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Synchronous Servomotors CMP / Operating Instructions / 2009-01

1. 36 5 6 Thermal motor protectoras ien rope eaaa nE ar AEAEE AEREE 38 5 7 NR TOrced COOlNG TaN aeieea ae eee eR aan 39 5 8 Connecting the brake ur z20ussnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnn nn 41 Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 SE 2 4 11 0 PERS E E E E saumeasasneeuencestescectanueeducsatsscacteede 42 6 1 Prerequisites for startup nnuennsnnnnnnnnsnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnannnn nn 42 Ma lfuncti ns z 2 2 22 Rs Helen elitss 43 7 1 Malfunctions of the servomotor 244444444440nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnen 43 7 2 Malfunctions of the Servo inverter 224222244444nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 43 7 3 Malfunctions of the brake uuuuuusssssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 44 Inspection Maintenance uuuurssnssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnnnnnnannnnnnann 45 8 1 Inspection intervals nsa rarnana gina ATEREA REAA ACERA VAARNAA RMS ERRANA RnR 46 Technical Data 24 2204440244 nee ean in ee a sarno aaraa see damana iaai aaaea an 47 9 1 Key to the data tables oeiia ea e E A ATER AE 47 9 2 Technical data Synchronous CMP servomotorsS ueeesesssseenssennnnenneennnnnnn 48 9 3 Technical data Synchronous CMP BP servo brakemotors 49 9 4 Technical data of the BP brake
2. 100 50 0 50 100 150 200 250 300 350 T PC 63578axx Figure 9 Resistance of the KTY sensor depending on the motor temperature For detailed information on connecting the KTY sensor refer to the contact assignments of resolver encoder cables Observe the correct polarity 38 Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Electrical Installation VR forced cooling fan 5 7 VR forced cooling fan The synchronous servomotors size CMP50 CMP100 can be equipped with a VR forced cooling fan as an option Mechanical Mounting the fan guard for the VR forced cooling fan installation Motor Screws Tightening torque CMP50 CMP63 M4 x 8 self tapping 4Nm CMP71 M6 x 20 10 3 Nm CMP80 CMP100 M8 x 20 25 5 Nm 1 In preparation 53865AXX Figure 10 CMP63 synchronous servomotor with forced cooling fan Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 40 Electrical Installation VR forced cooling fan Electrical con nection The VR forced cooling fan is only available for 24 V DC voltage e DC24V 20 e Plug connector connection e Maximum connection cross section 2 x 1 mm e Cable gland Pg7 with inside diameter 7 mm DC24V o 50990AXX Connector contact Connection 1 24V 2 OV Retrofit set for CMP50 CMP100 TIP The forced cooling fan retrofit set for the motors
3. Simplifies the handling of the drive system A A CAUTION Possible dangerous situation Minor injuries Specific danger e g electric shock STOP Possible damage to property Damage to the drive system or its environ D i il TIP Useful information or tip Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 General Information Rights to claim under limited warranty 1 3 Rights to claim under limited warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions Therefore read the operating instructions before you start working with the unit 1 4 Exclusion of liability You must comply with the information contained in these operating instructions to en sure safe operation of the electric motors and to achieve the specified product charac teristics and performance features SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Safety Notes General information 2 Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property The operator must make sure that the basic safety notes are
4. 2 64624axx 1 BY brake optional 2 Brake coil Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 27 28 Electrical Installation Connecting motor and encoders system via SM SB plug connectors Connecting SMB SBB power plug connectors Wiring diagram with without BP brake wa 2 U1 wi 64625axx 1 BP brake optional 2 Brake coil Connecting SMB SBB power plug connectors Wiring diagram with without BY brake 64626axx 1 BY brake optional 2 Brake coil Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Electrical Installation Connecting motor and encoders system via SM SB plug connectors RH1M resolver signal plug connector Wiring diagram 2 KTY TF E9 rowH R1 Referenz R2 Referenz BUK KTY TF 2 RD 51 Cosinus S3 Cosinus S4 Sinus S2 Sinus 64627axx ES1H AS1H AKOH EKOH encoder signal plug connector Wiring diagram 2 KTY nn D jo WH Us Bu 69 KTY TF 2 ee S4 Sinus S1 Cosinus AS S2 Sinus S3 Cosinus 44 ars GND 64628axx Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 29 30 Electrical Installation Assembly of plug connectors for resolver HIPERFACE 5 4 Assembly of plug connectors for resolver HIPERFA CE 5 4 1 Scope of delivery signal plug connectors
5. Electrical Installation 5 Connecting motor and encoders system via SM SB plug connectors 9 3 Connecting motor and encoders system via SM SB plug connectors The CMP synchronous servomotors are supplied with an SM SB plug connector sys tem In the basic version SEW EURODRIVE delivers CMP synchronous servomotors with a right angle connector on the motor end and without mating connector The encoder sys tem is connected using a 12 pin round plug connector The mating connectors can be ordered separately or together with the motor STOP Adjusting the right angle connector regularly can cause irreparable damage Do not align the right angle connector frequently All CMP motors are equipped with quick lock right angle connectors SpeedTec If you use connectors without quick lock the O ring serves as vibration protector The connec tor can only be screwed on until it reaches the O ring The connector is always sealed at the bottom If you use self assembled cables with quick lock you must remove the O ring 5 3 1 Plug connector on the cable end Unit designation of the plug connectors S M 1 2 ross section 1 5 mm 2 5 mm 4 mm 6 mm 10 mm 10 mm 16 mm 2 2 2 c 30 EN DD 1 Connector size 1 e B Connector size 1 5 M Motor B Brakemotors Connector Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 23 Electrical Installation Conn
6. OVM00000U0Gv l6hG im Synchronous Servomotors CMP40 50 63 71 80 100 Edition 01 2009 Operating Instructions 11659416 EN SEW EURODRIVE Driving the world 1 General Information 2542 2 c 2 20 5 Jensen ade aaa anna ann imania anioia aaea anita Saadia 5 1 1 Howto use the operating instructions uuurssnnssennsnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 5 1 2 Structure of the safety notes usnsnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnnnnn nn 5 1 3 Rights to claim under limited warranty 44usunn se nnnnnnnnnnnnnnennennnnnnnnnn nennen 6 1 4 Exclusion ohliabilityi r ce eek en 6 2 Safety NoteS 2 1 2 2 E E en acacghadceds TET 7 2 1 General information sses iaa a E aT EE EE TARA 7 22 Target oup ee a A E AT 8 23 Designated USC ar a O AE E igs ecu 8 2 4 Transportation storage cccceceeeeeeeeeeeeeeeeeeeeaeeeseneeseeeeseeaeeeseaeeeseaeeeeeeeetaas 9 2 5 Mounting installation c ccccececeseeeeeeeeeeeneeeeeneeeeeaeeseeeesecaeeeseaeeeteaeeeteeeesaas 9 2 6 Electrical connection 44444ssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnenn 10 2 7 Startup Operation uunssseesssneennnnnnnsnnnnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 10 2 8 Inspection maintenance ccceeeeceeeteeeeeteeeeeeeeeeeeeeeeaeeeteeeeteeeeteaaeeteneeeee 10 2 9 DiSPoSalr st teh Aerie inne 10 3 Scope of Delivery and Unit
7. 1 Rotor key optional 7 Flange 11 Grooved ball bearing 16 Brake endshield 42 Stator 44 Grooved ball bearing 105 Shim washer 106 Oil seal 304 Cover 305 Resolver 313 SM SB signal plug connector 314 SM SB power plug connector 63231AXX Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Scope of Delivery and Unit Design Structure of the synchronous CMP servomotor CMP71 CMP100 44 105 106 64024axx Figure 5 General structure of the synchronous servomotor with brake CMP71 100 1 Rotor key optional 7 Flange 11 Grooved ball bearing 16 Brake endshield 42 Stator 44 Grooved ball bearing 105 Shim washer 106 Oil seal 304 Cover 305 Resolver 313 SB signal plug connector 314 SB power plug connector 550 BP holding brake Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 4 Mechanical Installation Required tools resources 4 Mechanical Installation 4 1 Required tools resources e Standard tools e For plug connectors assembled by the customer e Crimping pliers up to 10 mm cable cross section Crimping pliers from 16 mm cable cross section e For delivery until 12 2008 Removal tool for insulator when changing the plug con nector e For delivery as of 01 2009 No tool required for right angle plug connector 4 2 Before you start Install the drive only if the following
8. the bending radii are larger than for the previ ously used standard cables SEW EURODRIVE recommends the use of low capacity cables The right angle plug connectors can be rotated to achieve the required position TIP The connector should only be rotated to install and connect the motor Do not turn the plug connector regularly once it has been installed Exemplary positions of the adjustable connectors 63406axx Figure 8 Positions of the adjustable connectors examples Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 21 22 Electrical Installation Wiring information 9 2 Wiring information 5 2 1 Protecting the brake control system against interference To protect the brake control system against interference do not route unshielded brake cables together with switched mode power cables Switched mode power cables include in particular Output cables from servo inverters converters soft start units and brake units e Supply cables to braking resistors and similar 5 2 2 Thermal motor protection STOP Electromagnetic interference of the drives Install the connecting lead of the KTY separately from other power cables maintaining a distance of at least 200 mm The cables can only be routed together if either the KTY cable or the power cable is shielded Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100
9. BP brake The following table lists the technical data of the brakes The type and number of brake springs determines the level of the braking torque Maximum braking torque Mg max is installed as standard unless specified otherwise in the order Other brake spring com binations can result in reduced braking torque values Mp red Brake type hm tN hl K mok wI mer tr BP01 0 95 0 4 4 8 1 7 25 15 BP04 4 3 3 1 0 6 7 2 1 5 10 2 60 15 BP09 9 3 7 1 10 2 5 16 60 15 BP1 14 7 1 4 16 8 3 5 19 5 50 15 BP3 31 15 2 2 26 4 5 5 28 70 15 BP5 47 24 3 6 43 2 9 33 110 15 MB max Maximum braking torque Mg red Optional braking torque W Permitted braking work per cycle W2 Permitted braking work per hour W3 Overall permitted braking work P Power consumption of the coil t4 Response time to Application time TIP The response and application times are recommended values in relation to the maxi mum braking torque Motor assignment The following table shows the standard assignments of motors and brakes Mp1 Mp2 Motor type Brake type Nm Nm Speed class CMP40 BPO1 0 95 CMP50S 3 1 4 3 BPO4 CMP50M L 4 3 3 1 CMP63S BDOS 7 9 3 3000 4500 6000 CMP63M L 9 3 7 CMP71S 7 14 BP1 CMP71M L 14 7 CMP80S BP3 15 31 3000 4500 CMP80M L 31 15 CMP100S 24 47 BP5 CMP100M L 47 24 Mp4 Preferre
10. CMP50 and CMP100 may only be mounted by staff authorized by SEW EURODRIVE For information on the retrofit set refer to the DR CMP Motors catalog Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Electrical Installation Connecting the brake 5 8 Connecting the brake BP holding brake The mechanical brake is a holding brake implemented as a spring loaded brake The brake has a standard supply voltage of DC 24 V and operates with one or two brak ing torque ratings for each motor size For assignment see page 50 The brake cannot be retrofitted and usually operates without brake rectifier or brake con trol unit If the servomotors are operated on the MOVIAXIS servo inverter overvoltage protec tion is provided If the servomotors are operated on MOVIDRIVE or inverters from other manufacturers overvoltage protection must be implemented by the customers themselves using for ex ample varistors Observe the notes in the relevant operating instructions for the inverters concerning the switching sequence of motor enable and brake control during standard operation The BP brake can be used for the following rated speeds depending on the motor size For motor brake assignment see page 50 Brake size Rated speed rpm BPO1 BP1 3000 4500 6000 BP3 BP5 3000 4500 Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 41 6 C xD
11. Design uursuussassnnnnnnnnnnnnnnunnnnnnnnannnnnnnnnnnnnnnnnnannn 11 3 1 Nameplate and unit designation uuusurs4444sennennnnnennnnnnnnnnnnnnnnnnannnn nn 11 3 1 1 Nameplate on the servomotor ccccccceceeeeeeeeeeeeeecncecaeeeeeeeeeeeees 11 3 1 2 Servomotor unit designation 4ssssrsnnnnnnnnsnnnnnnnnnnnnnnnnnnnn nn 12 3 1 3 Nameplate on the servo gearmotor uneessnneneneessnnnnnnnnnnnnnnnnnn nn 13 3 1 4 Serial number oirinn anae aaea ae eaaa Anae RISET Aaea ea amaa inan 13 3 2 Structure of the synchronous CMP Servomotor cccccceeseeeeessseeeeesenees 14 4 Mechanical Installation ummuunsennneennenennnnnnnnnnnnnnnnennnnnnnnnnnnnnnannennnnnennnennnn nennen 16 4 1 Required tools resources ueueessessenennsssnnnnnnnnnnnnnunnnennnnnnnnnnnnnnnnnnennsnannnnnnnnnnn 16 4 2 Before you Start uuussssnnssssnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnsnnnnnnnnnn 16 4 3 Preliminary work sssssssssseennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 16 4 3 1 Long term storage of servomotors cecceeceeeeeeeeeeeeeeeeeenteeaees 16 4 3 2 Insulation resistance too low ccccccecceeceeeeeeeeeeceaeceeeeeeeeeeeeteeneees 17 4 4 Installing the motor uuu 444444Hennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnn nenn 18 4 5 Installation tolerances cccccccceceeceeeeceeeeeeeeeeeeeeeeeceaaeeeeeeeeeeeeeeeeeee
12. Electrical Installation Assembly of plug connectors for resolver HIPERFACE Turn the shield ring until the braid shield is flush with the shield ring e Pull the insulator apart evenly by about 1mm 10 Insert the socket contacts into the insula tor 11 e Press the insulator together until you hear a click 12 Fold open the insulating sleeve Position the side of the insulating sleeve with the recess against the groove in the insulator so that the opening of the insu lating sleeve is pointing in the same direc tion as the double headed arrow on the insulator Press the insulating sleeve together until it engages e Insert the insulator into the connector housing in the middle position 13 Fix the connector housing with a wrench and use a second wrench to tighten the screw fitting A Fix in place Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Electrical Installation Power connector assembly 5 5 Power connector assembly The following assembly figure and description are exemplary for the SM SB power plug connectors This description can be used analogously for assembling the SMB and SMC power plug connectors 5 5 1 Scope of delivery of SM SB power plug connectors The following parts are supplied for assembling the power plug connectors The SEW part number is 198 674 0 3 4 56252AXX 1
13. Risk of burns and fire e Never touch the CMP synchronous servomotor during operation or in the cool down phase once it has been switched off Aligning the Align the servomotor and the driven machine carefully to avoid placing any unaccept motor shaft able strain on the output shaft Observe the permitted overhung and axial loads see the DR CMP Motors catalog Do not jolt or hammer the shaft end Supply of cooling air A CAUTION Vertical designs with VR forced cooling fan can get damaged by foreign objects or moisture Possible damage to property e Protect vertical mounting positions with VR forced cooling fan by installing a cover If a forced cooling fan is used ensure there is sufficient clearance around the unit to al low for adequate cooling Make sure that it does not reuse the air warmed by other de vices Position the unit housing at least 10 cm away from the wall Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Mechanical Installation Installation tolerances Installation in damp locations or in the open Try to arrange the motor and encoder connection so that the connector cables do not point upwards Clean the sealing surfaces of the connector motor or encoder connection before re assembly Replace any brittle seals If necessary restore the anticorrosive paint coat Check that the degree of protection is maintained If necessary attach
14. Screw fitting 2 Seal with strain relief 3 Shield ring 4 Socket contacts 5 Insulating sleeve 6 Insulator 7 Connector housing TIP Hold the cable firmly in place when tightening the cable and the connector Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 33 34 Electrical Installation Power connector assembly 5 5 2 Assembly notes for SM1 SB1 power connectors 1 e Pull the screw fitting and the seal with strain relief over the cable 2 Strip 59 mm of cable insulation off the end of the cable 3 e Fold back the braided shield and fan it out 4 Shorten the power leads 1 2 and 3 to 44 mm 1 2 3 44 mm Shorten the PE lead GN YE to 45 mm Do not shorten lead pair 5 and 6 Cut off lead pair 7 and 8 flush with the end of the cable 5 e Pull the shield over the leads Strip 7 mm of insulation off leads 1 2 3 and PE Strip 5 mm of insulation of leads 5 and 6 6 Insert the positioning tool in the crimping tool until the marking color appears in the view window A appears see table below Set the press thickness B on the crimping tool according to the table 2 go Bong Marking Press Lead a mm tool color fee Part number 5 and 6 0 14 1 0 019 2449 Green GN 24 1 2 3 and PE 0 35 4 0 019 245 7 Blue BU 6 7 Insert a lead with socket contact in the crimping tool and press the tool fu
15. The following parts are supplied for assembling resolver HIPERFACE plug connec tors The SEW part number is 198 673 2 1 2 3 4 5 6 7 54715AXX Screw fitting Seal with strain relief Shield ring Socket contacts Insulating sleeve Insulator Connector housing TIP Hold the cable firmly in place when tightening the cable and the connector Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Electrical Installation Assembly of plug connectors for resolver HIPERFACE 5 4 2 Assembly notes for signal plug connectors _ el ee Pull the screw fitting and seal with strain relief 31 mm over the cable Strip 28 mm of cable insulation offthe end ofthe cable Fold back the braid shield and fan it out Strip 6 mm insulation off the leads Push the socket contacts onto the ends of the leads Insert the small diameter positioning tool SEW part number 019 244 9 into the crimping tool until the green mark appears in the view window A Set the press thickness B to 24 on the crimping tool Insert a lead with socket contact in the crimping tool and press the tool fully together The tool then opens automati cally Repeat this procedure for each lead Pull the shield over the leads and press it against the seal Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 31 32
16. also use both suspension eye lugs for attaching transport ropes In this case the tension force vector of the slings must not exceed a 45 angle according to DIN 580 TIPS e Screw in the lifting eyes all the way e Make sure that the lifting eyes carry only a reduced load as the angle of the load exceeds 45 e Due to the angle of the load the lifting eyes are oversized Note that the lifting eyes are not designed to hold the entire load of the gear unit 2 5 Store the servomotor in a dry dust free environment if it is not to be installed straight away The servomotor can be stored for one year without requiring any special mea sures before startup Mounting installation Observe the instructions in section 4 Mechanical Installation and section 5 Electrical Installation The units must be installed and cooled according to the regulations and specifications in the corresponding documentation Protect the synchronous servomotors from excessive strain Ensure that components are not deformed particularly during transportation and handling The following applications are prohibited unless the unit is explicitly designed for such use Use in potentially explosive atmospheres e Use in areas exposed to harmful oils acids gases vapors dust radiation etc Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 10 2 6 2 7 2 8 2 9 Safety Notes Electrical co
17. conditions are met The drive must be undamaged no damage caused by shipping or storage The specifications on the nameplate of the drive correspond to the supply system or the output voltage of the servo inverter The ambient temperature is between 20 C and 40 C e The installation altitude must be no higher than 1000 m above MSL otherwise the drive must be designed to meet the special environmental conditions e The surrounding area is free from oils acids gases vapors radiation etc 4 3 Preliminary work Motor shaft ends must be thoroughly cleaned of anti corrosion agents contamination or similar Use a commercially available solvent Make sure that the solvent does not come into contact with the bearing or sealing rings as it may damage the material A CAUTION The bearing and the sealing rings can be damaged if exposed to solvents Potential damage to property e Protect the bearing and sealing rings from exposure to solvents 4 3 1 Long term storage of servomotors e The service life of the ball bearing grease is reduced after storage periods exceeding one year e Check whether the servomotor has absorbed moisture as a result of being stored for a long time Measure the insulation resistance with a measurement voltage of DC 500 V 16 Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Mechanical Installation Preliminary work The insulation resistanc
18. covers protection canopy 4 5 Installation tolerances Shaft end CMP40 80 Flanges CMP40 80 Diameter tolerance in accordance with DIN 748 Centering shoulder tolerance in accordance with ISO k6 EN 50347 Center bore to DIN 332 ISOj6 Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 19 Electrical Installation Connector installation 5 Electrical Installation Danger of electric shock Severe or fatal injuries e Observe the safety notes in section 2 during installation e Use switch contacts in utilization category AC 3 to EN 60947 4 1 to connect the mo tor and brake e Use switch contacts in utilization category DC 3 to EN 60947 4 1 for connecting the brake to DC 24 V When motors are powered from inverters you must adhere to the wiring instructions issued by the inverter manufacturer e Observe the operating instructions of the servo inverter A CAUTION Use switch contacts in utilization category AC 3 to EN 60947 4 1 for connecting the servomotor and brake Use switch contacts in utilization category DC 3 to EN 60947 4 1 for connecting the brake to DC 24 V The wiring diagram is supplied in a bag attached to the motor Observe the wiring instructions supplied by the manufacturer of the servo inverter for servomotors operated with servo inverters It is essential to observe the operating in structions supplied with the servo inv
19. pack always includes the following parts Power connector e Insulation inserts Socket contacts Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Electrical Installation Connecting motor and encoders system via SM SB plug connectors Dependence of mating connector on cable diameter and crimping area SM1 SB1 connector type Crimping area U V W PE Cable crimping diameter mm mm 01986740 0 35 2 5 9 14 01989197 0 35 2 5 14 17 01991639 2 5 4 14 17 SMB SBB connector type Crimping area U V W PE Cable crimping diameter mm2 mm 13349856 1 5 10 9 16 13349864 1 5 10 16 5 25 13349872 6 16 16 5 25 The connector service packs also contain the brake pins so that no difference needs to be made between motor and brakemotor Replaced brakemotor cables The brake cores of the replaced brakemotor cables are labeled differently from today s standard This applies to the following cables Cable type Plug Cable cross section Part number connector type mm Prefabricated cables Spare power connector SB11 4x 1 5 mm 2x1 mm 1332 4853 0198 6740 Bes Brakemotor 5B12 4x 2 5 mm 2 x 1 mm 1332 2139 0198 6740 installation cable SB14 4x4 mm 2x 1 mm 1332 2147 0199 1639 SB11 4x 1 5 mm 2 x 1mm 1333 1221 0198 9197 Gable carniers nell aB a 4x 2 5 mm 2x1mm2 1333 2155 01
20. read and observed Make sure that persons responsible for the plant and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them If you are unclear about any of the informa tion in this documentation or if you require further information please contact SEW EURODRIVE 2 1 General information Servomotors gearmotors and gear units may have live uninsulated in case of open connector terminal boxes and sometimes moving or rotating parts as well as hot sur faces during operation Severe or fatal injuries All work related to transportation storage setup mounting connection startup maintenance and repair may only be carried out by qualified personnel in strict ob servation of The relevant detailed operating instructions Warning and safety signs on the motor gearmotor All other project planning documents operating instructions and wiring diagrams belonging to the drive The specific regulations and requirements for the system National regional regulations governing safety and the prevention of accidents Never install damaged products e Immediately report any damages to the shipping company Removing the required protection cover or the housing without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property Refer
21. to the documentation for additional information Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 2 2 2 3 Safety Notes Target group Target group Any mechanical work may only be performed by adequately qualified personnel Quali fied personnel in this context are persons who are familiar with the setup mechanical installation trouble shooting and maintenance for this product Further they are quali fied as follows e Completed apprenticeship in the field of mechanical engineering e g mechanic or mechatronic technician They are familiar with these operating instructions Any electric work may only be performed by adequately qualified personnel Qualified electricians in this context are persons who are familiar with the electronic installation startup trouble shooting and maintenance for this product Further they are qualified as follows e Completed apprenticeship in the field of electrical engineering e g electric or mechatronic technician They are familiar with these operating instructions All persons involved in any other work such as transportation storage operation and disposal must be trained appropriately Designated use The designated use refers to the procedure specified in the operating instructions CMP synchronous servomotors are drive motors designed for use in industrial and com mercial systems Motor loads other than those specified and areas of
22. 0 Inspection intervals eennnennnnn 46 Transportation storage eseese 9 Installation Scope of delivery Electrical eee 20 Plug connectors ueeeensnnnneennsnnnnnnnnnnnnnnnnnnn nenn 30 Mechanical u anni 16 Serial number 2244444400nnnnnnnnnnnnnnnnnnnnnnnnnnn 13 Installation in damp location or in the open 19 SlaMUp serch a eA ae A eae 42 Installation tolerances cccccecsssseeeeeeeeeeeseeeeees 19 Startup safety notes uunesnnnnsssneeennnnnnnnnnnnn 10 Installation connector ueesssnseeeeeeesnneneeeeeeenenn 20 St rd ge un ee eae Maram cater aiid 9 Installing the motor 0 eee eeeneeeeeeeenteeeeeeeeaes 18 Storage long term uuuunssnnennnssnnnnnnnnsnnnnnennn nn 16 Insulation resistance eccerre 17 Structure of the synchronous CMP servomotor 14 Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 10 55 10 56 Index T Target Group 2 chinese 8 Technical data of BP brake Block diagram for BMV brake control 52 54 Dimension sheets for BMV brake control 54 Technical data of CMP motors 48 Technical data of CMP servo brakemotors 49 Technical data of the BP brake 50 Temperature sensor KTY cceceeeeeeeeeteeeeeeeeees 38 Thermal motor protection cceeeeeeeeeeeeees 22 Tolerances installation c cceeeeeeeeeeeeeeeeees 19 T
23. 0 42 37 11 61 62 CMP50M 2 4 2 3 10 3 13 1 3 5 3 35 3 3 0 67 20 5 5 28 66 CMP50L 383 318 15 4 19 5 4 8 4 6 4 1 0 92 14 6 3 57 68 CMP63S 2 9 3 05 11 1 18 3 4 4 2 4 0 1 15 18 3 3 34 64 CMP63M 5 3 5 4 21 4 32 4 7 5 7 6 Sf 1 92 9 8 1 48 67 CMP63L 7 1 6 9 30 4 41 4 10 3 10 75 2 69 7 2 1 07 71 4500 CMP71S 6 4 7 3 19 2 38 8 7 9 9 7 3 01 7 1 0 72 59 CMP71M 9 4 10 9 30 8 57 13 7 15 9 8 4 4 06 4 55 0 385 58 CMP71L 13 1 14 1 46 9 87 21 22 5 11 4 6 16 3 25 0 24 64 CMP80S 13 4 15 3 42 1 73 18 5 21 12 8 8 39 3 05 0 22 59 CMP80M 18 7 20 1 62 6 103 27 29 16 5 11 51 2 25 0 148 63 CMP80L 27 5 27 8 107 159 44 44 5 21 4 17 72 1 54 0 085 67 CMP100S 25 5 30 68 3 111 36 42 5 19 8 19 34 1 68 0 086 58 CMP100M 31 33 1 108 154 24 8 26 25 1 32 0 058 63 CMP100L 47 48 4 178 8 251 34 6 40 0 84 0 038 65 CMP40S 0 5 1 2 1 9 6 1 1 3 0 1 23 11 94 27 5 CMP40M 0 8 1 1 3 8 6 9 1 6 0 15 34 14 95 48 5 CMP50S 1 3 1 7 5 2 9 0 1 7 2 2 2 3 0 42 22 5 7 11 48 5 CMP50M 2 4 3 10 3 17 1 3 5 4 4 3 3 0 67 12 3 21 50 5 CMP50L 3 3 4 2 15 4 26 4 8 6 1 4 1 0 92 8 2 1 91 51 CMP63S 2 9 3 9 11 1 23 4 4 5 4 4 0 1 15 11 2 2 1 50 CMP63M 5 3 6 9 21 4 41 4 7 5 9 8 5 7 1 92 5 9 0 92 52 5090 CMP63L 7 1 9 3 30 4 55 8 10 3 135 7 5 2 69 4 0 62 53 CMP71S 6 4 9 6 19 2 50 8 7 13 1 7 3 01 4 15 0 395 45 CMP71M 9 4 14 7 30 8 76 13 7 21 5 8 4 4 06 2455 0 205 43 5 CMP71L 13 1 18 8 46 9 115 21 30 11 4 6 16 1 84 0 145 48 CMP80S 13 4 20 42 1 95 18 5 27 5 12 8 8 39 1 8 0 136 46 CMP80M 18 7 26 4 62 6 135 27 38 16
24. 4444440ssnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnn 50 a 01 No gt AA AEE EEEE EEEE TETTETETT TA 55 Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 General Information How to use the operating instructions 1 General Information 1 1 Howto use the operating instructions Operating instructions are an integral part of the product and contain important informa tion for operation and service They are intended for staff responsible for the assembly installation startup and maintenance of the product The operating instructions must be legible and accessible at all times Make sure that staff responsible for the plant and its operation as well as persons who work indepen dently on the unit have read the operating instructions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information contact SEW EURODRIVE 1 2 Structure of the safety notes The safety notes in these operating instructions are designed as follows Pictogram gt A SIGNAL WORD Type and source of danger e Measure s to prevent the danger Possible consequence s if the safety notes are disregarded Pictogram Signal word Example gt General danger DANGER Meaning Consequences if disregarded Imminent danger Severe or fatal injuries Possible dangerous situation Severe or fatal injuries
25. 5 11 51 1 3 0 087 48 CMP80L 27 5 37 6 107 215 21 4 AL 0 84 0 051 50 Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Technical Data Technical data Synchronous CMP BP servo brakemotors 9 3 Technical data Synchronous CMP BP servo brakemotors System voltage 400 V vel Motor Mo Io Mpk Imax Move lovr ba ER Yeo Mbmot Jemot Mai Mp2 min Nm A Nm A Nm A kg kgem mH Q V kg kgem Nm CMP40S 0 5 1 2 1 9 6 1 1 3 0 1 23 11 94 27 5 1 7 0 13 0 95 CMP40M 0 8 0 95 3 8 6 0 1 6 0 15 46 19 93 56 2 0 0 18 0 95 CMP50S 1 3 0 96 5 2 5 1 1 7 1 25 2 3 0 42 71 22 49 86 2 9 0 48 3 1 4 3 CMP50M 2 4 1 68 10 3 9 6 oy 274 38 0 67 38 5 9 96 90 3 9 0 73 4 3 3 1 CMP50L 3 3 2 2 15 4 13 6 48 3 2 4 1 0 92 30 5 7 42 98 4 7 0 99 4 3 3 1 CMP63S 229 24 le 229 4 3 4 0 1 15 36 5 6 79 90 5 0 1 49 7 9 3 CMP63M 5 3 3 6 21 4 21 6 7 5 5 1 5 7 1 92 22 3 56 100 6 7 2 26 9 3 7 CMP63L 71 4 95 30 4 29 7 10 3 7 2 7 5 2 69 14 2 2 07 100 8 5 3 03 9 3 7 3000 CMP71S 6 4 49 19 2 25 8 7 6 7 7 3 01 15 7 1 48 87 5 9 3 45 7 14 CMP71M 9 4 7 5 30 8 39 13 7 10 9 8 4 4 06 9 7 0 81 85 10 4 4 5 14 7 CMP71L 13 1
26. 51 75 1970 sew sew eurodrive com WWW sew eurodrive com
27. 9 4 46 9 58 21 15 1 11 4 6 16 73 0 56 96 13 4 6 6 14 7 CMP80S 13 4 10 42 1 47 18 5 13 8 12 8 8 39 72 0 54 91 9 79 15 31 CMP80M 18 7 13 4 62 6 69 27 19 3 16 5 11 51 5 0 345 94 12 91 31 15 CMP80L 27 5 18 7 107 107 44 30 21 4 17 72 3 35 0 21 99 19 11 31 15 CMP100S 25 5 19 6 68 3 73 36 1275 19 8 19 34 3 9 0 215 88 22 8 22 16 24 47 CMP100M 31 21 8 108 102 47 33 24 8 26 25 3 05 0 142 95 5 27 8 29 06 47 24 CMP100L 47 32 3 178 8 167 70 48 34 6 40 1 9 0 081 98 37 6 42 82 47 24 CMP40S 0 5 1 2 1 9 6 1 1 3 0 1 23 11 94 27 5 1 7 0 13 0 85 CMP40M 0 8 0 95 3 8 6 0 1 6 0 15 46 119 93 56 2 0 0 18 0 95 CMP50S 418 82 52 7 0 1 7 1 7 2 3 0 42 37 11 61 62 2 9 0 48 Sal 4 3 CMP50M 2 4 2 3 10 3 13 1 3 5 3 35 3 3 0 67 20 5 5 28 66 3 9 0 73 4 3 3 1 CMP50L 3 3 3 15 15 4 19 5 48 4 6 4 1 0 92 14 6 3 57 68 4 7 0 99 4 3 3 1 CMP63S 2 9 3 05 11 1 18 3 4 4 2 4 0 1 15 18 3 3 34 64 5 0 1 49 7 9 3 CMP63M 5 3 5 4 21 4 32 4 7 5 7 6 5 7 1 92 9 8 1 48 67 6 7 2 26 9 3 7 CMP63L 7 1 6 9 30 4 41 4 10 3 10 7 5 2 69 72 1 07 71 8 5 3 03 9 3 7 4500 CMP71S 6 4 73 19 2 38 8 7 9 9 7 3 01 71 0 72 59 9 3 45 7 14 CMP71M 9 4 10 9 30 8 57 13 7 15 9 8 4 4 06 4 55 0 385 58 10 4 4 5 14 7 CMP71L 13 1 14 1 46 9 87 21 22 5 11 4 6 16 3 25 0 24 64 13 4 6 6 14 7 CMP80S 13 4 15 3 42 1 73 18 5 21 12 8 8 39 3 05 0 22 59 9 79 15 31
28. 98 9197 installation cable SB14 4x4 mm 2x 1 mm 1333 2163 0199 1639 1 BP brake 3 core cable only 2 cores are used The polarity is not relevant when connecting the BP brake i e the replaced cables can still be used Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 25 26 Electrical Installation Connecting motor and encoders system via SM SB plug connectors 5 3 2 Feedback and forced cooling fan cable Feedback cable Cable type Cable cross FI type Part number section mm Prefabricated Signal cables connector Fixed MOVIDRIVE 0199 4875 installation MOVIAXIS 1332 7429 ne 5x2 x 0 25 mm 0198 6732 able carri t MOVIDRIVE 0199 3194 installation MOVIAXIS 1332 7437 Fixed MOVIDRIVE installation Hiperface MOVIAXIS 13992 4599 6 x 2 x 0 25 mm2 0198 6732 Cable carrier cable MOVIDRIVE ae installation MOVIAXIS The complete connector service pack always includes the following parts Feedback connector e Insulation inserts e Socket contacts Forced cooling fan cable Cable type Cable cross section Part number mm Fixed installation 3x 1mm 0198 6341 Cable carrier ee cooino tan 2 installation 3x1 mm 0199 560X For information on the extension cables for power feedback and forced cooling fan ca bles refer to the DR CMP Motors catalog 5 3 3 Prefabricated c
29. CMP80M 18 7 20 1 62 6 103 27 29 16 5 11 51 2 25 0 148 63 12 91 31 15 CMP80L 27 5 27 8 107 159 44 44 5 21 4 17 72 1 54 0 085 67 19 11 31 15 CMP100S 25 5 30 68 3 111 36 42 5 19 8 19 34 1 68 0 086 58 22 8 22 16 24 47 CMP100M 31 33 1 108 154 24 8 26 25 1 32 0 058 63 27 8 29 06 47 24 CMP100L 47 48 4 178 8 251 34 6 40 0 84 0 038 65 37 6 42 82 47 24 CMP40S 0 5 1 2 1 9 6 1 1 3 0 1 23 11 94 27 5 1 7 0 13 0 95 CMP40M 0 8 1 1 3 8 6 9 1 6 0 15 34 14 95 48 5 2 0 0 18 0 95 CMP50S 1 3 1 7 5 2 9 0 1 7 2 2 2 3 0 42 22 5 7 11 48 5 2 9 0 48 3 1 4 3 CMP50M 2 4 3 10 3 17 1 3 5 4 4 3 3 0 67 12 3 21 50 5 3 9 0 73 4 3 3 1 CMP50L 3 3 4 2 15 4 26 48 6 1 4 1 0 92 82 1 91 51 4 7 0 99 4 3 3 1 6000 CMP63S 2 9 3 9 11 1 23 4 4 5 4 4 0 ao Wa 224 50 5 0 1 49 7 9 3 CMP63M 5 3 6 9 21 4 41 4 7 5 9 8 5 7 1 92 5 9 0 92 52 6 7 2 26 9 3 7 CMP63L 7 1 9 3 30 4 55 8 10 3 13 5 7 5 2 69 4 0 62 53 8 5 3 03 9 3 7 CMP71S 6 4 9 6 19 2 50 8 7 13 1 7 3 01 4 15 10 395 45 9 3 45 7 14 CMP71M 9 4 14 7 30 8 76 13 7 215 84 4 06 2 55 I0 205 43 5 10 4 4 5 14 7 CMP71L 13 1 18 8 46 9 115 21 30 11 4 6 16 1 84 0 145 48 13 4 6 6 14 7 Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 49 Technical Data Technical data of the BP brake 9 4 Technical data of the
30. KY AKOH SB1 Ne 01 123456 7890 0001 07 3 1EC60034 Motor Mg 0 8Nn lo 0 954 Permanentmagnet NN 6000 r min max 0 0A IP 65 Usys LOOV sox 155 F C 20 40 Bremse 24V 0 95Nm Gleichrichter Getriebe Ma pk Nm na pk Ne pk r min d B IM kg 2 050 0199 0810 13 Umrichterbetrieb Made in Germany i 63468ade Figure 1 Nameplate on the CMP synchronous servo brake motor 58810axx Figure 2 Location of the nameplate Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 11 3 Scope of Delivery and Unit Design Nameplate and unit designation 3 1 2 Servomotor unit designation CMP Z 71S IBY IHR IKY RH1M NR ISB1 Motor option adjustable right angle connec tor radial connector terminal box e SM Motor see also page 23 e SB Brakemotor see also page 23 e KK CMP71 100 Motor option forced cooling fan CMP50 CMP63 Motor feedback resolver e RH1M Motor option absolute encoder AKOH EKOH CMP40 AS1H CMP50 63 ES1H CMP50 63 AK1H CMP71 100 EK1H CMP71 100 Standard equipment KTY temperature sensor Motor option manual brake release only for BY brake Motor option Holding brake BP CMP40 100 e Working brake BY CMPZ71 100 Size 40S 40M 50S 50M 50L 63S 63M 63L 71S 71M 71L 80S 80M 80L 100S 100M 100L S short M medium L long Motor option heavy rotor CMP71 100 CMP flange mounted motor 1 In p
31. Startup Prerequisites for startup 6 Startup 6 1 Prerequisites for startup Danger of electric shock Severe or fatal injuries e Observe the safety notes in chapter 2 during installation e Switch contacts in utilization category AC 3 to EN 60947 4 1 must be used for switching the motor and the brake When motors are powered by inverters you must adhere to the wiring instructions issued by the inverter manufacturer e Itis essential to observe the operating instructions supplied with the servo inverter TIP The rated speed of the motor in a gearmotor can be higher than the permitted input speed of the gear unit Limit the maximum speed at the servo inverter For information on the procedure refer to the documentation of the servo inverter Before startup The drive must be undamaged and not blocked After a longer storage period you must perform the measures described in chapter 4 3 Preliminary work All connections must be established correctly All protective covers have to be fitted correctly All motor protection devices must be active There must be no other sources of danger present e No heat sensitive or insulating materials are allowed to cover the motor surface During startup The servomotor must run correctly e g no overload no unwanted speed fluctua tions no loud noises correct direction of rotation Incase of problems refe
32. ables Prefabricated cables are available from SEW EURODRIVE to connect the SM SB plug connector system For information on the prefabricated cables refer to the DR CMP Motors catalog The plug connectors are depicted with the connector assignment on the cable at the connection side back Note the following points if you want to assemble the cables yourself Chapter 5 4 describes the assembly of the signal plug connectors and chapter 5 5 the assembly of SM SB power plug connectors The socket contacts for the motor connection are implemented as crimping contacts Only use suitable tools for crimping Strip the insulation off the leads as described in chapters 5 4 and 5 5 Apply shrink tubing to the connectors e Incorrectly installed socket contacts can be removed without removal tools Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Electrical Installation 5 Connecting motor and encoders system via SM SB plug connectors 5 3 4 Wiring diagrams for synchronous CMP servomotors Symbols used Plug connector upper part to be connected by the customer YW Plug connector lower part connected at the factory Connecting SM1 SB1 power plug connectors Wiring diagram with without BP brake 2 64623axx 1 BP brake optional 2 Brake coil Connecting SM1 SB1 power plug connectors Wiring diagram with without BY e w BU
33. an it out 4 Shorten the power leads U V P Shorten the PE lead GN YE Do not shorten leads 1 Cut off lead pair 7 and 8 flush with the end of the cable 5 e Pull the shield over the leads Strip insulation of leads U V P and PE Strip 5 mm insulation off the leads 1 6 e Insert the positioning tool in the crimping tool until the marking color appears in the view window A appears see table below Set the press thickness B on the crimping tool Positioning Lead a mm tool ele Part number 1 0 35 4 0 029 461 65 Green GN U V W and PE 6 16 0 029 461 65 Blue BU 7 Insert a lead with socket contact in the crimping tool and press the tool fully together The tool then opens automatically e Repeat this procedure for each lead in accordance with the table in step 6 Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Electrical Installation Power connector assembly 8 Open the insulating sleeve 9 Insert the middle socket contact into the insulator as shown in the wir ing diagram in section 5 3 4 Close the insulating sleeve until it clicks shut Insert the remaining socket contacts into the insulator as shown in the wiring diagram in section 5 3 4 10 Shorten the braided shield as shown Insert the shield ring into the seal so that the shield and end of the cable are flush Make sure that the braid shield is routed cleanly
34. application other than industrial and commercial systems should only be used after consultation with SEW EURODRIVE The CMP synchronous servomotors meet the requirements of the low voltage directive 2006 95 EC Do not take the unit into operation until you have established that the end product complies with the EC Machinery Directive 98 37 EC You must observe the technical data and information on the connection requirements as provided on the nameplate and in the documentation Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Safety Notes Transportation storage 2 4 Transportation storage Follow the instructions on transportation storage and proper handling Observe the cli mate conditions according to chapter General technical data Inspect the shipment for any damage that may have occurred in transit as soon as you receive the delivery Inform the shipping company immediately If you no tice any transport damage do not startup the motor but contact the SEW EURODRIVE Service Remove securing devices used for transportation prior to startup Tighten installed transportation eyebolts They are designed to only carry the weight of the motor gearmotor do not attach any additional loads The installed lifting eyebolts comply with DIN 580 The loads and regulations specified in this standard must always be observed If the gearmotor has 2 sus pension eye lugs or lifting eyebolts then you should
35. between the shield ring and the seal 11 Insert the insulator into the connector housing until the seal rests against its stop in the connector housing 12 Use a wrench to hold the connector housing in place and use a second wrench to tighten the screw fitting A Fix in place Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 37 5 Electrical Installation Thermal motor protection 5 6 Thermal motor protection STOP Due to the low thermal time constants of the winding thermal motor protection for CMP40 CMP71S motors is only possible when in addition to a temperature sensor a current monitoring device It effective current monitoring or a motor model for ther mal protection as installed in SEW servo systems is activated Complete motor protection at full motor utilization is only ensured if the signals are eval uated by SEW EURODRIVE inverters KTY84 130 temperature sensor STOP Possible damage to the temperature sensor and the motor winding Use test currents lt 3 mA in the circuit of the KTY since high self heating of the temper ature sensor can damage its insulation and the motor winding It is essential to observe the correct connection of the KTY to ensure correct evaluation of the temperature sensor Typical characteristic curve of KTY 3000 2500 2000 R Q 1500 1000 500
36. d braking torque Mp2 Optional braking torque Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Technical Data Technical data of the BP brake Operating currents for BP brake BP01 BP04 BP09 BP1 BP3 BP5 Max braking torque Nm 0 95 4 3 9 3 14 31 47 Braking power W 7 10 2 16 19 5 28 33 Rated voltage Vp v l l l l l l pe Anc Anc Anc Anc Anc Anc 24 24 25 0 29 0 42 0 67 0 81 1 17 1 38 l Operating current Vn Rated voltage rated voltage range Resistance of BP brake coils BP01 BP04 BP09 BP1 BP3 BP5 Max braking torque Nm 0 95 4 3 9 3 14 31 47 Braking power W 7 10 2 16 19 5 28 33 Rated voltage Vp v R R R R R R 2 2 9 9 Q Q 24 24 25 84 56 5 35 29 4 20 5 17 3 R Coil resistance at 20 C Vn Rated voltage rated voltage range Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 51 Technical Data Technical data of the BP brake Block diagram for BMV brake control In every application the BP holding brake can be controlled via the BMV brake relay or a customer relay with varistor overvoltage protection If the system complies with the specifications for direct brake control a BP brake can also be controlled directly via the brake output of a MOVIAXIS servo inverter However the brakes of motors CMP80 and CMP100 can never be directly c
37. e varies greatly depending on the temperature You can measure the insulation resistance between the connection pins and the motor housing using an insulation measuring device The motor must be dried if the in sulation resistance is not sufficient The following figure shows the insulation resistance depending on the temperature MQ 100 0 1 0 20 40 60 80 rc 53725AXX Figure 6 Insulation resistance depending on the temperature 1 Resistance temperature point RT point Insulation resistance too low TIP Insulation resistance too low e Servomotor has absorbed moisture Measure Send the servomotor to SEW EURODRIVE Service with a description of the error Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 17 Mechanical Installation Installing the motor 4 4 Installing the motor A CAUTION Improper mounting may result in damages to the motor Possible damage to property Do only install the motor in the specified mounting position on a level vibration free and torsionally rigid support structure Align the motor and the driven machine carefully to avoid placing any unacceptable strain on the output shafts e Observe the permitted overhung and axial loads see the DR CMP Motors cata log Do not jolt or hammer the shaft end A WARNING The servomotor can have a surface temperature of more than 100 C during operation
38. ecting motor and encoders system via SM SB plug connectors Power cable Cable type Plug Cable cross section Part number connector type mm Prefabricated cables Spare power plug SM11 4x 1 5 mm 0590 4544 0198 6740 SM12 4x 2 5 mm 0590 4552 0198 6740 aces SM14 4x4 mm 0590 4560 0199 1639 SMB6 4x6 mm 1335 0269 1334 9856 SMB10 4x 10 mm 1335 0277 1334 9864 Fixed installa SMB16 4x 16 mm 1335 0285 1334 9872 tion SB11 4x 1 5mm 2 x 1 mm 1335 4345 0198 6740 SB12 4x 2 5 mm 2 x 1 mm 1335 4353 0198 6740 Brakemotor SB14 4x 4mm 2x 1mm 1335 4361 0199 1639 cable SBB6 4x6 mm 3 x 1 5 mm 1335 0196 1334 9856 SBB10 4x10 mm 3 x 1 5 mm 1335 0218 1334 9864 SBB16 4 x 16 mm 3 x 1 5 mm 1335 0226 1334 9872 SM11 4x 1 5 mm 0590 6245 0198 6740 SM12 4x 2 5 mm 0590 6253 0198 9197 SM14 4x4 mm 0590 4803 0199 1639 Motor cable 7 SMB6 4x 6mm 1335 0293 1334 9856 SMB10 4 x 10 mm 1335 0307 1334 9864 Cable carrier SMB16 4 x 16 mm 1335 0315 1334 9872 installation SB11 4x 1 5mm 2 x 1 mm 1335 4388 0198 9197 SB12 4x 2 5mm 2 x 1 mm 1335 4396 0198 9197 Brakemotor SB14 4x4 mm 2x 1mm 1342 1603 0199 1639 cable SBB6 4x6 mm 3 x 1 5 mm 1335 0234 1334 9856 SBB10 4 x 10 mm 3 x 1 5 mm 1335 0242 1334 9864 SBB16 4 x 16 mm 3 x 1 5 mm 1335 0250 1334 9872 1 BP brake 3 core cable only 2 cores are used The complete connector service
39. ed staff Incorrect braking torque Consult SEW EURODRIVE Brake disk replacement by SEW trained staff Manual brake release device not set correctly Set the setting nuts correctly Brake is applied with time lag Brake is switched on AC voltage side Switch both the DC and AC voltage sides observe wiring diagram Noises squeaking in vicinity of brake Brake parameters set incorrectly in the inverter Check brake release and application times Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Inspection Maintenance Malfunctions of the brake 8 Inspection Maintenance A CAUTION Only use original spare parts otherwise the motor can be damaged Possible damage to property e Only use genuine spare parts in accordance with the valid parts list A CAUTION The motor must be disassembled when replacing the brake which cannot be adjusted Possible damage to the BY brake e Only SEW EURODRIVE may perform maintenance on the BY brake because the encoder or resolver has to be reset each time the system is disassembled The servomotor has live parts during and after operation Severe or fatal injuries from electric shock De energize all power brake and signal cables before unplugging the power or signal plug connector e Secure the motors against unintended power up The motor can generate power when the shaft is ro
40. eenaaeees 19 5 Electrical Installation 2 2 2 2222 ee nal 20 5 1 Connector installation 04444s4nsnnnnnnnnennnnnennnennnnnnnnnnnnnonnnennnnnnnnnnnnnnnn 20 5 2 Wiring information 24ssennnennnneennnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnennan nn 22 5 2 1 Protecting the brake control system against interference 22 5 2 2 Thermal motor protection nssssssssseennnnnnnnnnnnnnennnnnnnnn nenn 22 5 3 Connecting motor and encoders system via SM SB plug connectors 23 5 3 1 Plug connector on the cable end 4444444444nnsnnnnennnnnnnennnnn 23 5 3 2 Feedback and forced cooling fan cable 4s nennen 26 5 3 3 Prefabricated cables 440s0nssnnennnnnnnnnnnnnnnnnnnnnennennnnnnnn en 26 5 3 4 Wiring diagrams for synchronous CMP servomotors 27 5 4 Assembly of plug connectors for resolver HIPERFACE nnneeeen 30 5 4 1 Scope of delivery signal plug connectors 444ssss nennen nen 30 5 4 2 Assembly notes for signal plug connectors 444ses nennen 31 5 5 Power connector assembly uussnsssssssnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnn 33 5 5 1 Scope of delivery of SM SB power plug connectors 33 5 5 2 Assembly notes for SM1 SB1 power connectors gt 34 5 5 3 Assembly notes for SMB SBB power connectors
41. erter TIP A bag containing the following information is attached to the motor e Safety notes e Wiring diagram You must comply with this information 5 1 Connector installation The cable entry of the power and signal cable is installed using an adjustable right angle connector Once the mating connector has been plugged in the right angle connector can be adjusted as required without using additional tools A torque of gt 8 Nmis required to adjust the connector STOP Possible damage of the right angle connector in case of rotation without mating connector Do not use pliers to adjust the right angle connector before connecting it Result e Destruction of the thread e Leakage due to damaged sealing surface Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Electrical Installation 5 Connector installation Connector An adjustable position has been defined for right angle adjustable connectors 1 This positions is the standard connector position It corresponds to connector position 3 A radial position has been defined for the straight plug connectors radial output Ra dial plug connectors 2 are optional 63831axx Figure 7 Connector positions 1 Connector position adjustable 2 Connector position radial TIP Comply with the permitted bending radii of the cables When using low capacity trailing cables
42. hnical Data Technical data Synchronous CMP servomotors 9 2 Technical data Synchronous CMP servomotors System voltage 400 V nN Mo lo Mok Imax Movr lovr m Jmot Ly Ry Upo cold min Motor Nm A Nm A Nm A kg 107 mH Q V kgm CMP40S 0 5 1 2 1 9 6 1 1 3 0 1 23 11 94 27 5 CMP40M 0 8 0 95 3 8 6 0 1 6 0 15 46 19 93 56 CMP50S 1 3 0 96 5 2 5 1 1 7 1 25 2 3 0 42 71 22 49 86 CMP50M 2 4 1 68 10 3 9 6 3 5 2 45 3 3 0 67 38 5 9 96 90 CMP50L 3 3 2 2 15 4 13 6 4 8 3 2 4 1 0 92 30 5 7 42 98 CMP63S 2 9 2 15 11 1 12 9 4 3 4 0 1 15 36 5 6 79 90 CMP63M 5 3 3 6 21 4 21 6 7 5 5 1 5 7 1 92 22 3 56 100 CMP63L 7 1 4 95 30 4 29 7 10 3 7 2 7 5 2 69 14 2 2 07 100 3000 CMP71S 6 4 4 9 19 2 25 8 7 6 7 7 3 01 15 7 1 48 87 5 CMP71M 9 4 7 5 30 8 39 13 7 10 9 8 4 4 06 9 7 0 81 85 CMP71L 13 1 9 4 46 9 58 21 15 1 11 4 6 16 7 3 0 56 96 CMP80S 13 4 10 42 1 47 18 5 13 8 12 8 8 39 7 2 0 54 91 CMP80M 18 7 13 4 62 6 69 27 19 3 16 5 11 51 5 0 345 94 CMP80L 27 5 18 7 107 107 44 30 21 4 17 72 3 35 0 21 99 CMP100S 25 5 19 6 68 3 73 36 27 5 19 8 19 34 3 9 0 215 88 CMP100M 31 21 8 108 102 47 39 24 8 26 25 3 05 0 142 95 5 CMP100L 47 32 3 178 8 167 70 48 34 6 40 1 9 0 081 98 CMP40S 0 5 1 2 1 9 6 1 1 3 0 1 23 11 94 27 5 CMP40M 0 8 0 95 3 8 6 0 1 6 0 15 46 19 93 56 CMP50S 1 3 1 32 5 2 7 0 1 7 1 7 2 3
43. ion Max permitted working air gap exceeded because brake lining worn down Consult SEW EURODRIVE e Replace the motor Incorrect voltage at brake control unit e g voltage drop in the supply cable gt 10 Check voltage at motor connection Ensure correct connection voltage check cable cross section Brake coil has interturn short circuit or a short circuit to frame Consult SEW EURODRIVE Motor does not brake Brake lining worn down Consult SEW EURODRIVE e Replace the motor Incorrect braking torque Consult SEW EURODRIVE e Replace the motor Noises squeaking in vicinity of brake Brake parameters set incorrectly in the inverter Check brake release and application times BY brake Malfunction Possible cause Remedy Brake does not release Brake control unit failed Install a new brake control system check internal resistance and insulation of brake coil check switch gear Brake connected incorrectly Check brake connection Max permitted working air gap exceeded because brake lining worn down Consult SEW EURODRIVE Brake disk replacement by SEW trained staff Brake coil has interturn short circuit or a short circuit to frame Check switchgear Replace the entire brake and brake control system consult SEW EURODRIVE Motor does not brake Brake lining worn down Consult SEW EURODRIVE Brake disk replacement by SEW train
44. lly together The tool then opens automatically e Repeat this procedure for each lead in accordance with the table in step 6 Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Electrical Installation Power connector assembly 8 Open the insulating sleeve 9 Insert the middle socket contact into the insulator as shown in the wir ing diagram in section 5 3 4 Close the insulating sleeve until it clicks shut Insert the remaining socket contacts into the insulator as shown in the wiring diagram in section 5 3 4 10 Shorten the braided shield as shown Insert the shield ring into the seal so that the shield and end of the cable are flush Make sure that the braid shield is routed cleanly between the shield ring and the seal 11 Insert the insulator into the connector housing until the seal rests against its stop in the connector housing 12 Use a wrench to hold the connector housing in place and use a second wrench to tighten the screw fitting A Fix in place Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 35 36 Electrical Installation Power connector assembly 5 5 3 Assembly notes for SMB SBB power connectors 1 e Pull the screw fitting and the seal with strain relief over the cable 2 Strip the insulation off the cable end 3 e Fold back the braided shield and f
45. ng and after operation Severe or fatal injuries from electric shock e De energize all power brake and signal cables before unplugging the power or sig nal plug connector e Secure the motors against unintended power up The motor can generate power when the shaft is rotated Do not touch the connec tor pins Do not perform temporary repairs on the connection cables When the cable jacket is defective no matter how small the fault shut down the system immediately and replace the cables Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Technical Data Key to the data tables 9 Technical Data 9 1 Key to the data tables The following table lists the short symbols used in the Technical Data tables ON Rated speed Standstill torque thermal continuous torque at low speeds Standstill current Maximum limit torque of the servomotors Maximum permitted motor current Standstill torque with forced cooling fan Standstill current with forced cooling fan Mass moment of inertia of the motor Mass moment of inertia of the brakemotor Standard braking torque Optional braking torque Inductivity between connection phase and star point Resistance between connection phase and star point Internal voltage at 1000 rpm Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 47 Tec
46. nnection Electrical connection Perform electrical installation according to the pertinent regulations e g cable cross sections fusing protective conductor connection For any additional information refer to the applicable documentation Observe the wiring information and differing data on the nameplate Observe the instructions in section 5 Electrical Installation Startup operation Whenever changes to normal operation occur such as increased temperatures noise vibrations determine the cause and consult the manufacturer Refer to the information in section 6 Startup Inspection maintenance Comply with the instructions in section 8 Inspection and Maintenance Disposal This product consists of e e Iron Aluminum Copper Plastic Electronic components Dispose of all components in accordance with applicable regulations Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Scope of Delivery and Unit Design 3 Nameplate and unit designation 3 Scope of Delivery and Unit Design For information on the delivery scope and project planning refer to the DR CMP Motors catalog as well as the relevant gear unit operating instructions in AE 3 1 Nameplate and unit designation 3 1 1 Nameplate on the servomotor Example Nameplate of synchronous servo brakemotor CMP40M BP KY AKOH SB1 CERA AAAA SEWEEURODRIN 76646 Bruchsal Germany Typ CMP40MBPI
47. onnected to MOVIAXIS For detailed information refer to the MOVIAXIS Multi Axis Servo In verter project planning manual Brake control system BMV 24 Voc 24 Voc 24 Voc 24 Voc 64842axx BS brake control 64858axx 52 Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Technical data of the BP brake Technical Data Direct 24 V brake supply 24 Voc Wiring diagram for brake control 13 3 15 5 64859axx Ww BK BU lt BK RD BK BK _ BK L YET _ BK YE el s jel p Tele Jel z Jel 1 18 BO 64860axx Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 53 54 Technical Data Technical data of the BP brake Dimension sheets for BMV brake control A SEM RODAM BM 8 1 S 2 8 3 o O 4 amp 13 O 14 S 15 Vv 22 5 68 gt le 91 5 gt 01645BXX 1 Support rail mounting EN 50022 35 7 5 Dimension sheets for BS brake c
48. ontrol H j a gt Pen 3 oO S x eeeoel 01621BXX Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Index 10 Index A K Additional features eeen 38 Key to the data tables of CMP Aligning the motor shaft ceee 18 servo brakemotorS_ uueeessnnenennssnnnnnnnnnnnnnennn nn 47 Assembly notes for plug connectors 31 M Assembly of plug connectors Plug connectors Maintenance E sing Mid E cede Stars casts 45 Assembly anne 30 Cleaning PER a guste sdos TE 46 Assembly of power Connectors ua 33 Malfunctions cc eeii aeei eakaid aeeai ak 43 Brake an ieh ieee hates 44 B Motor Sate tess Mac Paral eked alt 43 Before startup ccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeesenees 42 Operation with servo inverter sse 43 Brake Coil resistance cccccccceeeeeeeeeeeeeeeeees 51 Mechanical installation 16 39 Brake control system motor installation seenen 18 BMV tn aa a aai a aneii 52 53 Motor protection thermal 22 Brake malfunctions uussrssnneneennennnnnennnn nen 44 Motor brake assignment seere 50 c Mounting safety notes eeen 9 Mounting installation o e 9 Cables Prefabricated cables c ccccccscsseeseeteseessees 26 N Cleaning u askoi e aaao 46 Nameplate 22 222 2 11 13 Connecting motor and encoders No
49. ools aiseria ar iat ae ea aa EA a 16 Transportation asnata aratai aair e a aes 9 U Unit designation eeen 12 W Wiring diagrams uuuusssnsnnennsennnnennnnnnnnennan nenn 27 ES1H AS1H AKOH EKOH encoder signal plug CONDECION nee 29 Power plug connector sce 27 28 RH1M resolver signal plug connector 29 Wiring diagrams connection eseese 27 Wiring information ssena tersi ennerien 22 Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 SEW EURODRIVE Driving the world Drive Technology Drive Automation System Integration Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network thatis that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations am _ 3 F SEW EURODRIVE BE yy f RA e Driving the world Zr Na ne eee With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock SEW SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 72
50. r initially to section 7 Faults 42 Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Malfunctions of the servomotor Malfunctions qu 7 Malfunctions 7 1 Malfunctions of the servomotor Malfunction Possible cause Remedy Motor does not start up Supply cable interrupted Check connections correct if necessary Fuse has blown Replace fuse Motor protection has triggered Check motor protection for correct setting correct fault if necessary Inverter faulty overloaded incorrectly wired or incorrectly set Check inverter check wiring Incorrect direction of rotation Incorrect setpoint polarity Check inverter check setpoints Motor hums and has high current consumption Drive is blocked Check drive Brake does not release See section 7 3 Brake faults Encoder cable malfunction Check encoder cable Wrong inverter setting Check the inverter Motor heats up excessively measure temperature sig nificantly higher than 100 C Overload Measure power use larger motor or reduce load if neces sary check travel profile Ambient temperature is too high Comply with permitted temperature range Insufficient cooling Correct cooling air supply or clear cooling air passages retrofit forced cooling fan if necessary Forced cooling fan does not run Check connection correct if necessary Rated ope
51. rating mode S1 to S10 EN 60034 exceeded e g caused by exces sive torque Adjust the rated operating mode of the motor to the required operating conditions consult a professional to determine the correct drive if necessary Inverter not optimized Check the inverter Running noise on motor Bearing damage e Contact SEW EURODRIVE customer service e Replace the motor Vibration of rotating parts Rectify cause possible imbalance Forced cooling fan Foreign bodies in cool ing air passages Clean the cooling air passages 7 2 Malfunctions of the servo inverter TIP The symptoms described in chapter 7 1 may also occur when the servomotor is oper ated with a servo inverter Refer to the servo inverter operating instructions for the meaning of the problems that occur and to find information about rectifying the prob lems Please have the following information to hand if you require the assistance of our customer service Complete nameplate data Type and extent of the problem Time the problem occurred and any accompanying circumstances Assumed cause Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 43 44 qu Malfunctions Malfunctions of the brake 7 3 Malfunctions of the brake BP brake Malfunction Possible cause Remedy Brake does not release Brake connected incorrectly Check brake connect
52. reparation 2 In preparation for CMP71 100 12 Operating Instructions Synchronous Servomotors CMP 40 50 63 71 80 100 Scope of Delivery and Unit Design 3 Nameplate and unit designation 3 1 3 Nameplate on the servo gearmotor Example Nameplate of synchronous servo gearmotor with brake PSC221 CMP40M BP AKOH SB1 SEW EURE 16646 Bruchsal Germany i Typ PSC221 CMP40M BP AKOH SB1 01 123456 7890 0001 07 3 gt EC60034 Hi Mo 0 8Nm lo 0 954 Permanentmagnet AN 6000r min Imax 6 0 A P 65 Usys LO0V sok 155 F 20 40 Bremse 24 0 95Nn Gleichrichter ul pk ret Se Na pk 700O nepk 7000r min Er ka 2 050 dp DE 1 061 C 0199 081 0 13 Umrichterbetrieb Made in Germany 62865ade Figure 3 Nameplate of synchronous servo gearmotor with brake 3 1 4 Serial number 02 1221234388 0001 08 digits of the year of manufacture 2 digits Order item 4 digits Order number 10 digits Sales organization Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 13 14 Scope of Delivery and Unit Design Structure of the synchronous CMP servomotor 3 2 Structure of the synchronous CMP servomotor TIP The following illustrations are intended to explain the general structure of the unit Differences are possible depending on the motor size and variant CMP40 CMP63 305 Figure 4 General structure of the synchronous servomotor CMP40 63
53. tated Do not touch the connec tor pins gt gt gt gt A WARNING The servomotor can have a surface temperature of more than 100 C during operation Risk of burns and fire e Never touch the CMP synchronous servomotor during operation or in the cool down phase once it has been switched off Operating Instructions Synchronous Servomotors CMP 40 50 63 7 1 80 100 45 Inspection Maintenance Inspection intervals 8 1 Inspection intervals The amount of wear depends on many factors and may be high The required inspection intervals must be calculated individually in line with project planning documents from the system manufacturer TIP Observe the data of the machine and system manufacturer in the machine mainte nance schedule Cleaning Excessive dirt dust or shavings can have a negative impact on the function of servomo tors in extreme cases these factors can cause the servomotor to break down Therefore you must clean the servomotors at regular intervals after one year at the lat est to ensure a sufficiently large area for heat emission Insufficient heat emission can have unwanted consequences The bearing service life is reduced through operation at impermissibly high temperatures bearing grease de grades Connection Check connection cables for damage at regular intervals and replace if necessary cables The servomotor has live parts duri
54. tes system via SM plug connectors uu 23 General information oee 5 Connection cable uuussensennnnnennsennnnnnnnennnnen 46 Salely ln E EE 7 Connector installation u 24444 nn 20 a Oo Connector positions i is 21 i Cooling air Supply ssieistactssaasatidnteacadanrnaennteedcs 18 Operating currents for BP brake ne 51 D P Designated use cccccccsesescsesescsssssssssseseseseeeees 8 Plug connectors Disposal een 10 Assembly notes nennen 31 During startup uueuesennenennssnnnnnnnnnnnnnnnnnnnnnnnnnnn nn 42 Scope of delivery nee 30 Power connectors E ASSEmDIy Auen nee 33 Electrical connection uuseeeenennnnnnnnnnnn 10 40 Prefabricated cables uuunnennnnnnnnn 26 Electrical installation 22usnn nennen 20 Preliminary work u snnssenssnnnnnnnnennnnnnennan nenn 16 Example R Nameplate iessen 11 13 s Exclusion of liability sscsssssesessssesessssetensssen Br VRESSENGEOEBE Drake EA res 3 Rights to claim under limited warranty 6 Forced Cooling fan uuunesssneseesssennnnennsnnnnnnnnnnnnnn 39 3 Safety NOES u a a a EN 7 I DISPOSED este seen 10 Important notes 244ssssnnnnnnnennnnnnnnnnnnnnnnnn 5 Electrical connection sses 10 Information Inspection maintenance sesse 10 Witing 2 een nnd 22 Mounting installation 4444444 nennen 9 SPECON unsere aanas aaa aaa aaas iiaae 45 Startup operation n 1

Synchronous Servomotors CMP / Operating Instructions / 2009-01

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