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Industrial Gear Unit P.MC.. Series / Operating Instructions / 2007-06

1. Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 d http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 M canique G n rale Fax 221 849 47 71 Km 8 Route de Rufisque senemeca sentoo sn B P 3251 Dakar Serbia Sales Beograd DIPAR d o o Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC Kosum IV floor Fax 381 11 347 1337 SCG 11000 Beograd dipar yubc net Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybni na 40 Fax 421 2 49595200
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3. The maximum approved weight of the attached motor F has to be reduced in a linear manner if the center of gravity distance x is increased Fg max Cannot be increased if the center of gravity distance is reduced Please contact SEW EURODRIVE in the following cases Ifa motor adapter is removed re alignment is necessary e When retrofitting motor adapters with a cooling air fan not for motors of sizes 132S and 132M 44 Operating Instructions PMC Industrial Gear Unit Series Mechanical Installation Options Important installation instructions 5 Mechanical Installation Options 5 1 Important installation instructions e Strictly observe the safety notes in the individual sections Disconnect the motor from the power supply before starting work on cou plings and secure it against unintentional restart Work on the gear unit only when the machine is not in use Never drive couplings pinions etc onto the shaft end by hitting them with a hammer damage to bearings housing and the shaft In the case of belt pulleys make sure the belt is tensioned correctly in accor dance with the manufacturer s instructions Input and output elements such as couplings must be equipped with a touch guard Power transmission elements should be balanced after installation and must not give rise to excessive radial or axial forces Only use a mounting device for installing input and output elements Use the center bor
4. Gearmotors Industrial Gear Units Drive Electronics Drive Automaton Services UNA AOS P MC Industrial Gear Unit Series Edition 06 2007 O y 11645814 EN perating Instructions SEW EURODRIVE Driving the world Contents 1 Important N E 5 1 1 Explanation of symbols users4nneeeeennnnnnnnnennnnnnnnnnnnnnnnnnnnnnnn nenn nnnnnnn 7 1 21 Operating Baler 7 2 Safety NOteS a rate 8 21 Intr duction RETTEN 8 2 2 A TO 8 2 3 Symbols on the gear unt 10 A TOA 11 2 5 Corrosion and surface Droiechon 13 3 Gear Unit Design see 17 3 1 Combination of P planetary gear unit with MC primary gear unit 17 3 2 Design of the planetary gear unt 18 3 3 Design of the MC P series primary gear unit ecese 20 3 4 Design of the MC R series primary gear unit 0 eee eeeeeeeeeeeneees 21 3 5 Unit designation namenlaies ne 22 R WR Mo nting Bee Le 24 Ne E e EE 25 3 8 Direction of rotation nsseenseeeseeeenenerrnretnstaesttttttnnrnnnntnentestertnnn nnen nenne 25 4 Installation Assembly oooooonnoccconnonancnnnnnnnnncnnnnnnnnnn nn nnnnnn nn crac rre 31 4 1 Required tools aids ooooonicinininicnnicicnnncccccnnnnnnnonnnnncnnnnnnnnnnnnnnnnnnn nn nncnnnn 31 4 2 Installation tolerances nennen 31 4 3 Prerequisites for assembly cece scene eset eeeteeeeeeeteneeeeeeetnieeeeeeeea 31 4 4 Preliminary work ooo ci 32 4 5 Notes on installing the gear u
5. Use plastic inserts 2 to 3 mm thick if there is a risk of electrochemical corro sion between the gear unit and the driven machine connection between differ ent metals such as cast iron and high grade steel Also fit the plugs with plas tic washers Ground the housing additionally use the grounding screws on the motor Before startup check whether the oil fill corresponds to the specified mount ing position gt information on the nameplate The mounting position may only be changed after consultation with SEW EURODRIVE Warranty will become void without prior consultation Only authorized personnel may assemble gear head units with motors and adapters Please contact SEW EURODRIVE Do not weld anywhere on the drive Do not use the drive as a ground point for welding work Welding may destroy gearing parts and bearings Protect rotating drive parts such as couplings gears or belt drives using suitable devices that protect from contact Units installed outdoors must be protected from the sun Suitable protective devices are required such as covers or roofs When using these avoid heat accumulation The operator must ensure that foreign objects do not impair the function of the gear unit e g by falling objects or coverings Gear units are supplied with suitable coating for use in damp areas or in the open air Any damage to the coating e g on the breather valve must be re paired For the standard mounting posi
6. 071MC 912 931 M36 24 8 8 1830 39 80 140 60 840 770 690f8 P 081MC 912 931 M42 24 8 8 3200 45 80 150 70 920 840 750 f8 Operating Instructions PMC Industrial Gear Unit Series Installation Assembly Mounting torque arms for hollow shaft gear units 4 7 Mounting torque arms for hollow shaft gear units Single sided torque arm Do not place torque arms under strain during installation The reactive force due to the gear unit torque is absorbed via the torque arm with lever arm A The illustration shows an example for absorption in a welded construction with design dimensions Two supporting plates are welded with the suggested dimensions on the machine design Once the gear unit has been mounted a connecting cover plate is welded onto the two supporting plates The force of the gear unit torque acts on the support divided by the length of the lever arm A The reaction force also acts on the gear unit and machine shafts 51056AXX Operating Instructions PMC Industrial Gear Unit Series 35 Installation Assembly Mounting torque arms for hollow shaft gear units Dimensions Gear unit Dimensions in mm Number Weight type A B e D1 D2 D5 O s T x Kg P001 650 60 50 335 370 410 25 22 880 16 31 P011 700 70 6
7. 242 Spacer tube 243 Spacer tube 295 Shim 299 Gear 301 Pinion shaft 310 Bearing 331 Key 340 Spacer tube 341 Spacer tube 342 Spacer tube 395 Shim 399 Bevel gear 401 Bevel pinion shaft 410 Bearing a KO 58516AXX 411 Bearing 422 Bearing bushing 423 Bearing bushing 430 Key 436 Bushing 470 Clamping nut 480 Oil seal 495 Shim 725 Lifting eyebolt 21 3 Gear Unit Design Unit designation nameplates 3 5 Unit designation nameplates Sample unit designation P 1 H F 031 MC 2 RLS T 05 L size 02 09 Gear unit mounting T Torque arm Low speed shaft type LSS S Solid shaft Mounting position L horizontal V vertical E upright Gear unit design R Bevel helical gear unit P Helical gear unit Number of gear unit stages of the primary gear unit 2 two stages 3 three stages MC series primary gear unit Installing the gear unit T Torque arm S Swing base Size 001 081 Planetary gear unit mounting Foot mounted F Flange mounted Planetary gear unit type S Solid shaft R Solid shaft with key L Splined solid shaft V Splined hollow shaft H Hollow shaft with shrink disc Number of gear unit stages of the planetary gear unit 1 1 stage 2 two stages Planetary gear units 22 Operating Instructions PMC Industrial Gear Unit Series Gear Unit Design Unit designat
8. L3 o vvvvvvvv 57612AXX 3 phase delta connection Voltage 400 V Mains voltage 400 V Resistor element voltage 400 V Operating Instructions PMC Industrial Gear Unit Series 5 Mechanical Installation Options Oil heater Basic structure of thermostat 5 53993AXX 1 Setting knob 5 Capillary tube length up to 10 m 2 Degree of protection IP66 IP54 in units with external reset 6 Stainless steel corrugated tube 3 2 x PG 13 5 for cable diameter 6 mm gt 14 mm 7 Polyamide housing 4 SPDT contact system exchangeable 64 Operating Instructions PMC Industrial Gear Unit Series Mechanical Installation Options Oil heater Basic structure of thermostat Thermostat RT Ambient temperature 50 C to 70 C 2 Om 11 NOD 1 Connection diagram 2 1 Cable 2 SPDT Connection data Alternating current AC 1 10 A 400 V AC 3 4 A 400 V A AC 15 3 A 400 V Contact material AgCdO Direct current DC 13 12 W 230 V y 40 60 80 100 120 140 160 180 200 230 V Cable entry 2 PG 13 5 for cable diameter of 6 14 mm Degree of protection IP66 acc to IEC 529 and EN 60529 IP54 for units with external reset The thermostat housing is made of bakelite according to DIN 53470 the cover is made of polyamid A contactor must be used in the following cases 3 phase voltage supply 2 heatin
9. Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu 09 2007 93 1 Address List India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831086 Sales Plot No 4 Gide Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 http www seweurodriveindia com Gujarat mdoffice seweurodriveindia com Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon office liraz handasa co il Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 Bid de Marseille B P 2323 Abidjan 08 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81
10. Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales 700 456 Moo 7 Donhuaroh Fax 66 38 454288 Service Muang sewthailand sew eurodrive com Chonburi 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 71 4340 64 71 4320 29 5 Rue El Houdaibiah Fax 216 71 4329 76 1000 Tunis tms tms com tn Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 164 3838014 15 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867 Service Bagdat Cad Koruma Cikmazi No 3 http www sew eurodrive com tr TR 34846 Maltepe ISTANBUL sew sew eurodrive com tr 09 2007 97 i Address List Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanb
11. with backstop on driven machine end The following figures show the shaft positions and direction of rotation dependencies for 3 stage gear units with backstop of type P MC 3R 3 stage primary gear unit Shaft position 0 4 58012AXX 55956AXX Only one direction of rotation is possible which has to be specified in the order The permitted direction of rotation is indicated on the housing Operating Instructions PMC Industrial Gear Unit Series Gear Unit Design Direction of rotation Shaft positions and correspond ing directions of rotation of P MC3R Back stop opposite driven machine The following figures show the shaft positions and corresponding directions of rotation for gear units with backstop P MC3R 3 stage primary gear unit Shaft position 0 4 58014AXX 58015AXX Only one direction of rotation is possible which has to be specified in the order The permitted direction of rotation is indicated on the housing Operating Instructions PMC Industrial Gear Unit Series 29 30 Splash lubrication Oil bath lubrication Symbols used Gear Unit Design Direction of rotation With splash lubrication the oil level is low With this lubrication method oil is splashed onto the bearings and gearing components With oil bath lubrication the oil level is so high that the bearings and gearing compo nents are completely immersed in the
12. 538 373814 Service Iwata http www sew eurodrive co jp Shizuoka 438 0818 sewjapan sew eurodrive co jp Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com 94 09 2007 Address List L Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva lt http www sew eurodrive lt Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia M
13. 70 M8 20 48 28 3 5 51 40 50 76 M8 20 55 30 4 60 48 56 86 M10 40 65 35 4 5 68 55 63 91 M10 40 75 40 5 80 65 72 104 M10 40 90 45 5 5 100 80 83 121 M12 69 100 50 6 113 95 92 M12 69 110 55 6 5 127 100 103 M16 195 125 60 7 147 120 116 M16 195 140 65 7 5 165 135 127 M20 201 160 75 9 190 160 145 M20 201 180 85 10 5 220 185 163 M20 201 Operating Instructions PMC Industrial Gear Unit Series 50 Mechanical Installation Options Installing couplings Mounting dimen sions of ROTEX coupling in motor adapter Tighten the set screws A to avoid axial play of the coupling 51696AXX The mounting dimensions specified in the following table only apply to mounting a ROTEX coupling in a motor adapter They apply to all gear unit versions and gear ratios The shaft distance must be strictly observed dimension E to ensure axial play of the coupling Mounting dimensions ROUE coupling IEC motor size Size E L Lo L3 mm mm mm mm R28 38 132 20 0 17 3 R38 45 160 24 1 0 25 R42 55 180 200 26 1 0 25 R48 60 225 28 0 3 25 R55 70 225 30 0 5 25 R65 75 250 280 35 0 10 25 R75 90 315 40 0 15 25 R90 100 315 45 20 0 25 Operating Instructions PMC Industrial Gear Unit Series Mechanical Installation Options 5 Installing couplings Nor Mex The low maintenance Nor Mex couplin
14. Direction of rotation Delivery state DELIVERED WITHOUT OIL Hot surfaces A GEAR UNIT IS VPI ANTI RUST TREATED COVER AND PLUG OF GEAR UNIT MUST NOT TO BE OPENED AND GEAR UNIT MUST NOT ROTATED BEFORE START UP BEFORE START UP THE PROTECTIVE PLUG MUST BE REMOVED AND REPLACED BY ENCLOSED AIR VALVE Extended storage Operating Instructions PMC Industrial Gear Unit Series Safety Notes Transport 2 4 Transport General information Inspect the shipment for any damage in transit as soon as you receive the de livery Inform the shipping company immediately lt may be necessary to pre clude startup Stay away from beneath the gear unit during transport Secure the danger zone During transport use only hoists and load bearing equipment with sufficient load bearing capacity The weight of the gear unit is indicated on the nameplate or the dimension sheet Observe the loads and regulations specified on the nameplate The gear unit must be transported in a manner that prevents injuries and dam age to the gear unit For example impacts against exposed shaft ends can damage the gear unit Do not use the eyebolts on motors auxiliary gear units or primary gear units during transport of the assembled drive unit see next page Use suitable sufficiently rated handling equipment if necessary Before start up remove securing devices used for transport Transporting gear units without m
15. ET 81 7 6 Checking and cleaning the breather plug oooocccnnonnncnnnnncocncccnncancnnnonanons 82 Operating Instructions P MC Industrial Gear Unit Series Contents 8 Malfunctions A ide 83 8 1 C stomer service 2 2 ee ne 83 8 2 Gear unit malfunctions eeeeeeeeseneseenuerinnrneenniinrnrintinrriinrirnsrrrnsrernna 84 9 BT Ve CN 85 9 1 Guidelines for lubricant selection cseseiesecsrissrrrerrrerrirerrirssrrnrrresene 85 9 2 Liubricanttable icoiociotnica la seu t e deele dere E 86 9 3 Lubricant fill Quantity TTT 88 GK SOAlING Beie 88 10 lte E EE 89 Operating Instructions P MC Industrial Gear Unit Series Important Notes 1 Important Notes Introduction General information Designated use Qualified personnel Adhering to the operating instructions is a prerequisite for fault free operation and the fulfillment of any right to claim under warranty Read the operating instructions before you start working with the unit Make sure that the operating instructions are available to persons responsible for the system and its operation as well as to persons who work independently on the unit Also observe other technical documents delivery contracts or other agreements P MC industrial gear units are a combination of 1 P planetary gear units output stage 2 MC R or MC P primary gear unit 3 Motor coupling adapter and backstop if required The designated use refers
16. PMC Industrial Gear Unit Series 39 Installation Assembly Assembly disassembly of hollow shaft gear units and shrink discs 3 Slide the loose shrink disc onto the hub 4 4 Check the correct position of the shrink disc 8 The shrink disc is positioned correct ly when it is in contact with the shaft shoulder Never tighten the locking screws 2 until the machine shaft 3 has been in stalled 5 Install the machine shaft 3 or slide the hub 4 to a stop on the machine shaft 3 Perform the mounting sequence slowly to allow the compressed air to escape around the outside of the shaft 6 Tighten the locking screws 2 manually first Tighten all locking screws by working round equally not in diametrically opposite sequence in 1 4 turn increments 7 Observe the tightening torque gt see the table below Tighten the locking screws 2 by continuing to work round in 1 4 turns until you reach the tightening torque Ad ditionally you can visually check to see that the front lateral surfaces are aligned to the outer 1 and inner rings 5 Verify the type details on your shrink disc and choose the tightening torque Shrink disc type Gear unit type Screws Rated torque Nm Tightening torque Nm 20 3191 P001 M16 41000 250 P011 M16 75500 290 P021 M16 95500 290 P031 M20 134000 570 Sisi P041 M20 194000 570 P051 M20 255000 570 P061 M24 405000 980 P071 M24 525
17. Unit Series Mechanical Installation Options 5 Oil heater 5 5 Oil heater Purpose and basic design Oil heating is required to ensure lubrication at startup when the ambient temperature is low e g cold start of the gear unit The oil heater consists of three basic parts 1 Resistor element in the oil bath Oil heater with terminal box 2 Temperature sensor 3 Thermostat 58062AXX 1 Oil heater 2 Temperature sensor 3 Thermostat 3 2 58059AXX 1 Oil heater 2 Temperature sensor 3 Thermostat Operating Instructions PMC Industrial Gear Unit Series 61 62 Mechanical Installation Options Oil heater Activation deac tivation behavior Technical data alle Q D AO Or d te O of O Be F 7 AN Ot amp H 2 pa 1 58060AXX 1 Oil heater 2 Temperature sensor 3 Thermostat The oil heater is activated when the factory set temperature is reached This temper ature setpoint depends on the following factors Forth splash bath lubrication on the pourpoint of the used oil For pressure lubricated units on the temperature at which the oil viscosity reaches a maximum of 2000 cSt Switching point for splash bath lubrication C
18. X9 1061943 dg oze snid 9g ofeg NOZ W39 34390 0284110 ejewo OZEdINX seabliqow 022 X oneyyuAs Jesbndo ozz 09349713 80 022 d19 uAsiun uljousy 022 da Speuuld 027 4X d3 uAs aug Nozz rW39 yyuAs san y 022 GH IO ejewo 0ZZANX DHS seabliqow 022 9A OWd d19 ozz Na seabydo 0ZZ OLLL out 027 xeweydiy snId022419 uousy ozz doa 072 4X X9 1061943 dg ozz snid 9g obaq NOZZ L W39 Y3I8NA 0224 I 0 ejewo OZZdINX seabliqow os 0934913 80 05 d19 u siun uljouay D L dX 9S u s au3 DL 4X d3 u s au3 051 S9 obag 051 SVd jobeq NOS pIN39 uAs sqan y OSL 9A OWdd19 OSL IN e 09 80 snid0s1d19 uljousy DEL IX X9 1061943 dg 05 SNid 99 lobaq NOS 1 WAS aan 1017589 ose 0 Ka poo lo 87 Operating Instructions PMC Industrial Gear Unit Series 88 Lubricants Lubricant fill quantity a 9 3 Lubricant fill quantity The lubricant fill quantity is specified in your order document or on the nameplate The two gear units have a common oil chamber In case of a pivoted mounting position refer to the oil fill quantity specified on the nameplate 9 4 Sealing grease The below mentioned grease types can be used as e Sealing grease Bearing grease for the lower LSS bearings for gear units with Drywell sealing system SEW EURODRIVE recommends the grease types li
19. been switched off Malfunctions that occur during the warranty period that require repair to the gear unit may only be resolved by SEW EURODRIVE After the warranty period has elapsed we recommend that our customers contact our customer service when malfunctions occur and the cause is not clear 8 1 Customer service Please have the following information to hand if you require the assistance of our customer service e Complete nameplate data Type and extent of the problem Time the problem occurred and any accompanying circumstances Assumed cause Operating Instructions PMC Industrial Gear Unit Series 83 8 84 E lt Malfunctions SH Gear unit malfunctions 8 2 Gear unit malfunctions Malfunction Possible cause Remedy Unusual regular running A Meshing grinding noise Bearing damage A Check the oil gt Sec Inspection and Mainte noise B Knocking noise Irregularity in the gearing nance replace bearings B Contact customer service Unusual irregular run Foreign bodies in the oil Check the oil gt Sec Inspection and Mainte ning noise nance Stop the drive contact customer service Unusual noise in the area Gear unit mounting has loosened Tighten retaining screws and nuts to the specified of the gear unit mounting torque e Replace the damaged defective retaining screws or nuts Operating temperature A Too much oil A Check the oil level correct if necessary
20. gear unit and is directly driven by the input shaft or intermediate shaft of the gear unit A high reliability of the pump function is ensured in this way The pump position depends on the following factors e Number of gear unit stages e Gear unit type helical or bevel helical e Shaft position of the gear unit Output shaft type Check for interference of the shaft end pump with other surrounding structures Operating Instructions PMC Industrial Gear Unit Series Mechanical Installation Options SHP shaft end pump Shaft positions 23 431 241 14 MET LE 11 MC2PS Solid shaft H H ha zu E Est MC3PS E Solid shaft E 1 The maximum permitted external loads on the output shaft are lower Shaft positions 03 04 031 041 MC2R e Solid shaft CS MC3RS Solid shaft B 1 The maximum permitted external loads on the output shaft are lower Operating Instructions PMC Industrial Gear Unit Series 60 Mechani
21. lubricant Oil expansion tanks can always be used with bath lubrication Oil expansion tanks allow the lubricant to expand when the gear unit heats up during operation The following table shows the symbols used in the order documents Refer to the order documents for the mounting positions of the gear units Symbol Meaning m Breather plug As Air outlet screw E Inspection opening a Oil filling plug 2 L Oil drain plug Dipstick Oil sight glass gt Operating Instructions PMC Industrial Gear Unit Series Installation Assembly 4 Required tools aids 4 Installation Assembly 4 1 Required tools aids Not included in the scope of delivery Set of wrenches e Torque wrench for shrink discs Motor mount on motor adapter e Mounting device e Compensation elements shims spacing rings Fixing devices for input and output elements Mount the parts according to the gear unit illustrations shown in the Gear unit foun dation section 4 2 Installation tolerances shaft end Flanges Primary gear unit MC Diameter tolerance gt 50 mm gt ISO m6 a hole in accordance with DIN 332 shape Centering shoulder tolerance gt ISO m8 d d1 gt 85 0 130 mm gt M24 gt 130 180 mm gt M30 gt 180 mm gt P planetary gear units Shaft end ISO m6 Centering shoulder ISO f8 4 3 Prerequisites f
22. parts Make sure gaskets sealing surfaces and sealing lips are not damaged by mechanical abrasion etc Since the gear units under long term protection are delivered complete with oil the correct oil volume and oil level should be checked before startup Correct the oil level to the appropriate fill level Replace the corresponding screw plug by the enclosed breather plug Operating Instructions PMC Industrial Gear Unit Series 75 6 x Startup Startup of gear units with backstop 6 3 Startup of gear units with backstop Ensure that the direction of rotation of the motor is correct for gear units with backstop 6 4 Shutting down the gear unit Turn off the drive unit Prevent the drive unit from unintentionally starting up Put an information sign near the ON switch If the gear unit will not be operated for an extended period of time you must activate it regularly at intervals of approx 2 3 weeks If the gear unit will not be operated for a period longer than nine months additional corrosion protection is required e Corrosion protection for the interior of gear units with splash or oil bath lubrication e Fill the gear unit up to the breather plug with the oil grade specified on the name plate e Set the planetary gear unit in no load running operation for a short period of time Exterior corrosion protection Clean the surfaces Grease the shaft around the sealing lip to separate the sea
23. separate manufacturer s documentation when connecting the oil air cooling system E 5 13 Connecting the motor pump Follow the instructions in the separate manufacturer s documentation when connecting the motor pump Operating Instructions PMC Industrial Gear Unit Series 73 6 74 gi Startup Gear unit startup 6 Startup 6 1 Gear unit startup Before startup e It is essential to adhere to the safety notes in Sec Safety Notes It is essential that there is no open fire or risk of sparks when working on the gear unit Take preventive measures to protect people from the solvent vapors generat ed by the vapor phase inhibitor Before startup check that the oil level is correct For lubricant fill quantities refer to Sec Lubricants For gear units with long term protection Replace the screw plug on the loca tion indicated by the breather plug Position gt Sec Mounting Positions Check the surface temperature before you perform maintenance on the gear unit or refill the gear unit oil Risk of burns hot oil in the gear unit Remove dust and dirt from the gear unit surface For gear units with long term protection Remove the gear unit from the sea wor thy protection box Remove the corrosion protection agent from the gear unit parts Make sure gaskets sealing surfaces and sealing lips are not damaged by mechanical abrasion etc Before fil
24. spare parts lists Dis crepancies are possible depending on the gear unit size and version LX st 331 Se ES o el O 301 lt IR 015 21 340 310 1438 075 60331AXX 001 Gear unit housing 195 Shim 301 Pinion shaft 411 Anti friction bearing 010 Bearing cover 199 End gear 310 Bearing 430 Key 015 Bearing cover 201 Pinion shaft 331 Key 434 Cover 025 Bearing cover 210 Bearing 340 Spacer tube 438 Bushing 040 Bearing cover 231 Key 342 Spacer tube 443 Spacer sleeve 070 Gear unit cover 242 Spacer tube 395 Shim 480 Oil seal 075 Cover plate 243 Spacer tube 399 Wheel 495 Shim 100 Output shaft 295 Shim 401 Input shaft 725 Lifting eyebolt 110 Bearing 299 Gear 410 Bearing Operating Instructions PMC Industrial Gear Unit Series Gear Unit Design Design of the MC R series primary gear unit 3 4 Design of the MC R series primary gear unit 001 Gear unit housing 010 Bearing cover 015 Bearing cover 025 Bearing cover 040 Cover 070 Gear unit cover 080 Bearing cover 100 Output shaft 110 Bearing 131 Key Operating Instructions PMC Industrial Gear Unit Series The following illustration allows to easily assign components to the spare parts lists Discrepancies are possible depending on the gear unit size and version 195 Shim 199 End gear 201 Pinion shaft 210 Bearing 231 Key
25. 0 375 410 450 30 22 955 20 36 P021 750 90 70 415 460 500 35 22 1035 24 58 P031 800 110 90 465 510 560 35 26 1125 20 70 P041 900 150 120 485 560 620 40 33 1270 20 117 P051 1000 160 130 535 590 650 40 33 1390 24 147 P061 1200 180 150 615 690 760 50 39 1655 24 183 P071 1500 230 200 695 770 840 60 39 2020 24 315 P081 1600 230 200 755 840 920 70 45 2160 24 360 Tightening torques Only use class 8 8 screws in accordance with the table below e Tighten the screws with the specified tightening torque Crue Screws Thread Number Strength classes Tightening torque DIN Nm 20 P001 912 931 M20 20 8 8 310 P011 912 931 M20 20 8 8 310 P021 912 931 M20 24 8 8 310 P031 912 931 M24 20 8 8 540 P041 912 931 M30 20 8 8 1100 P051 912 931 M30 24 8 8 1100 P061 912 931 M36 24 8 8 1830 P071 912 931 M36 24 8 8 1830 P081 912 931 M42 24 8 8 3200 Operating Instructions PMC Industrial Gear Unit Series Installation Assembly Mounting torque arms for hollow shaft gear units Double sided torque arms Do not place torque arms under strain during installation The reaction torque from the gear unit output torque is absorbed via the lever arms A The resulting reactive force is absorbed in the foundation No reaction forces act on the gear unit and machine bearings The torque arm must be screwe
26. 000 980 P081 M24 720000 980 P011 M16 61400 250 P021 M16 77500 250 P031 M20 109000 490 AA P041 M20 159000 490 P051 M20 207000 490 P061 M24 331000 840 P071 M24 427000 840 P081 M24 584000 840 Operating Instructions PMC Industrial Gear Unit Series Installation Assembly Assembly disassembly of hollow shaft gear units and shrink discs Disassembly Danger of injury if disassembly is not performed correctly 1 Loosen the locking screws 2 working around in 1 4 turns for each screws If the rings 1 5 do not loosen from each other unscrew as many screws as there are forcing threads and screw these equally into the forcing threads until the tapered bushing is pushed out of the tapered ring Under no circumstances should more locking screws be unscrewed than there are forcing threads present else there is a potential risk of injury 2 Remove the machine shaft 3 or pull the hub 4 off the customer shaft first remove any corrosion which may have formed between the hub and the shaft end 3 Remove the shrink disc from the hub 4 Cleaning and Do not disassemble and regrease the removed shrink disc before installing it again Only lubrication clean the shrink disc if it is contaminated Next regrease only the inner sliding surfaces of the shrink disc Use a solid lubricant with a friction factor of u 0 04 Lubricant Sold as Molykote 321 R lube coat Spray Molyko
27. 4 with the sprags by 180 and replace the parts in reverse order When mounting the backstop do not apply pressure to the cage with the sprags but to the inner ring 4 only Use the threaded holes on the inner ring 4 for mounting 6 Fix the inner ring 4 with the circlip 3 in axial direction Mount the outer ring 1 using the retaining screws 2 Observe the tightening torques specified in the following ta ble Screw size Tightening torque Nm M5 6 M6 10 M8 25 M10 48 M12 84 M16 206 M20 402 M24 696 M30 1420 7 Alter the direction arrow on the gearcase 8 Refill the gear oil gt Sec 9 Check the oil level 9 After mounting check that the backstop runs smoothly 56 Operating Instructions PMC Industrial Gear Unit Series Mechanical Installation Options FXM backstop With backstop mounted inside the gear unit 7 6 51645AXX 1 Outer ring 5 Sleeve 2 Circlip 6 Bearing cover 3 Inner ring with cage and sprags 7 Shims 4 Supporting ring 8 Pulling device 1 Drain the gear oil gt Sec Inspection and Maintenance 7 8 9 Remove bearing cover 6 shims 7 and sleeve 5 It is important that shims 7 and sleeve 5 between bearing cover 6 and outer ring 1 are not mixed up because they must be assembled in the correct order Remove the circlip 2 from the input shaft Remove the inner ring with the cage a
28. 82 40 40 92 12 1 1 85 97 50 49 113 14 1 3 8 112 60 58 133 15 1 5 128 70 68 154 16 1 7 9 148 80 78 176 18 1 12 3 168 90 87 198 21 1 5 18 3 194 100 97 221 24 1 5 26 7 214 110 107 243 26 2 35 5 240 120 117 267 30 2 45 6 265 140 137 310 33 2 5 65 7 295 150 147 334 37 2 5 83 9 330 160 156 356 40 2 5 125 5 370 180 176 399 43 2 5 177 2 415 200 196 441 45 2 5 249 2 480 220 220 485 45 2 5 352 9 575 240 240 525 45 2 5 517 2 Operating Instructions PMC Industrial Gear Unit Series Mechanical Installation Options Installing couplings Mounting dimen sions of the Nor Mex E coupling _ le S1 le Le LE 51674AXX Nor Mex E Mounting dimensions Coupling size le LE Permitted deviation S4 Weight mm mm mm kg 67 30 62 5 2 5 0 5 0 93 82 40 83 3 1 1 76 97 50 103 3 1 3 46 112 60 123 5 3 5 1 5 128 70 143 5 3 5 1 7 9 148 80 163 5 3 51 1 5 12 3 168 90 183 5 3 5 1 5 18 4 194 100 203 5 3 51 1 5 26 3 214 110 224 4 2 35 7 240 120 244 4 2 46 7 265 140 285 5 5 5 2 5 66 3 295 150 308 8 2 5 84 8 330 160 328 8 2 5 121 3 370 180 368 8 2 5 169 5 415 200 408 8 2 5 237 480 220 448 8 2 5 320 575 240 488 8 2 5 457 Operating Instructions PMC Industrial Gear Unit Series 53 54 Mechanical Installation Options Installing couplings Mounting dimen sions of the Nor Mex G coupling in the mot
29. Danger of burns 3 For gear units with oil dipstick e Unscrew the oil dipstick and remove it Clean the oil dipstick and re insert it into the gear unit do not screw in tightly e Remove dipstick again and check oil level Correct if necessary The oil level is correct when it is between the oil level mark maximum oil level and the end of the dipstick minimum oil level 4 For gear units with oil sight glass option e Visually check for correct oil level middle of oil sight glass 7 4 Checking the oil consistency 1 Work on the gear unit only when the machine is not in use 2 Secure the drive unit against unintentional power up Wait until the gear unit has cooled off Danger of burns 3 Remove a little oil from the oil drain plug 4 Check the oil consistency For more detailed information on checking the oil for water content and viscosity contact your lubricant manufacturer e Contact SEW EURODRIVE if the oil is heavily contaminated 80 Operating Instructions PMC Industrial Gear Unit Series Inspection and Maintenance Changing the oil 7 5 Changing the oil Procedure deco When changing the oil always refill the gear unit with the grade of oil that was used before Mixing oil of different grade is not permitted Especially synthetic oils may not be mixed with mineral oils or other synthetic oils If you switch from mineral oil to synthetic oil or from synthetic oil on a certain b
30. H PG9 PG11 CG 35 ry 4 CH t 50533AXX Electrical con nection FE NAT 1 l l l Ltr 50534AXX Technical data e Sensor tolerance 0 3 0 005 x t corresponds to DIN IEC 751 class B t oil tem perature e Plug connector DIN 43650 PG9 IP65 The tightening torque for the retaining screw in the back of the plug connector for electrical connection 25 Nm Operating Instructions PMC Industrial Gear Unit Series 67 68 9 7 Fan Mechanical Installation Options Fan Make sure air intake vents are not blocked or covered A fan can be mounted if the projected thermal power of the gear unit is exceeded A fan can be retrofitted if the ambient conditions change after having installed the gear unit The direction of rotation of the gear unit does not influence the operation of the fan B Ay Ay ed 58061AXX Gear unit Ay B Y4 Y Air intake type mm dz mm Angle PMC3RL 02 158 160 70 100 109 PMC3RL 03 178 165 82 112 131 PMC3RL 04 198 185 90 120 131 PMC3RL 05 213 195 95 125 156 o PMC3RL 06 232 220 100 130 156 PMC3RL 07 262 230 105 135 156 PMC3RL 08 297 255 105 135 198 PMC3RL 09 332 265 110 140 226 Operating Instructions PMC Industrial Gear Unit Series Mechanical Installation Options Flow switch 5 8 Flow switch Usage Sel
31. IAS E S 13 Oil heatet viii adaa aaa AAA 61 Customer service c cccccececececcececscccceceueceeceeeuaee 83 Oil riser pip See e e 73 Bil selettien 2 rennen che 85 D Operational environment nn 9 Design of the gear unit nennen 17 Direction of rotation seesseseeeerensseeserrerrrrrrnrrenn 25 P Preliminary work 32 E PrerequiSiteS EEN 31 Explanation of symbols 7 R F Rotex coupling ccoooooccccnnncoccccccnnnonnncccnnnancnnnnnnnn no 48 Edda 68 Flange MOUNTING sirnanira EEA AAEE 34 S FIOW Switch nase 69 Safety Notes ENEE 8 Sealing grease uunsennneesneennnnnnennnneenennnn 88 G Shaft end pump SHP ossai 58 Gear unit assembly EEN 33 Shaft positions nee 25 Gear unit design ENEE 17 le 39 Gear unit design MO R conacccccininanicanionasinacionearass 21 Shutting dOWN custodiar 76 Guideline for oil selection AEN 85 Splash lubrication cas 30 eu IEN 74 Gear unit with backlash 76 Important notes 4 4nennnnnnnennennnnenn 5 Re Running in period osmine 75 Inspection inneren 77 EE Startup long term protection 75 Inspection intervals n sn 78 i Surface protection 13 Install tion 322 4282er 31 Symbols 10 Installation options Dp PS ne Installation tolerances een 31 T Installing couplings EE 48 Temperature sensor PT100 aaan 67 ROTEX coupling cda dev na 48 Torque arm for hollow shaft gear units oa 35 Installing the planetary
32. ISO VG 680 460 320 220 150 100 Mineral oil 7 10 15 20 25 28 Synthetic oil 30 35 40 40 45 Switching point for pressure lubrication C ISO VG 680 460 320 220 150 100 Mineral oil 25 20 15 10 5 Synthetic oil 15 10 5 0 5 The oil heater is deactivated when the set temperature is exceeded by 8 to 10 C Thermostat and oil heater are usually installed on the gear unit and are ready for oper ation but without electrical connections Therefore do the following before startup 1 Connect the resistor element Oil heater to the power supply 2 Connect the thermostat to the power supply Current consumption oil heater Voltage supply Gear unit size W Vac 04 06 600 See separate data sheet 07 09 1200 1 Only use voltage specified in separate data sheet Operating Instructions PMC Industrial Gear Unit Series Mechanical Installation Options Oil heater Electrical con Wiring examples with 230 400 V supply voltage nection resistor element gt N o L1 57610AXX 1 phase Voltage 230 V Phase voltage 230 V Mains voltage 400 V Resistor element voltage 230 V N L1 L1 G S pce Ms L3 o L2 57611AXX 3 phase star connection Voltage 230 400 V Phase voltage 230 V Mains voltage 400 V Resistor element voltage 230 V SR DEE
33. Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstra e 1 Fax 49 2173 8507 55 D 40764 Langenfeld near D sseldorf sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Ernst Blickle Stra e 42 D 76646 Bruchsal Fax 49 7251 75 1769 sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle 2 rue Denis Papin F 77390 Verneuil l Etang Fax 33 1 64 42 40 88 Additional addresses for service in France provided on request 09 2007 Address List A
34. RODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Am ncio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa B P 2024 Douala Fax 237 33 431137 09 2007 91 i Address List Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca marketing sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 marketing sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 marketing sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Co
35. SK 83554 Bratislava sew sew eurodrive sk http sk sew eurodrive com Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 Fax 421 41 700 2514 SK 010 01 Zilina sew sew eurodrive sk Banska Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovska cesta 85 Fax 421 48 414 6566 SK 97411 Banska Bystrica sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service Ul XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net 96 09 2007 E Address List 1 South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 dross sew co za Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnol gico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio
36. a sion Use the same oil grade as for the operation of the gear unit If your gear unit is equipped with an oil expansion tank let the gear unit cool off until it reaches ambient temperature The reason is that there might still be oil in the oil expan sion tank which might leak through the oil filling hole Any dripping oil must be removed immediately with an oil binding agent 3 Place a container underneath the oil drain plug Operating Instructions PMC Industrial Gear Unit Series 82 Inspection and Maintenance Checking and cleaning the breather plug 4 Remove the oil filling plug breather plug and oil drain plugs When using a steel oil expansion tank also remove the air outlet screw on the air expansion tank To drain all the oil blow air through the breather into the oil expansion tank As a result the rubber membrane lowers and forces the remaining oil out The lowering membrane compensates the pressure which facilitates filling the new oil 5 Drain all the oil 6 Screw in the oil drain plug 7 Use a funnel to fill the oil filter mesh max 25 mm Fill new oil of the same type as the old oil via the oil filling plug if you want to change the oil type contact our cus tomer service first Fill the oil according to the volume specified on the nameplate gt Sec Name plate The oil volume specified on the nameplate is an approximate value The marks on the oil dipstick indicate the correct oil
37. asis to syn thetic oil with a different basis you will have to flush the gear unit thoroughly with the new oil Refer to the lubrication table in section 9 to determine which oils from the var ious lubricant manufacturers can be used Information such as the oil grade oil viscosity and required oil quantity is list ed on the nameplate of the gear unit The oil volume specified on the nameplate is an approximate quantity The markings on the oil sight glass or dipstick are the decisive indicators for the quantity of oil used to fill the unit Only change the oil when the gear unit is at operating temperature When changing the oil flush the housing thoroughly with oil to remove oil sludge oil residue and abrasion Use the same grade of oil that is used to op erate the gear unit Viscous oil must first be heated up Fill with fresh oil only after all residues have been removed The position of the oil level plug oil drain plug and the breather valve depends on the mounting position Refer to the diagrams of the mounting positions 1 Work on the gear unit only when the machine is not in use Secure the drive unit against unintentional power up Wait until the gear unit has cooled off Danger of burns The gear unit must still be warm otherwise the high viscosity of excessively cold oil will make it more difficult to drain the oil correctly When changing the oil clean the gearcase thoroughly to remove oil residues and abr
38. be considered as guide values The decisive factor is the viscosity information on the nameplate Contact SEW EURODRIVE if you operate the unit under extreme conditions such as cold heat or there have been changes to the operating conditions since project planning Operating Instructions PMC Industrial Gear Unit Series Lubricants Lubricant table Lubricant table 01763198 A 089419 uousy 089 ua 089 0011 deabyndg TOqUL 089 Gdoiam 089 4X X9 10619U3 dg 089 sn d 9g 10Boq N089 WAS aaan TA 0894NX seabliqow 097 X onayyu s Jesbndo Dt oneyyu s seabydo 09 OLZL 10quL 09p OLSL 10quL 09p 0934973 80 09y d19 uAs un uljousy 09 dg Sppeuuld 097 dX d3 uAs aug 097 SVd jobeq No9r FWN39 wuAs san y 097 GH IO ejewo 9 DHS 11goW O9 dINX DSHS seabliqow 097 9A Ovd d19 D t Na J esbndo 09 0011 Ioaut 09y xeweydiy snid09 d19 uousy 097 edosayy 099 4X X9 1061943 dg 09 SNid 9g lobaq N gtr L W39 yagny 0994 110 ejewo O09ydNX seabliqow oze X oneyyuAs Jesbndo Ozev oneuyu s Jesbndo 0zE OLLL 10quL EE out oze 0934913 80 oze d19 uAs un uljousy DEE dg Speuuld DC 4X d3 uAs au3 D SVd jobeq NozE rW39 yyuAs san y 02 OH IO ejewo Z 9 SHS go 0ZEINX DHS seabliqow 0ZE 9A OWd d19 OZE W OzE 0011 Jeafndo out oze xeweydiy snid0 d19 ujjouay oze Gdoau oze 4X
39. cal Installation Options SHP shaft end pump Pump suction e It is essential that the gear unit is sufficiently lubricated from the very begin ning Do not change the diameter of the tube pipe connection Do not open the pressure line PRE If the shaft end pump does not build up pressure within 10 seconds after the gear unit has been started please contact SEW EURODRIVE Shaft end pump mounted on top of the P MC V gear unit Danger of dry start with shaft end pump mounted on top of gear unit CC lr Ir 58058AXX 1 Separate oil filling plug on the intake pipe 2 Oil flow monitor or optical oil flow indicator not visible in the figure It is essential that the oil pump begins to pump oil as soon as the main motor begins to rotate If the pump does not begin to pump oil immediately open the separate oil filling plug 1 and pour in oil 1 4 liters Once the oil begins to circulate check with flow switch or visual flow indicator 2 close the separate oil filling plug This procedure is particularly important if the gear unit has been standing for a long pe riod of time and there is air in the suction pipe and oil pump Operating Instructions PMC Industrial Gear
40. ct func tioning of the lubricating system and particularly the oil pump is ensured If the gear unit is equipped with a fan on the input shaft check for free air intake within the specified angle Sec Fan Operating Instructions PMC Industrial Gear Unit Series Startup C xD 6 Running in period Startup of gear units with long term protection SEW EURODRIVE recommends running in the gear unit as the first phase of startup Increase the load and speed of revolutions in two to three steps up to maximum level The running in phase takes approx 10 hours Check the following points during the run in phase e Verify the power values specified on the nameplate because their frequency may be a decisive factor for the service life of the gear unit Does the gear unit run smoothly Are there vibrations or unusual running noises Are there signs of leakage lubricants on the gear unit For further information and troubleshooting refer to the Malfunctions section 6 2 Startup of gear units with long term protection Anti corrosion agent Oil level Breather plug Adhere to the following points for gear units with long term protection Ensure sufficient ventilation when using solvents There is a risk of explosion No open flames Risk of material damage Do not let the solvent come into contact with the sealing lips of the oil seals Remove the corrosion protection agent from the gear unit
41. d onto a structure or foundation provided by the customer using the foot screws A gt gt un Dei o O Q 4 SL X Q A Sa al o 5 x T Y 5 GG o o o o o g gt og og fo OS 108 OS OS 108 gt os ez 30 30 O Qs O O Os O O Ds a6 F gt La T gt 60384AXX Operating Instructions PMC Industrial Gear Unit Series 37 Installation Assembly Mounting torque arms for hollow shaft gear units Dimensions Gear unit Dimensions in mm type A B c D1 D2 D3 D4 D5 D6 E F H P061 500 500 190 610 690 770 90 810 200 370 110 640 P071 600 500 190 690 770 850 90 890 200 470 110 640 P081 700 520 200 750 840 930 100 970 220 555 120 710 Gear unit Dimensions in mm Number Weight type J K L M N 0 S T v x Kg P061 1045 460 595 240 70 60 39 1140 560 24 780 P071 1085 460 695 240 70 60 39 1340 560 24 895 P081 1195 520 810 260 80 70 45 1560 600 24 1292 Tightening torques Only use class 8 8 screws in accordance with the table below e Tighten the screws with the specified tightening torque Gear unit type DIN screws Thread Number St
42. de With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations 2 mee f D be r Lan A Y Z i SEW EURODRIVE d Driving the world g idos Ie ji With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
43. e FXM type backstop is a centrifugally operated backstop with sprags that lift off Once the lift off speed is reached the sprags completely lift off from the contact surface of the outer ring The backstop is lubricated with gear oil An arrow on the gearcase indicates the permitted direction of rotation 1 gt following figure 58057AXX Changing the To change the direction of rotation turn the inner ring with the sprags by 180 Pull out direction of the inner ring with the sprags using a pulling off device not included in the scope of de rotation livery and replace turned by 180 see next page Operating Instructions PMC Industrial Gear Unit Series 55 5 Mechanical Installation Options FXM backstop With backstop mounted outside the gear unit 7 51640AXX 1 Outer ring 2 Retaining screws 8 Circlip 4 Inner ring with cage and sprags 1 Drain the gear oil gt Sec Inspection and Maintenance 2 Loosen the retaining screws 2 of the backstop 3 Remove the outer ring 1 To facilitate dismounting slightly turn the outer ring 1 in freewheeling direction 4 Remove circlip 3 and inner ring with cage and sprags 4 5 Turn the inner ring
44. e and the thread on the shaft end for positioning Assembly is easier if you first apply lubricant to the output element or heat it up briefly to 80 100 C Installation note for couplings Adjust the following misalignments when mounting couplings a Axial misalignment maximum and minimum clearance b Axle misalignment concentric running fault c Angular misalignment c 03356AXX Operating Instructions PMC Industrial Gear Unit Series 45 46 Mechanical Installation Options Important installation instructions Measuring angular misalign ment with a feeler gauge Measuring angular misalign ment using a micrometer dial Note The following methods for measuring angular and axial misalignment are impor tant for complying with the mounting tolerances specified in Sec Mounting of couplings The following figure shows the measurement for angular misalignment o using a feeler gauge When using this method an accurate result is only achieved when the deviation of the coupling faces is eliminated by turning both coupling halves by 180 and the av erage value is then calculated from the difference a4 ag 52063AXX The following figure shows the measurement for angular misalignment using a microme ter dial This measuring method provides the same result as described under Measur ing angular offset with a feeler gauge if the coupling halves are rotated
45. e gear unit If oil still leaks Contact cus from mounting flange tomer service from output input C Contact customer service end oil seal Oil leaking A Too much oil A Correct the oil volume gt Sec Inspection and e oil drain plug B Drive operated in incorrect mounting posi Maintenance breather plug tion B Mount the breather plug correctly gt order docu C Frequent cold starts oil foams and or ments and correct the oil level gt nameplate high oil level Malfunctions of oil air or oil water cooling system Observe the separate operating instructions for the oil water and oil air cooling system Operating temperature at backstop too high Damaged defective backstop Check backstop replace if necessary Contact customer service 1 During the run in phase 24 hour run time it is normal for small amounts of oil grease to leak from the oil seal see also DIN 3761 Operating Instructions PMC Industrial Gear Unit Series Lubricants Guidelines for lubricant selection 9 Lubricants 9 1 Guidelines for lubricant selection General Unless a special arrangement is made SEW EURODRIVE delivers the P MC gear information units without an oil fill Before startup ensure that the gear unit is filled with the correct oil grade and volume You find the corresponding information on the gear unit nameplate and the lubricant table in the following section The most importa
46. ection Function The flow switch is an electrical switch used for controlling the correct functioning of a pressure lubrication system gt shaft end pump motor pump by checking the oil flow In deliveries since March 1 2005 the flow switch is a standard feature for all gear units supplied with e Motor pump A shaft end pump with an oil flow rate of 8 5 I min or higher Shaft end pumps with a flow rate below 8 5 l min are equipped only with a visual flow indicator gt Visual flow indicator as standard as of 2006 If the flow rate exceeds 8 5 l min the gear unit is delivered with a visual flow indicator and flow switch as of 2006 SEW EURODRIVE selects the flow switch As standard a flow switch of the type DW R 20 is used All the following technical data refer to this type The oil flow pushes against a circular plate attached to a pendulum The pendulum which is regulated by a spring moves on its pivot A magnet attached to the end of the pendulum operates a movable reed contact The switch unit itself is separated from the oil The flow switch has two switching points 1 Switching point HIGH lower limit of flow rate gt contact closed ON 2 Switching point LOW upper limit of flow rate gt contact closed OFF Operating Instructions PMC Industrial Gear Unit Series 69 5 Mechanical Installation Options Flo
47. erating Instructions PMC Industrial Gear Unit Series 17 3 Gear Unit Design Design of the planetary gear unit 3 2 Design of the planetary gear unit The following illustrations allow to easily assign components to the spare parts lists Dis crepancies are possible depending on the gear unit size and version P1 MC 58049AXX 1 Planetary bearing 6 Gear coupling 11 Bearing race 2 Circlip 7 Bearing 12 Flange cover 8 Planet bolt 8 Sun pinion 13 Sealing ring 4 Planet wheel 9 Holding screw 5 Housing gear rim 10 Bearing 18 Operating Instructions PMC Industrial Gear Unit Series P2 MC Gear Unit Design 3 Design of the planetary gear unit 1 Planet carrier 2 Bearing race 3 Planetary axle 4 Planet wheel 5 Sun pinion 6 Housing gear rim 7 Output flange 8 Planet carrier 9 Planet wheel 10 Key not with hollow shaft 11 Hexagon socket head cap screw 12 Cylindrical roller bearing 13 Self aligning roller bearing 14 Oil seal Operating Instructions PMC Industrial Gear Unit Series 58229AXX 15 Circlip 16 Circlip 17 Circlip 18 Cylindrical roller bearing 19 Cylindrical roller bearing 20 Sun pinion 21 Intermediate shaft 19 Gear Unit Design Design of the MC P series primary gear unit 3 3 Design of the MC P series primary gear unit The following illustrations allow to easily assign components to the
48. es and terminals tightened factors securely and free from corrosion e Clean incrusted elements e g heating element and replace if required gt Sec Inspection and Mainte nance Operating Instructions PMC Industrial Gear Unit Series Inspection and Maintenance Lubricant change intervals 7 2 Lubricant change intervals Change the oil more frequently when using special versions subject to more severe ag gressive environmental conditions Mineral CLP lubricants and synthetic polyalphaolefin based PAO lubricants are used for lubrication The synthetic lubricant CLP HC according to DIN 51502 shown in the following figure corresponds to the PAO oils 70 80 90 100 110 C 120 62087AXX 1 Operating hours 2 Sustained oil bath temperature e Average value per oil type at 70 C Operating Instructions PMC Industrial Gear Unit Series 79 7 Inspection and Maintenance Checking the oil level 7 3 Checking the oil level e Do not mix different synthetic lubricants and do not mix synthetic with mineral lubricants The positions of the oil level plug drain plug and breather valve depends on the mounting position Refer to the diagrams of the mounting positions Mineral oil is used as standard lubricant 1 Work on the gear unit only when the machine is not in use 2 Secure the drive unit against unintentional power up Wait until the gear unit has cooled off
49. exico Assembly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 212 22618351 MA 20300 Casablanca ali alami premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe 09 2007 95 1 Address List
50. g rods Current ratings exceed nominal values of thermostat Operating Instructions PMC Industrial Gear Unit Series 65 66 Adjusting the setpoint Mechanical Installation Options Oil heater The setpoint is usually set at the factory Proceed as follows for adjustment The range is set by using the setting knob 1 while at the same time reading the main scale 2 Use a tool if the thermostat is equipped with a cap The differential is set using the differential disc 3 The size of the differential obtained for the relevant thermostat can be established by comparing the set main scale value and the scale value on the differential disc with the help of a nomogram 11 O Gi n 2 See E d ee i A DI weree _ E Oo iy 53994AXX 1 Setting knob 2 Main scale 3 Differential setting disc oc 307 2 oc 25 3 4 20 5 CR 6 10 7 5 8 oo 9 el A 10 53992AXX A Setting range B Obtained differential C Differential setting Operating Instructions PMC Industrial Gear Unit Series Mechanical Installation Options PT100 temperature sensor 5 6 PT100 temperature sensor The temperature sensor PT100 can be used to measure the temperature of the oil in the gear unit Dimensions 150 EEC
51. gear unit 33 TANS PONE een 11 L U Lubricant change intervals EE 79 Unit designation anar dace canis 22 Lubricant fill quantity ee 88 Lubricant table cccceeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeea 87 Vv A tite oe e at 85 86 Visual flow indicator ENEE 72 M Maintenance cnccococcccccccccnnnnnnnnononnnnnnnnnnnnnnnnnnannnnnns 77 Maintenance intervals een 78 Malfunctions Possible Cause tsini iaai 84 Remedy ii aioz 84 Operating Instructions P MC Industrial Gear Unit Series 10 89 90 Address List i Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle Stra e 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Ernst Blickle Stra e 1 Fax 49 7251 75 1711 D 76676 Graben Neudorf sc mitte sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 D nkritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 Domagkstra e 5 Fax 49 89 909552 50 D 85551
52. gs types G and E are torsionally flexible cou coupling types G plings capable of compensating axial angular and radial misalignments Torque is and E transmitted via an elastic element with high damping properties which is also oil and heat resistant The couplings can be used for either direction of rotation and can be mounted in any position The design of the Nor Mex coupling type G allows to replace the elastic element 5 without misalignment of the shafts Nor Mex E m Nor Mex G 2 6 51667AXX 1 Coupling hub 1 Socket head screw 2 Elastic element 2 Tooth lock washer 3 Claw ring 4 Flange hub 5 Elastic element 6 Coupling hub Operating Instructions PMC Industrial Gear Unit Series 51 Mechanical Installation Options Installing couplings Mounting instruc After having mounted the coupling halves ensure that the recommended play dimen tions mounting sion S for type G dimension S4 for type E and the overall length dimension Lg for type dimensions for G and dimension Lg for type E corresponds with the dimensions given in the following Nor Mex G cou tables Accurate alignment of the coupling gt Sec Mounting tolerances ensures long pling service life a FE e le a S2 Ig LG 51674AXX Nor Mex G Mounting dimensions Coupling size le Ig Le Permitted deviation S Weight mm mm mm mm kg
53. gt Sec too high B Oil too old Inspection and Maintenance C The oil is heavily contaminated B Check when the oil was changed last time change D Gear units with fan air intake opening oil if necessary gt Sec Inspection and Mainte gearcase contaminated nance E Shaft end pump defective C Change the oil gt Sec Inspection and Mainte F Malfunctions of oil air or oil water cool nance ing system D Check the air intake opening and clean if neces sary clean gearcase E Check shaft end pump replace if necessary F Observe the separate operating instructions for the oil water and oil air cooling system Bearing point tempera A Oil not enough A Check the oil level correct if necessary gt Sec tures too high B Oil too old Inspection and Maintenance C Shaft end pump defective B Check when the oil was changed last time change D Bearing damaged oil if necessary gt Sec Inspection and Mainte nance C Check shaft end pump replace if necessary D Check bearing and replace if necessary contact customer service Oil leaking A Gasket on cover plate gear unit cover A Tighten the bolts on the respective cover plate and from cover plate bearing cover mounting flange leaks observe the gear unit If oil still leaks Contact cus from the gear cover B Sealing lip of the oil seal turned up tomer service plate C Oil seal damaged worn B Vent the gear unit gt Sec Mounting Positions from bearing cover Observe th
54. ing is used The gear unit is delivered on a pallet without cover tion packaging 58048AXX Long term pro Internal gear unit protection in addition to the standard protection tection interior A VPI solvent is sprayed through the oil filling hole Never open the gear unit near open flames sparks and hot objects because the solvent vapors might be ignited Take preventive measures to protect people from the solvent vapors Make sure that open flames are avoided when the solvent is applied and when it evaporates The output shaft must be rotated by at least one turn so that the position of the roller elements in the bearings of LSS and HSS changes This procedure has to be repeated every 6 months until startup The interior long term protection with the VPI solvent has to be repeated every 24 36 months until startup according to the table Storage and transport con ditions Operating Instructions PMC Industrial Gear Unit Series 15 d Long term protection exterior Seaworthy packaging Alternative packaging 16 Safety Notes Corrosion and surface protection If the gear unit is stored longer than 6 months it is recommended to regularly check the protective coating of unpainted areas as well as the paint coat Areas with removed protection coating or paint have to be repainted if necessary Oil seals and sealing surfaces are protected by suitable grease Unpainted surfaces including
55. ion OOPP D 1 2 Operating notes The nameplate of the gear unit contains the most important technical data e The two gear units have a common oil compartment The industrial gear units of the P MC series are delivered without oil fill The mounting position may only be changed after consultation with SEW EURODRIVE The warranty will become void without prior consultation When changing to a vertical mounting position of the MC gear unit M2 M4 oil com pensator or oil riser pipe are required Adjust the lubricant fill volume and po sition of the breather valve accordingly Observe the instructions in the Mechanical installation Installing the gear unit section Operating Instructions PMC Industrial Gear Unit Series gt Safety Notes Introduction 2 Safety Notes 2 1 Introduction gt The following safety notes are concerned with the use of industrial gear units of the P MC series e Please also take account of the supplementary safety notes in the individual sections of these operating instructions 2 2 General information SS Burns hazard Touching the gear unit when it has not been cooled will result in burns The gear unit can have a surface temperature of more than 100 C Never touch the gear unit during operation or in the cool down phase once the unit has been switched off Never install damaged products or take them into operation Submit a complaint
56. ion nameplates Example nameplate o SEWHEUIRO DR Bruchsal Germany O Type Nr 1 01 1119651601 0001 05 Nr 2 i norm PK1 kw 127 MK2 kNm 754 nt A min n2 1 min 16 Operation instructions have to be observed FA2 sew_ mass wei 1770 Made by max 54 W10527 1 3923 158 FS 25 754 FR1 kN 785 FR2 kN 20 FA1 kN kN Qty of greasing points 0 Fans o Lubricant Synthetic ISO VG 460 EPPAO 25 ttr Year FSA GmbH EUCode0588 IM M1 F1 Tu 0 40 C O 61079AXX Type Unit designation No 1 Serial number 1 No 2 Serial number 2 IN kW Gear unit force Mxo kNm Gear unit output torque Di 1 min Input speed HSS n2 1 min Output speed LSS norm Standard operating point min Operating point at minimum speed max Operating point at maximum speed i Exact gear unit reduction ratio Fs Service factor Fri kN Actual overhung load acting on the drive shaft Fra kN Actual overhung load acting on the output shaft Eau kN Actual axial load acting on the drive shaft Fao kN Actual axial load acting on the output shaft Mass kg Weight of the gear unit Number of greasing points Number of points that require regreasing Fans Number of installed fans Lubricant Oil grade and viscosity class oil volume Year Year of construction IM Mounting position Housing
57. l 420 220121234 Business Centrum Praha Fax 420 220121237 Lu n 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering amp Agencies Fax 20 2 22594 757 33 El Hegaz ST Heliopolis Cairo http www copam egypt com copam datum com eg Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654
58. level Check whether the oil level is correct using the oil dipstick 8 Screw the oil level plug back in If your gear unit is equipped with a steel oil expansion tank also screw in the air outlet screw 9 Screw in the breather plug 10 Clean the oil filter replace the filter element if necessary when using an external oil air or oil water cooling system 7 6 Checking and cleaning the breather plug The breather plug must be cleaned if there is a layer of dust and also before the expira tion of a minimum period of three months To do so remove the breather plug clean it with benzine or a similar cleaning agent and dry or blow the breather plug with compressed air Prevent foreign objects from en tering into the gear unit Operating Instructions PMC Industrial Gear Unit Series I N Malfunctions gt Customer service lt 8 Malfunctions e Strictly observe the safety notes in the individual sections e For eliminating malfunctions the gear unit and additional equipment must be deactivated Prevent the drive unit from starting up unintentionally for example by locking the keyswitch or removing the fuses from the power supply Attach an information sign near the ON switch to warn that the gear unit is being worked on Danger of burns Touching the gear unit when it has not been cooled will result in burns Never touch the gear unit during operation or in the cool down phase once the unit has
59. ling lip of the oil seal and the corrosion protection e Apply a wax based protective coating to shaft ends and unpainted surfaces as corrosion protection Refer to the Startup section before restarting the gear unit 76 Operating Instructions PMC Industrial Gear Unit Series Inspection and Maintenance Shutting down the gear unit 7 Inspection and Maintenance e Strictly observe the safety notes in the individual sections All maintenance work must be carried out carefully by qualified personnel All maintenance work on the gear unit and additional equipment must only be carried out when the machine is not in use Prevent the drive unit from starting up unintentionally for example by locking the keyswitch or removing the fus es from the power supply Attach an information sign near the ON switch to warn that the gear unit is being worked on Use only OEM spare parts according to the delivered spare parts lists If you remove the gearcase cover you must apply new sealing compound to the sealing surface Else the sealing properties of the gear unit might be im paired It is essential to contact SEW EURODRIVE in this case e Prevent foreign objects from entering into the gear unit during the following work Danger of burns Touching the gear unit when it has not been cooled will result in burns Never touch the gear unit during operation or in the cool down phase once the unit has been switched off Opera
60. ling the gear unit with the correct oil grade and volume drain the remaining amount of protection oil To do so unscrew the oil drain plug and drain the remaining protection oil Thread the oil drain plug back in place Remove the oil filling plug Position gt Sec Mounting Positions Use a funnel to fill the oil filter mesh max 25 um Fill the gear unit with the correct oil grade and volume gt Sec Nameplate The oil volume specified on the nameplate of the gear unit is an approximate value The mark on the dipstick is the decisive indicator of the correct oil level Check for correct oil level below the max mark on the dipstick using the oil dipstick After having filled the oil replace the oil filling plug For industrial gear units with steel oil expansion tanks gt section 6 3 Startup of MC industrial gear units with steel oil expansion tanks For gear units with oil sight glass sec 7 3 Control whether the oil level is cor rect with a visual inspection oil can be seen through oil sight glass Ensure that rotating shafts as well as couplings are equipped with suitable protective covers If the gear unit has a motor pump check for proper functioning of the pressure lubri cating system Make sure that monitoring devices are connected properly After an extended period of storage max two years have the gear unit operate without load with the correct oil fill gt Sec Nameplate This way the corre
61. lt Long term Standard Seaworthy protection protection SEW EURODRIVE protection packaging packaging 12 Consult Standard Consult Long term Standard Seaworthy SEW EURODRIVE protection SEW EURODRIVE protection packaging packaging 24 Long term Consult Consult Long term Standard Seaworthy protection SEW EURODRIVE SEW EURODRIVE protection packaging packaging 36 Consult Long term Consult Long term Standard Seaworthy SEW EURODRIVE protection SEW EURODRIVE protection packaging packaging Standard protec e Gear units undergo a test run with protection oil The protection oil is drained by tion interior Standard protec tion exterior SEW EURODRIVE before dispatch The remaining layer of protection oil on the in ner parts serves as basic protection e Oil seals and seal surfaces are protected by suitable bearing grease Unpainted surfaces including spare parts are covered with a protective coating Re move the coating using a solvent before mounting other equipment onto the surface Small spare parts and loose pieces such as screws nuts etc are supplied in cor rosion protection plastic bags VCI corrosion protection bag Threaded holes and blind holes are covered by plastic plugs e The breather plug position see order documents is already installed at the factory Operating Instructions PMC Industrial Gear Unit Series Safety Notes Corrosion and surface protection Standard protec Standard packag
62. mind Work on the gear unit and additional equipment only when the machine is not in use Prevent the drive unit from being accidentally switched on by locking the keyswitch or removing the fuses from the power supply Attach an information sign near the ON switch to warn that the gear unit is being worked on Observe the notes attached to the gear unit such as the nameplate and direction ar row They must be free of paint and dirt Replace missing signs When installing the gear unit in devices or systems the manufacturers of the device or system are obliged to include the regulations notes and descriptions from these operating instructions in their own operating instructions Purchase spare parts from SEW EURODRIVE Inspection maintenance Refer to the instructions in Sec Inspection and Maintenance Operational environment The gear unit is not suited for operation in potentially explosive atmospheres Follow the specifications regarding contract specific ambient temperature rat ings and ambient conditions Modifications require prior approval by SEW EURODRIVE Operating Instructions PMC Industrial Gear Unit Series Safety Notes Symbols on the gear unit 2 3 Symbols on the gear unit The symbols on the gear unit must be observed They have the following meaning Symbol Meaning Breather valve Oil filling plug Oil drain plug Lubrication point P Oil sight glass gt gt
63. nd wedge elements 3 using a suitable pulling device 8 Use the threaded holes on the inner ring 3 for mounting Turn the inner ring 3 with the sprags by 180 and replace the parts in reverse order When mounting the backstop do not apply pressure to the cage with the sprags but to the inner ring 3 only When mounting the backstop turn it in freewheeling direction so that the sprags move into the outer ring Fix the inner ring 3 with the circlip 2 in axial direction Mount the sleeve 5 shims 7 and bearing cover 6 in reverse order Alter the direction arrow on the gearcase 10 Refill the gear oil gt Sec 9 Check the oil level 11 After mounting check that the backstop runs smoothly Operating Instructions PMC Industrial Gear Unit Series 57 58 Mechanical Installation Options SHP shaft end pump 5 4 SHP shaft end pump Usage Pump position The maintenance free shaft end pump SHP can be used to lubricate gear unit parts of gear unit sizes MC04 to MCO9 that are not submerged in the oil bath The shaft end pump can be operated in both directions of rotation A minimum input speed is necessary for correct working of the shaft end pump Therefore always consult SEW EURODRIVE in the event of variable input speeds e g with inverter controlled drives or when changing the input speed range of an already delivered gear unit with shaft end pump The pump is mounted externally to the
64. nstallation Options Visual flow indicator 5 9 Visual flow indicator Usage Function 57682AXX 1 Oil flow direction 2 Glass 8 Oil distributor block The visual flow indicator is a simple method of checking the functioning of a pressure lubrication system by visually checking the oil flow The visual flow indicator is a stan dard feature in all gear units with oil pump as of 2006 Gear units with oil pump and a flow rate above 8 5 l min are equipped with an electrical flow switch and visual flow indicator as of 2006 The oil flow can be seen behind the glass 2 If no oil flows and or if there are air bub bles in the oil check the function of the pump and suction pipes with connections It is easier to see the oil flow when the glasses 2 are clean and bright light is used on the other side of the oil distribution block Operating Instructions PMC Industrial Gear Unit Series Mechanical Installation Options 5 Oil expansion tank and oil riser pipe 5 10 Oil expansion tank and oil riser pipe An oil expansion tank or an oil riser pipe may be necessary for vertical output shaft po sitions Please refer to the order documents for information 5 11 Connecting the oil water cooling system Follow the instructions in the separate manufacturer s documentation when connecting the oil water cooling system E 5 12 Connecting the oil air cooling system Follow the instructions in the
65. nt 33 4 6 Flange moupntmg eege di di 34 4 7 Mounting torque arms for hollow shaft gear units en 35 4 8 Assembly disassembly of hollow shaft gear units and shrink discs 39 4 9 Mounting a motor with motor adapter oooonoocccccnnnnocccccccnnonccccccnanancncnnnnno 42 5 Mechanical Installation Options ek EEEEEE EENEG 45 5 1 Important installation Imsiruchons rrn nseeee 45 5 2 Installing couplings non A GAT 48 0 97 EXM DACKStOp ere tai id See Lattin 55 54 GHP shaft end oump ieiti nainte nn eniai eetet eai ranean 58 5 5 e RE 61 5 6 PT100 temperature sengt 67 ule Tears echoes Dee a ape Tied rab dae RESTE 68 58 gt WEIOW SWITCM E EE 69 5 9 Visual flow indicator cece ee e a a e adaa 72 5 10 Oil expansion tank and oil riser pipe 44224444444nnennnnennnnnnne nenn 73 5 11 Connecting the oil water Cooling system 73 5 12 Connecting the oil air cooling system 73 5 13 Connecting the motor pump en 73 6 El DEE 74 6 1 Gearunit Startup un ii lea en 74 6 2 Startup of gear units with long term protection nennen 75 6 3 Startup of gear units with backetop nn 76 6 4 Shutting down the gear unt 76 7 Inspection and Maintenance uunuruennennnnnnsnannnnnnnnnnnnnnnnnnnnnanannnnnnnnnnnnnn nen 77 7 1 Inspection and maintenance Imtenvale en 78 7 2 Lubricant change mtenvals nn 79 7 3 Checking the oil TEE 80 7 4 Checking the oil Consisiency nenn 80 Tou Changing the
66. nt factors for selecting the lubricant are the oil grade and vis cosity specified on the nameplate The specified viscosity oil grade are cho sen for the operating conditions agreed upon in the contract Any deviation from these conditions requires consultation with SEW EURODRIVE This lubricant recommendation in no way represents a guarantee as to the quality of the lubricant delivered by each respective supplier The lubricant manufacturers are responsible for the quality of their products Do not mix different synthetic lubricants and do not mix synthetic with mineral lubricants If you have selected synthetic oil because of the operating temperature or oil change in tervals SEW EURODRIVE recommends polyalphaolefin based oil PAO Operating Instructions PMC Industrial Gear Unit Series 85 86 Lubricants Lubricant table 9 2 Lubricant table General The lubricant table on the following page shows the permitted lubricants for SEW information EURODRIVE gear units Please refer to the following legend for the lubricant table Legend to the lubricant table Abbreviations used meaning of shading and notes CLP Mineral oil CLP PAO Synthetic polyalphaolefin Synthetic lubricant synthetic based anti friction bearing grease Mineral lubricant mineral based anti friction bearing grease Sy Contact SEW EURODRIVE Ambient temperature Notes on the lubricant table e The temperature ranges should
67. or adapter Tighten the set screws A to avoid axial play of the coupling 51672AXX The mounting dimensions specified in the following table only apply to mounting a Nor Mex coupling in a motor adapter NOR MEX G Coupling size 97 97 112 128 148 168 194 214 IEC motor size 132 160 160 180 200 225 250 280 280 315 315 Gear unit size Mounting mm Gear ratio i dimensions All S2 14 14 15 16 18 21 24 26 All Ls 3 25 25 25 25 25 25 25 MC3R02 L2 5 5 5 10 2 1 0 i 14 63 L E 5 a S S Br MC3R05 L2 5 5 5 4 2 5 0 i 14 63 L e 5 a m S a A MC3R08 L2 5 5 5 4 2 1 5 E L 6 5 4 3 2 1 6 Other P MC L2 5 5 5 5 4 2 1 0 i 7 1 112 L ae S 2 S 5 5 Operating Instructions PMC Industrial Gear Unit Series Mechanical Installation Options 5 FXM backstop 5 3 FXM backstop The purpose of a backstop is to prevent undesirable reverse rotation During operation the backstop permits rotation in one specified direction of rotation only Do not start up the motor in the blocking direction Be sure that the motor pow er supply is correctly attached so that the motor rotates in the required direc tion Operating the motor in the direction that is blocked could destroy the backstop e Consult SEW EURODRIVE if you want to change the blocking direction The maintenance fre
68. or assembly Ensure that the following conditions have been met The entries on the nameplate of the gearmotor match the voltage supply system The drive has not been damaged during transportation or storage Ambient temperature according to the nameplate The drive must not be assembled in the following ambient conditions Potentially explosive area Oils Acids Gases Vapors Radiation Operating Instructions PMC Industrial Gear Unit Series 31 32 Installation Assembly Preliminary work 4 4 Preliminary work Clean the shaft Long term storage Oil check Ensure sufficient ventilation when using solvents There is a risk of explosion No open flames Risk of material damage Do not let the solvent come into contact with the sealing lips of the oil seals e You must clean the output shafts and flange surfaces thoroughly to ensure they are free of anti corrosion agents contamination or similar Use a commercially available solvent e Protect all oil seals against direct contact with abrasive substances such as sand dust shavings Please note The service life of the bearing lubricant in the bearing is reduced if the unit is stored for gt 1 year P MC gear units designed for extended storage usually have a higher oil level CLP PG Adjust the oil level before startup see Sec Inspection Maintenance Fill the P MC gear unit with the oil grade and quan
69. orientation and mounting surface variants Tu Permitted ambient temperature Operating Instructions PMC Industrial Gear Unit Series 23 Wl E BS 83 25 G SE 5 E O I O os ei Mounting positions 3 6 SEW EURODRIVE differentiates between mounting positions M1 M2 and M4 The fol lowing figure shows the spatial orientation of the gear unit Mounting posi tion designations The mounting positions apply to planetary gear units with solid shafts and hollows shafts For a different position of the primary gear unit see order documents G P MC P GC OA oN CHE za Y A DEE SS Oy NER I 57886AXX Operating Instructions PMC Industrial Gear Unit Series 24 Gear Unit Design Shaft position 3 7 Shaft position The following figure shows the shaft position 0 1 2 3 4 2 4 1 58065AA 3 8 Direction of rotation Shaft positions The following figures show shaft positions and corresponding directions of rotation for and directions of P MC2P series industrial gear units rotation P MC2P 2 stage primary gear unit Shaft position 1 4 57969AXX 57991AXX Operating Instructions PMC Industrial Gear Unit Series 25 Gear Unit Design Direction of rotation Shaft positions and co
70. otor Gear units may only be transported using lifting straps cables or chains Make sure that the load of the gear unit is distributed appropriately The main load must be carried by the transport eye 1 and lifting strap 2 of the P gear unit The lift ing chain 3 at the lifting eyebolts of the MC gear unit is for balancing during transport 61082AXX Operating Instructions PMC Industrial Gear Unit Series 11 A d dE DEA O A d BL Ay p A 4 61084AXX Safety Notes Transport d Transporting gear units with motor adapter sure that the load of the gear unit and the motor is distributed appropriately The main load must be carried by the transport eye 1 and lifting strap 2 of the P gear unit The lifting strap 3 at the motor adapter and the lifting chain 4 at the Gear units may only be transported using lifting straps cables or chains Make lifting eyebolts of the MC gear unit is for balancing during transport 4 Operating Instructions PMC Industrial Gear Unit Series 12 Safety Notes 2 Corrosion and surface protection 2 5 Introduction Standard paint ing system K7 E160 2 Protective covers High resistant painting system K7 E 260 3 Optional color shade Corrosion and surface protection The information in this section apply only to P MC series industrial gear units assem bled in Europe Other paint systems might be used in o
71. rength class Tightening torque Nm 20 P061 912 931 M36 8 8 8 1830 P071 912 931 M36 8 8 8 1800 P081 912 931 M42 8 8 8 3200 Operating Instructions PMC Industrial Gear Unit Series Installation Assembly 4 Assembly disassembly of hollow shaft gear units and shrink discs 4 8 Assembly disassembly of hollow shaft gear units and shrink discs Assembly instructions Do not disassemble the shrink disc before the first installation e Never tighten the locking screws until the machine shaft has been installed Do not tighten the locking screws in diametrically opposite sequence On the outside surface of the shrink disc the bore of the hollow shaft and the machine shaft must be absolutely free from any grease This is a very impor tant factor for the reliability of torque transmission Contaminated solvents and cleaning rags are not suitable for degreasing The shrink discs are delivered preassembled and ready for installation Installation 58199AXX 1 Outer ring 5 Inner ring 2 Locking screw 6 Free of grease 3 Machine shaft 7 Free of grease 4 Hub 8 Correct position of the shrink disc 1 Before installing the shrink disc clean and degrease the hub 4 and the machine shaft 3 This is a very important factor for the reliability of torque transmission 2 Ensure that the dimensions of the machine shafts correspond to SEW specifications Operating Instructions
72. rreo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 P R China Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 P R China Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological shenyang sew eurodrive cn Development Area Shenyang 110141 P R China Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogot sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr 92 09 2007 Address List L Czech Republic Sales Praha SEW EURODRIVE CZ S R O Te
73. rrespond ing directions of rotation of PMC3P Shaft positions and correspond ing directions of rotation of P MC R without backstop The following figures show shaft positions and corresponding directions of rotation for P MC3P series industrial gear units 3 stage primary gear unit Shaft position 1 4 57994AXX 57997AXX The following figures show shaft positions and corresponding directions of rotation for two and three stage P MC R series industrial gear units without backstop Two and three stages primary gear units Shaft position 0 4 58005AXX 58006AXX Operating Instructions PMC Industrial Gear Unit Series Gear Unit Design Direction of rotation Shaft positions The following figures show shaft positions and directions of rotation for two stage gear and correspond units with backstop of the types P MC RS and P MC RH with keyway ing directions of rotation of 2 stage primary gear unit PMC2RS P MC2RH key way with back stop Shaft position 0 4 58009AXX 58011AXX Only one direction of rotation is possible which has to be specified in the order The permitted direction of rotation is indicated on the housing Operating Instructions PMC Industrial Gear Unit Series 27 28 Gear Unit Design Direction of rotation Shaft positions and correspond ing direction of rotation for PMC3R
74. s to en sure safe operation of the P MC gear unit series and to achieve the specified product characteristics and performance requirements SEW EURODRIVE GmbH amp Co KG assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded Product names and trademarks The brands and product names in these operating instructions are trademarks or regis tered trademarks of the titleholders Disposal Please follow the latest regulations e Housing parts gears shafts and roller bearings of the gear units must be disposed of as steel scrap This also applies to gray cast iron parts if there is no special col lection e Collect waste oil and dispose of it according to the regulations in force Operating Instructions PMC Industrial Gear Unit Series Important Notes Explanation of symbols 1 1 Explanation of symbols The operating instructions contain important information that deals with general and op erational safety This information is emphasized in particular with the following symbols Electrical hazard Possible consequences Severe or fatal injuries Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the drive and the environment Tips and useful informat
75. spare parts are covered with a protective coating Re move the coating using a solvent before mounting other equipment onto the surface Small spare parts and loose pieces such as screws nuts etc are supplied in cor rosion protection plastic bags VCI corrosion protection bag Threaded holes and blind holes are covered by plastic plugs The breather plug position see order documents is already installed at the factory The breather plug is replaced by a screw plug You find the position of the breather plug in the order documents Prior to startup the screw plug must be replaced again by the breather plug The breather plug is attached to the gear unit separately Seaworthy packaging is used The gear unit is packaged in a seaworthy plywood box and is delivered on a pallet 57585AXX Optionally the gear unit can be supplied in a wooden box with standard gear unit pro tection Operating Instructions PMC Industrial Gear Unit Series Gear Unit Design 3 Combination of P planetary gear unit with MC primary gear unit 3 Gear Unit Design 3 1 Combination of P planetary gear unit with MC primary gear unit The following figure shows the design of P MC gear units The gear unit comprises a P planetary gear unit and an MC P MC R primary gear unit 58063AXX P Planetary gear unit MC P Helical gear unit primary gear unit MC R Bevel helical gear unit primary gear unit Op
76. sted in table below for operating temperatures from 30 C to 100 C Lubricating grease properties e Contains EP additives e Hardness class NLGI2 Supplier Oil Aral Aralub HLP2 BP Energrease LS EPS Castrol Spheerol EPL2 Chevron Dura Lith EP2 Elf Epexa EP2 Esso Beacon EP2 Exxon Beacon EP2 Gulf Gulf crown Grease 2 Kl ber Centoplex EP2 Kuwait Q8 Rembrandt EP2 Mobil Mobilux EP2 Molub Alloy BRB 572 Optimol Olista Longtime 2 Shell Alvania EP2 Texaco Multifak EP2 Total Multis EP2 Tribol Tribol 3030 2 Operating Instructions PMC Industrial Gear Unit Series Index 10 Index A Mechanical installation options 45 Besembly aueh 31 Motor adapter micicmaracionminoiinannsnndinar atacan 42 Assembly prerequisites oooicccionncccioniccononnos 31 Mounting a motor with motor adapter 42 Mounting of couplings B Nor Mex coupling types G E 51 Backstop EM da dar 55 Mounting positions SE EE 24 Changing the direction of rotation 55 Bath lubricante era 30 N Nameplate AE 22 Cc Changing the oil 0 0 eect 81 O Checking and cleaning the breather plug 82 Oil air cooling system n 73 Checking the oil Consistency oocoononincncncnonos 80 Oil water Cooling system AE 73 Checking the oil level 80 Oil expansion tank nee 73 Corrosion protection EELE ORTON
77. suring method The coupling halves are rotated together without the using a micro tip of the micrometer dial moving on the measuring surface The offset misalignment is meter dial obtained by dividing the deviation indicated on the micrometer dial dimension b 52066AXX Operating Instructions PMC Industrial Gear Unit Series 47 48 Mechanical Installation Options Installing couplings 5 2 Installing couplings ROTEX coupling A Q Ji 1 51663AXX 1 Coupling hub 2 Ring gear The low maintenance elastic ROTEX coupling is capable of compensating radial and angular misalignment Careful and exact alignment of the shaft ensures long service life of the coupling Operating Instructions PMC Industrial Gear Unit Series Mechanical Installation Options Installing couplings Mounting the cou pling halves onto the shaft SER A EA d IT TIJI U 51689AXX The shaft distance must be strictly observed dimension E to ensure axial play of the coupling Mounting dimensions Locking screw Coupling size E s du dw L aluminum cast L steel G Tightening torque mm mm mm mm iron ductile iron mm Nm mm 14 13 1 5 10 7 M4 2 4 19 16 2 18 12 26 M5 4 8 24 18 2 27 20 30 M5 4 8 28 20 25 30 22 34 M6 8 3 38 24 3 38 28 40 60 M8 20 42 26 3 46 36 46
78. te spray powder spray Spray Molykote G Rapid Spray or paste Aemasol MO 19R Spray or paste Molykombin UMFT 1 Spray Unimoly P5 Powder Operating Instructions PMC Industrial Gear Unit Series 41 4 Installation Assembly Mounting a motor with motor adapter 4 9 Mounting a motor with motor adapter Motor adapters 1 are available for mounting IEC NEMA motors to P MC series indus trial gear units For mounting the coupling 2 refer to the notes in Sec Mounting couplings The figures below show the basic structure of the motor adapter 58054AXX 1 Motor adapter 2 Coupling DI 2 58055AXX 1 Motor adapter 2 Coupling 42 Operating Instructions PMC Industrial Gear Unit Series Installation Assembly Mounting a motor with motor adapter When selecting a motor take into account the permitted motor weight the gear unit mounting position and the type of gear unit mounting according to the following tables The following applies to all tables Gy Motor weight Gg Gear unit weight Industrial Gear Unit Series Type of Mounting MC PL MC RL Foot mounting Gm lt GG Gm lt GG Shaft mounted Gm lt 0 565 Gm lt Ge design Flange mounting Gy lt 0 565 Gm lt Ge Indus
79. ther regions Please consult the SEW EURODRIVE assembly plant for P MC industrial gear units at your location The corrosion and surface protection of gear units comprises the following three basic features 1 Painting system Standard painting system K7 E160 2 e High resistant painting system K7 E260 3 as option 2 Gear unit corrosion protection with e interior protection and e exterior protection 3 Gear unit packing Standard packing pallet e Wooden box e Seaworthy packaging Painting according to TEKNOS EPOXY SYSTEM K7 based on the high solid epoxy paint TEKNOPLAST HS 150 Two layer system K7 E 160 2 Thickness Epoxy primer 60 um e Teknoplast HS 150 100 um Total thickness 160 um Color shade RAL 7031 blue gray Powder coating epoxy based coat paint EP is used for guards and shields Layer thickness 65 um Color shade TM 1310 PK warning in yellow color Painting according to TEKNOS EPOXY SYSTEM K7 based on the high solid epoxy paint TEKNOPLAST HS 150 Three layer system K7 E 260 3 Thickness Epoxy primer 60 um Teknoplast HS 150 2x100 um Total thickness 260 um Other color shades are available on request Operating Instructions PMC Industrial Gear Unit Series 13 14 Safety Notes Corrosion and surface protection Using the painting system Environmental pollution None Low Medium High Very high Produc
80. ting Instructions PMC Industrial Gear Unit Series 77 Inspection and Maintenance Inspection and maintenance intervals 7 1 Inspection and maintenance intervals Maintenance interval What to do Check the housing temperature with mineral oil max 90 C Daily with synthetic oil max 110 C Check gear unit noise Check gear unit for signs of leakage Checking the oil level Check the oil If the gear unit is operated outdoors or in humid conditions check the water content of the oil The water content must not exceed 0 05 500 ppm Fill labyrinth seals with grease Use about 30 g grease per grease nipple Clean breather plug Every 3000 hours of operation at least every 6 months Change the mineral oil gt Sec Inspection and Mainte nance Depending on the operating con Check whether retaining screws are tightly secured ditions at the latest every 12 e Check contamination and condition of the oil air cooling months system Check the condition of the oil water cooling system Clean oil filter replace filter element if necessary Depending on the operating con Change the synthetic oil see Sec Inspection and Mainte ditions at the latest every 3 years nance s Touch up or renew the surface anticorrosion coating Clean the gearcase surface and fan e Check the oil heater e Varying depending on external Are all connection cabl
81. tion halls Buildings or areas with high humid with almost per Unheated build ity levels and low manent condensa ings where con air contamination Industrial areas tion and high densation can and coastal areas levels of contami Typical environ build up City and industrial with moderate salt nation mental conditions atmospheres load Atmospheres with moderate contami Industrial areas low pollution nation with sul Chemical plants with very high lev Mostly rural areas phur dioxide els of moisture Coastal areas with and aggressive low salt load atmospheres Indoors or out Indoors or out Indoors or out Installation Indoors Indoors doors doors doors Relative humidity lt 90 Up to 95 Up to 100 Up to 100 Up to 100 Recommended Standard painting Standard painting Standard painting High resistant paint Consult Fa system system system ing system painting system K7 E160 2 K7 E160 2 K7 E160 2 K7 E260 3 SEWEURODRIVE Storage and Industrial gear units of the P MC series are delivered without oil fill Different protection transport systems are required depending on storage period and ambient conditions conditions Storage conditions Transport conditions Storage Gear unit corrosion protection Gear unit packaging period Up to Storage OUT Storage close months OUTDOORS roofed Ree DOORS close to to the sea rae d E rt the sea roofed INDOORS R P 6 Standard Standard Consu
82. tions the breather valve on the gear unit is mounted at the factory and activated if the gear unit is supplied without oil fill Check the functionality of the breather valve and that it is seated correctly Only mount the couplings using a mounting device Operating Instructions PMC Industrial Gear Unit Series 33 Installation Assembly Flange mounting 4 6 Flange mounting During gear unit mounting on the torque arm and or machine frame note the following Only use class 8 8 screws in accordance with the table below e Tighten the screws with the specified tightening torque e In addition apply Loctite 640 to the screw contact surface 1 77 0 03 11 DIN 912 DIN 931 R lt 16m A wn oO a Y ka Ju SS o L Q 05824AXX Ge K it Screws Thread oe hale ed Dimensions in mm DIN Nm 20 DS H L L1 A B OC P 001MC 912 931 M20 20 8 8 310 22 36 70 34 410 370 330f8 P 011 MC 912 931 M20 20 8 8 310 22 38 70 32 450 410 370f8 P 021MC 912 931 M20 24 8 8 310 22 44 80 36 500 460 410f8 P 031MC 912 931 M24 20 8 8 540 26 46 80 34 560 510 460 f8 P 041MC 912 931 M30 20 8 8 1100 33 60 110 50 620 560 480 f8 P 051MC 912 931 M30 24 8 8 1100 33 60 110 50 650 590 530f8 P 061MC 912 931 M36 24 8 8 1830 39 70 130 60 760 690 610f8 P
83. tity specified on the nameplate see Sec Startup and Inspection and Maintenance e Fill to volume suitable for the mounting position see nameplate e Check oil level through oil sight glass or with oil dipstick gt Sec Inspection and Maintenance and Design and Operating Notes Operating Instructions PMC Industrial Gear Unit Series Installation Assembly Notes on installing the gear unit 4 5 Notes on installing the gear unit You must strictly observe the safety instructions in the previous sections The most important technical data is indicated on the nameplate Additional data relevant for operation is available in drawings order confirmation or any order specific documentation The gear unit must be installed with great care by qualified personnel Damage caused by improper handling leads to exclusion of liability Install mount the gear unit only in the specified mounting position on a level vibration damping and torsionally rigid support structure Do not tighten housing legs and mounting flanges against each other Work on the gear unit only when the machine is not in use Prevent the drive unit from starting up unintentionally for example by locking the keyswitch or removing the fuses from the power supply Attach an information sign near the ON switch to warn that the gear unit is being worked on The oil level and drain plugs as well as the breather valves must be freely ac cessible
84. to the procedure specified in the operating instructions The P MC industrial gear units are units run by motors for industrial and commercial systems Gear unit utilizations other than those specified and areas of application other than industrial and commercial systems can only be used after consultation with SEW EURODRIVE In compliance with the EC Machinery Directive 2006 42 EC the P MC industrial gear units are components for installation in machinery and systems In the scope of the EC directive you must not take the machinery into operation in the designated fashion until you have established that the end product complies with the Machinery Directive 2006 42 EC P MC series industrial gear units represent a potential hazard for persons and material Consequently assembly installation startup and service work may only be performed by trained personnel who are aware of the potential hazards The personnel must be appropriately qualified for the task in hand and must be familiar with the e Assembly e Installation e Startup e Operation e Maintenance e Servicing of the product The personnel must read the operating instructions in particular the safety notes sec tion carefully and ensure that they understand and comply with them Operating Instructions PMC Industrial Gear Unit Series Important Notes Exclusion of liability You must comply with the information contained in these operating instruction
85. to the shipping company immediately in the event of damage During or after operation industrial gear units and motors have e Live parts e Moving parts e Hot surfaces may be the case Only qualified personnel may carry out the following work e Installation assembly e Connection e Startup e Maintenance e Servicing The following information and documents must be observed during these processes e Relevant operating instructions and wiring diagrams e Warning and safety signs on the gear unit e System specific regulations and requirements e National regional regulations governing safety and the prevention of accidents Serious injuries and property damage may result from e Improper use e Incorrect installation or operation e Unauthorized removal of necessary protection cover or housing Operating Instructions PMC Industrial Gear Unit Series Safety Notes General information Startup operation Check that the direction of rotation is correct in decoupled condition Pay at tention to unusual grinding noises as the shaft rotates Secure the keys without output elements for the test run Do not deactivate monitoring and protection equipment during the test run When in doubt switch off the main motor whenever changes occur in relation to nor mal operation such as increased temperatures noise oscillation Determine the cause of the fault and consult SEW EURODRIVE Work carefully and keep safety in
86. together for instance with one coupling pin so that the needle of the micrometer dial does not move noticeably on the measuring surface al 52064AXX A prerequisite for this measuring method is that there is no axial clearance in the shaft bearings when the shafts rotate If this condition is not fulfilled the axial play between the faces of the coupling halves must be eliminated As an alternative you can use two micrometer dials positioned on the opposite sides of the coupling to calculate the differ ence of the two micrometer dials when rotating the coupling Operating Instructions PMC Industrial Gear Unit Series Mechanical Installation Options 5 Important installation instructions Measuring offset The following figure shows the measurement for offset misalignment using a straight misalignment edge Permissible values for eccentricity are usually so small that the best measurement using straight results can be achieved with a micrometer dial If you rotate one coupling half together edge and with the micrometer dial and divide the deviation by two the micrometer dial will indicate micrometer dial the deviation and as a result the misalignment dimension b which includes the offset misalignment of the other coupling half 52065AXX Measuring offset The following figure shows the measurement for offset misalignment using a more misalignment accurate mea
87. trial Gear Unit Series Type of Mountin I yE S Do MC RV mm MC PV Foot mounting Gy lt 1 566 Gm lt Ge Shaft mounted Gm lt Ge Gy lt Gg design Flange mounting Gy lt Ge Gm lt 0 75Gg Industrial Gear Unit Series Type of Mounting MC PE Foot mounting Gy lt Ge Gm Shaft mounted Gm lt Ge design Flange mounting Gy lt Ge These tables are for stationary operation only Contact SEW EURODRIVE if the gear unit moves while in operation e g travel drive Operating Instructions PMC Industrial Gear Unit Series 4 Installation Assembly Mounting a motor with motor adapter Permitted motors that can be mounted When mounting motors observe the center of gravity of the motor and the weight of the motor Fa 58517AXX 1 Center of gravity of the motor These tables only apply to the following correlation of motor size weight Fq and dimension x IEC motor size NEMA motor size F max N X mm 132S 213 215 579 189 132M 213 215 677 208 160M 254 286 1059 235 160L 254 286 1275 281 180M 254 286 1619 305 180L 254 286 1766 305 200L 324 2354 333 225S 365 2943 348 225M 365 3237 348 250M 405 4267 395 280S 444 5984 433 280M 445 6475 433 315S 505 8142 485 315M 505 8927 485 315L 11772 555
88. urg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net 98 09 2007 SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How were driving the world e With people who With comprehensive With uncompromising think fast and With a worldwi
89. w switch Dimensions M SW 32 1 Il J 50 0 55964AXX d NW inner thread rated width sw 2 2 L H z mm Material A B C A B C D D D Dimension Rain 20 11 30 50 50 19 109 66 Material abbreviations A Brass B Nickel plated brass C Stainless steel D Stainless steel PVC For determining the exact position of the flow switch refer to the order specific dimen sion drawing Electrical connection 1 2 3 56027AXX 1 Brown 3 Yellow green 2 Blue 70 Operating Instructions PMC Industrial Gear Unit Series Mechanical Installation Options 5 Flow switch 1 2 lt D 4 5 6 56028AXX 1 Switching point HIGH 4 Blue 2 Switching point LOW 5 Brown 8 Setting range 6 Yellow green 56029AXX 1 Switching point HIGH 2 Switching point LOW 8 Setting range 4 Blue 5 Brown 6 Yellow green Connection data 230 V 1 5 A 80 W 90 Va max Degree of protection IP 65 Maximum temperature of medium 110 C Maximum ambient temperature 70 C Maximum working pressure 25 bar Length of connecting cable 1 5m Switch Switch can be used as normally closed or normally open contact SPDT switch avail able on request Switch hysteresis ca 5 Switching point range Switching point range Maximum flow kate l min DW R 20 8 5 12 0 6 6 11 0 80 Operating Instructions PMC Industrial Gear Unit Series 71 72 Mechanical I

Industrial Gear Unit P.MC.. Series / Operating Instructions / 2007-06

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