INSTALLATION, INSTRUCTION AND SERVICE MANUAL
Contents
1. Commercial indoors no less than 2 5 metres off the ground Commercial Residential outdoors No less than 2 metres off the ground www bromicplumbing com au INSTALLATION INSTRUCTIONS contiNuED 1 Secure wall bracket to wall Fitting needs to be able to hold weight of Heatflo Heater being used 2 Place heater in to slots of wall bracket 3 Use washer and nut provided to secure heater to right side of wall bracket 4 Use washer and nut provided to secure heater to left side of bracket BOTH Nuts need to be used to ensure correct function of the heater 5 Ensure heater is secure and can not move in the bracket 6 Connect gas to heater and test for leaks 2 Bolts either side must be used to ensure heater mount is stable amp tilt switch remains parallel to ground If switch is not parallel heater will not remain alight www bromicplumbing com au INSTALLATION INSTRUCTIONS contiNuED 10 1 Connecting the Gas to the Bromic Heat Flo Natural Gas fixed Heater 2 Anapproved manual isolating valve must be fitted before the heater in accordance with AS 5601 5 The outlet connection of the heater is a R 2 BSP tapered male Connect the AGA approved Gas Governor AGA number 5149 to the R BSP tapered male thread 4 For connection between the approved manual isolating valve and the out let of the heater use nominal 1 2 OD copper tube and flared connection in accordance with AS5601 2012 Gas i2. clearance Do not use it for domestic indoor use or in an enclosed area Always ensure that adequate fresh air ventilation is provided The base of the heater be no less than 2m above floor level www bromicplumbing com au INSTALLATION INSTRUCTIONS Heat Flo LPG and Natural Gas Fixed Heater Installation and Operating Instructions Note the Bromic Heat Flo LPG and Natural Gas Fixed Heater is to be installed and used in accordance with AS5601 2010 Gas installations and must be installed by an authorised person The base of the heater to be no less than 2 m above floor level Mounting the Heat Flo LPG and Natural Gas Fixed The wall on which the heater is to be mounted must be capable of supporting the weight of the heater Place the mounting bracket in position and mark the fixing hole location on the wall The heater shall be firmly and securely attached to the wall During installation direct appliance away from wind direction For Brick and Masonary use 8mm Dynabolts or equivalent For Stud wall use suitable screw fixings no less than 38 mm in length The tilt switch operates as a switch off function Therefore the functional tilt switch must not be disconnect or removed from the appliance The heater can now be hung on the bracket Slacken off the securing nuts and slide the heater into the U bolts and tighten the nuts Bromic in accordance with AS5601 2010 recommend the following installation heights
3. 8 SAEM Gas consumption per 45kg 155 hours approx 90 hours approx 50 hours approx 387 x 554 x 180mm 499 x 554 x 180mm 695 x 554 x 180mm Dimensions WxHxDmm Weight kg 5 9 5 8 7 Ceiling clearance required m without deflector Stand dimensions WxDxH 480 x 450 x 2100mm n a Must only be installed by a licenced technician Must complete Installation Checklist ANIMPORTANT THIS APPLIANCE IS NOT APPROVED FOR INDOOR DOMESTIC USE CLEARANCE TO COMBUSTIBLE MATERIAL AROUND OVERHEAD RADIANT HEATERS are kept 1100mm from the top side front and 100 mm from the rear Contact local agent for more information on warranty www bromicplumbing com au INSTALLATION REQUIREMENTS This appliance shall only be used in above ground open air situations with natural ventilation without stagnant areas where gas leakage and products of combustion are rapidly dispersed by wind and natural convection Any enclosure in which the appliance is used shall comply with one of the following 1 An enclosure with walls on all sides but at least one permanent opening at ground level ref Appendix A Example 1 2 Within a partial enclosure that includes an overhead cover and no more than two walls ref Appendix A Example 2 5 Within a partial enclosure that includes an overhead cover and more than two walls the following shall apply At least 2596 of the total wall area is completely o
4. any manner Ensure that the heater is never used without an AGA approved pressure limiting regulator Remove transit protection before use Never operate the heater in an explosive environment such as areas where petrol or other flammable liquids or vapours are stored Turn off the gas supply immediately if smell of gas is detected Do not paint any surface of the heater Control compartment burner and circulation air passageways of the heater must be kept clean Frequent cleaning may be required as necessary Turn Gas Supply off when not in use Check the heater immediately if any of the following occurs The heater does not reach temperature The burner makes popping noise during use a slight noise is normal when the burner is ignited or extinguished Young children should be supervised to ensure that they don t play with the appliance This appliance is not intended for use by young or infirm persons unless they have been adequately supervised by a responsible person to ensure that they can use the appliance safely Check for damage to the appliance regularly If damage to the cord plug or appliance is suspected discontinue use immediately and contact the supplier or qualified person for repair If the cord plug or appliance is damaged unplug from the outlet discontinue use immediately and only an authorised person or similar may repair the unit Avoid inhaling fumes emitted from the heater s fir
5. AMPLE 3 Open side at least 25 of total wall area 30 percent or more in total of the remaining wall area is open and unrestricted OUTDOOR AREA EXAMPLE 4 12 www bromicplumbing com au APPENDIX A CONTINUED Open side at least 25 of total wall area 30 percent or more in total of the remaining wall area is open and unrestricted OUTDOOR AREA EXAMPLE 5 www bromicplumbing com au TROUBLESHOOTING POSSIBLE CAUSE CORRECTIVE ACTION SYMPTOM Heater will not turn on Heater turns on but then turns off Low ceramic tile surface temperature Gas odour Burning of gas air mixture inside burner casting flashback Control assembly is overheating Carbon formation on ceramic tile surface of burner 1 No gas Drafty conditions Air in gas line Manual shut off valve closed Regulator sticking Regulator reversed Low manifold gas pressure Low gas inlet pressure Orifice partially blocked with foreign matter Combustion by products not adequately ventilated Manifold misaligned from excessive torque applied on pipe at installation Gas supply piping too small Foreign matter in venturi tube Loose pipe connection Defective regulator Defective manual shut off valve Defective gas control valve Loose flexible hose Separation of ceramic tiles Ceramic tile s cracked Heater mounted at incorrect angle Excessive drafts Heater not mounted correctly Misaligned orifice Obstruction in vent
6. BROMIC PLUMBING amp GAS HEAT FLO GAS HEATER BY BROMIC INSTALLATION INSTRUCTION AND SERVICE MANUAL SUITABLE FOR GAS RADIANT HEATER MODELS HEAT FLO 2 TILE 5 TILE 5 TILE BR MIC A DANGER A WARNING Do not store or use petrol or other flamable vapor If vou smell gas and liquids in the vicinitv of this or anv other Shut off gas to the appliance appliance An LP cvlinder not connected for use shall not be Extinguish anv open flame stored in the vicinitv of this or anv other appliance If odor continues keep awav from the appliance and immediatelv call vour gas supplier or fire department A WARNING Improper installation adjustment alteration service or maintenance can cause propertv damage injurv or death Read the installation operating and maintenance instructions thoroughiv before installing or servicing this equipment N WARNING For Outdoor or Amplv Ventilated area use and for NON DOMESTIC INDOOR APPLICATION Version 1 0 AUS A IMPORTANT This manual contains important information about the assembly operation and maintenance of Heat Flo mounted Heaters and is not for mobile stand operations Please pay close attention to the important safety information shown throughout this instruction manual Any safety information will be accompanied by the following safety alert symbols NDANGER AAWARNING ANA IMPORTANT e READ THIS MANUAL CAREFULLY before installing or servicing this prod
7. R AGAINST THIS APPLIANCE DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE DO NOT SPRAY AEROSOLS OR FLAMMABLE MATERIALS IN THE VACINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION Failure to follow the warnings and instructions in this manual could result in severe personal injury death or property damage This Installation Operation and Service manual should not be removed from the site of installation This Appliance is for outdoor and non residential indoor areas only see attached diagrammatical representations of outdoor areas Appendix A Any guard or other protective device removed for servicing conducted by an authorised person must be replaced before operating the heater Adults and children should stay away from high temperature surfaces to avoid burns or other serious personal injury Children should be carefully supervised when they are in the area of the heater Clothing or other flammable materials should not be hung from the heater or placed on or near the heater Do not perform maintenance until heater has been turned off power disconnected and heater temperature has cooled to room temperature Do not expose the burner to water or moisture The appliance is to be protected from rain Do not use the heater if any of these parts are exposed to water until the appliance is inspected or repaired by an authorised service person The installer is to ensure that the requirements of the local
8. authority local gas fitting regulations municipal building codes and any other relevant statutory regulations are carried out Certain materials or items when stored under or near the appliance will be subjected to radiant heat and could be seriously damaged Ensure combustible materials eg overhead structures walls floors furniture fixtures and plants must be kept 1100mm from the top and side The whole gas system hose assembly regulator pipes and burner should be inspected for damage and leaks before use and at least annually by an authorized person for the life of the heater All leak tests should be done with a soap solution Never use an open flame to check for leaks Do not use the heater until all connections have been leak tested by an authorised person Inspect the hose assembly before each use of the appliance The hose assembly must be replaced prior to the appliance being put into operation if there is evidence of excessive abrasion or wear or if the hose is damaged The replacement hose assembly must be AGA approved The hose assembly is not to be located in areas where the hose may be subject to accidental damage This radiant heater is NOT intended to be installed on recreational vehicles and or boats Repair to be carried out ONLY by an authorised person Improper installation adjustment or alteration can cause personal injury property damage or even death Do not attempt to alter the unit in
9. erations this heater does not require a programmed maintenance schedule If service is required remove the reflector hood and burner mesh assembly to ac cess the ignition system and gas valve Replace the faulty item with correct approved component from the list below GAS VALVE Beckley Forge valve NG22 18 DO thermoelectric flame safeguard controls is only for the 5 tile heater MP model 401 AGA approval number 3771 thermoelectric flame safeguard controls for 2 amp 3 tile heaters IGNITION A piezoelectric button is used for ignition Gas Governor An AGA approved Bromic Gas Governor AGA number 5149 LPG Gas Regulator An AGA approved or UL approved LPG gas Regulator with outlet pressure of 2 75 Kpa Not supplied with the LPG wall mounted model TILT SWITCH Ubukata industries UG 7X www bromicplumbing com au
10. nstallations or an AGA approved 10mm class B gas hose It is recommended that the maximum length of the hose assembly as short as practicable and not more than 900 mm 5 Tighten all the connections and then turn on the gas supply Check for any leakage with a solution of soapy water Do not use a naked flame to check for leaks Check gas pressure at the test point to ensure the burner pressure to the heater is O 86 kpa when the heater is operating 8 Ignition Operations see ignition operation diagram 9 Important Direct appliance away from wind direction during lighting and operations TO TURN ON THE HEATER 1 Turn ON the valve on the gas supply completely 2 Direct appliance away from wind direction during lighting and operations 5 Pull the string down and maintain tension for around 1O seconds The tiles should start to become red 4 Release the string If the heater does not ignite wait 5O seconds and repeat point 2 and 3 TO TURN OFF THE HEATER 1 Pull the string down with a quick tug to activate the tilt switch and release The tiles should change colour from red to black 2 If the heater does not switch off try point 1 again 5 Turn OFF the gas supply valve completely Lever after ull down Please note the following operating gas pressures Natural Gas IKpa LPG 2 75Kpa www bromicplumbing com au APPENDIX A CONTINUED Both ends open OUTDOOR AREA EX
11. pen ref Appendix A Example 4 and At least 5096 of the remaining wall area is open and unrestricted ref Appendix A Example 4 A In the case of Using this appliance s for non residential indoor use This appliance must not be used in a room smaller than 250 cubic meters ref Appendix A Example 5 e This appliance must only be used in a well ventilated area ref Appendix A Example 5 Note The definition of outdoors is an above ground openair situation with natural ventilation without stagnant areas where gas leakage and products of combustion are rapidly dispersed by wind and natural convection Location of Hose Where a hose assembly is used is to be as short as practicable and not located in areas where the hose may be subject to accidental damage or be in contact with any surface of the burner Where a hose assembly is used inspect the hose assembly before each use of the appliance Where a hose assembly is used the hose assembly must be replaced prior to the appliance being put into operation if there is evidence of excessive abrasion or wear or if the hose is damaged and that the replacement hose assembly shall be AGA approved www bromicplumbing com au INSTALLATION REQUIREMENTS continue WITHOUT HEAT WITH HEAT DEFLECTOR DEFLECTOR CEILING heat deflector required for low clearance installations CEILING 1100mm t c O O Sr n 2900mm 2000mm minimum clearance 2000mm minimum
12. st use Smoke and odour from the burning of oils used in manufacturing will appear Both the smoke and odour will dissipate after approximately 30 minutes Ensure that a watertight seal is maintained on the electrical control box at all times Regularly check for damage to the rubber seals If damage to the rubber seals is suspected discontinue use immediately switch off power and contact the place of purchase or authorised service technician for repair Radiant gas heaters are sensitive to wind Care must therefore be taken to ensure Bromic Heat flo heaters are not installed in windy locations and that the heaters are protected from wind www bromicplumbing com au PRODUCT OVERVIEW PRODUCT DESCRIPTION All Models Feature e Suitable for outdoor and non residential indoor use e Manual Piezo Ignition e Flame safeguard system to ensure safety e Includes wall mounted bracket e 12 Months Warranty e Designed for commercial applications such as restaurants warehouses and factories e Australian Gas Association approved SPECIFICATIONS No of Tiles 2 Tiles 5 Tiles 5 Tiles LPG 2620110 2620100 2620120 Part no Natural Gas 2620111 2620101 2620121 Heat Deflector Part no 2620164 2620162 2620170 HEAT FLO Surround Part no 2620171 2620161 2620172 Heat Output on LPG Mj BTU 16M 25M 45M Approximate area heated in m up to 12m up to 16m up to 25m Gas connection 3 8 SAEM 3 8 SAEM 3
13. uct e Improper installation operation or maintenance can result in death severe injury or property damage e Installation must be carried out by Authorised person s in accordance with AS5601 2010 Gas Installation Code e This appliance is to be used ONLY for outdoor and non residential indoor use minimum room volume must be 250m e When installed outdoors this appliance MUST be protected from rain BROMIC PLUMBING amp GAS Head Office 1 Suttor Street Silverwater Sydney NSW 2128 Australia Telephone 1300 276 642 within Australia or 61 2 9748 3900 from overseas Fax 61 2 9748 4289 Email plumbing bromic com au Web www bromicplumbing com au Note Bromic Plumbing amp Gas reserves the right to make changes to specifications parts components and equipment without prior notification This Installation operation and service manual may not be reproduced in any form with prior written consent from Bromic Plumbing amp Gas 2 www bromicplumbing com au CONTENTS IMPORTANT NOTES amp WARNINGS PRODUCT OVERVIEW PRODUCT DESCRIPTION SPECIFICATIONS INSTALLATION REQUIREMENTS GAS REQUIREMENTS INSTALLATION CLEARANCES INSTALLATION INSTRUCTIONS HEATER INSTALLATION INSTRUCTIONS SUITABLE AREAS FOR INSTALLATION TROUBLE SHOOTING SERVICING www bromicplumbing com au IMPORTANT NOTES AND WARNINGS WARNING THIS APPLIANCE SHALL NOT BE INSTALLED OR USED IN RESIDENTIAL DOMESTIC INDOOR AREAS DO NOT PLACE ARTICLES ON O
14. uri tube Low gas pressure Wrong gas supplied to heater www bromicplumbing com au 1 Have authorised gas fitter check gas supply e Check and set gas pressure e Check and clear obstruction to burner venturi and injectors Discontinue use in high winds Check that tilt switch is not engaged Purge line Open valve Replace regulator Remove and install properly Adjust valve regulator until 1kpa for natural gas or 2 75kpa for propane is obtained Adjust main supply regulator until at least 1 25kpa for natural gas or 3kpa for propane precedes heater s control assembly Clean orifice Provide adequate ventilation of by products Replace manifold Increase gas pressure or replace piping Remove with bottle brush Check all connections with soap solution and tighten where necessary Replace regulator Replace manual shut off valve Replace gas control valve Tighten flexible hose Replace burner assembly Replace burner assembly Check angle of heater See heater nameplate Shield or relocate heater Mount wall bracket control housing against a vertical flat surface following the instructions outlined in the installation section of this manual Always use supplied parts to mount heater Consult sales agent or factory Clean with bottle brush Provide required pressure Check label for type of gas required SERVICING WARNING Servicing shall be carried out by authorized personnel only During normal op
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