 05 1018 01A SATA Backplane 16 0107 02A Figure 173 Kit Serial ATA Po
84. on Use these worksheet below to calculate the total power used by your configuration List all current into the appropriate voltage level for each device and calculate the total current on each voltage level FLN DO NOT OVERLOAD Do not exceed power limit for any DC outputs 9 1 650W Power Supply Curent Maximum atvoltageleve SV 12V System Board Processor s Cooler s Total Memory Front Panel LEDS USB 0 3 SCSISATAISAS backplanes 32 SAS daughter boards NENNEN Slim line Floppy Disk Drive J 7 Slm line CD DVD Rom PP Total Hard Disk Drives o ooo ST TotalAddin Cards PP 2 x System Fans Optional Rear Fan oo ooo S pp FR O PR PO PE O Total Current pp 1 po Table 61 ESR 316 power budget calculation From the worksheet above enter the total current for each colume multiply the voltage by the total current to get the total wattage for each voltage level Add all the Wattage up and find the total power usage Voltage Level and Current Power Watts on each Voltage Level Ohm s Law Volts x Amperes Power 5Vsb x A 5 3V x JA 5V x JA ne Evax DA 0 00 0 p CSV xC Aa o OE A Total Combined Wattage O do o oS O Table 62 ESR 312 316 total combined wattage calculation 117 User Manual ESR 312 316 420 424 524 528 9 2 950W Power Supply 1 Current Maximum at voltage level 12V System Board 1 J J Processor s Coolers
85. over 3 2 Installing the System Board 3 3 Installing Expandsion Cards 3 4 Install and Remove a Hard Disk Drive 3 5 Installing or removing a Slim IDE Hard Disk Drive 3 6 Installing or removing an internal 3 5 Hard Disk Drive in the ESR 312 and ESR 316 3 7 Installing or removing an internal 3 5 Hard Disk Drive in the ESR 420 424 524 528 3 8 Installing a Slim Floppy Disk Drive 3 9 Installing a Slim CD DVD Rom Drive 3 10 Installing the Rear Panel Fan 3 11 Replacing the Hot Swap System Fan User Manual ESR 312 316 420 424 524 528 3 12 Replacing the Hot Swap Power Supply Modular 3 13 Replacing the Backplane Board 3 14 Replacing the system battery 4 Install the system into the rack 4 1 Rack Safety Instruction 4 2 Rack Mounting Hardware 4 3 Install the chassis in a Rack 5 Space part order information 5 1 Kit Accessories Box order 05 1001 01A 5 2 Kit System Fan 120mm x 120mm x 38mm order 05 1002 01A 5 3 Kit Hard Disk Drive Carrier order 05 1003 XXA 5 4 Kit Slim IDE Drive Kit for Drive I order 05 1004 01A 5 5 Kit Slim IDE Drive Kit for Drive 2 order 05 1005 01A 5 6 Kit Slim IDE Drive Kit for Drive 3 order 05 1006 01A 5 7 Kit Slim line Floppy Drive Disk order 05 1007 01 A 5 9 Kit Two device IDE 40pin cable order 17 1017 01A 5 10 Kit 4 pin power cable for add in card 20 inches order 17 1007 02A 5 11 Kit K TypeThermocouple order 07 1020 01A 5 12 Kit Power Supply Modular ESR 316 650W order 05 1
86. ow are the mounting hardware overview The inner slide rail has been assemblied into the stroage chassis Top Bracket extender for 28 inch rack order 06 0126 01A left 06 0126 02A right F dl Ge Top Outer slide bracket Ma Bracket extender for 30 inch rack order 06 0138 01A left 06 0138 02A right Inner slide rail dede 4444 dede M5 x 3 4 Pan Head Screws M5 Cage Nuts 16 pcs M5 x 1 Enclosure Key Pan Head 24 pcs order 09 1052 01A order 409 1053 01A Screws 4pcs order 09 1019 01A Figure 131 Rack mounting hardware list i NOTICE The slide rail has been approved by SGS Taiwan to rehold a loading of xt 300lbs SGS report number HL20082 2005 79 User Manual ESR 312 316 420 424 524 528 4 3 Install the chassis in a Rack The ESR series chassisis specifically designed for rack mounting It is not designed for use as a desktop system You can install the system in a four post cabinet or open rack that is 19 inches wide and between 26 28 30 and 36 deep Figure 132 Four post cabinet rack Figure 133 Four post open rack The brackets and screws necessary to attach the system to a four post rack with threaded holes or unthreaded round holes are included with your system M5 Cage Nuts Some racks have order 09 1053 01A pre threaded holes Figure 134 Rack s mounting hole types NOTICE Any rack used for ESR chassis should meet the specific
87. pply power budget calculation From the worksheet above enter the total current for each colume multiply the voltage by the total current to get the total wattage for each voltage level Add all the Wattage up and find the total power usage Voltage Level and Current Power Watts on each Voltage Level Ohm s Law Volts x Amperes Power 5Vsb x JA 5 3V x JA 5V x JA EE EAN DA CBV xC A o o oo OE O O OA oo Total Combined Wattage O To o o O Table 66 ESR 420 424 524 528 total combined wattage calculation 119 User Manual ESR 312 316 420 424 524 528 10 BTU usage calculation Use these worksheet below to calculate the BTU British Thermal Unit usage of your ESR system configuration of 50 loading 75 loading and 100 loading 10 1 650W Power Supply Equation to calculate system power comsumption to BTU EL Total Combine Wattage X 2 34 EE STE Total Combine Wattage X 3 59 mE cs Total Combine Wattage X 4 68 mE Table 62 BTU usage calculation 650W Power Supply 10 2 950W Power Supply mE Total Combine Wattage X 2 27 mE Total Combine Wattage X 3 40 mE ET Total Combine Wattage X 4 54 mE Table 63 BTU usage calculation 950W Power Supply 10 3 1350W Power Supply mE Total Combine Wattage X 2 27 E Total Combine Wattage X 3 40 m su Total Combine Wattage X 4 54 mE Table 64 BTU usage calculation 1500W Power Supply 120 User Manual ESR 312 316 420 424 524 528 The s
88. procedure read the safety instructions of this manuel 3 8 1 Installing a Slim Floppy Disk Drive All the system configured with the ESR series storage chassis can support slim line Floppy Disk Drive Refer section 2 8 for adapter and cable information The slim FDD adapter and 34 pin FDD cable may have already been preinstalled in the system p 46 32 FH screws order 09 1002 01A T Unpack the slim line floppy disk drive and prepare it for installation For instructions see the documentation accomplying the floppy drive Remove the top cover see section 3 1 1 Disconnect cables of the system if necessary Remove the FDD cover plate order 06 0110 01A by unscrew the two 6 32 FH screws order 09 1002 01A as shown Remove the slim FDD mounting rail by untighten the two 46 32 FH screws order 09 1002 01A as shwon Put the slim FDD cover plate and the screws in the accessories box Connect the high density 26 pin flat cable into the slim line FDD adapter board with the orientation as shown Install the slim line FDD adapter board into the chassis as shown with the two M3 Round Head screws order 09 1012 01A that come with the 61 User Manual ESR 312 316 420 424 524 528 Snap in the slim FDD mounting rail latch fingers into the slim FDD mounting holes as shown Q Carefully put the assemblied slim FDD with rail back into the chassis and secure it with the two FH screws 9 Connect the high density 26 pi
89. r The length of the HD 68 pin cable is 21 5 inch Figure 53 HD68 SCSI cable 5 yl NOTE Use the cable provide by TST USA only the cable length is designed to vi rprevent reflection resonance 2 5 2 2 HD 68 SCSI LVD320 SE Terminator order 16 0117 01A The LVD320 SE terminator is connected to the HD68 connector header of the SCSI backplane it is used to avoid reflections from the ends of the SCSI bus If the SCSI bus is not terminated the signal pulses will reflect off these the open end and travel back along the bus in the other direction which results in adding and cancelling of signal am plitudes that will distort and corrupt the SCSI singal Figure 54 LVD320 SE Terminator ex NOTE Make sure the SCSI ID number are not duplicate in the SCSI channel 2 5 3 JP6 Drive failed LED Header JP6 connect to the SCSI controller through a 4 pin cable to report SCSI hard disk drvie failed It is connnected with LED signal cable same as the cable listed in Table 26 Drive 1 failed signal Drive 2 failed signal Drive 3 failed signal Drive 4 failed signal Table 30 SCSI drive failed signal pin assignment 33 User Manual ESR 312 316 420 424 524 528 2 5 4 JP7 JP10 Drive failed LED Header JP7 to JP10 are piano switch to select the Drive SCSI ID refer the following table to set the SCSI ID of the SCSI backplane JP10 JP9 JP8 JP7 Drive 4 Drive 3 Drive 2 Drive 1 Figure 55 SCSI ID switch O OFF X jor fom jor
90. r Board order 16 0101 01A The power system of the ESR series chassis consists of an intergrated power share board which consolidate all power cable to support backplane and hot swappable system fans The System Power Board embedded with system management senors such as fan failed signal power failed signal and over temperature signal Failed signal react with beeper warning and LED blinking on the front panel board Failed signal can feedback to Server board IPMI server management through I2C connection All data cable is consolidated on the one side of the chasis while or power cable are located on the other side to avoid interference to the data performance JP2 JP1 Cut Do A RON ER EC ER ER CD CR CR Figure 18 System Power Board V QE JP8 2 2 1 JP1 24 pin Power Supply to System Board Header PIN 13 PIN 24 Pin 1 Pin 12 Table 7 24 pin Peripheral Power JP7 and JP19 Pin 12 User Manual ESR 312 316 420 424 524 528 2 2 2 JP2 16 pin Front Panel to Server Board and System Fan Feedback Header The Front Panel connector header communicate between the System Power Board and the server board to provide signal command through Front Panel I O Cable order 17 1014 01A The system fan feedback header supports for several management features that can be ulilized by the server board management system if available throough the PWN fan sig nal cable order 17 1015 01A PIN 1 PIN 15 Figure 20 16 pin front panel
91. r Q Optional Rear Fan 2X O Rear I O Shield PCI Slot Cutout 7X User Manual ESR 312 316 420 424 524 528 1 5 Chassis Dimensions Deep Height Figure 12 Chassis Dimension 6 95 4U 8 70 BU Table 3 Chassis Dimensions User Manual ESR 312 316 420 424 524 528 1 6 System Components O 2 Figure 13 Front Opened View Figure 14 Rear Opened View e o e e 6 Slim Floppy Disk Drive 2 5 Hard Disk Drive Hot Swap Fan Modular Optional Rear Fan Hard Disk Drive Tray Slim CD DVD Rom Rack Mount Slide Rail Power Supply Modular Server Board Rear I O Shield Add in cards User Manual ESR 312 316 420 424 524 528 Chapter 2 System Board and CableFeatures 2 1 Front Panel Board order 16 0102 01A The Front Panel Board supports several push buttons and status LEDs along with USB ports to centralize system control monitoring and accessibility to within a common compact design Re fer Section 1 3 for buttons and LEDs function The following diagram overviews the board layout and pin assignments for connectivity Figure 15 Front Panel Board JP1 2 1 1 JP1 16 pin Front Panel Connector Header The Front Panel connector header communicate between the System Power Board to provide signal command to the Front Panel Board through Front Panel Cable order 17 1002 01A The pin assignment of the Front Panel Header JP1 is presented in the table below 6
92. r in structions marked reserved or undefined TST reserves these for future definition and shall have no responsibility whatsoever for conflicts or incompatibilities arising from future changes to them The ESR series storage chassis may contain design defects or errors known as er rata which may causes the product to deviate from published specifications Current characterized errata are available on TST website This document and function described in it is furnished under license and may only be used or copied in accordance with the terms of the license The information in this manual is furnished for informational use only is subject to change without notice and should not be construed as a commitment by TST TST assumes no responsibil ity or liability for any errors or inaccuracies that may appear in this document that may be provided in association with this document Except as permitted by such license no part of this document may be reproduced stored in a retrieval system or transmitted in any form or by any means without the express written consent of TST Other brands and names may be claimed as the property of others Copyright Terabytes Server Storage Tech Corp 2006 User Manual ESR 312 316 420 424 524 528 Limited Warranty TST warrants to the original purchaser that the ESR 312 ESR 316 ESR 420 ESR 424 ESR 524 and ESR 528 enclosure products including the components therein shall be free from defects i
93. returns which do not display an RMA number on the outside of the package Return the unit with all the original packing materials To complete the system you must purchase some items seperately see below Vw Ground yourself by touching an unpainted metal surface on the chassis such as the metal around the card slot openings at the back of the computer before touching anything inside your computer While you work periodically touch an unpainted metal surface on the computer chassis to dissipate any static electricity that might harm internal components The following compinents are included with the ESR series chassises V vi vii Rack mount chassis with slide rail 12 Hard Drive Trays for ESR 312 16 Hard Drive Trays for ESR316 20 Hard Drive Trays for ESR420 24 Hard Drive Trays for ESR 424 and ESR 524 28 Hard Drive Trays for ESR 528 3 x Serial ATA or Serial ATA multilane or SCSI or Serial Attached SCSI Backplane for ESR 312 4 x Serial ATA or Serial ATA multilane or SCSI or Serial Attached SCSI Backplane for ESR 316 5 x Serial ATA or Serial ATA multilane or SCSI or Serial Attached SCSI Backplane for ESR 420 6 x Serial ATA or Serial ATA multilane or SCSI or Serial Attached SCSI Backplane for ESR 424 524 7 x Serial ATA or Serial ATA multilane or SCSI or Serial Attached SCSI Backplane for ESR 528 650W 2 1 Redundant Power Suppy with 3 modulars for ESR 316 930W 2 1 Redundant Power Supply with 3 modulars for ESR 420 424 524 528 1350W
94. ries box for future use Position the expansion card so that the card edge connector from the system board aligns with the expansion card connector Insert the card edge connector firmly into the expansion card connector until the card is fully seated Q ligthen and secure the expansion card with the round head 6 32 screw from the accessories ir 2 box or from the package of the expansion card 2 46 32 RH screws order 09 1003 01A Q9 Reconnect the expansion card cables including those for the new card PIN c d FE Pr Pr I Ig Close the top cover see section 3 1 2 s E ai BE Figure 83 Secure the expansion card 52 User Manual ESR 312 316 420 424 524 528 3 4 Install and Remove a Hard Disk Drive fr Before you perform this procedure read the safety instructions of this manuel jg NOTICE Extra care must be taken when handling and storing the hard drives The carriers ex provide some protection but the hard drives can be damaged by rough handling When removing the hard drives from the storage system place them on a padded surface Never drop the hard drives 44 4 NOTICE To avoid damage never leave a drive carrier partially removed from the ESR X storage system Rotating a carrier handle next to an unseated drive carrier will result in serious damage to the unseated drive carrier y NOTICE To avoid data loss when removing a hard drive from an active RAID array you RA m
95. rking on the system do not attempt to service the system except as explained in this guide and elsewhere in TST Corp USA docu mentation You can install replace or reinstall a part by performing the removal procedure in reverse order unless additional information is provided Recommended Tools Phillips head screwdriver 5mm nut driver Wrist grounding strap Standard flat blade screwdriver The Power Button on the front panel DOES NOT turn off the AC power you MUST unplug the AC power cords To maintain and ensure regulation compliance the fully integrated system should be tested certified and or documented to illustrate compliance to the regional regulations and laws for where the product will be sold The peripherals such as hard disk drive CD Rom and add in cards choosen for integration should have individual regulatory approvals 48 User Manual ESR 312 316 420 424 524 528 3 1 Removing and Replacing the top cover 1 WARNING DO NOT USE TOP THUMB SCREW TO LIFT CHASSIS These thumb screws are used only to install and remove the top cover only o Figure 73 Removing the back top cover 6 32 FH screws order 09 1002 01A Figure 74 Removing the front top cover 3 1 1 Removing the top cover Ensure that the work surface is flat and clean to prevent scratching the computer cover Loosen and remove two 6 32 Flat Head screws that secure the rear cover of the chassis Slide the back cover b
96. rovides power to the rack The total rack load should not exceed 80 percent of the branch circuit rating Use only approved power cable s If you have not been provided with a power cable for your server storage system or appliance or for any AC powered option intended for your system purchase a power cable that is approved for use in your country The power cable must be rated for the product and for the voltage and current marked on the product s electrical ratings label The voltage and current rating of the cable should be greater than the ratings marked on the product gt gt gt Cleaning Unplug your system from wall outlet before cleaning Do not use A liquid or aerosol cleaners Use a damp not wet cloth for cleaning 4 1 4 Thermal Dissipation Requirement 1 DO not install the chassis in a rack where the internal ambient temperature will exceed 95degrees F 35 degrees C DO not install this unit in a rack where the air flow is compromised Any side TUN front or back of the unit used for air flow through the unit must not be direct contact with the rack TA NOTICE If multiple components are installed in the rack consider additional cooling VA to assure efficient operation of the system and other equipment 18 User Manual ESR 312 316 420 424 524 528 4 2 Rack Mounting Hardware The ESR series chassis include with the slide rail on the system The mounting hardware are located in the accessories box Bel
97. s that support the back plane mounting bracket O Unplug all the cables attached to the backplane boards Remove the system fan mounting bracket by unscrewing the two FP 6 32 screws on both sides of the chassis as shown Carefully life up the system fan mounting bracket Remove the two FP 6 32 screws on both sides of the chassis on the back plane mounting brackets you want to replace as shown 6 32 FH screws order 09 1002 01A Figure 127 Remove the backplane bracket mounting screws 74 User Manual ESR 312 316 420 424 524 528 lt lt ae Figure 128 Take out take out the BP mounting bracket 6 32 RH screws order 09 1003 01A Figure 129 Remove the BP form its mounting bracket 10 After the mounting screws removed careful ly slide out the backplane mounting backet which has been highlighted in red as shown in the figure Remove the ten RH 46 32 mounting screws on the backplane board and remove the backplane board away from the backplane mounting bracket Install the new backplane board by reserve all the step above 19 User Manual ESR 312 316 420 424 524 528 3 14 Replacing the system battery The purpose of this section is for system integrator to sumbit for product safety conformity that may required paper trail instruction on replacing system battery The system battery maybe in your server board the storage RAID controller or other device Consult with the manufac
98. server board and J2 to the Slave Drive and J3 to the Master Drive The length between J2 and J3 is 10 inch JL J1 BLUE GREY Figure 66 Two drive IDE cable order 17 1017 01A NOTE All IDE cable used in the ESR Series are high density and high quality 80 conductor Ultra DMA cables 41 User Manual ESR 312 316 420 424 524 528 2 9 24 JP2 Power Input header pin assignment Require to connect to the power source to power up the Slim CD DVD Rom Refer section 3 6 for instruction Pin Table 40 Mini 4 pin drive power connector header pinout JP2 NOTE The power cable used to connect the slim CD DVD Rom and the slim power board is included in the slim power board Refer to section 2 8 2 2 9 5 JP3 2 54mm pitch Audio output header The Slim CD DVD Rom Board provides with analogue audio output connector that can be connected to an audio amplifier or a sound card s internal audio input connector using a sound cable terminated with a standard MPC 3 type 4 pin connector Pin Left Signal Table 41 2 54mm pitch Audio Output connector header pinout NOTE The audio output cable is not included with the ESR series chassis 2 9 6 JP4 2 0mm pitch Audio output header Pin Left Signal Right Signal Table 42 2 0mm pitch Audio Output connector header pinout JP2 NOTE The audio output cable is not included with the ESR series chassis 42 User Manual ESR 312 316 420 424 524 528 2 9 7 JP5 50 pin Direct Plu
99. t J1 to the 2 5 IDE hard disk device PCB and connect J2 to the Slim Power Board Refer section 3 6 for instruction XX refer as extension number for cable length which is shown on the table below in 4 Ear pin 1 5V pin 1 5V i LL ny 2 E m 5 pese oe Figure 60 4 pin to 2 pin DC Power cable order 17 1008 XX Cable Order Cable length inch 17 1008 01A Connect to Drive 1 Refer to section 3 10 17 1008 02A Connect to Drive 2 Refer to section 3 10 17 1008 03A Connect to Drive 3 Refer to section 3 10 Table 34 4pin to 2pin power cable list 37 User Manual ESR 312 316 420 424 524 528 2 8 Slim Floppy Disk Board Order 16 0104 01 The ESR series chassis provides a Slim Floppy Disk Board bay that can be configured for a slim line floppy disk drive The floppy disk drive is mounted on a tool less tray which allow for easy installation and removal form the chassis Refer section 3 7 for instruction The Slim Power Board has preinstall in the chassis JP1 JP2 JP3 0 0 0 0 00 0 E 0000000000000 Figure 61 Slim line Floppy Disk Board order 16 0104 01A 2 8 1 JP1 4 pin Peripheral Power Connector header Signal Name 12V Table 35 Mimi 4 pin Power header JP1 Pin assignment 2 8 2 JP2 34 pin Floppy Disk Connector header ro ES z Name FD DENSELO Table 36 34 pin floppy connector pin assignment QIQIQINRIPNRIDININ Rte e KIN KINIOIolau KAINIOJOINIBAINI
100. t Swap Hard Disk Drive Trays 93 User Manual ESR 312 316 420 424 524 528 3 4 2 Before You Begin Before attempting to remove or install a drive while the system is running see the documentation for the RAID controller card ensure that the system is configured correctly to support hot pluggable drive removal and insertion 3 4 3 Removing a Hard Disk Drive O Use your array management software to prepare the drive for removal Q Waituntil the LED indicators on the drive carrier stop flashing O Push the button in the front of the hard drive carrier as shown Open the hard drive carrier handle O Gently but firmly pull the hard drive carrier from its slot 54 User Manual ESR 312 316 420 424 524 528 3 4 4 Installing or removing a Hard Disk Drive from its Carrier NOTICE To avoid damage never leave a drive carrier partially removed from the ESR X storage system Rotating a carrier handle next to an unseated drive carrier will result in serious damage to the unseated drive carrier Figure 87 Remove the drive dummy blank 9 e o 9 O hy e Figure 88 Install the Hard Disk Drive into the carrier Remove the hard drvie tray from the system see section 3 4 3 Remove the hard drive dummy blank from the carrier by remove the four Pan Head screws order 09 1009 01A that secure the drive dummy blank 6 32 PH screws order 09 1009 01A Remove the drive dummy blank from the carri
101. tics DESCRIPTION ETASIS ESRP 5443H 100 240 VAC 9 0 5 0 A for 115 230 VAC 65A 120A Max for 115 230 VAC per modular EPS 12V Yes meet IEC 1000 3 2 Class D FCC Class B CISR22 CLass B UL 1950 CSA 22 2 No 950 TUV IEC 950 Yes 62276 hours 0 to 40 degree C 20 90 RH 65 Typical at full load 42mm H x 340mm D x 426mm W Connector type for ATX2 03 ATX12V Pentium 4 WTX or AMD GES are available but for special only Contact your sale representative for more information 110 User Manual ESR 312 316 420 424 524 528 I2C Map Address BO B2 B4 B6 Item Offset Address Value Hex Comments 1 00 OOH 01 Format Version 3 0 01h CommonHeader 2 01 01H 00 Internal Use Area OOhindicatesthat area is not present gt 3 02 02H 00 9 Chassis Info Area JOOh indicates that area is not present 4 03 03H 00 Board Info Area OOhindicatesthat area is not present 5 04 04H 08 9 Product Info Area offset 08 08h i 6 05 05H 48 9 Multi Record Area offset 72 48h 7 06 06H E3 Dynamic Info Area offset 227 E3h 18107 1 074 CC Common Header Checksum ZERO CHECK SUM EE 1 08 084 01 Format Version 3 0 01h 9 ProductInfoArea 2 09 09H 40 Product Area Length 64 40h 64 bytes E po J oH jJ oec Ee rcp x em 6 13 00H 54 T o ol L7 14 0H MMR
102. turer docunmentation for futher information Before you perform this procedure read the safety instructions of this manuel If your system require special instruction on your operator installation and service manual that is needed by your product safety testing laboratory please contact the author by email to sio tstcom com CAUTION There is a danger of a new battery exploding if it is incorrectly installed Replace the battery only with the same or equivalent type recommended by the manufacturer Discard used batteries according to the manufacturer s instructions TA NOTICE If you pry the battery out of its socket with a blunt object be careful not to touch TX the system board with the object Ensure that the object is inserted between the battery and the socket before you attempt to pry out the battery Otherwise you may damage the system board by prying off the socket or by breaking circuit traces on the system board Open the computer cover Locate the battery socket from the server board Remove the battery by carefully prying it out of its socket with your fingers or with a blunt nonconducting object such as a plastic screwdriver Insert the new battery into the socket according to the orientation of the server board user manual and snap the Figure 130 Replace the battery batt atoa altery into place Battery Disposal Do not dispose of the battery along with household waste Contact your local waste disposal
103. unscrew the two 6 32 FH screws order 09 1002 01A as shown Put the slim CD DVD Rom cover plate and the screws in the accessories box Remove the slim CD DVD Rom mounting bracket by untighten the two 46 32 FH screws order 09 1002 01A as shwon Take out the slim CD DVD Rom adapter board order 16 0105 01A from the accessories box Connect the adapter board to the slim CD DVD Rom drive Secure the adapter board to the slim CD DVD Rom drive by the two screws provided Insert the slim CD DVD Rom drive into the mounting bracket and snap in the fingers into the slim CD DVD Rom mounting holes 63 User Manual ESR 312 316 420 424 524 528 Figure 110 Install the slim CD Rom into the chassis Carefully put the assemblied slim CD DVD Rom drive back into the chassis and secure it with the two FH screws Connect the 40pin IDE cable order 17 1003 01A to the adapter board and connect the slim power board mini 4 pin connector to the adater board Make sure no tools or parts are left in the chassis and close the top cover section 3 1 2 64 User Manual ESR 312 316 420 424 524 528 3 10 Installing the Rear Panel Fan fr Before you perform this procedure read the safety instructions of this manuel All the system configured with the ESR series storage chassis can put in two additional rear fan The size of the rear fans is 60mm WxH x 38mm D order 18 1004 01A Fan Guide must be installed in the fan The
104. ure 152 Cable kit Two drive IDE cable 5 10 Kit 4 pin power cable for add in card 20 inches order 17 1007 02A 4pin power cable order 17 1007 02A Figure 153 Cable Kt 4 pin DC power cable for add in card 5 11 Kit K TypeThermocouple order 07 1020 01A 4pin power cable order 17 1020 01A Figure 154 Cable kit 2 pin thermocouple with cable 93 User Manual ESR 312 316 420 424 524 528 5 12 Kit Power Supply Modular ESR 316 650W order 05 1009 01A Figure 155 Kit power supply modular for 650W 5 13 Kit Power Supply Modular ESR 420 ESR 524 950W order 05 1010 01A Figure 156 Kit power supply modular for 950W 94 User Manual ESR 312 316 420 424 524 528 5 14 Kit Power Supply Modular ESR 524 1350W order 05 1011 01A Figure 157 Kit power supply modular for 650W 5 15 Kit AC Power inlet Cable order 7 17 1018 01A dx Figure 160 AC Cord Danish 95 User Manual ESR 312 316 420 424 524 528 imo mm ili LINN F x Figure 165 AC Cord U K User Manual ESR 312 316 420 424 524 528 5 16 Kit 28 inches bracket extender order 05 1012 01A Bracket extender for 28 inch rack 06 0126 01A left 06 0126 02A right Figure 166 Kit 28 inches cabient bracket extender 5 17 Kit 30 inches bracket extender order 05 101301A Bracket extender for 30 inch rack 06 0138 01A left 06 0138 02A right Figure 167 Kit 30 inches cabient bracket exte
105. ust first use the array management software to prepare the drive for removal See your array management software documentation for more information 4 NOTICE Always wear a wrist grounding strap when handling equipment with static sensi x tive components m NOTICE Hard drive bays must be populated in order to maintain system thermals Hard ex drive trays must either have a hard drive or drive dummy blank installed in them 3 4 1 Hot Swap Hard Disk Drive Trays order 03 1007 01A All the system configured with the ESR series storage chassis configure with hot swap backplane each hard drive must be mounted to a hot swap drive tray making insertion and extraction of the drive from the chassis very simple Each drive tray has its own dual purpose latching mechanism made of high quality aluminum alloy which is used to both insert extract drives from the chassis and lock the tray in place Each drive tray supports a pair of light pipe providing drive status activity and drive failed indicator located on the backplane to be viewable from the front of the chassis 4a NOTICE Depending on the controller used SATA hard disk drives may not report errors using the drive s status indicator Visit www tstcom com for compatibile SATA controller list that support drive s status indicator High quality aluminum alloy latching handle Q Push in release mechanism O Blue color light pipe Red Color light pipe O EMI fingers Figure 84 Ho
106. ves fr Before you perform this procedure read the safety instructions of this manuel can be damaged by rough handling When removing the hard drives from the storage system place them on a padded surface Never drop the hard drives NOTICE With the internal hard disk mounting bracket install in the chassis some full X height full side add in card may not be installed in into the system Figure 101 Install the 3 5 HDD brac et into the chassis Unpack the 3 5 slim line hard disk drive and prepare it for installation For instructions see the documentation accomplying the hard drive Remove the top cover see section 3 1 1 Dis connect cables of the system if necessary Take the 3 5 HDD mounting kit put the in ternal 3 5 HDD into the mounting bracket 09 3552 01B install the 3 5 HDD as shown and secure with the 46 32 round head screws 09 1003 01A Locate the mounting holes on the chas sis as shown which is located on the right hand side of the chassis looking from the front Install the HDD mounting bracket into the chassis with three flat head screw provided 09 1002 01A Connect the data cable from the HDDs to the motherboard or the HDD controller connect the power cable to the fan power board Make sure no tools or parts are left in the chassis and close the top cover section 3 1 2 60 User Manual ESR 312 316 420 424 524 528 3 8 Installing a Slim Floppy Disk Drive fr Before you perform this
107. ystem is designed to be serviced by qualified technical personnel The desired Mean Time To Repair MTTR of the system is 30 minutes including diagnosis of the System problem To meet this goal the system enclosure and hardware have been designed to minimize the MTTR Following table lists are the maximum times that a trained technical person nel should take to perform the maintenance and replace procedure after diagnosis of the system and having identified the failed component Table 65 Mean Time to Repair 121 User Manual ESR 312 316 420 424 524 528 Index A accessories 9 11 15 20 26 27 53 100 101 117 118 119 address 9 11 15 20 26 27 53 100 101 117 118 119 alarm 9 11 15 20 26 27 53 100 101 117 118 119 Alarm Reset 9 11 15 20 26 27 53 100 101 117 118 119 B battery 9 11 15 20 26 27 53 100 101 117 118 119 BTU 9 11 15 20 26 27 53 100 101 117 118 119 C Cable 9 11 15 20 26 27 53 100 101 117 118 119 carrier 9 11 15 20 26 27 53 100 101 117 118 119 Current 9 11 15 20 26 27 53 100 101 117 118 119 E EIA 310D 9 11 15 20 26 27 53 100 101 117 118 119 Etasis 9 11 15 20 26 27 53 100 101 117 118 119 Expander 9 11 15 20 26 27 53 100 101 117 118 119 F failed LED 9 11 15 20 26 27 53 100 101 117 118 119 Fan 5 7 9 13 14 15 17 18 22 47 65 66 88 101 103 105 107 109 115 117

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