Renishaw CNC Reporter
Contents
1.2. Be ee A pi Dd coi Sap pee TPA cula cepa fec Rep ovy am aii Carm a la yi oo ii There are two other worksheets available as follows e The Control Chart Data worksheet where control charts are generated NRWEWEWHMSEN el rs Lm Rt mm 7 e The Admin worksheet Control Chart Data 5 Admin r Lome ree Dp orap ma ma phang cima pahar bie E a i h Bie Pa Ph tabi rn masay Pa starn ca se appasd M beai batsa lesioni ra map de uw i Desp br einen hre mpre Hen m eyed i ates pum prs mil red asia mire ID prr mi n M astara jam asd yra mi main crum Company D ata docu I ere a Fu fp eG ia a meet la niu in Bem rid ai n imi ge I Bara Fai ere Longe ppc ond m 4 Tus Ip FEST mek D een is mu aug Tear Ai asd ciel E rates nw So mods viai a awa Deer Pmst Armapncua ee pee a uma ea ieee er E M Wd QUEEN BT et TE ete Led eiui ee d B O Tep Pee Fabio iida E iara T iiei Bia be Tegel Lid be Be J seers red E Coup Lenin iii imma Tpm Cee Dana Faga riam edi acr m me ent Lee n d lam Pri mal eri ia Der keere oe Er leer TA bec M Pu af LEA d Lie Lit LAE i A aigue eet a oe i a RENISHAW apply innovation Demo mode When Renishaw CNC Reporter is first installed it runs in demo mode until registration has taken place Demo mode operates under the following restrictions e The application may be launched only 30 times After this access to all key
3. the process Setup in progress Initial set up screen E pera potui No action required c C JM Warning Warning screen The Following product version is already present on the system on ly shown if reinstalli ng the Renishaw CNC Reporter You must update it You cannot install it in a different Folder p rod uct Do you want to continue the installation Click Yes Yes No Introduction screen Introduction Click Next Welcome to Renishaw CNC Reporter It is strongly recommended that you exit all Windows programs before running this setup program Click Cancel to quit Setup and then close any program you are running You may run the setup program again to complete the installation Click Next to continue with the Setup program Cancel License agreement IMPORTANT PLEASE READ CAREFULLY RENISHAW CNC REPORTER PRODUCT LICENCE P ease read th ro u g h th e n Licensee you the person firm or company accepting the terms of this Licence Renishaw Renishaw plc New Mills Wotton under Edge Gloucestershire GL12 8JR cl ick Yes to acce pt and United Kingdom Product this software RENISHAW CNC REPORTER including all modules and components p roce e d A manuals and any software protection devices incorporated within or issued with it License non exclusive license to use the Product on a sinale installation at any one time By opening any shrink wrap or packaging in which the P
4. 0500 0 0500 0 0500 0 0500 0 0450 0 0450 7 POINT1 POSITION X Part0001 Sample3 0 0000 0 0000 0 0000 0 0500 0 0500 0 0500 0 0500 0 0450 0 0450 13 POINT1 POSITION X Part0001 Sample4 0 0000 0 2300 0 2300 0 0500 0 0500 0 0500 0 0500 0 0450 0 0450 19 POINT1 POSITION X Part0001 Samples 0 0000 0 0000 0 0000 0 0500 0 0500 0 0500 0 0500 0 0450 0 0450 25 To create a chart for a different feature click the down arrow at the top of the Feature column and select a new feature from the list of features available Sort Ascending Sort Descending CIRCLE1 DIAMETER POINTI POSITION x POINTI POSITION Y POINTI POSITION 2 A chart is then generated for the selected feature 16 RENISHAW apply innovation A number of automatic calculations are made within the chart e Maximum actual value within the range 0 0000 Max Value 0 2300 Min Value e Minimum actual value within the range 0 0520 Mean 0 0998 Std Deviation e Mean actual value within the range 0 01 Cpk Standard deviation of the range e Cpk index Setting control limits The chart also shows the control limits These are based on a percentile proportion of the overall specified tolerance limits Upper Control Limit Lower Control Limit The control limits multiplier is set on the Admin worksheet The default is 90 but can be changed as required Control Limits Multiplier 75 66 0000 Deleting existing data To remove all existi
5. POINT1 POSITION X Part0001 Samples 0 0000 0 0000 0 0000 18 RENISHAW c apply innovation Indicating a new component inspection report Within a batch of parts it is important to indicate when a new component is being inspected This is done by outputting a trigger word at the end of the final Productivity inspection cycle This trigger word is entered on the Admin worksheet as shown in the example below New Part Inspection Sheet Triqger Word COMPONENTEND A CAUTION The trigger word entered here must match exactly the term used in the macro program see page 3 Data protection When data is imported into Renishaw CNC Reporter and formatted it is protected to ensure that data is not deleted or changed NOTE This is important when the integrity of inspection data is audited as part of a company s or customer s quality process requirements As a result if an attempt is made to delete or edit a field a warning appears Units Sa a pemanan X ana E w fe B x POSITION X The cell or chart you are trying to change is protected and therefore read only Aor a passwond prompted 19 However there may be instances when data needs to be altered due to errors within the quality system Before a field can be edited the sheet must be unprotected This is done using the Excel command sequence Tools gt Protection gt Unprotect Sheet A password is required The def
6. User s guide RENISHAW amp H 2000 6505 01 A apply innovation Renishaw CNC Reporter 2007 Renishaw plc All rights reserved This document may not be copied or reproduced in whole or in part or transferred to any other media or language by any means without the prior written permission of Renishaw The publication of material within this document does not imply freedom from the patent rights of Renishaw plc Disclaimer Considerable effort has been made to ensure that the contents of this document are free from inaccuracies and omissions However Henishaw makes no warranties with respect to the contents of this document and specifically disclaims any implied warranties Renishaw reserves the right to make changes to this document and to the product described herein without obligation to notify any person of such changes Trademarks RENISHAWOQ and the probe emblem used in the RENISHAW logo are registered trademarks of Renishaw plc in the UK and other countries apply innovation is a trademark of Renishaw plc Microsoft Windows and Excel are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries All other brand names and product names used in this document are trade names service marks trademarks or registered trademarks of their respective owners Renishaw part no H 2000 6505 01 A Issued 05 2007 RENISHAW apply innovation Content
7. ault password on installation is password in lowercase but this can be changed on the Admin worksheet by clicking the following button Change Protection Password You are prompted to enter the old password and then the new password twice Once this has been done you are prompted to save Renishaw CNC Reporter NOTE You may only change the password when there is no data within Renishaw CNC Reporter M Renishaw CNC Reporter e Sheets already exist which are protected by the current Password AJ The password cannot be changed at this time Please press OK and click Clear Data before trying to change the password Maintenance New versions of Renishaw CNC Reporter will be made available for downloading from www renishaw com New versions will contain bug fixes and improvements to functionality There is no charge for maintenance and no reactivation will be necessary after the new Renishaw CNC Reporter application has been installed on licensed PCs 20 Renishaw plc T 44 0 1453 524524 RE N IS H AW 3 New Mills Wotton under Edge diio 0 1453 penus apply innovation T Gloucestershire GL12 8JR E ukGrenishaw com PPly United Kingdom www renishaw com Renishaw Inc T 1847 286 9953 5277 Trillium Blvd F 1 847 286 9974 Hoffman Estates IL 60192 E usaQrenishaw com USA www renishaw com For worldwide contact details please visit our main web site at www renishaw com contact H 2000 6505 01
8. functionality is denied e Only the Demo Results txt file may be run The Admin worksheet displays the license status When the product is first installed the status is as shown below License Status 30 run s left Product registration Registration allows full unrestricted usage of the product and is carried out from the Admin worksheet as follows 1 Click the Register License button shown below Register License 2 Fill in the Serial Number Company ID and Activation boxes The information required can be found on the back cover of this book otherwise contact your local Renishaw distributor RENISHAW apply innovation CNC Reportei License Registration Serial Number Company ID Activation Code Validate License Registration Status Restricted Version 30 run s left Exit NOTE All registration codes are case sensitive 3 Click the Validate License button If validation is successful the Admin worksheet displays the following message License Status Unrestricted Usage 10 RENISHAW amp Setting up importing and analysing data Selecting the post processor Renishaw CNC Reporter must be set up to accept data from the appropriate Renishaw Productivity post processor From the Start worksheet click the option corresponding to your controller type The Delimiter Character s option allows the use of other characters if required Productivity Post Proces
9. ng inspection reports and control charts go to the Start worksheet and click the following button Clear Data NOTE Once this has been done the data is no longer retrievable 17 Appending new imported data to existing data It is possible to combine multiple sets of results by importing multiple text files in the order in which they are received You are warned that the file you are importing will be appended to the existing data 0 000 Renishaw CNC Reporter 0 000 0 000 20 000 0 00 Cancel 0 0010 E M 2i 1 0000 m EE Data already exists EITHER click OK to append to existing data and start data entry on a new sheet OR click Cancel and then click Clear Data on the Start Page to delete existing data 0 125 0 125 0 050 Creating an archive of imported results data and control charts If you wish to keep a copy of all the imported formatted and controlled data go to the Start worksheet and click the following button Create Archive This creates a duplicate Excel file but without the Start and Admin worksheets Although many of the automation macros are removed the control chart data filter is still active z 2 i E S S Part0001 Sample1 J3 POINT1 POSITION XX Pat0001 Sample2 0 0000 0 0200 0 0000 39 POINT1 POSITION X Part0001 Sample3 0 0000 0 0000 0 0000 45 POINT1 POSITION X Part0001 Sample4 0 0000 0 2300 0 0000 51
10. nspection report shows whether the component has passed or failed A CAUTION DO NOT change the worksheet names Sheet1 Sheet2 etc Once the data is loaded it can be compiled into individual control charts based on a combination of feature and dimension names 19 Creating control charts Control charts run time charts can be created from the inspection reports to highlight trends over the differing samples in sequential order ONLY data with upper and lower tolerances are available for viewing in control chart format To create control charts click the following button on the Start worksheet Create Control Chart There may be a short delay while the data is processed Once the data is compiled an initial control chart appears on the Control Chart Data worksheet POINT1 POSITION X 0 0000 Max Value 0 2300 Min Value 0 0520 Mean 0 0998 Std Deviation 0 01 Cpk 2 2 T z o E S 2 5 E Upper Specified Limit Lower Specified Limit Upper Control Limit Lower Control Limit Feature Part Number Sample ID Nominal Actual Deviation Upper Lower Upper Lower Upper Lower Index Tolerance Tolerance Specified Specified Control Limit Control Limit Limit Limit POINT1 POSITION X Part0001 Sample1 0 0000 0 0100 0 0100 0 0500 0 0500 0 0500 0 0500 0 0450 0 0450 1 POINT1 POSITION X Part0001 Sample2 0 0000 0 0200 0 0200 0
11. olerance Pass Fail t v m 4 nh Start Sheet1 Control Chart Data Admin lt il gt 13 The border at the top of the worksheet may be changed to include a customised logo and colour scheme Graphics may also be added to suit specific inspection requirements See example below Productivity Part Number Parto001 Machine Type Mill Machine ID REFERENCEWCS COMPONENTEND A CAUTION Do not change any of the cell positions On the header the Sample ID box may be edited but all other areas are protected When you have made the desired changes save the customised template as CNCReporterTemplate xit in the Renishaw CNC Reporter folder C Program Files Renishaw CNC Reporter A CAUTION Take care to save the file as an Excel template xlt and not a workbook xls 14 RENISHAW amp apply innovation Importing data On the Start worksheet click the following button Collect Data from Text File From the file list select the text file containing the probing results and click Open The data is automatically loaded into Renishaw CNC Reporter with a separate inspection report i e worksheet created for each individual component within a batch of components The data is formatted according to whether features are in or out of tolerance The header of each i
12. roduct is contained and or installing and or using the Product you indicate your acceptance of the terms of the Licence IF you do not agree to the terms of this Licence do not install or use the software and promptly return the Product and accompanying documentation to the person who supplied it to you in order to obtain a refund of any licence fee paid If you are installing the Product on a computer that is not owned by you you are bound by this Licence both individually and as agent For the end user and your actions bind the Do you accept all the terms of the this License Agreement If you choose No Setup will close RENISHAW e amp apply innovation Installation summary Setup has enough information to start copying the program files If you want to review or change any settings click Back C ick l n stal l If you are satisfied with the settings click Install to begin copying the files SETUP SETTINGS SUMMARY Selected options Basic files Destination C Program Files Renishaw CNC Reporter Space required 905 91 Kb Space available 25 48 Gb End of set up process Setup Compiete Renishaw CNC Reporter has now been installed on your computer Click Finish to complete Setup C i ck F i n i S h n The installation process is now complete The following shortcuts are added to the desktop This is the main application This is a text file containing five samples of typical Fanuc based P
13. roductivity It allows you to create multiple inspection reports and to track a measured feature between several measured parts Renishaw CNC Reporter runs from within the Microsoft Excel spreadsheet package providing a familiar environment in which to work We hope that Renishaw CNC Reporter satisfies your reporting requirements If you do require any support please contact your local Renishaw representative Details are available at www renishaw com contact Software requirements Renishaw CNC Reporter is compatible with the following Microsoft operating systems e Windows 98 e Windows 2000 e Windows XP Renishaw CNC Reporter requires Microsoft Excel amp to function and is compatible with the following Microsoft products e Excel 97 Excel 2000 e Excel 2002 Excel 2003 The probing results data collected and analysed by Renishaw CNC Reporter is compatible with the output from the following Renishaw Productivity products e Renishaw Productivity Active Editor e Renishaw Productivity Active Editor Pro e Renishaw Productivity GibbsCAMQ plug in Before you begin Customising the Productivity post processor RenMF file The Renishaw Productivity post processor is a text file with a RenMF file extension It contains a series of commands and switches that can be configured to suit your particular control and application This includes the DELIM function
14. roductivity output CNCReporterTemplate xlt This is the inspection report template that can be customised RENISHAW amp apply innovation Using Renishaw CNC Reporter Launching the application The Renishaw CNC Reporter application can be launched from the Start menu by selecting All Programs and following the sequence shown below fm Renishaw Plc IE F3 Productivity gt m Productivity Active Editor Pro gt Fi Productivity GibbsCAM Plugin fia Renishaw CNC Reporter p Renishaw CNC Reporter icon on the desktop This opens the Microsoft Excel amp application If a security warning appears select Enable Macros The Start worksheet is displayed as shown below RENISHAW bariy em i SaaS ee Aj m DEDI foe p LIN ICDIL fee j Feline EA Crept etu p Popeyes uem da runt paran Esar pela em ant Fi hi kei Beim il aeta RE Ded pmi Reb Te Rin pee Tep PL Peta mas TR ud peni npe egi emt rer deron sm CLoem Luna Duet ed obi i pecia im il Biel De one ni Bast gl tet ail Hose eoo fete io Tu perl Dat Dd Bum oa i per Tom Dope Dian Ce gea Sere lee Cer Tei gc Pa eee i n ee pum Carer ni i eara Purccws pae ar or re Eis iiai Ter Pee si see ey i nang Pee pu pnm eases vajam lage eee zem Fee cx gn peg eect Dappt Cha peg i IE EITO Eire Dora npe prope ar i a fi i a a a ee os acl Eiri er pesgi q Tin pe heg F y Ed al agers ESI j i a Coes inea m Mie riis
15. s MC OWN aceite cc ODE cine epee ee Le Ese LEE 1 Software requirements cccccccsseccsseeceeeeeseeeeceeeeseeeeseeeesaess 1 Before you io eer PE 2 Customising the Productivity post processor Muz uug e r 2 Indicating a new component inspection report 9 Agi Ue WOM NER TR 4 Using Renishaw CNC Reporter ueeseseeeseeeeeeee 7 Launching the ADIGA ON wes see soiskoseeitqesobscu maia veis prose eset 7 IBI qe MOG NN m 9 Product registration esosamcsatos tain bo Fon raus ib OR Ice US QU MERE dE 10 Setting up importing and analysing data 11 Selecting the post processor eeeeeseese 11 Setting headers and previewing inspection reports 12 Customising the inspection report template 13 MPO dala EET TO D 15 Creating control charts cs ierd sessccnesincoescerd nina nta xor ia 16 Setting control limits oues oucco aesia reto tonta tti voncs onion erts 17 Deleting existing dela icit Dok vebEc Mh pH ru PuR duras cvs 17 Appending new imported data to existing data 18 Creating an archive of imported results data and eo que Ke JI URN EI TE 18 Indicating a new component inspection report 19 Data protection MC 19 MaintenaNG ER E OE 20 RENISHAW apply innovation Welcome Renishaw CNC Reporter is a software package designed to display and process inspection results from P
16. sor Fanuc amp Fanuc Clones Siemens Heidenhain LE Delimiter Characters 7 sd C NOTE Many Fanuc and similarly styled ISO format post processors may appear under the Fanuc amp Fanuc Clones drop down list 11 Setting headers and previewing inspection reports From the Start worksheet set the initial inspection report tab This can ONLY be set when no data has been imported into Renishaw CNC Reporter Part Number Part0001 First Sample Prefix Sample First Sample Number 1 Machine Type Mill Work Center Id Machine Units Metric Preview Inspection Report Template NOTE The First Sample Number MUST be a number rather than text Click the Preview Inspection Report Header Template button The following confirmation message appears Renishaw CNC Reporter There is na initial Inspection Report Please press OK if you wish to create one Click Yes to import the inspection report template file into Renishaw CNC Reporter as Sheet 1 X Start 4 Sheet Control Chart Data A CAUTION DO NOT change the worksheet name of this inspection report 12 RENISHAW e amp apply innovation Customising the inspection report template RENISHAW apply innovation Productivity Part Number Part0001 Name Inspection Report Machine Type Mill Sample ID Sample Machine ID Machine Date 22 11 2006 Units Metric Feature Nominal Actual Deviation Upper Tolerance Lower Tolerance In T
17. that is used to configure the system to output delimited data When the post processor is first installed the DELIM function is disabled using a semi colon to render the function inactive When using Renishaw CNC Reporter M it is imperative that the DELIM symbol is reactivated by removing the semi colon The appropriate delimiter character for example l must appear after the DELIM character Edit the RenMF file and change the section ROTATE Z AXIS VECTORt 0 0 1 DELIM CAN READ ACTIVE WCS 1 so that it appears as follows ROTATE Z AXIS VECTORt 0 0 1 _DELIM CAN READ ACTIVE WCS 1 RENISHAW apply innovation Indicating a new component inspection report Within a batch of parts it is important to indicate when a new component is being inspected This is done by outputting a trigger word at the end of the final Productivity inspection cycle using DPRNT or equivalent followed by a particular word or string of characters This is added as a G Code block or equivalent An example of a G Code block for an ISO controller would be POPEN G103P1 DPRNT COMPONENTEND G4P50 G103 PCLOS A CAUTION The trigger word used within the macro program must match exactly the entry in the trigger word field on the Admin worksheet see page 19 Installation Insert the CD into the CD drive of your computer Installation begins automatically The following screens are provided to guide you through
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