Installation Manual: CF85
Contents
1. AUTO O Program select button Close the Top cover Let the Booklet Maker run for approximately 2 minutes Turn off the Main power switch Remove the cleaning plate from the Booklet maker Install the folder bracket Install the two stapler heads Install the front cover on the Booklet Maker Turn on the Booklet Maker and hand feed 10 sets through the machine to be sure thatthe fold rollers are clean Installation manual SR85 CF COVER FEEDER 1 3 1 3 Remove the red cable ties 1 Cutthe three red cable ties and remove the cardboard between the Upper paper path and the frame Figure 1 and Figure 2 Ci cai Cardboard Cable tie i a EEE REA pice ee anos Cable tie 1 4 Routing the Power Supply Harness PSH 1 Undock the Booklet maker 2 Remove the power cord and the communication cable from the Booklet maker 3 Remove the Infeed cover on the Booklet maker according to REP 1 4 in the SR85 Service manual 4 Open the Top cover 5 Route the Power Supply Harness PSH make sure that the connector is on the infeed side of the Booklet maker Route it between the inside of the Top cover and the reinforcement by the right hinge according to figure 1 Installation manual SR85 CF COVER FEEDER 1 4 Step 8 Step 5 Secure the PSH Route the Power Supply Harness PSH make sure that the connector is on the infeed side of the Booklet maker Route it between the inside of the Top cover a2. 1 13 22 Reinstall the Front and Rear cover on the Cover Feeder 23 Connect the Bin extension plate assembly to the Cover Feeder Connect the connector and the ground wire according to figure 10 NOTE Make sure you connect the Communication cable from the Copier Finisher to the Cover Feeder NOT the Booklet maker 24 Connect the Communication cable from the Copier Finisher to the Cover feeder according to figure 10 25 Connect the Communication cable that was included in the Installation kit between the Cover Feeder and the Booklet maker according to figure 10 26 Connect the Power cord to the Booklet maker 27 Dock and latch the Booklet maker with the Copier Step 25 Step 24 Communication Communication cable between the cable between the Cover Feeder and Copier finisher and Step 23 Connector between the Bin extension plate assembly and the Booklet maker the Cover Feeder Installation manual SR85 CF COVER FEEDER the Cover Feeder Figure 10 view of Feed roller assembly 1 6 Check the installation 1 Switch on the main power switch on the Booklet maker 2 Make sure that the sets are well fanned to avoid misfeeds or double feeds 3 Align the sheets well to achieve a reliable collating operation and good finishing result 4 Make sure that the ink has dried out well to avoid smearing 5 Load the covers into the paper bin 6 Move the adjustable side guide up against the sheets unti
3. he Red and Black cable to the right of the machine seen from the rear side 14 Connect the red cable to the Power connector according to figure 2 15 Connect the black cable to the Ground connector according to figure 2 16 Secure the cable to the existing harness with a cable tie according to figure 2 17 Route the Orange and Purple cable into the Cutout in the rear frame of the machine according to figure 2 Installation manual SR85 CF COVER FEEDER 1 6 Step 18 Route the Orange and Purple cable p SpE SRnOnOno 1 A CA fT d Ad La along with the existing Harness CA CO oe Cr CA oe SIS HAE S 8 x LW s N N fa ry LI Ki Whe VV Step 19 Secure the Step 20 orange and Loosen screw no 9 and insert the Purple cable with Orange wire secure the two wires two cable ties by tightening the screw no 9 Step 22 Loosen screw no 10 and insert the Purple wire secure the two wires by tightening the screw no 10 Figure 3 view of machine behind the Infeed cover 18 Route the Orange and Purple cable along with the existing Harness according to figure 3 19 Secure the Orange and Purple cable with two cable ties according to figure 3 NOTE Make sure that you loosen the screws towards the center of the transformer 20 Loosen screw no 9 on the terminal block and leave the White wire according to figure 3 21 Insert the Orange wire from the PSH and t
4. he existing White wire to no 9 on the terminal block Fasten the screw according to figure 3 22 Loosen screw no 10 on the terminal block and leave the Blue wire according to figure 3 Installation manual SR85 CF COVER FEEDER 1 7 23 Insert the Purple wire from the PSH and the existing Blue wire to no 10 on the terminal block Fasten the screw according to figure 3 24 Reinstall the Infeed cover according to REP 1 4 in the SR85 Service Manual 25 Reinstall the Rear cover according to REP 1 1 in the SR85 Service Manual Installation manual SR85 CF COVER FEEDER 1 8 1 5 Attaching the Cover Feeder to the Top cover NOTE Make sure you notice the orientation of the original Gas spring To be able to install the new Gas spring 1 Remove the Gas spring from the Booklet maker by removing two 8mm nuts NOTE Before installing the new Gas spring be sure to only mount the lower end to the black bracket 2 Install the new and shorter Gas spring from the installation kit to the black bracket in the machine according to Figure 1 Step 2 Only mount the lower ii li bracket in the machine s TE 7 A NLA gt Figure 1 Gas spring 3 Remove the Front cover on the Cover Feeder by removing a 7mm screw NOTE The DFD calibration strip is located in the front cover Do not throw this away 4 Remove the Rear cover on the Cover Feeder by removing a 7mm screw 5 Make sure that the Top c
5. l there is no clearance 7 Move the adjustable Air nozzle so that the green stripe on the Air nozzle bracket is up against the paper stock 8 Setthe Online Offline button to Online position 9 The Cover Feeder will prefeed the first cover to be ready for the set from the copier 10 Send a set from the copier and the Cover Feeder will automaticly feed covers to the sets 11 The Cover Feeder will automaticly stop sending covers when the copier is not sending any sets To stop the fan on the Bin extension plate press the Online Offline button Installation manual SR85 CF COVER FEEDER 1 15
6. nd the reinforcement by the right hinge Continue routing the PSH in to the hole in the frame NOTE Approximately 13cm 5 of the Step 7 shielded cable Secure the PSH with the cable holder 6 Continue routing the PSH in to the hole in the frame according to figure 1 NOTE Make sure that you route the PSH so that you have approximately 13cm 5 of the shielded cable at the infeed side of the machine according to figure 1 7 Secure the PSH with a cable holder according to figure 1 8 Also secure the PSH with a cable tie according to figure 1 Installation manual SR85 CF COVER FEEDER 1 5 Step 17 Route the Orange and Purple cable into the Cutout in the rear frame of the machine Step 9 Loosen the screw and fasten the ground cable Step 10 Route the PSH down by the existing Harness Step 11 Secure the A PSH with two ZZ beets cable ties Step 16 Step 14 Step 15 Figure 2 Rear view Secure the cable to Connect the red Connect the black the existing harness cable to the Power cable to the with a cable tie connector Ground connector 9 Loosen the screw and fasten the ground cable according to figure 2 10 Route the PSH down by the existing Harness according to figure 2 11 Secure the PSH with two cable ties according to figure 2 12 Split the PSH So that you have one end with the red and black cable And one end with the Orange and Purple cable 13 Route t
7. over is open Take the Rear Installation Bracket item 6 page 1 1 and slide it between the Top cover and the Rear frame of the Booklet maker Slide it from right to the left according to figure 2 Figure 2 Top view Installation manual SR85 CF COVER FEEDER 1 9 6 Take the Front Installation Bracket item 5 page 1 1 Install it on the front side of the Top cover Slide the Bracket upwards so the fold catches the edge of the Top cover according to figure 3 Figure 3 NOTE Make sure you routed the PSH correctly so it will not interfere when you are closing the Top cover 7 While you are holding the Front Installation Bracket in position close the Top cover Installation manual SR85 CF COVER FEEDER 1 10 NOTE Make sure you routed the PSH correctly so it won t be in the way when you are installing the Cover Feeder on top of the Top cover 8 Putthe cover Feeder on the top cover Make sure that the lower paper path on the Cover Feeder goes down in the manual feed gap check that all four rubber pads have contact with the Top cover of the Booklet maker 9 Liftthe Cover Feeder on the front side and install the Front Installation Bracket in the Cutout on the Cover Feeder frame according to figure 4 Figure 5 view of the installation of the Front Installation Bracket Figure 4 view of lifting the Cover Feeder and installing the Front Installation Bracket 10 Loosen the nut on the front Installation Bracke
8. ring and marks on the covers it is necessary to clean the fold rollers Set up the Booklet maker for A3 11x17 Switch off the Main power switch on the Booklet Maker Remove the two stapler heads from the Booklet Maker according to REP 3 1 in the SR85 Service manual Remove the front and rear cover on the Booklet Maker according to REP 1 1 in the SR85 Service manual Remove the two folder springs on the Front side according to figure 1 Step 6 Install two new springs from the Cover feeder box item 9 on the front side Remove the two folder springs on the rear side same location as the front side Install two new springs from the Cover feeder box item 9 on the rear side Remove the folder bracket by removing four 7mm screws according to figure 2 Step 10 Step 10 Two screws Two screws Too I fey AA ti A eee E Ce ee f 7 Figure 2 Installation manual SR85 CF COVER FEEDER 1 2 11 12 13 14 15 16 17 18 19 20 21 22 Take the Cleaning plate item 9 from the Cover feeder box Put the Cleaning plate behind and under the SR85 frame and between the two Fold rollers according to figure 3 Attach the two springs on the white bracket according to figure 3 Start the dead cycle program on the Booklet Maker by holding in the Program select button and switching on the Main power switch according to figure 4 of MAN D
9. t so you can secure the Cover Feeder according to figure 5 11 Finger tighten the screw 12 Lift the Cover Feeder on the rear side and install the Rear Installation Bracket in the Cutout on the Cover Feeder frame 13 Loosen the nut on the rear Installation Bracket so you can secure the Cover Feeder 14 Finger tighten the screw Installation manual SR85 CF COVER FEEDER 1 11 15 Push the Cover Feeder to the left so that the front installation bracket is against the Top cover according to figure6 Step 15 Push the Cover Feeder so it touches this stop wee Ne 16 Adjust the Cover Feeder so that there is an equal gap between the Jam clearance baffle and the two brackets on the infeeder assembly Figure 7 Seen from front side Seen from rear side Figure 7 Infeed view Installation manual SR85 CF COVER FEEDER 1 12 17 Tighten the screws one and a half revolution 18 Install the upper end of the Gas spring to the upper hole on the Top cover according to figure 8 Gas spring installed in the upper hole 19 Connect the PSH and the ground wire to the rear of the Cover Feeder Secure the PSH with a cable holder on the rear side of the Booklet maker Top cover 20 Install the Feed roller assembly Figure 9 21 Connect the two paper bin springs according to figure 9 Feed roller assembly spring Figure 9 view of Feed roller assembly Installation manual SR85 CF COVER FEEDER
10. x17018 Installation Manual SR85 CF85 COVER FEEDER October 2001 Introduction This install manual covers the installation of the SR85 Cover Feeder on to the Booklet maker SR 85 If you have any comments or remarks please contact us on one of the following numbers Email support oem plockmatic se Phone 46 8 602 50 41 1800 648 57 73 Fax 46 8 722 9970 Installation manual SR85 CF COVER FEEDER Table of contents 1 Installing the Cover Feeder Page 1 1 Unpacking 1 1 1 2 Cleaning the Fold rollers 1 2 1 3 Remove the Red cable ties 1 4 1 4 Routing the Power Supply Harness PSH 1 4 1 5 Attaching the Cover Feeder to the Top cover 1 9 1 6 Check the installation 1 15 Installation manual SR85 CF COVER FEEDER 1 Installing the Cover Feeder 1 1 Unpacking 1 Remove all parts from the Box Box containing 1 Cover Feeder 2 Binextension plate 3 Feed roller assembly 4 Gas spring 5 Front Installation Bracket 6 Rear Installation Bracket 7 Power Supply Harness PSH Tie wraps Cable holders for the PSH 8 Communication cable 9 Cleaning plate and folder springs 4x a Ki 1 Cover Feeder CEH H H n e 4 Gas spring 7 Power Supply Harness 8 Communication cable 9 Cleaning plate Installation manual SR85 CF COVER FEEDER 1 1 1 2 Cleaning the Fold rollers 1 To avoid smea
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