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Installation and User's Manual Global Tracking

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1. HA Coiufial 0 a T Sntiago _ W do pri ES pe D o E z 2 a Barcelona Castell n de la Plana Mallorca aAhacete m D Alicante 2508 ao c PT7 AND z P Figure 2 GTTS 2000 series a map display All the dealers of GTTS 2000 series Tracking amp Tracing Systems have their own GEO services or can provide it For the dealer list please visit http www gtts eu dealers php Page 5 of 10 p gtt 2 Installation 2 1 Unpacking The GTTS 2000B is packed in a carton box Unpacking of the GI TS 2000B especially if it is provided with magnets should be done on location prior to installation GTTSystems uses the unique IMEI number of the embedded Iridium SBD modem for unit identification and registration Each box contains a GT TS 2000B and a brief installation guide This complete Installation and User s manual can also be found on http www gtts eu products php in pdf format 2 2 Activation in the Iridium Network Prior to mechanical installation the GTTS unit shall be activated in the Iridium Satellite Network Send an email to GI TSactivate gtts eu with a list of IMEI numbers of the units that needs to be activated Only activation requests from authorized dealers can be processed The IMEI numbers can be found on 2 different barcode labels on the bottom of the unit and also on a barcode label on the carton packing IMEI nr always starts with 300034
2. Activation is normally realized the same day during GTTSystems B V business hours Your subscription starts from this day 2 3 Installation general READ THIS FIRST The GIT TS 2000B is very easy to install It shall be installed in horizontal position onto a ferro steel surface with no obstructions to the sky above As soon as the GTTS 2000B is mounted onto ferrous metal it will be switched on automatically If the GTTS is provided with magnets be aware These magnets are very strong The GTTS 2000B will send a first GPS position automatically to confirm the unit is switched on and working properly Please note that it can take several minutes before a message from the unit is received depending on satellites in sight GPS takes typically 40 50 seconds for a cold start fix Latency in the Iridium Network is very low Typical values measured 12 15 seconds When the GTTS 2000B is removed from ferrous metal it automatically will be triggered to send a sabotage message As soon as the sabotage message is sent the GTTS 2000B will switch into the power down state again factory power down state When not in power down mode the GTTS 2000B will send a battery status message every 10080 minutes 1 week See 53 2 for more information regarding the battery 2 3 1 Installation with magnet mounting Holding the GTTS 2000B with both hands hold it over the area where it shall be placed Tilt the GTTS 2000B appr 45 degrees as s
3. ux 1 y T T am RR E B D m v S Il E T E EU LS Luo uu ue Installation and User s Manual Global Tracking and Tracing System GTTS 2000B Version 1 1 June 2009 GTTSystems B V Herfordstraat 16 7418 EX Deventer The Netherlands T 0570 605075 F 0570 677755 E info gtts eu W www gtts eu gtt The information in this Installation and User s Guide is subject to change in order to improve reliability design or function without prior notice In no event GTTSystems B V will be liable for technical or editorial errors or omissions herein Nor for incidental special or consequential damages from the furnishing performance or use of this Installation and User s Guide WARNINGS AND NOTICES Read this installation and User s Manual before unpacking and installing the GTTS 2000B There are no user serviceable parts inside Do not open the GTTS 2000B under any circumstances If the internal battery has to be replaced contact your dealer If GTTS 2000B systems were ordered with optional mounting magnets the magnets are in factory mounted to reduce risk of injury If magnets are mounted a warning label will be present inside the box or crate and or on the lid of the GTTS 2000B Warning Label Caution The magnets are very strong The 4 magnets have a total holding force of 1080 N 7108 Kg Approvals CE
4. EMC EN 60945 2002 chapter 9 EN 60945 2002 chapter 10 Table of Content 1 INTRO DC TON 4 1 4 GENERAL 4 1 2 SYSTEM DESCRIPTION a 4 2 6 UNPACKING eeen eE amas dheaisisaneatencuantadond dbcandeuaiae dhestendamssagond biaudeuashabesddtawentammsand 6 2 2 ACTIVATION IN THE IRIDIUM NETWORK 2 2 0scecceeceececceeceececcucceeceeeuecaecaecaeeaeeaeeseesueseeseesueeuesaeeaeens 6 23 INSTALLATION GENERAL ea 6 2 3 1 INSTALLATION WITH MAGNET MOUNTING 02 00cecececceececceccecceccucceeceeeaecaecaecaeeaeeaeecueceecuesueseeeueeuteaeens 6 2 3 2 INSTALLATION WITH SCREW MOUNTING 7 3 So ENS 8 31 CONFIGURATION DA TO uita 8 3 2 CONFIGURATION AUT 01 e cece ecceccecceceeceeceeceeeecueceeceeaeceeceeaeeaecaeceeaecaeceseeaececueaeeaecueseesesaesenaneaes 8 BATTERY 9 4 REPLACEMENT OF THE BATTERY 2 cecceccecceeceecceceeeceeceececcuececcuecuececaecaecaesaeeaeeaeeseeseeceeceesuesuesuneateaes 9 5 SPECIFICATIONS MERERI 10 Page 3 of 10 1 Introd
5. PSTN j Email Iridium Gateway Client mail server orwarkstatron Figure 1 System description Page 4 of 10 gtt systems yL L i a An installed GTTS 2000B will activate the internal GPS at preset time intervals and measure its geographical position The position along with other information is then send through the Iridium satellite constellation to the Iridium Gateway In the Gateway the data is processed and send to a pre configured IP address and or E mail address For optimum data transport efficiency and cost effectiveness reasons two position reports are packed into one lridium message Depending on the end user s application it is often desired to use geographical maps to display the position along with other information An example of GTTS 2000 series on a GEO map can be found in figure 2 below amp Vanaf T m Vernieuwen _Kaart Datum Dagen Handmatig v Passend Berichten 25 11 2008 7 00 00 23 59 E REN db Bialystok TT rario BBabtuisk v ere 1 0 M De ASIN iN ls 7 4 Warszawag a e Pin oe vel 4 UL fe 2 TON A Halle jas 1 TEA x A Wroclaw ae x EG f xd am Bro wo Krems E d VEM nsu a der Donau y ips Pet iskolc 2 Wes Ne 2 N Bacau Ve i 5 J
6. 000B will switch into the power down state again factory power down state When not in power down mode the GTTS 2000B will send a battery status message every 10080 minutes 1 week 3 2 Configuration AUT 01 Characteristic of configuration AUT 01 is that the GTTS 2000B reports at a preset time interval But only if the motion sensor detected motion within this time interval In this configuration the unit is programmed to send a report every 120 minutes Every report holds 2 GPS positions calculated and stored every 60 minutes This configuration is often used to track and trace vehicles and sea containers As soon as the GTTS 2000B is mounted onto ferrous metal it will switch on automatically The GTTS 2000B will send a first GPS position immediately to confirm the unit is switched on and working properly Please note that it can take several minutes before a message from the unit is received depending on satellites in sight The software is adapted to deal with poor GPS reception and poor or no Iridium network It will enter power down modes to conserve the battery At preset time intervals it will try to get a GPS fix and a connection to the Iridium network again When the GTTS 2000B is removed from ferrous metal it is triggered to send a sabotage message As soon as the sabotage message is sent the GTTS 2000B will switch into the power down state again factory power down state When not in power down mode the GTTS 2000B
7. bishment Page 9 of 10 5 Specifications Physical Size Weight Optional Magnets Weight pesong one nets Holding Force GC ae Temperature Storage Temperature se Power consumption Estimated Nr Of Transmission from 1 Batter 350x100x50 mm 1250 gr 35 65 35 25 manei 100 7 36000mAh Sleep 216 uA 3650 Interface 2 4 GHz wireless ANT used for optional wireless sensors and or o maintenace amp Control Motion Sensor Ferro Detector 1 Satellite lridium Constellation Frequency Transmission Communication Iridium RX TX Antenna GPS Accuracy GPS RX Antenna used to control reporting frequency used as turn on off switch and removal sabotage detector True Global Coverage 1616 1626 5 MHz Short Burst Data TDMA FDMA Direct IP and or E mail integrated Patch Antenna 20 channels Sirf Ill 1 8 m CEP 95 integrated Patch Antenna Page 10 of 10
8. gured tested packed and shipped Currently there are two configurations released Please note that GTTS 2000B configurations are setup in such a way that the battery life span is optimized without compromising too much in reporting time intervals and customers applications Configuration can be altered over the air but the reporting time interval can never be set smaller than one hour 3 1 Configuration DAT 01 Characteristic of configuration DAT 01 is that the GTTS 2000B reports continuously at a preset time interval In this configuration the unit is programmed to send a report every 180 minutes Every report holds 2 GPS positions calculated and stored every 90 minutes This configuration is often used to track and trace vessels As soon as the GTTS 2000B is mounted onto ferrous metal it will switch on automatically The GTTS 2000B will send a first GPS position immediately to confirm the unit is switched on and working properly Please note that it can take several minutes before a message from the unit is received depending on satellites in sight The software is adapted to deal with poor GPS reception and poor or no Iridium network It will enter power down modes to conserve the battery At preset time intervals it will try to get a GPS fix and a connection to the Iridium network again When the GTTS 2000B is removed from ferrous metal it is triggered to send a sabotage message As soon as the sabotage message is sent the GTTS 2
9. hown in figure 3 below Then lower it onto the steel surface and turn the GTTS 2000B until the magnets make contact with the steel surface Try to do this as controlled as possible to avoid a slam and keep your fingers free from the GTTS 2000B surface contact area Slamming the unit onto the steel surface could cause damage due to extreme G forces that might occur Reverse this procedure to remove an unit Never try to slide a unit This will damage the magnetic s corrosion protective coating and the steel paint surface it is mounted on Page 6 of 10 Sg gttsystems Li IBI Figure 3 Placement on top of a sea container 2 3 2 Installation with screw mounting If the GT TS 2000B should be installed using 4 pieces M5 bolts the bolts shall not be longer then 18mm plus the steel surface thickness Drill 4 holes 5 5 mm according the drill plan See figure below 346 DIAM HOLE 3 5mm 34 3 m L 100 307 3 OD F 2 J ONO MS FERRO SENSOR X is steel surface thickness Figure 4 Drill plan Bolt M5 maximum length is X 18 mm Dimensions in mm Make sure that bottom center touches steel The ferro sensor is located at this position Page 7 of 10 gtt 3 Configuration The GTTS 2000B 5 are shipped from factory in a pre configured state The customers desired configuration is passed to GT TSystems B V by the dealers The units are then confi
10. nd a total of 16 positions per day battery life soan 5 5 years 1 reports and a total of1 position per day battery life soan 10 years For a GI TS 2000B configured according DAT 01 this would mean that the battery should last 3 2 years These life spans are estimated and depend on a lot of conditions like e g working temperature time needed to get a GPS fix etc Therefore it is of the utmost importance that the GTTS 2000B is placed horizontally with a clear view to the sky above to obtain a GPS fix and connection to the iridium network in a minimum of time There are a number of GTTS 2000B test units in the field since September 2008 with the DAT 01 configuration At a certain time these test units will return to the engineering department Leap Development B V and the remaining battery capacity will be measured Then we are able to check if the calculations and predictions of the batteries life span are accurate or need some adjustments In no event GTTSystems B V will be liable for battery wear 4 Replacement of the battery If the battery needs to be replaced we advice to return the GTTS 2000B to the service department of your dealer Along with the battery the gasket in the lid of the unit shall also be replaced to ensure optimum moisture ingress protection The dealer will either replace the battery and gasket in their own service department or have the unit shipped to the service department of GTTSystems B V for refur
11. uction 1 1 General information The GTTS 2000B is an Iridium Tracking amp Tracing System to Track and Trace your truck container vessel or other assets in areas where there is lack of GSM coverage It uses Iridium Short Burst Data SBD for communication The Iridium network is the only network commercially available that offers true global coverage The GTTS 2000B was developed in such a way that it can fulfil most of the customer needs without modifications add ons or special software versions It s ruggedized all weather proof housing was especially designed to survive under the most extreme conditions The GTTS 2000B runs from an application specific designed integrated battery pack that will guarantee fail safe operation under the most extreme temperature conditions In the basic configuration no wiring is needed Installation time is kept to an absolute minimum because it provides magnetic mounting and integrated Iridium and GPS Antenna s An integrated motion sensor and especially designed hardware and software ensures that a maximum of position and status reports can be generated from the batteries life span The GTTS 2000B is shipped pre programmed with application specific software configuration Configuration can be altered over the air if the unit is operational 1 2 System description Iridium V JAT satellites UR iA 5 Bag GPS 4 3 Satellites Y positioning 1 xs Em
12. will send a battery status message every 10080 minutes 1 week Page 8 of 10 gtt 3 2 Battery life The GTTS 2000B is equipped with a 7 2 Volts 36Ah Lithium Thionyl Chloride battery Contradictory to other batteries e g alkaline or so is that the cell voltage does not drop if the battery wears and therefore it is difficult to measure the actual battery conditions However there are methods to measure the remaining capacity but this would cause conflicts in the GI TS 2000B electronic circuits and software Therefore calculations and measurements were made to determine the power consumption of every circuit in the GT TS 2000B Timers in the GTTS 2000B register the period of time every consuming circuit is active The unit automatically will send a Battery Status Message every week Taking in count the self discharge of the battery average time to get a GPS fix and the average time needed on the Iridium network to send a message a prognoses of the battery life soan related to several reporting time interval was calculated Rule of thumb is that 3650 reports can be send on one battery This could result in the following scheme 8 reports and a total of 16 positions per day battery life span 3 2 years 6 reports and a total of 16 positions per day battery life soan 3 6 years 4 reports and a total of16 positions per day battery life soan 4 2 years 2 reports and a total of 16 positions per day battery life soan 5 0 years 1 reports a

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