TBXD-User Manual-04a8
Contents
1. sssssssssssssennene memes memes EEE sinis ssi se sese SEES ESSE EE EE EES 16 Correct and Incorrect Use 0 0 nene nnn nana a a ese sese sese sese sesesesere sese sa asas sa sa sa sese sese sese ss 16 Frequency of programmed maintenance 31 111 senes nene suse EE EEE EEE sese esee sese serena ra nn nnns 16 Instructions regarding removal elimination of waste materials nnn 16 Fieldbus ordering string definition nemen renes sese sees sese rara nn nnns 17 Every conceivable measure has been taken to ensure the correctness and completeness of this documentation However as errors can never be fully excluded we would appreciate any information or ideas at any time eae We wish to point out that the software and hardware terms as well as the trademarks of companies used and or mentioned in the present manual are generally trademark or patent protected lp Pr eumoartic Automoti n Pg 2di 17 UNIVER Important note To ensure fast installation and start up of the units described in this manual we strongly recommend that the following information and explanations are carefully read and abided by Personnel Qualification The use of the product detailed in this manual is exclusively geared to specialists having qualifications in PLC programming electrical specialists or persons instructed by electrical specialists who are also familiar with the valid standards UNI2. 1 VA24 24Vdc 10 15 for output and manifold valves PE Power Supply dcn Switched Logic Sensor Supply Supply Example NI Network configuration DeviceNet specifications defines for a maximum network distances the main trunk line and drop lines Maximum distances depend on the baud rate used on the network Maximum Distance Cumulative 6m 125k baud 900 m 20 ft 250k baud 250 m 6m 20 tt 500k baud 100 m 6m 20 ft N Network Terminator Pg 8 di 17 UNI V EIR A DeviceNet system must be terminated at each end of the trunk line The host controller and the last slave on the network must always be terminated to eliminate reflections even if only two nodes are present The DeviceNet specifications for the terminating resistor are 5 CAN L e 121 ohm e 1 metal film 4 CAN H e Watt 1210 Per the DeviceNet spec do not terminate devices on drop lines NI EDS file specification EDS is an abbreviation of Electronic Data Sheet EDS file contains the device description and provide for an open configuration tool while reading the device information and recognizing the device characteristics NI How to Set the Module Address Max Valid Node Address are 01 to 63 Each module is delivered set for node address 63 The Dip or Rotary switches are located on the top panel Com Rate S00 Kbps ON ADDRESS ON INBNMNSNSEHNEHN OLE MSD LSD ADDRESS X VEINS X To set the address re
3. Mod TB3D TBAD DeviceNet FIELDBUS MODULE FOR PNEUMATIC MANIFOLD VALVES amp I O SIGNAL Industry standard connection M8 M12 M23 7 8 Integrated connection to manifold valves ISO VDMA amp Compact Series 24 coils valves capability Auxiliary max capability of 64digital input 40digital output Optical amp via network Diagnostic Monitor IP 65 protection grade rev 04a8 Pg 1 di 17 UNIVER ARO HANE NO AN EE E AA O 3 ANDRE NAO aa aa aaa aaa eudccetucatecatacatacatetecsautaqateuetean aaa aaa kaa asaan 3 Legend of SyMDOlS T 4 Systemi ESEP KON m EET 4 MOOUIG SPOCITICQUIONS AA 5 Module installation 2 0 cece cece cence eee nennen EE EERE EE EO nnne eme se EASE SESE ESSE ESSE seges asa asa sa sa sese sese sess 6 ISO VDMA manifold dimentions sesssssssssssssene nemen menm EEE EEE senis nare raras eese serenus rara nn nnns 6 Connectors pin assignement 1 1 1 sene nasa a a e sese sese sese sese sesesere sese gea sa asa sa sa se sese sese sess 7 System supply connectio0n nenne nnn EEE a a ese sese sese se sese ESSE EE EE seas asa asa sa sa sese sese sene 7 Network configuration nennen me memes meses ese esu sa ga asa i asia sa se sese sese serere nn nn nn 8 Network Terminator ssssssseseseseseeenene nennen nnn eese se sese rn tn sese sesegege gage asa a sa sa se sese sese sese serere rene
4. SS N POSTI VALVOLA Dimentions change according to the numbers of I O auxiliary module used max 7 fe The overall length changes according to the numbers of the auxiliary I O modules used and manifold valves type amp configuration NI ISO VDMA manifold dimentions e PTTTTTTTTTTFTT el 147 VDMA26 131 VDMA18 137 VDMA26 121 VDMA18 26 D mm VDMA 26 N valves x 27 60 D mm VDMA 18 N valves x 19 56 Pg 6di17 UNIVER NI Connectors pin assignement Aux Supply pin assignament 7 8 4 pins Power supply MALE Looking into pins DeviceNet pin assignament 7 8 5 pins Bus Out FEMALE Looking into socket Bus In MALE Looking into pins System supply connection Bus Output Bus Input Terminal Network Connect the module to the Resistor appropriate DeviceNet network Auxiliary Supply cable The PE connection has to be connected externally to the ground We recommend to fix the device in the specified hole with M4 screws on a single surface to grant a good ground connection PE Connection UNIVER L1 Goma La i A mmus fore L3 i mo f a PE Ll u FE NG NO ae The fieldbus module requires ee ee a dual power supply Fapa NA af CE a 3 1 z C i d O VLS24 24Vdc for the Logic amp Pd emm y P g Sensor supply a NG 2
5. nn nn nn 8 EDS Tile SPEGINICA NON c AA AA 9 How to Set the Module Address 22200 00 0a aa aaanan asana NANANA NANANA NANANA BANANA NA NAGANA KAANAK KAKANAN 9 Local Diagnostic and Status INGICALOLS cece cece eee ee EE nenne nennen nennen messes sese serere rana na nnns 10 Output Manifold valves consumes reception data cccecececececeeeeee sees esse esse esse nennen nennen sess ens 11 Auxiliary Digital OUTPUT max 5 modules consumes reception data cccccecesceeeeeceeeeeeeeeeaeaeeeeneaees 11 Auxiliary Digital INPUT max 8 modules produces transmission data 1 2 12 Auxiliary Digital I O Modules Specifications essen me ne enne nnns nnn nnns 13 Auxiliary Digital I O Modules Connection nemen eA EEE HEHE SEEDS EASA sini ranis nn nn n nnns 14 Valves Coil Slot Allocation nennen nnne nnne eese sese se uses suse su seres esee aaa aaa sa aen 14 ldentincaton LONG M ina ee ner te on rere ee ARE a AE a 15 Assembly FieldBus Module to ISO VDMA Manifold Valves Assembly 2000 aaa 15 FieldBus Accessories ordering code la cece eee eee eee ee ee EEE EEE EEE NAKAKA NANANA NANANA serere seran nn EES 15 Conformity Declaration cece cece cence eee eee eee EEE a a ese sese sese sese se EEE EE EE EE ESAS SEEDED EEE se sese sese sess 16 Dangers and residual FISKS eee sess reves GG NANANG NGA suas rasura a ada ausi 16 Dangers Caused by Improper use
6. UPPLY DeviceNet 5 pins female 7 8 IP65 DeviceNet 5 pins male 7 8 IP65 IP65 DeviceNet 5 pins male 718 Network termination 1200hm VAS 7 po ie Pg 15 di 17 UNIVER NI Conformity Declaration Univer S p A declares under Date 9 Luglio 2007 Harmonised European standards the ot responsibility that Device Multi I O Pneumatic Device EN 61000 4 3 1996 the Device in object is in EN 61000 4 6 1996 compliance with the EMC Term TB3D TB4D EN 61000 4 2 1996 directive 89 336 EEC with EN 61000 4 4 1996 amendaments for 92 31 EEC Manufacturer Univer S p A Sinan ie 1908 and 93 68 EEC through lite ih EN 61000 4 8 EN 61000 4 11 COMON ceu HEUS C ITALY EN 61000 6 2 1995 following Harmonised tel 39 02252981 EN 61000 6 4 1993 European standards a ka aani R amp D Manager signature NI Dangers and residual risks There aren t residual risks that may cause damage to the health of the person exposed In case of maintenance the operator is alerted by a visual sign placed near the high risky areas where there could be voltage dangers NI Dangers Caused by Improper use It is recommended to use only original spare parts They are to be considered including the misuse conditions of any modifications or changes of any kind that the user arbitrarily NI Correct and Incorrect Use The FieldBus Slave control unit in all its models can be used only as reported on the operative ma
7. VER S p A declines all liability resulting from improper action and damage to UNIVER S p A products and third party products due to non observance of the information contained in this manual Intended Use For each individual application the components supplied are to work with a dedicated hardware and software configuration Modifications are only permitted within the framework of the possibilities documented in the manuals All other changes to the hardware and or software and the non conforming use of the components entail the exclusion of liability on part of UNIVER S p A Please direct any requirements pertaining to a modified and or new hardware or software configuration directly to UNIVER S p A Safety Notes Attention Switch off the system prior to working on bus modules In the event of deformed contacts the module in question is to be replaced as its functionality can no longer be ensured on a long term basis ESD Electrostatic Discharge The modules are equipped with electronic components that may be destroyed by electrostatic discharge When handling the modules ensure that the environment persons workplace and packing is well grounded Avoid touching conductive components e g gold contacts Abbreviation DI Digital Input DO Digital Output O Input Output ID Identifier HW Hardware SW Software LSB Least Significant Digit MSD Most Significant Digit VLS24 Logic amp Sensor power supply VA24 Auxiliary Out
8. data Slot Connection Byte Bit Position Port Pin Consumes Slot Connection Byte Bit Position Port Pin Consumes P1 4 P1 2 P2 4 P2 2 i de The maximum auxiliary digital output configurable are 40 Bit 5 Byte in NIA un i i i j ge Sia o i i i ga im ct i i i i jin in B 0 n c io a fla m in 5 M ng i i ka ng i i eS Pneumatic Autremoti g Po 11 di 17 UNIVER NI Auxiliary Digital INPUT max 8 modules produces transmission data Slot Connection Byte Bit Position Port Fin Function Assignement Slot Connection Byte Bit Position Port Pin Function Assignement P1 4 1 0 P1 2 4 1 P2 4 1 2 P2 2 1 3 0 0 0 P1 4 3 P1 2 P2 4 P2 2 2 P3 4 P3 4 4 P3 P3 2 P4 4 P4 2 MIO O O OIO O Dy alan blw N l l2 WIN NM i TT r c iN b w N hd oi O mM juo jun Mm y uu ludum w Nil O vo I d Oll oin k i mami o oo nle ble amp amp blh amp E o i 8 p i p 48 p dg be DIA mom jw Mia O T T 7 2 7 4 6 T a i j i i The maximum auxiliary digital input configurable are 64 Bit 8 Byte a ge o io mu amp lw N lp Pneumatic Automonon Pg 12 di 17 UNIVER 6E NI Auxiliary Digital I O Modules Specifications The auxiliary inputs and outputs modules use 5 pins M12 female connectors Every module controls 8 signals 2 si
9. erating EU Module Specifications Circular 7 8 Male 5 pins Circular 7 8 Female 5 pins Module Status red green NETWORK Status red green Output Supply green Input Supply green Diag red Switchable OO to 65 125K 250 500K AutoBode Group 2 only Polled COS Cyclic TXXD3 3XXXX EDS TB3D ISO VDMA 18 TB4D ISO VDMA 26 AnyBus IC 61 ABIC DEV 301 HMS Industrial NetworkS AB Circular 7 8 Male 4 pins 24 Vdc 2096 100MA 24 Vac 2596 1 2A 20 C overload protected 20mA per input 24 Vdc 1596 valves coil range 2 5A max overload protected 24 coil max 12 bistable valves 1 5A per 12 coils max 56 digital I O 7 auxiliary module max 40 digital output 5 auxiliary module max 56 digital input 7 auxiliary module 3709 85 x 123 x 75 mm 197 359 Hours 50 C IP 65 IEC 60529 5 TO 85 IEC 60068 2 30 5 C 50 C IEC 60068 2 1 25 C 80 C IEC 60068 2 2 5g tested 10 500HZ IEC 60068 2 6 229 peak IEC 60068 2 27 Please to take in consideration the consumption parameters when selecting power supply unit Pneumatic Automontion Pg 5 di 17 AI Before installing the module verify that all its parts are intact and have not been damaged during transport pay attention to the overall dimentions We do recommend to fix the device in the specified hole with M4 screws a ona single metal surface to grant a good ground connection Module installation 147 130
10. gnals for M12 connector Input Module Specification Part Code Termination type Input per Module Switching Logic Operating Voltage Supply VS24 Power dissipation max per module Sensor Source Current per input Signal logic OFF Signal logic ON Typical input Current ON state max Typical input Current OFF state max Nominal Ipedence Delay Time ON to OFF Status Display Output Module Specification Part Code Termination type Output per module Switching Logic Output Voltage Supply VA24 Power dissipation max per module ON state Current per Output ON state Surge Current per Output 10mS Overload protected per Output Module Current rating max Status Display Environmental conditions weight Overall Dimentions Protection Degree Relative humidity Operating Temperature Storage Temperature Vibration Shock operating TB81412H Circular 4 Xx M12 8 2 or 3 wire PNP devices 24V dc 25 0 18W 20mA OV dc to 5V dc 13V dc to 30V dc 5mA 1 1mA 5Kohm 1MS Valid Input yellow indicator ON TB8U412H Circular 4 x M12 size 8 Sourcing Output 24 V dc 1596 valves coil range 1 8W 0 3A 0 7A 0 7 1 7A 2 5A 1 Energized Output yellow indicator ON 709 30 x 123 x 75 mm IP 65 IEC 60529 5 TO 8596 IEC 60068 2 30 5 C 50 C IEC 60068 2 1 25 C 80 C IEC 60068 2 2 5g tested 10 500HZ IEC 60068 2 6 229 peak IEC 60068 2 27 1 Max current value for all system outputs calculate derating factor for
11. move the cover tourn rotary switch to the desired address tourn OFF the device and then tourn ON again The address is read only at power up Remember to close the cover cap again to guarantee the protection degree Prneumatic Autemoti n Pg 9 di 17 UNIVER NI Local Diagnostic and Status indicators Des Color Green OFF Logical Supply NO present Green ON Logical Supply present Meaning Combined MAE Led function Green ON ON line Connected ON line NO Connected Red ON Unrecoverable fault Recoverable fault Green OFF Output Supply NO present Output Protection active Input Output Supply NO present Module Green ON Normal Operating Status MS Red ON Unrecoverable fault Red FLASH Recoverable fault Network Green ON ON line Connected Status G NS mani ON line NO Connected Red ON Critical link failture Red FLASH Connection timeout Green FLASH Red FLASH Red ON Double Led function M AN PAGAN Po 10 di 17 UNIVER NI Output Manifold valves consumes reception data Coil Valve Byte Bit Coil Valve Byte Bit Position Function Consumes side 14 O 0 13 side 14 1 4 al ome e u me rs side 14 O 2 15 side 14 1 6 pa Se es side 14 O 4 17 side 14 2 ps oma os side 14 O 6 19 side 14 ps oe o side 14 1 0 EN 11 side 14 1 2 EN D 1 2 2 2 23 side 14 2 4 side 14 2 6 NI Auxiliary Digital OUTPUT max 5 modules consumes reception
12. multiple output modules Make sure all connectors and caps are securely tightened to properly seal the connections against leaks and maintain IP65 requirements I O cable length should be less than 10 meters Pneumatic Automontion Pg 13 di 17 NI Auxiliary Digital I O Modules Connection COD TB81412 N 8 Digital Input M12 COD TB8U412 N 8 Digital Output M12 Wem M puna 2 M12 Female Looking into sockets OVAS INP1 OUT1 SHIELD TB81412H TB8U41H N Valves Coil Slot Allocation coil 3 oi itz C ae al f PEN m LI it BA KO M t BZA ag BG we EIE EE E NG O2 NG Ga 0 Oo AD Do oo Ba NS ee oo Ga og DN o jo ON Li cou fer em Each added Input modules increasse proportionally Input Byte assignement Each added Output modules increases proportionally Output Byte assignement Pg 14 di 17 UNIVER NI Identification Label Protection Degree maga LSUNMERS Ce Mod TB4D Production Year Voltage Supply Range Voltage Supply P65 2007 Nominal Current Supply VL24 17 30VDC 100m SIN 82824 Serial No N Assembly FieldBus Module to ISO VDMA Manifold Valves Assembly Insert the FieldBus Module to the Manifold valves making attention to the connector pin Subsequently turns the screw TURNS THE SCREW NI FieldBus Accessories ordering code Code Description Size Protection Degree DeviceNet 4 pins female 7 8 IP65 AUX S
13. nual manufacturer The requirements of security and reliability of the unit are guaranteed only by using original components NI Frequency of programmed maintenance The unit was designed and built so as not to require a specific scheduled maintenance NI Instructions regarding removal elimination of waste materials If you wont to disassemble the unit is necessary to observe some basic rules to safeguard the health and the environment Cables liners and plastic components must be disposed separately from all other materials The metal parts must be grouped by type of material es Prentice Po 16 di 17 UNIVER NI Fieldbus ordering string definition LAESESEIES SERIES ISO VDMA Manifold plugin amp I O module TM Multibus M23 connector standard Only I O module ISO VDMA 18mm size ISO VDMA 26mm size FIELDBUS D DeviceNet 6404 0 NTERBUS 3232 0 P PROFBUSdp 1 646410 AUXILIARY DIGITAL INPUT N 08 16 24 32 40 48 56 64 AUXILIARY DIGITAL OUTPUT N 08 16 24 32 40 48 56 64 lp Pneumatic NAutomoton Pg 17 di 17
14. put power supply Follow the instructions of this present manual LH Peni moon Po 3 di 17 Legend of Symbols pa N Important Note A Attention Danger C N More Information e N Recycling Recyclable Material NI System Descripiton TB3D TB4D is a single block slave device for controlling manifold valve digital input and output which use DeviceNet fieldbus interface The system structure here described consists of an MANIFOLD OUTPUT INTERFACE 1 of an FIELDBUS module 2 of an AUXILIARY DI DO modules 3 the manifold valves 4 completes the system UNI V EIR NI FieldBus Data Bus Input Connector Bus Output Connector Bus Function Displays Auxiliary Function display Adaress Slave Communication Rate FieldBus Connection Mode EDS Filename Module part code FieldBus Device Name Code File Producer Electrical Data Auxiliary output amp Input Supply connector Logic Voltage Supply VL24 Logic Nominal Current VL24 Digital Input Voltage Supply VS24 Digital Inputs Current VS24 Output voltage Supply VA24 Output Current VA24 all output Output Manifold Valves Capability Auxiliary Digital I O Capability Auxiliary Digital Output Capability Auxiliary Digital Input Capability Environmental conditions weight Dimentions MTBF Mean Time Between Failures Protection Degree Relative humidity Operating Temperature Storage Temperature Vibration Shock op
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