Operating Instructions WPC 600 PI-BW 1.024-105.0 WTC
Contents
1. Operating hours h Pump pressure MPa Concentrate pressure MPa Counter for re turn rinsing Active carbon filter Media filter Flow rate uS cm Flow l h Interruptions Remarks Log page Please make copies of this sheet after filling the header data for maintaining additional reports2. Metered Addition 3 3 Switching Off the Equipment For mixing of the chemical only drink If the equipment is not operated for ing water from WPC 600 SW may be periods exceeding 14 days it must be used preserved by the Karcher Service PEIEE f Otherwise permanent damage must be The metered addition is carried out dependent of expected the level in the metering container p Completely emptied metering container e Press the On OFF button the equipment stops e Fill 10 of drinking water into the metering con producing drinking water eme Never switch off the equipment over e With a measuring cup measure the 7 5 fold night Otherwise the automatic clean amount mentioned in the 10 Liter Water col ing of the pre filter is not carried umn of the respective chemical and fill into the through Danger of damage to the container eguipment is given e Fill the container with drinking water to the 75 P mark and mix according to Section 3 1 2 Partially emptied metering container e Read off the level of the fluid with help of the scale at the metering container e g 35 e Determine the quantity to be refilled by sub tracting the read level from the 75 I Example 751 351 401 e Determine the required amount of the respec tive chemical from the metering table Example 4 x the amount for 10 water e Measure the determined amount of the respec tive chemical and fill into the container e Refill amount of water to
3. Metering Stations 4 27 ON OFF button 3 1 3 Switching On the Equipmert 5 3 1 4 Operaia U AAEE 5 ee SEEN 3 2 During Oper lion n arsne an 5 3 2 1 Control and Corrective Action Intervals 5 The packaging material can be recy 3 2 2 Sand and Activated Carbon Filter 6 cled Please do not place the pack 3 2 3 Bleeding the Metering Pump 6 aging into the ordinary refuse for 3 2 4 Replacing the Fine Filter 7 disposal but arrange for the proper 3 2 5 Fine Adjustment of the Operating Pressu recycling OS E ee 7 3 2 6 Mixing the Chemicals 8 Old appliances contain valuable ma 3 3 Switching Off the Equipment 9 terials that can be recycled Please 4 Consumption Materials 9 arrange Tor me POPE recyaing n i old appliances Batteries oil and 5 Malfunctions sr 10 similar substances must not enter 6 Technical Data 2 11 the environment Please dispose of 7 EU Declaration of Conformity 12 your old appliances using appropri ate collection systems Eguipment Components 1 Media filter 2 Activated carbon filter KARCHER 3 Safety Notes 1 Safety Notes Safe operation of the equipment is possible only when the operating in structions and safety notes are read completely and the instructions con tained therein are strictly followed Drinking Water U Drinking water quality is ensured only
4. pletely empty the metering pump 36 more metering stations it must be en may have possibly drawn in air In this sured that these are correctly filled and case bleed the air from the pump as connected described in Section 3 2 3 PEN On oV 3 1 3 Switching On the Equipment e Check wheter the pumps of the metering stati ons as well as the controller of the sand an ac tivated carbon filter are connected with the po wer supply e Connect the equipment with the socket e The equipment starts automatically if an exter nal float switch is installed and reguests water demand If there is no float switch the equip ment can be started by pushing the ON OFF button on the control panel KARCHER 5 Maintenance and Care Version 12 05 WPC 600 SW AM 3 1 4 Operating Indicators e Display power failure Display of the controls 3 4 of the sand and acti vated carbon filters set clock e Display of the time This display appears if the connection to the mains supply is interrupted such as the plug is re moved from the socket or power failure Control of the RO system e Standby modus The following is alternately indicated on the Standby R two line display of the control panel 9 of the RO 243uS cm 21 C system e After adjusting the time the equipment is in the standby modus e LED line Display of the weekday 3 2 During Operation deviations from the desired condition can not be eliminated through the measure
5. the 75 I mark and mix in accordance with Section 3 1 2 10 KARCHER WPC 600 SW AM Version 12 05 Consumption Materials 4 Consumption Materials RM 852 sterilization agent 24 kg 6 291 772 0 Chlorinated lime 6 x 870 g 6 291 505 0 RM 5000 hardness stabilizer 23 kg 6 290 991 0 RM 5001 flocculation agent 10 6 294 703 0 RM 5001 flocculation agent 60 6 294 716 0 Filter element 5u 6 414 466 0 5 Malfunctions Malfunctions of the RO system are signaled with LEDs at the control panel 9 and indicated at the dis play In case of a malfunction the system is generally switched off and the drinking water production is interrupted If the malfunction can not be corrected stop the drinking water production and notify the K rcher Service Is the equipment not starting from the automation mode remove the plug out of the socket wait 5 se conds and insert the plug again In doing so the control is reset Further faults remedy as mentioned in the following table LED Display Possible Cause Remedy lights up Mainte Maintenance flushing was activa Await the end of flushing nance ted manually CD CD Permeat Max Conducting capacity of the drin Karcher Service king water too high Low water Row water pressure too low Check row water supply pressure edificial sided installation Prepressure pump Prefilter condition paragraph 3 2 4 KARCHER K Malfunctions Version 12 05 WPC 600 SW AM LED Display Possible Cau
6. 20 240 V 50 60 Hz Effective power consumtion 25A Minimum temperature of untreated water 6 kW Maximum temperature of untreated water 2 C System intake pressure 40 C Capacity range 2 6 bar Maximum drinking water supply 15000 l Tag 15 Dimensions HxWxD 650 l h WPC 600 SW 1800 x 900 x 800 mm WPC 600 SW A 1800 x 1200 x 800 mm WPC 600 SW AM Weight in delivery condition without filter fillings 1800 x 1200 x 800 mm WPC 600 SW 220 kg WPC 600 SW A 240 kg WPC 600 SW AM 260 kg Designed for untreated water based on a maximum salt content of 35000 ppm at 15 C Max salt content of raw water 60000 ppm KARCHER 13 EU Declaration of Conformity Version 12 05 WPC 600 SW AM 7 EU Declaration of Conformity We hereby declare that the equipment described below conforms to the relevant fundamental safety and health requirements of the appropriate EU Directive both in its basic design and construction as well as in the version marketed by us This declaration will cease to be valid if any modifications are made to the machine without our express approval Product Water treatment plant Model 1 024 xxx Relevant EU Directives EU Machinery Directive 98 37 EU EU Low Voltage Equipment Directive 73 23 EEC amended by 93 68 EEC EU Directive on Electromagnetic Compatibility 89 336 EEC amended by 91 263 EEC 92 31 EEC 93 68 EEC Harmonized standards applied DIN EN ISO 14971 DIN EN 50178 D
7. IN EN 60 204 1 DIN EN 55 011 1998 DIN EN 55 014 1 2000 A1 2001 A2 2002 DIN EN 55 014 2 1997 A1 2001 DIN EN 61 000 3 2 2000 DIN EN 61 000 3 3 1995 A1 2001 National standards applied DIN 1988 Winnenden LU u Ser S Reiser H Jenner Appropriate internal measures have been taken to ensure that series production units conform at all times to the requirements of current 5 957 716 EU Directives and relevant standards 06 05 The signatories are empowered to represent and act on behalf of the company management Alfred K rcher Kommanditgesellschaft Sitz Winnenden Registergericht Waiblingen HRA 169 Pers nlich haftende Gesellschafterin K rcher Reinigungstechnik GmbH Sitz Winnenden 2404 Registergericht Waiblingen HRB Gesch ftsf hrer Dr Bernhard Graf Hartmut Jenner Georg Metz 14 KARCHER Operations log WPC Plant type 1 024 Plant number Startup date Installation site Type of raw water source Customer Operating hours display h Raw water hardness dH Flow rate of raw water uS cm pH value fo raw water pH Raw water temperature C Mediia filter of inlet pressure during plant running Media filter of inlet pressure during return rinsing MPa MPa Active carbon filter of inlet pressure during plant run Active carbon filter of inlet pressure during return rins ning MPa ing MPa Inlet pressure of fine filter MPa Out
8. KARCHER Operating Instructions WPC 600 SW AM 1 024 302 0 1 024 303 0 1 024 304 0 WPC 600 PI BW 1 024 105 0 WTC 600 CD 1 024 104 0 BTA 5 961 732 0 ETL 5 640 033 0 WPC 600 SW AM Version 12 05 Vs a ee EV a CA RES 7 Je NUT A Es S 5 7 7 2m AN YY 7 A IS f 7 Zur A TH gt MA l Na 7 JE T TIER HO 11 13 KARCHER Y R WPC 600 SW AM Version 12 05 Control activated carbon filter Control media filter Manometer media filter supply pressure Manometer activated carbon filter supply pressure 7 RO filter unit 8 Switch box 9 Control panel 10 Manometer pump pressure 11 Pressure control valve 12 Manometer fine filter supply pressure 13 Manometer fine filter output pressure 14 Fine filter unit 15 Power outlets sand and activated carbon filter 16 Power outlets 3x for metering stations 17 Display 18 LED Supply valve active 19 LED High pressure pump active 17 1619 20 21 22 23 90 Ww Contents 20 LED Maintenance 21 LED Cehmical metering active 1 Safety Notes 3 22 LED CD Conducting capacity too high 2 Intended USS ee 3 23 LED Malfunctions 3 Maintenance and Care 4 24 Navigation button 3 1 Starting Operation ccccccomomccccnnnn no 4 25 ENTER button 3 1 1 Admission pressure Unit 4 26 SET button 3 1 2 Filling the
9. by opening the pressure control valve tthe diff ia hasi e Run the equipment for about 1 hour then reset pa de ee ee then the capacity by closing the pressure control the RO ne membrane is el clogged valve Readjustment is no longer possible Recheck the conducting capacity of the drin Stop the drinking water production and king water notify the K rcher Service 3 The difference between pump and concentrate pressure has increased by more than bar Read the values at the manometer for the pump pressure 10 and for the concentrate 3 2 6 Mixing the Chemicals When working with chemicals always wear protective clothing Values for the metering of the various chemicals result from the untreated water analysis and the system capacity Upon starting operation the K rcher service technician enters the required metering amounts for your equipment into the following metering table KARCHER 9 Maintenance and Care Version 12 05 WPC 600 SW AM 1 Metering Table Metering E Metered Amount of the Chemical ml per Container Chemical Item No 10 Metering Solution Pre RM 852 sterilization agent 6 291 772 0 chlorination Chlorinated lime 6 291 505 0 Pre flocculation RM 5001 10 6 294 703 0 Anti Scalant RM 5000 hardness stabilizer 6 290 991 0 Post RM 852 sterilization agent 6 291 772 0 chlorination Chlorinated lime 6 291 505 0 These chemicals can each be used alternatively 2
10. key but ton 28 the system starts 3 2 4 Replacing the Fine Filter Check the pressure difference at manometers 12 and 13 Replace the filter insert when over 0 8 bar e Switch off the equipment with the ON OFF but ton e Stop the untreated water supply Maintenance and Care Start the equipment with the ON OFF button until the pressure on the preliminary filter is re lieved Switch off the equipment with the ON OFF but ton Attach the filter wrench 47 to the filter bowl 46 and screw off the filter bowl The filter bowl is still filled with water Remove the filter insert 44 from the filter bowl and replace with a new one Before screwing on the filter bowl check the sealing ring 45 for damage renew if neces sary Screw on the filter bowl and tighten with the fil ter wrench Open the untreated water supply again and start the system with the ON OFF button 3 2 5 Fine Adjustment of the Operating Pressures In case of alterations to the system adjustments the following values must not be exceeded under any circum stances e Pump pressure 10 max 7 MPa e Quantity of drinking water 48 max 600 l h e Quantity of concentrate 50 min 1 200 l h Version 12 05 WPC 600 SW AM The eguipment reacts temporally de layed of changes on the control valve That s why adjust the control valve only in small steps and await the respective result 1 Flow of drinking water has decrea
11. let pressure of fine filter MPa Pump pressure MPa Concentrate pressure MPa Drinking water quantity l h Concentrate quantity l h Yield Drinking water flow rate uS cm Dosing pump flocking stroke freguency Dosing pump pre chlorination stroke freguency Dosing pump anti scalant stroke frequency Dosing pump post chlorination stroke frequency Remarks Confirmation The plant was started up and handed over in a fully functioning condition It has been explicitly brought to the notice of the customer that the watre produced by the plant must be checked according to the local standards by an approved testing agen cy before releasing it as drinking water Further it has also been brought to the notice ofthe customer that the operations log is to be maintained the customer has also been informed about the risks involved in handling chemicals and the hazards on account of interchanging the chemicals Place Date Signature Customer Place Date Signature K rcher Service Rear side Is kept blank so that the sheet can be separated Operations log WPC B Log report of operations data Plant type 1 024 KARCHER Plant number Startup date Installation site Type of raw water source Customer Date Operator Raw water values Operations data Drinking water values Hardness dH Temperature C Flow rate uS cm Pressure befor fine filter MPa
12. nctions K rcher Service tank detectable for switching over the indication see Section 3 2 2 6 KARCHER WPC 600 SW AM 3 2 2 Sand and Activated Carbon Filter During operation the sand and activated carbon filter control indicates the actual time To change the indication e Press button 39 for approx 5 s the display 38 indicates the time of the regeneration e Press button 39 briefly the display indicates the number of regenerations e Press button 39 briefly the display indicates the number of days and hours since the last re generation e After a while the indication moves back to the current time 3 2 3 Bleeding the Metering Pump The metering pump must be bled when the pump has drawn in air e g because the metering con tainer is completely empty e The system stops the Motor protection mal function indication is shown in the display This malfunction indication is shown in dependent of which metering container is empty e Fill the empty metering container and mix the chemicals according to Section 3 2 6 e Unscrew the bleeding screw 41 by one turn e Press the MANUAL pushbutton 40 until the medium flows without bubbles through the bleeding line 42 back into the container KARCHER Version 12 05 Maintenance and Care e On the control panel acknowledge the mal function indication with the RETURN
13. s mentioned Drinking water guality is ensured only when the following control intervals are met In case A the drinking water production must be stopped and the K rcher Service must be notified 3 2 1 Control and Corrective Action Intervals d daily w weekly m monthly Interval Check Activity Target Purpose In Case of Deviation Level metering container Sufficient amount filling Fill up mixing chemi cals see Section 3 2 6 Air bubbles in metering line No air bubbles Bleed metering pump see Section 3 2 3 Flow of drinking water Reduction of the drinking water Fine adjustment based on the operational start up value flow up to 10 see Section 3 2 5 1 Drinking water conductance value Increase of the drinking water Fine adjustment based on the operational start up value conductance value up to 10 see Section 3 2 5 2 Pressure difference between pump 15 maximum above start up See Section 3 2 5 3 and concentrate pressure difference K rcher Service Hour meter for sand und activated Backwashing has occurred K rcher Service carbon filter within the past 24 h Pressure difference fine filter gt 0 8 bar Replace fine filter see Section 3 2 4 Visual inspection of the equipment No leakage K rcher Service Fill out operating log Clean and flush the metering container Visually check the untreated water No damages leaks detectable K rcher Service pump Float switch in the drinking water No operational malfu
14. se ne Error Motor protection Motor protecting switch has Check status of stopped high pressure pump Motor protecting switch High pressure pump is overhe ated Metering station is empty Filling quantity of all metering stations Exceed range CD The measuring range of the con Karcher Service ductivity measuring instrument has been exceeded Temperature low Water temperatur under 1 C Keep the system frost free Standby Drinking water tank is full No procedure reguested Eguip ment starts automatically Flush Automatic flushing is active Stop Regeneration of sand and activa ted carbon filter is active Po Power failure during operation Check current entry adjust time set clock Malfunctions on the admission pressure unit are indicated with the red LED 33 on the control unit of the admission pressure unit Possible Cause Corrective Action Red LED lights Untreated water supply Check and reestablish the untreated disconnected water supply After correcting the malfunction press the Reset pushbutton 20 12 KARCHER WPC 600 SW AM Version 12 05 6 Technical Data Technical Data Ambient temperature Storage temperature upon delivery Humidity Supply voltage Pre filter controls prim sec Metering pumps 1 C 60 C 10 bis 70 C lt 100 r F 3 400 V 50 Hz 1 230 V 50 Hz 12 V 50 Hz 1 230 V 50 60 Hz Electrical protection Connected load 230 V 12 V 50 Hz 2
15. sed from to l h Read off the amount of drinking water at the flow meter 48 and compare with the value taken when starting operation see operational start up record If the flow of drinking water has de A creased to l h the following fine adjustment is to be carried out If the fine adjustment does not lead to an increase in the drinking water flow the K rcher Service must be con tacted e Close the pressure control valve 11 slowly clockwise until the target quantity at the flow meter 48 has reached KARCHER WPC 600 SW AM Version 12 05 Maintenance and Care 2 Conducting capacity of the drinking pressure 49 and determine the differential water has increased from pressure to uS cm Small increases of the drinking water conducting capacity do not influence the drinking water guality On the display of the control panel 9 read the current drinking water conductance value and compare with the value taken when starting oper ation see operational start up record Has the drinking water conductance value increased on uS cm the membrane of the RO filter unit must be rinsed Is this not causing to a decre ase of the drinking water conductance value please contact the K rcher Cus tomer Service department e Compare the differential pressure with the value taken when starting operation see oper e Reduce the drinking water capacity of approx ational start up recora 200 l h
16. that the equipment is connected to the untreated water source and the respective transporting gear e g admission pressure unit e Ensure the unrestricted flow of the drinking water into a tank or a suitable device on the user side The drinking water must be able to run off without counterpressure The height difference must not exceed 3 m KARCHER WPC 600 SW AM Version 12 05 Maintenance and Care 3 1 1 Admission pressure Unit e Open the lid 34 of the metering station 37 In case an admission pressure unit is necessary it will be installed by a K rcher service technician The admission pressure unit consists of a pump 29 and a control device 30 The operat ing condition of the pump is indicated with three indicator lights e Green 31 Ready for operation e Yellow 32 Pump delivering e Red 33 Malfunction or water low e Fill the respective chemical into the metering station according to Section 3 2 6 The metering stations must not be mixed up or mistaken meaning filled with the wrong chemical e Add the corresponding amount of rinking water from WPC 600 SW e Shut the lid of the metering station e Pull the mixing rod 35 out of the metering station to the stop and push back in again Repeat this procedure for approx 5 minutes until the chemical is completely mixed 3 1 2 Filling the Metering Stations If the metering container was com If the system is equipped with one or
17. when the eguipment is controlled within the scheduled periods Observe the given control intervals U Have the drinking water quality checked in reg ular intervals the valid drinking water regula tions are to be observed Chemicals U Wear acid resistant protective clothing gog gles and gloves LI Store chemicals cool and dry however not below 5 C U Keep chemicals at locations not accessible for children U Ensure good room ventilation and provide a washing facility 3 Maintenance and Care ation by skilled and authorized personnel Version 12 05 WPC 600 SW AM U Have eye wash bottle readily available U Note the security advices from EU data sheet as well as the accident procedures sheet ofthe concerned chemicals Electrical Equipment U Work on the electrical equipment is to be car ried out only by skilled persons for electrical work U Never touch damaged or cut through mains cables pull the mains plug immediately as required U Never operate the equipment with a damaged cable 2 Intended Use This equipment is designed for treatment of sea water or salted ground water Depending on the untreated water quality the modular set up enables secure separation of turbid materials water hardeners salts and bacteria virus N The equipment may be put into operation only when set up installed and prepared for oper 3 1 Starting Operation Before starting operation e Make sure
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