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TP03 PLC USER Manual

1. Fig 18 TP03 4RD TP03 4TM TP03 2DA TP03 3MA TP03 8AD TP03 01SPS A Type No TP03 DNET TP03 PBUS ENOI External Input Description OWer DeviceNet slaver 24V dc Profibus DP slaver TCP IP Dimension Remark 38 x 90 x In developing Fig 19 59 mm In developing Fig 20 In developing Fig 21 Profile referring figure TP03 DNET Fig 19 TP03 PBUS Fig 20 2 3 Programming tool ENOI Fig 21 Type No Description Remark TP03 PC TP03 PLC PC software Fig 23 The type no for CD is TP03 PDA TP03 PLC PDA software TP03 CD06 Fig 22 CALL P1 OUT Y001 MEND OUT Y002 TP03 CD06 Disk Fig 22 Introduction SRET TP03 PC Disk Fig 23 Chapter 1 TP03 Introduction 2 4 Accessory list Built in accessory description Type No Remark Terminal connector Fig 24 TP 200EC Install TP 200EC into the Battery for 5years connector in the last RS 485 built in H type only expansion module in Basic module Built in Standard cover for Expansion card TP03 0CV order to form a I O loop if no expansion Installation manual module must install into the TP03 host TP02 expans
2. Item Specification Outline figure Input point 16 Upside terminal block Output point 16 Voltage AC250V DC30V 1 3 5 7 9 11 13 15 2A 1 comalcoma 2 4 6 8 10 12 14116 Current j point 5 1 Relay Mechanical 20 000 000 times RA lifespan 00000 Output 00000000 Electric lifespan 150 000 times Responding time Below 10ms Minimum load 1 mA 5vDC LA oes LED lit when output 2 4 5 7 410112 13 15 cow Indicator ON Insulation method Relay Voltage DC24V 10 20 Downside terminal block Current 4 8mA 24VDC impedance 5 Typ ON level Above 20Vdc 3 5mA input OFF level Below 8Vdc 1 5mA Responding time 10ms Indicator LED lit when input ON Photo coupling Insulation method insulation Internal power supply Current consumption For 5VDC Max 50mA For 24VDC Max 80mA Accessory Expansion cable TP 042EC 4cm 14pin Internal circuit Symbol Content dui 1 16 Input terminal v pside PM COM A Common terminal COM A 95968 1 16 Output terminal pe Downside COM B COM E Common terminal Input Note di 1 a 4 points share one common ter
3. fl Ma 7 ij TZ j c TJE ui EX ML 1 j 2 2 i ale Uu V f 7 7 1 5 Hs del Li 7 IZZ Installation 4 5 Chapter4 Dimension and installation 2 2 1 Directly installation Please use x15mm or bigger screws to fix the PLC in the distributors When the expansion cable 4cm is used please refer to 6 1 for installation dimension and use M4 screws to fix the units Basic unit TP03 2000 0 TP03 3000 Wiring duct M X 15 g screw E GETTO a A k 20000000 20000000 4 EF 20000000 2222227 Z 8 a Wiring duct Basic unit TP03 4000 0 TP03 6000 Wiring duct 1 M4 X 15 n screw 8 2 E 5 mn Z S 4 A 2 22222222 22222222 22 222222272 22222222 22 A 222222272 22222222 22 a s 40404
4. Example 1 6 0 13 517 416 s Z Kk 22222222 a 22222222 D SO 22222222 s 22222222 SOS l rows 9 11 13 15 37 a Installation 4 8 Chapter4 Dimension and installation Example 2 2146 EZZZZ 227722222 2 22222222 4 a EE 222722222 fo 00000000 9999 l o9 11 13 15 po 12 pa 16 Tol Ny Example 3 00000000 22222222 22 20000000 222022222 22 E 20000000 22222222 22 22222222 00000000 22 expansion gt 50 mm bsp FP 416 0000 5 ups I 16 Before installing please make sure the power is off Installing step for expansion cable and terminal connector 1 Open the expansion connector cover 2 Withdraw the termination connector originally installed the basic module at right side 3 Plug the expansion connector to the male connector on the module 4 Then plug the other end connector to the male connector at left side of anothe
5. Output Electric lifespan 100 000 times 3A Responding time 6ms 4 Minimal Load 1 mA SvDC Welle hells lo Output indicator LED lit when output ON E Insulation method Relay Downside PWR LED 5V Power LED Green OE LED Output Enable LED Green Internal power supply For SVDC Max 40mA Current consumption For 24VDC Max 85mA Accessory Expansion cable TP03 304EC 6cm 26pin Internal circuit Symbol Content 0 7 Output terminal Terminal Upside COM A COM B Common terminal block 0 7 Output terminal Downside COM C COM D Common terminal 1 Note a 4 points share one common terminal COM C b The common terminals with same symbol in upside and downside are not connected internally Output expansion unit 3 10 Chapter 3 Expansion unit specification 1 3 9 TP03 16EYT Specification Item Specification Outline figure Input point 0 en Output point 16 dala Voltage DC 4V 30V DUI dui 0 3A 1 point 1 2A 1 common terminal Output Type NPN transis
6. 50 I AO Current input V A0 Voltage input Voltage Current input switch T F 97 I 7 Current input peus V 7 Voltage input buocalles ce e7 Power indicator PWR 24 V Power LED Green M EC LNK Link LED Green Outline figure Internal power 5VDC Max current 30mA External power 24VDC 10 Consumption current Max 50mA Accessory Installation manual Expansion cable TP03 304EC 6cm 26pin External device Shielded twisted wire T AO i i 50 4 gt _ gt i D ti 1 VW Photo To basic unit p coupling SHLD 5 ADI Converter External device Shielded twisted wire 7 T 57 Principle TE ana figure Lia Voltage current supply Y Register 24V A 7 Voltage ov NH OV regulator expansion unit 3 21 Chapter 3 Expansion unit specification 2 5 3 TP03 4RD Specification Item Specification Temperature range Pt100 100 C 600 C 60Q 330Q Digital output 0350 4000 100 C 600 C
7. expansion unit 3 2 Chapter 3 Expansion unit specification 1 3 Electric specification 1 3 1 TP02 16EXD Specification Item specification Outline figure Input point 16 Upside terminal block Output point 0 j p Input voltage DC24V 10 20 Input current 4 8mA 24VDC zeal 2 Input impedance 5 kO Typ ON voltage current level OFF voltage current level gt 20Vdc 3 5mA lt 8Vdc 1 5mA Response time 10ms Input indicator LED lit when input ON Photo coupling Insulation method insulation SVDC max 50mA current Internal power supply Expansion cable TP 042EC 4cm 14pin Accessory 0000 1 3 5 7 COMB 25819 Downside terminal block Internal circuit Symbol content Terminal block 1 8 Input terminal COM A COM B Common terminal Note a 8 inputs share one common terminal b The common terminals with same symbol in upside and downside are not connected internally The last digit of TP03 I O number should be start from O for instance X000 X007 X010 X017 Y020 Y027 and allocated in octal While the last digit of TP03 I O number should be start from 1 The last digit of TP03 I
8. External device Shielded twisted wire YO oe 4 UT see To basic unit CO coupling ADI External device Shielded twisted wire Converter VI Il AAA S77 CI Voltage current supply 1 Register Shielded twisted wire ae A 24v Voltage T ov OV regulator 777 Output circuit Principle figure Voltage outp V2 E External device Shielded twisted lt gt To basic unit Z ADI NA Converter Shielded twisted wire 52 V 2AN Voltage ov OV regulator gt Register expansion unit 3 27 Chapter 3 Expansion unit specification 3 How many expansion unit can be connected to base unit The maximal number of expansion unit than can be connected to base unit is related to the specification about base unit and the power consumed by expansion unit Next four will be think about 1 The maximal points about digital I O defined by base unit refer to 3 1 2 The maximal points about analog I O defined by base unit refer to 3 1 3 The maximal power consumption about 5V internal refer to 3 2 1 3 2 2 4 The maximal number of output that are on at the same time refer to 3 2 3 3 2 4 3 1 Specification Digital I O base unit Base unit Channels of AD Channels of DA expansion unit S type 80 8 2 20 30 M type 128 8 2 20 30 H type 25
9. I COM 1 I I dE x Wiring A SINK mode Input equivalent circuit Wiring circuit External power m E a 2 T ov 2 gt COM T TE T Xo NS SB SOURCE mode Input equivalent circuit Wiring circuit 34V E E 2 ov d COM MT N T X WK Insulation circuit PLC internal circuit photo coupling insulted with Input module Basic unit wiring 5 4 Chapter 5 Wiring 2 3 Output wiring 1 PLC Output has two types relay and transistor Please refer to chapter 2 for electric specification related to it 2 Operation indicator When the output is ON the corresponding indicator will be lit Load YO 9 Relay output I Load pe i P d ng I I COM i Trigger i TP03M transistor output Si
10. Resolution 2 5 mV Accuracy 0 5 FSR 100 C 600 C Sensor type RTD a 0 00385 2 or 3 wires Transmit speed 15 time 4 Channel 28 a BI Thermistor Pt100 signal input A ix B0 B3 Thermistor Pt100 signal input B Tana B0 b3 Thermistor Pt100 signal input b 7 block 24 24VDC input terminal m 0V 24VDC input terminal i Power indicator PWR 24 V Power LED Green LNK Link LED Green Internal power 5VDC Max current 50mA 24VDC 20 Consumption H H R External power 2 82 current Max 100 mA Il Installation manual Expansion A cable TP03 304EC 6cm 26pin Outline figure External device Shielded twisted wire Pt100 Photo coupling To basic unit i Converter External device Shielded twisted wire NUTI A3 Pt100 a Principle figure gt N Register 24V m Voltage a OV regulator expansion unit Chapter 3 Expansion unit specification 2 5 4 T
11. grou T Motor heavy load BE ca B lessthan5m en If the system can not be grounded separately just connect the terminal of TP03 to the distributing box as shown in figure The connecting wire should be as short as possible If the distributing box has been grounded it is not necessary to connect the grounding terminal of TP03 to the distributing box If TP03 is installed on the door side of distributing box please wire the grounding as shown in following figure Apply grounding wire with diameter exceeding 2mm and length within 50cm TP03 TP03 grounded to door The door is grounded to the control box 5 1 Power source noise The noise immunity of TP03 power module is 1000Vp_p when the noise is larger than that please add isolated transformer at power side to absorb high frequency noise 100KHZ 2MHZ Solving noise problem 5 14 Chapter 5 Wiring Isolation transformer solution transforme TP03 Ci aie te AC Power source 3 p AC Power input L TIE A Li EN CE The closer the isolation transformer located to PLC input the better AC power wire should be twisted wire The capacity of isolation transformer should be more than 120 consumption capacity of PLC or the voltage at primary side of transformer would larger than rated one that will undermin
12. 27222222 22222222 22 22222222 22222222 22 22222222 22222222 22 42222222 22222222 22 _ PC PDA cable TP 302PO PDA Note User can mode the adapter that tranfers signal RS422 from 9 pin D type connector to RS 485 on A B terminal Please refer to section 5 of Chapter 1 for more information about the TP 302PC Pins and its definition B Wiring for RS232 expansion card TP3 RS232 Hel Hel 2 22222272 22202202 22 H H 2 Ji 00000008 22222222 22 4 i 200000008 22222202 00 zu m 20000000 22222222 22 za HR 1 C 25232 standard cable TP03 3 Communication ports 2 22 Chapter 2 Basic Unit Specification C Wiring for built in RS485 port or RS485 expansion card a Linking with controller RS485 RS232 converter 50 Other brands of PLC and equipment A B sc gt pls persa b DATA LINK amp REMOTE I O communication Note 1 SHL terminal should be 3 class ground or the production will be interrupted to error
13. X010 18235 UP DOWN counting X010 OFF up counting X010 OFF Down X011 counting RST 092 Reset IfX011 is enabled C235 will be reset RST Lo When X012 is ON C235 will count input X000 X010 UP DOWN UP X011 RESET X012 SET X000 Counting input f 92 414 XE tg Current g FL Ho 0 C235output de 010 controls C235 up down counting When the present value changes from 6 to 5 the output of C235 will be ON While as the present value changes from 5 to 6 the output of C235 will be OFF The output action has not relation to present value The value 2 147 483 647 will change to 2 147 483 648 as up counting is operated also the value 2 147 483 648will change to 2 147 483 647 as down counting is operated When X011 is enabled the instruction RST will be operated namely the current value will be cleared to 0 and output will be OFF Asforthe retentive high speed counter the present value and output state ON OFF will be kept as power fails X010 counting When X012 is ON and input X004 is also ON C244 X011 RST C244 starts to count X000 pulse In the example the set value Su DODI can be data in index register D1 D0 When X001 is ON C244 will be set at once However such reset action also can be accomp
14. Application instruction 16 32 I Step Type Instruction type Mnemon Bit No function 1 32bit 16645 M H 170 GRY Decimal to Gray Code 16 32 9 5410 O Gray code 171 GBIN Gray Code to Decimal 16 32 9 S5 POM O 188 CRC Cyclical Redundancy 16 Check communication 190 DTLK Data Link 16 O e uo 191 RMIO Remote I O 16 O 192 TEXT 07 08 text 16 224 LD S1 S2 16 32 9 5 O O l O 225 LD S1 gt S2 16 32 9 5 O O O 226 LD S1 lt S2 16 32 9 5 O 228 LD 51 4 52 16 32 9 5 O 229 LD S1 52 16 32 9 5 O O O 230 LD S1 S2 16 32 9 5 232 AND S1 S2 16 32 9 233 AND S1 gt S2 16 32 9 5 O O O Inline 234 AND S1 lt S2 16 32 9 5 O comparison 236 AND S1 S2 16 32 9 5 O O O 237 AND S1 S2 16 32 9 5 238 AND S1 S2 16 32 9 5 iO LO 240 OR S1 S2 16 32 9 5 O 241 OR S1 gt S2 16 32 9 5 63 O O 242 OR S1 lt S2 16 32 9 5 O O O 244 OR S1 S2 16 32 9 5 O O O 245 OR S1 S2 16 32 9 5 O O O 246 OR S1 S2 16 32 9 5 QU Qo 7 6 Chapter 8 Special Relay Chapersspecal relays eiae ie e vu eei Sante 8 1 PC status IM uis desti RR RIA 8 1 Clockdevice MD ro em c aede Petits 8 1 Operation flags CM sni oen qd eec dete a anh ac
15. o LI ME RES 0 2 5 6 to 4 7 coupi D boo I Wiring consideration 5 8 Chapter 5 Wiring 4 Wiring consideration 4 1 Wiring consideration for Input power terminal 4 1 1 When Built in DC24V power supply share Common terminal with External power OV External power Output Encoder supply24V T 24V 24 e Note External DC2V terminal can connect with the COM on the PLC while terminal must be separated When external DC24V power supply share Common terminal External power supply 24 Encode du 1 Note external power DC24V terminals can be connected with the COM while terminal must be separated 4 2 Wiring consideration for Input terminal Input ON OFF duration must be following the principal to ensure the correctness of signals Ton gt At ton Toff lt At toff Input ON duration Ton Module responding time for OFF ON ton Input OFF duration Toff Module responding time for OFOFF ON toff PLC a scan time At Ton Toff Input device t
16. w LA vv lt VV Photo To basic unit 235 coupling AR output ADI er 30 Converter Principle External device Shielded twisted wire 30K y VI Pini figure A n 30K 477 Voltage current supply TA Register Shielded twisted Wire 24V ECT T1 Voltage ae OV regulator expansion unit Chapter 3 Expansion unit specification 2 5 7 TP03 3MA Specification Specification Item Voltage Current Vin0 COMO 10 or Iin0 COMO 0mA 20mA or Vinl COMI IV 5V linl COMI 4mA 20mA range Input 3 Input impedance 30KQ Input impedance 250Q Data 0000 0V 4000 10V or 0000 0mA 2000 20mA or range 0000 1 V 2000 5V 0000 4mA 2000 20mA Vout COM 0V 10V or 1V 5V Iout COM 0mA 20mA Output Voutt COM 10V 10V 4mA 20mA range external impendence should be more external impendence should be less Output than 500Q than 500Q 0000 0V 4000 10V or Data 0000 0mA 2000 20mA or 0000 1V 2000 5V or range 0000 4mA 2000 20mA 0000 10V 4000 10V Resolution 2 5 mV 10 pA Accuracy 1 or less at 25 C 1 or less 0 55 Transmission speed 1scan time 3 Channel Vin0 Vinl Voltage output terminal output voltage signal between terminal V and C lin0 Iin1 Current input terminals for Current signal betw
17. 2 2 4 6 12 nv 1 s m ra ia e e B SG como 1 2 cow2 7 N 100 240VAC 00724089 D 5 6 2av com 2 10 12 14 16 ov s 7 11 13 15 17 B SG 1 2 4 7 100 240VAC L T D 5 6 24 2 4 6 10 12 ov 1 5 7 11 12 1 2 2 7 LN D o com 5 6 2av com 2 4 e 12 14 16 av cow 1 3 5 15 17 como 1 2 eomz 7 11 12 l 14 TA D o com 6 13 15 24v 2 6 10 12 ov 1 3 5 7 TW 13 3 55 1 2 comz 7 x 100 240VAC ay pas feom 5 6 1 TP03 30HT A Introduction z4av COM D 2 4 6 10 12 14 16
18. Supply power for system zz ae B sc 1 2 7 12 14 coma 17 Toe D o com 18 15 1 2 1 2 Protection circuit Any device controlled by PLC is important in the system Any fault will result in all the industry automation system out of control or in risk It is recommended connecting a protection circuit to Power input MAC power supply load Fuse for protection circuit S Power indicator Emergent stop switch To cut off the power in emergent lsolation device of system Isolation device can be a switch as MC or relay Basic unit wiring which can prevent the system from instability when in frequently ON OFF the power TP03 PLC Body Third class ground Power supply AC 100 240VAC 50 60Hz DC 24VDC 5 3 Chapter 5 Wiring 2 2 Input wiring Input signal has two methods to be wired for DC input SINK and SOURCE mode Sink current inputs share the common Source Current outputs share the common I COM de I
19. i Il X sea To basic unit coupling SHLD A DI i Converter External device Shielded twisted wire v4 51 i IL YARA Principle X 2 figure Voltage source supply SHLD Y Register Shielded twisted wire TA Voltage OV regulator expansion unit Chapter 3 Expansion unit specification 2 5 2 TP03 8AD Specification Specification Item Voltage Current 0V 10V or 1 5 OmA 20mA or 4mA 20mA Analog input range Input impedance 30KQ Input impedance 250Q 0000 0V 4000 10V or 0000 0mA 2000 20mA or Data range 0000 1V 2000 5V 0000 4mA 2000 20mA Resolution 2 5 mV 10 pA Accuracy 1 or less at 25 1 or less at 0 55 Transmit speed 15 time 8 Channel A0 A7 Analog input terminal C0 C7 Common terminal for AO A7 Please connect Shielded terminal to lasla at an d SHLD FG on the House And all shielded 3 terminals are internally connected 556 24V 24VDC input terminal L T 2 24 A Terminal block 0V 24VDC input terminal ll
20. Hardware version 01 99 ____ Software version 01 99 Manufacture s n 000 999 Product code 000 999 Producing plant code 0 Producing Week 01 53 Producing year 0 9 Introduction Fixed code 21 1 4 Chapter 1 TP03 Introduction Product profile and components introduction Introduction Power supply terminals RS485 port Run stop switch 2 groups of potentiometer PC PDA communication port Expansion port Battery Memory pack port Input terminal block 10 Running indicator 11 Input and output indicator 12 Expansion connector 13 Product label 14 Series number 15 DIN rail groove 16 retractable installation hole 17 Output terminal block 00 OV EN 1 5 Chapter 1 TP03 Introduction 2 2 Expansion module list Peripheral equipment Type Power sui No Source Description Remark OP07 N A 2 line LCD timer and counter setting device Fig5 OP08 24 2 line LCD timer and counter setting device Fig 5 Profile referring figure OP07 OP08 Fig 5 Expansion card Type No description Remark TP03 0CV Built in Standard cover Fig 6 Compact timer and counter setting device In developing Fig 7 TP03 6AV Analog potentiometer input port 6 In developing Fig 8 TP03 2TI Timer 0 305 input port 2 In developing Fig 9 TP03 232RS Opti
21. 7 Modify the program Check whether the Run indicator is ON 8 Save the program Modify the program online if it is not proper 9 End Trial run Save the program in PC other device can store it Record type of PLC program capacity facility name and date Printout the program Trial Run 2 Maintenance and Inspection 2 1 Periodical inspection Please refer to following tables to periodically inspect TP03 in order to keep it in best operation condition 2 1 1 General items Inspection item Check up Criterion Remark Ambient temperature Refer to installation precaution 0 55 C Ambient humidity ambient temperature should be the 5 90 RH Non condense Gas one inside the distributor No corrosive gas Vibration immunity No Shock immunity No 2 1 2 Basic unit Inspection item Check up Criterion Power supply voltage Measure the input voltage of power supply on the terminal block Whether it is within specified range AC type AC100 230V DC type DC21 6 26 4V Actual voltage of Measure voltage of DC24V terminal on DC21 6 28 8V DC24V terminal on the terminal block Whether it is within Voltage could be 30VDC as AC type specified range PLC has no load RUN STOP Switch Whether it is in right position In RUN position Measure voltage of input terminal on the Input term
22. Memory card TP3 1ME Type Saving content Saving place 1 User program 20 30 type 0 8K 40 60type 0 16K 2 Remark 0 16 Memory for In total 16K Built in flash ii 3 file register D2000 D7999 6K 4 System specification 0 20 5 Special register M8000 M8511 D8000 D8511 Note A The program in built in memory will be performed as memory card 1 is not used B The memory card TP3 1 ME is pluggable as power is off C When power is ON the program will be automatically transmitted from memory card TP3 1ME to built in memory D Software TP3 PC or TP3 PDA can read the data in built in memory or memory card TP3 1ME 8 Built in memory and memory card Chapter 2 Basic Unit Specification 9 Password Password set through TP3 PC or TP3 PDA can prevent the program from illegal upload or download The password has 3 levels of protection with a letter 1 2 or 3 in the head Function Setting Description i 1 Read and writing in system memory 1 All is forbidden Forbid 2 Read and writing from to Data register 3 Supervision Read and write from Forbid 1 Read and writing in system memory 2 system memory is 2 Aber 1 Read and writing
23. n acannon 2 1 P hupatiep a uu 2 1 1 J General specifications teu ere oie ep ea nera e MR 2 1 1 2 AC type Power supply specification a 2 3 1 3 DC type Power supply specification 2 3 1 4 General features for basic unit 2 4 1 5 Environment speci Cation e ade Ret ri e ee 2 5 2 Digital imput output arcana teinte tee ai 2 6 2 1 Digital INput a 2 6 2 2 Digital output point cia tee e e Et 2 6 SC Ommuncation potts Sum Su rallo iii HE DE E OR ioe 2 8 3 1 Communication ports position ener nnn enne 2 8 3 2 Function description for 3 communication port 2 9 3 3 Three communication ports description i 2 11 3 3 1 Modbus slave communication essere 2 11 3 3 2 Data link nsoni irai seeete deae eee pe 2 21 3 3 3 REMOTE EO instruction nennen nere nennen 2 21 3 3 4 RS MBUS instruction 2 22 3 4 Wiring methods fess sted erae e be iran 2 22 4 High speed counter eo OE ORE URGERE ERES 2 24 4 1 General characteristic of high speed counter 2 24 4 2 Number for Built in high speed counter 2 24 4 3
24. Instruction list Application instruction 16 32 Step Type Instruction type Mnemon function 1 32bit 166 S M H 38 SFWR Shift register write 16 ve 39 SFRD Shiftregister read 16 4y 17 0 O O 40 ZRST Zone reset 16 4 15 0 O O 41 DECO Decode 16 tel 42 ENCO Encode 16 vie o O O 43 SUM Sum of active bits 16832 V 9 5 O O O 44 Check specified but status 16 32 N 13 7 O O O Data operation 45 MEAN Mean 16 32 13 7 O O O 46 ANS Timed annunciator set 16 ce mae 47 ANR Annuciator reset 16 y 1 O O O 48 SQR Square root 16 32 9 5 O O O 49 FLT Float point 16 32 9 5 O O O 50 REF Refresh 16 lh 97 O O 52 MTR Input matrix 16 9101 O O 53 HSCS High speed counter set 32 13 0O OF O 54 HSCR High speed counter reset 32 3 01 010 High Speed es High speed counter zone 42 7 processing compare 56 SPD Speed detect 16 O O 57 PLSY Pulse Y output 16 32 3 7 O O 58 PWM Pulse width modulation 16 T O FO 59 PLSR Ramp pulse output 16 32 17 91 10 O 60 IST Initial state 16 a Pi O O 61 SER Search 16 32 17 9 O 62 ABSD Absolute drum 16 32 17 9 O Handy 63 INCD Incremental drum 16 m 9 O O instruction 64 TTMR
25. 1 2 AC type Power supply specification esi 14S 20S 26S 36S 20M 30M 20H 30H 40H 60H 24Vdc terminal for 250mA with short circuit 300 mA with short 500 mA with short circuit external using protection circuit protection protection Power supply voltage 85 264 VAC When the supplied power increases to 75 85VAC or above TP03 will RUN Operation which decreasing to 70VAC or less TP03 will stops The power failure lasting within 10ms will not affect TP03 normal operation Consumption power 30VA SOVA 1 3 DC type Power supply specification a 40H 60H Item 24VDC terminal No Power supply voltage 24V DC When the supplied power increases to 19 2VDC or above TP03 will RUN while Operation decreasing to 19VDC or less TP03 will stop The power failure lasting within 10ms will not affect TP03 normal operation Consumption power 30W 1 Function 2 3 Chapter 2 Basic Unit Specification 1 4 General features for basic unit Summary B type 20 30 points gt Built in Flash memory 8 000 Steps gt Retentive data with lithium battery gt Can expand 32 points and expand 2 x TP02 AD units and 1 x 2 2 unit or 1 TP03 AD unit and 1 DA unit m TP03H 20 30 points gt Built in EEPROM 8 000 Steps Built in RTC RS485 communication gt Retentive data and RTC data wit
26. Chapter4 Dimension and installation TP03 40HR A TP03 40HT A TP03 40HR D TP03 60HR A TP03 60HT A TP03 60HR D LO rL in l s SO 100000 2 20000000 00000000 00 2 00000000 22222222 00 uUi 20000000 22202022 20 20000000 00000000 00 VU ES 1 2 TP02 expansion unit TP02 16EXD TP02 16EYR 02 16 TP02 16EMR TP02 4AD TP02 2DA 7 f i 1 1 1 1 1 1 Lr coded SME ODE ah 1 1 1 w l 1 1 1 l l l E ee l l l l l l PEER Y pp 11315 1719 1111131151 1 ku i poe qe O4 2 1416 8 110112114 116 1 Gab L a u SE 00000000 Dog lare oa gia 1113 61819 111 14116 ee PR pete venies Specs 12141517 10112113 115 pos DE PO E pee OF a Outline dimension 4 2 Chapter4 Dimension and installation 1 3 TP03 expansion unit and power
27. delay about 10ms B Zone comparison instruction for high speed counter X000 Zone comparison instruction of high speed F55 D us K20 C241 Y000 K10 gt C241 present value Y000 ON Comparison Comparison Counter K10 C241 present value lt K20 Y001 ON value 1 value2 Number Output C241 present value gt K20 Y002 ON Regarding to general application instruction F10 CMP and FNCII ZCP there will be a delay because of PLC scan time In order to avoid that delay in high speed counting the above instructions F53 F54 and F55 have nothing to do with scan time and the output will operate immediately 4 7 Restrictions for fastest responding frequency Regarding to hardware the input X000 X005 has the competence to accept 100 kHz signal However with respect to software please take the following items into consideration A When C235 C238 C241 C242 C244 C245 are set as up counting counter its max frequency could be 100K Hz B When C235 C238 C241 C242 C244 C245 are set as up down counting counters or as down counting ones its max frequency could be 5KHz C The C239 C240 C243 C246 C249 counters could accept the max frequency 5KHz The C251 C254 counters could accept the max frequency 100K Hz E When the system is preoccupied by a lot of other functions such as frequent O communication longer program longer scan time many interruptions pulse output compare
28. Troubleshooting procedure 1 Y Switch RUN STOP Ls switch to STOP then to RUN Edi MN 557 Enter RUN a Bae Y N Finish recovery Troubleshooting procedure 1 3 5 4 Troubleshooting procedure 4 This procedure is designed for input signal error which can not be detected by CPU self diagnose Error example e None of input and output terminals on basic unit and expansion unit can set ON Certain input can not be set ON OFF Sometimes a given input signal can affect other input signals on same basic unit or expansion unit Resolution 1 Check the power supply of TP03 and the wiring If that is OK please go on 2 Asforthe input signal the ON level should be above 15V while OFF level should be below 9V If not please modify it If that is OK please go on 3 Cutall the power supply for devices connected to input terminal as switch and proximity switch 4 Add an external 24vDC power supply to input terminal and common terminals The input indicator should be ON The input indicator should be OFF as the power is cut 5 Check the input indicator on basic unit and expansion unit 6 Supervise ON OFF state of input relays with PC or PDA linked 7 Ifthe above state is normal that is OK that is to say the responding indicator will be on as it is supplied with 24VDC while off as the 24VDC is cut Otherwi
29. m 3 9 1 3 8 TP03 16EYR Specification 3 10 1 3 9 TP03 16EYT Specification 3 11 1 3 10 EPO3 TOE XD Specification 3 12 2 Analogue expansion Uni POTE Yen e RU 3 13 24 Introductionis 3 13 Deh OMNE REM IE CONTRA 3 13 2 1 2 Data register and channel of analog expansion module 3 14 2 1 3 Setting the system 3 15 2 2 General Specification for analog expansion unit 3 17 2I DIMENSION gt ettam M 3 17 2 3 1 TP02 analog expansion Uit iuste gia 3 17 2 3 2 TP03 analog expansion units rr lea 3 17 2 4 Wiring for analog expansion module 3 18 2 5 Electric Specification Eu d MD DANH MEN 3 20 2 5 1 TP02 4AD Specification de tec rep M ro eaa aa 3 20 2 5 2 TP03 8AD Specification 3 21 2 5 3 TP03 4RD Specifications lara 3 22 2 5 4 TP03 4TM Specification Illica 3 23 2 5 5 TP02 2DA Specification nale eil eil 3 24 2 5 6 TP03 2DA SPEC Ino late 3 25 2 5 7 TP03 3MA Specification ira 3 26 3 How many expansion unit can be connected to base unit
30. TP03 PLC USER Manual oe hese 27722274 77777777 2 27222222 77777777 27 MM NNUS NE TP03 Programmable Logic Controller TECO Electric amp Machinery Co Ltd Contents Chapter Introduction 12 2 te Gre irta ira iaia i 1 1 1 Modeltype descrption eie ete ete eh tre diretta 1 2 2 Product type bee er e eere ep dere tore t live 1 3 2 Basicimodule list ur ci t tm e tren ua b e s teet edad 1 3 2 2 Expansio moed leHst ped n ed ha E a re 1 6 2 3 Programmis tool erii rer ertt it e e EET UU ERN UHR 1 8 ZA Accessory tette tede em tees 1 9 3 SYSLEM ECUWIPII CUERO 1 10 4 7 08 cable TP03 302MC specification 1 11 5 TP03 302PC cable 1 12 6 TP03 PC PDA port connect with HMI by 5 422 000 1 13 6 terminal DIOCK uz aiar eil 1 13 Chapter 2 Basic Unit Specification ii 2 1 L Funicilon yau han aaa iaia ara 2 1 1 L G eneral specification oi ret eerie ve i a etn 2 1 1 2 AC type Power supply specification a 2 3 1 3 DC type Power supply specification 2 3 1 4 General features for basic 2 4 1 5 Environment specification i 2 5 2 Digital input output z u z ia ire 2 6 ZA Digital Input riali eee tei eee n eee ege 2 6 2 2 Digital Output point x erret eere eed erre erri erri i
31. Device No Function Operation F55 HSZ High speed counter zone compare mode 8130 8131 Finish flag for F55 8132 F55 HSZ F57 PLSY speed mode 8133 F55 F57 performing end flag 8134 Reserved 8135 Reserved 8136 Reserved 8137 Reserved 8138 Reserved 8139 Reserved FNC156 ZRN CLR signal output enable 8140 8141 Reserved 8142 Reserved 8143 Y000 pulse output finished Available since V1 6 8144 Y001 pulse output finished Available since V1 6 8145 Y000 pulse output stops 8146 Y001 pulse output stops Y000 pulse output monitoring 8147 busy read 8148 Y001 pulse output monitoring busy read 8149 Reserved PWM output D Device No Function Operation 8158 PWM YO time base 0 Ims 1 0 1ms 8159 PWM 1 time base 2 Note S type has no function about PWM M type only can be set to 0 H type can be set to 0 1 2 Expansion M Device No Function Operation 8160 F17 XCH SWAP 8161 8 octal processing mode F76 80 83 84 87 188 8167 F71 HKY HEX data processing 8168 F13 SMOV DE HEX processing Special relay 8 12 Chapter 8 Special Relay High speed and position D Device No Function Operation 8130 High speed counter zone compare Contains the number of the current record 8131 being proc
32. H 6CH PLC control 6CH RUN STOP program Write ID and Read RUN STOP state a Sub function FF00 Control TP03 user program running stopping Function Sub function FF00 Code Function Control TP03 user program running stopping PC gt PLC PLC gt PC OK PLC PC ERROR Slave Address 01H Slave Address OIH Slave Address 01H Function Code 6CH Function Code 6 Function Code High FFH High tion Code Sub function 18 Sub function 18 E i ow ow CRC 16 Low 6DH orma 8 Data High 53H Data High 53H High 03H Data Data Low 54H Low 54H Low 9 Low 9CH CRC 16 16 High D8H High D8H 1 If Data 5255H run program ASCII code Remark 2 If Data 5354H stop program ASCII code ST 3 Communication ports 2 18 Chapter 2 Basic Unit Specification b Sub function FF01 Write TP03 ID Function Sub function FF01 Code Function Write TP03 ID PC gt PLC PLC gt PC OK PLC PC ERROR 01 Slave Address Slave Address 01H Slave Address 01H 3 Function Function Code 6CH Function Code 6CH ECH Code High FFH High rru P eepton lo Format Sub function Sub function 8 Code Data 01 Data Low 01H Low 6CH CRC 16 High 00H H
33. Max DC load breaking capacity Electrical endurance 300 510 E El 250V DC Resistive load 5 gt 107 5 gt Q us Resistive 10 0 1 02 05 1 2 5 10 20 0 1 2 3 4 5 6 7 8 DC current A Switching current A Note 1 The data in the figure are rated ones The ambient temperature will affect the lifespan of relay Note 2 Mechanical lifespan of the relay will be over 200 million times Note 3 Generally the lifespan of relay could be over 100 000 times as the current is within 2A 4 3 5 Wiring consideration for TP03 HT type PLC When using TP03 HT type PLC TP03 20HT A TP03 30HT A TP03 40HT A TP03 60HT A the output terminal YO and share one common terminal COMO the COMO and USER OV are connected internally in TP03 PLC Be sure not to connect USER 24V and COMO the other COM and USER 0V are not connected internally in TP03 PLC Wiring consideration 5 13 Chapter 5 Wiring 5 Solving noise problem The wiring between PLC and external device will result in external noise affecting PLC system Here is the noise immunity resolution for different application Grounding PLC should be separately grounded Particularly it should not be grounded together with other heavy load including inverter or motor TP03 Cther nachi ne Apply Class 3 ground for TP03 The grounding wire should be 2mm or more and less than 5 meters in length
34. Introduction Chapter 1 TP03 Introduction 2 Product type 2 1 Basic module list Users Input point Output point Rated 24vDC Max dimension current Input battery point type type output current point 8 12 16 20 12 16 12 16 24 36 177x90x83mm 19 2 28 8 24 See Fig 2 VDC 4 36 12 16 116x90x83mm 116x92x64mm See Fig3 177x92x64mm See Fig4 2A point 116x90x83mm See Fig 12 See Fig 1 16 transistor 0 3A point 24 177x90x87mm 36 See Fig 2 Fig 1 Fig 2 Introduction Chapter 1 TP03 Introduction Fig 3 Nameplate description Soft ware versi on node Power speci fi cati on Input specificati on Power 100 240VAC 50 60Hz 50VAmax Input 24VDC 7mA AUX Output 24VDC 500mAmax ui Output 250VAC 2A DC30V 2A Auxiliary power out TECO Electric amp Machinery Co Ltd Model TP03 60HR A Series number Bar Code description 21 Y WW A BCD XXX 28 01020304 Fig4 Software versi on TRO mds Model C Pore specification Bower 100 240VAC 50 60Hz 50VAmax W Input specification Input 24VDC 7mA cova specification Output 250VAC 2A DC30V 2A Auxiliary porer AUX Output 24VDC 500mAmax TECO Electric amp Machinery Co Ltd
35. 3 28 3 SpeciHicati lu sa a a AR 3 28 3 2 Power 3 28 3 2 1 5V power provide by base unitt 3 28 3 2 2 5V power consumed by expansion uni 3 28 3 2 3 24V internal power provide by base unit 3 28 SS Bor exatmple riali 3 29 3 4 Power module TP03 01SPS A i 3 29 Chapter 3 Expansion unit specification Chapter 3 Expansion unit specification 1 Digital expansion unit 1 1 General specification T TP02 TPO2 2 TPO2 TPO2 TP03 TP03 TP03 TPO3 TP03 Item I6EXD 16EYR 16EYT 16EMR 32EMR 16EMR 16EMT 16EYR 16EYT 16EXD Expansion unit Brick type Input point 16 0 0 8 16 8 8 0 0 16 Output point 0 16 16 8 16 8 8 16 16 0 Terminal block Unremovable Dimension WxHxD 64 x 90 x 76mm 90 x 76 57 x 90 x 83 mm mm Operation 5 ien nega tre 0 55 32 131F Storage temperature 25 70 Relative humidity Level RH1 30 95 non condense Pollution degree 2 IEC 60664 Installation class II Enclosure IP20 Anti erosive No erosive gas Altitude Operation 0 to 2 000m 0 to 6 565 feet Transport 0 to 3 000m 0 to 9 840 feet Vibration Resistance Mounted on a DIN rail 10 to 57Hz amplitude 0 075
36. Among the above example 1 2 3 4 5 the driving current of external output transistor must be larger than that of internal transistor of input module 6 7mA As for example 1 please pay attention to leakage current as OFF if that is larger than OFF current the OFF action will not be operated As for example 7 the component of voltage output type can not be used in TP03 DC input Wiring consideration 5 10 Chapter 5 Wiring 4 2 2 Leakage current of Input component AS for the following example when there is leakage current as signal OFF and larger than the module OFF current the module can not OFF or Onise margin will not work as module is OFF LED limit switch Input port Rin lt Reference gt Formulation for leakage current VM iL di Rin Rs V Power voltage Vf voltage drop on LED Rs resistance of current limit Rin internal impedance of input module Refer to the circuit diagram of the solution eliminating the effect of leakage current the resistance of R should comply with the following formulation Rinx R iLx X VinOFF Rin R VinOFF x Rin lt x toleranceA Rin xiL Vinoff Tolerance A 0 7 Power for bleeder resistor 2 W gt x toleranceB Tolerance B 1 5 Input port Leakage current of IN input component R External bleeder Vin Rin iL l
37. E OFF level Below 9 Vdc 2 5mA 524 ai Responding time 10ms Indicator LED lit when input ON Powers Insulation method Photo coupling insulation PWR LED OE LED Internal power supply Current consumption 5V Power LED Green Output Enable LED Green For 5VDC Max 30mA For 24VDC Max 45mA Accessory Expansion cable TP03 304EC 6cm 26pin Internal circuit Symbol Content T 0 7 Input terminal S Upside Terminal COM A Common terminal a blocks 0 7 Output terminal 1 p Downside COM C COM D Common terminal Input as YO Note AL I a 4 points share one common terminal Y Ts i b The common terminals with same symbol in upside and coM downside are not connected internally qM Output expansion unit 3 9 Chapter 3 Expansion unit specification 1 3 8 TP03 16EYR Specification Item Specification Outline figure Input point 0 Output point 16 si eo Voltage AC250V DC30V dali 2A 1 point 5 1 common terminal Type Relay ou o Mechanical lifespan 20 000 000 times
38. M tun 8 1 Glock device rr vete re ep tue eer deca e aee 8 1 Operation flags ND Bop ptr Rerum e QI 8 1 PC status CD Lara AN ELI 8 2 I edu d 8 2 PE Operation mode cetra 8 3 CD 4 aate ettet RT erie 8 3 Step ladder flags M t rep trea eei rei pine 8 3 Stepiladder flags D itt ma ee eese e oerte mea es 8 4 Tnterruptiondisable CMY Rana elio reina Pagin lil Pr 8 4 UP DOWN counting set device Mb aaa asa 8 4 Devices cU ND lella 8 6 Error detection CDI lead 8 6 Communication and link M L enne nnne entree enne nne nnne 8 6 Communication and link D T uie eoe ert ez 8 8 Communication and link M IT 8 10 Communication and link D IT enne nnne 8 11 High speed and position M tette be n I alia lalla 8 12 PWNLOUEpUE CD siii petu peccet eda 8 12 Expansion IMI areata nage dui reu 8 12 High speed and position D Loi n iti Asa iie aaa 8 13 MI lilla anna 8 14 OP07 08 DI araldici 8 15 LLANO OOO 8 16 ADDA 8 16 Chapter 1 TP03 Introduction Chapter 1 TP03 IntrodUetionio aste ete ors eas eat ed ael esed e p
39. iy DAZ PIE IT LET Uy 2 gt M 5 3 Mls n 2 A D Uff TP03 4 22 gt 50 gt S0cm 7 gt f 447 Z B Z 5 yy Vy Sh fy A Yj SIPS SALAS lt Z lt O M B 2 2 installation site should avoid following occasions Ambient temperature exceeding 0 55 C Relative humidity exceeding 5 90 RH Dusty salty iron powders place corrosive flammable or ignescent gas Exposed to volatile gas detergent ammonia gas or electrolyte gas Exposed to heavy vibration possible shock direct sunlight poor ventilation and near heating device Please keep the PLC far away from High voltage line high voltage equipment power line and radiation part of the radio aid as well as large load switches 2 2 Installation of basic unit and expansion unit
40. rt rete rd rr re dre eet AA tn LR Re En da 2 31 6 PUlse a iaia ai ra iii 2 32 TEXpansion Card a a aa alia ala 2 32 8 Built in memory and memory card 03 2 2 33 9 PASS WOT ya a ett eet u a 2 34 O0 RUN STOPSWIGD u a alano tee er HI ii 2 34 iaia oot le 2 35 1X Potentiometer peuran tede diee de lalla huahua aaa 2 36 13 waq E 2 37 2 27 Chapter 3 Expansion unit specification teen nren ener 3 1 1 expansi n Uniti c ier teer eie ero irt Ree E Ere tt rat 3 1 1 1 General specification ee eee m ee n m ee doeet 3 1 1 2 Outhne dimension z petes ette te dee 3 2 1 2 1 02 digital expansion unit I eese 3 2 1 2 2 TPO2 digital expansion unit II i 3 2 1 2 3 TP03 digital expansion 3 2 1 3 Electric specification zo suina m oa o et ero o rrt de t ise 3 3 1 3 1 TP02 16EXD Specification reete 3 3 1 3 2 TP02 16EYR Specification rire 3 4 1 3 3 TP02 16EYT specification eee i 3 5 1 3 4 TP02 16EMR Specification aaa 3 6 1 3 5 TP02 32EMR Specification pedet eite pretend pe stet p eite 3 7 1 3 6 TP03 16EMR Specification 3 8 1 27 EPO3 T6EMT Specification oet oer etie solve eere 3 9 1 3 8 TP03 16EYR Specification
41. on Type 145 20s 265 36S 20M 30M 20H 30H 40H 60H Input X000 X003 X000 X005 Pulse width 50us min Sus min Interruption definition Ix0x 0 Falling edge interruption 1 Rising edge interruption 0 5 X000 X005 Lon Interruption pointer Forbid Pulse Rising edge interruption Falling edge interruption Interruption Snap X000 1001 1000 M8050 M8170 X001 1101 1100 M8051 M8171 X002 1201 1200 M8052 M8172 X003 1301 1300 M8053 M8173 X004 1401 1400 M8054 M8174 X005 I501 1500 M8055 M8175 The pointer number can not be used repeatedly As for the same input the corresponding rising edge interruption and falling edge interruption can not be used in a same program 5050 8055 ON to ban corresponding input interruption When X000 X005 generates a pulse the corresponding relay will be set immediately Basic program for interruption Enable interruption Pointer X000 rising edge Pointer Main Interruption program Cc Interruption FNC03 FNC 06 IRET FEND Fnd F 04 EI X000 falling edge Interruption return FNC 03 IRET Interruption return END Please refer to Application Instruction F04 for programming information 5 Interruption input 2 31 Chapter
42. 6 analog potentiometers 12 Potentiometer 2 36 Chapter 2 Basic Unit Specification 13 Battery Electric specification Description Part number BT CR2450 CB 01 Voltage 3V Capacity 600mA HR Lifespan 5 Year 1 For use Do not charge the battery do not short circuit the batter use the battery only for the specified equipment insert the battery in right polarity position do not heat the batter do not dispose of the batter in fire 2 For transport and storage The handling of the packaged batteries must be adequate to avoid mechanical damage Storage areas should be cool dry ventilated and protected from the rain and direct sunbeam Run without battery M8030 ON When EPROM and EEPROM is only for saving program which has not retention Consideration requirement and RTC function TP03 can Run at without battery mode Although TP03 is set to Run without battery mode and the battery is not installed or has no power the BAT LED will not be OFF Run without battery Example for clearing program in memory backup area parameter range is default as initial value Note Generally with M 240 MON Auxiliary relay respect to special data nitial pulse register D8120 m Peet 5500 state communication 0 I format D8121 ZRST 1246 1249 Timer address set and D8129 time out all ZRST one these ZRST C220 C255 Counter backup device
43. DTLK Device No Function Operation 8173 Set state of master Data Link 8174 Set state of slave Data Link 8175 Set state of refresh range Data Link 8176 set Master address Data Link 8177 set Slaver address Data Link 8178 set Refresh range Data Link 8179 Retry times Data Link 8180 Monitor time Data Link 8401 Current scan time 8402 Max scan time 8403 Error counting number master 8404 Error counting number slavel 8405 Error counting number slave2 8406 Error counting number slave3 8407 Error counting number slave4 8408 Error counting number slave5 8409 Error counting number slave6 8410 Error counting number slave7 8411 Error counting number 51 8 8412 Error counting number slave9 8413 Error counting number slave10 8414 Error counting number slave11 8415 Error counting number slave12 8416 Error counting number 1 13 8417 Error counting number slave14 8418 Error counting number slavel5 8419 Error code master 8420 Error code slave 1 8421 Error code slave2 8422 Error code slave3 8423 Error code slave4 8424 Error code slave5 8425 Error code slave6 8426 Error code slave7 8427 Error code slave8 8428 Error code slave9 8429 Error code slave10 8430 Error code slavell 8431 Error code slavel2 8432 Error code slavel3 8433 Error code slave14 8434 Error code 51 15 Special relay 8 11 Chapter 8 Special Relay High speed and position M
44. LDP iix Sem 2 pulse II Initial logical operation Falling XYMSTC LDF AE 5 T pos 2 trailing edge pulse hot ANDP Serial connection of Rising edge XYMSTC 5 pulse O ANDF Serial connection of Falling trailing XYMSTC 5 edge pulse M 1 Parallel connection of Rising edge ORP XYMSTC 2 pulse Parallel connection of Falling trailing ORF XYMSTC 2 edge pulse Y001 Serial connection of multiple contact L a ANB e m E l circuits 001 ORB Parallel connection of multiple contact 1 circuits MPS Stores the current result of the internal PLC operations MPS Reads the current result of the internal MRD MRD gt 1 PLC operations MPP Pops recalls and removes the MPP O i currently stored result Instruction list Mnemonic Function Circuit Step INV YOO INV Inverse 1 Denotes the start of a master control d MC H 3 block MCR Denotes the end of a master control X001 block NOP No operation 1 END _ Program End 1 STL Step ladder 1 Step ladder return 1 X001 PLS Rising edge pulse H 2 X001 PLF Falling trailing edge pulse H 4 YM 2 P Pointer I Interruption pointer OUT Y amp M 1 OUTI DN 2 Driving timer or counter coils RIE OUT T T O T 3
45. TX 2 2 RX RX 3 7 TX N C 4 6 GND GND 5 lt 3 GND N C 9 8 GND Vec 6 5 Vec TX 7 1 RX RX 8 TX OP07 08 TP03 302MC Shield SPIN Male 9PIN Female IONI zd oo Introduction 1 11 Chapter 1 TP03 Introduction 5 TP03 302PC cable specification D SUB 9 pin Female MINI DIN 8pin Male lE y TI PC PDA port 1 8m la TP03 302PC D SUB MINI DIN pin definition and internal connection D SUB 9pin Female MINI DIN 8pin Male TP03 PG PC PDA port definition pin pin definition RX 2 4 TX 3 V 1 RX GND 5 3 GND 6 GND 8 GND 5 Vcc di TX 2 RX TP03 302PC 9PIN Female Shield 8PIN Male 9 _ 5714 678 ade 34 6 6 _ fl 2r Introduction 1 12 Chapter 1 TP03 Introduction 6 TP03 PC PDA port connect with HMI by RS 422 Take OP10 HMI as an example 0P10 TP03 PC PDA T
46. tauren ted ented asad 2 26 4 4 Application example for 1 phase high speed counter 2 27 4 4 1 1 Phase 1 INput ii 2 27 4 4 2 Phase 2 inputs u cesses n et ana 2 28 4 5 Application example for 2 phase high speed counter 2 28 4 5 1 2 Phase 2 10 incanalare 2 28 4 5 2 Action of 2 phase input signal ii 2 29 4 6 Output counting result tenentis e GIC nello 2 29 4 7 Restrictions for fastest responding frequency 2 29 4 8 Common consideration aa nere 2 30 5 Interruption INPput 2 331 6 Pulse output ue ee he ceed a eee rem Sua 2 342 T Expansionicard z s cilindrici NIRE 2 342 8 Built in memory and memory card TP03 1ME sse 2 353 O PASS Sos onda Seca I n a 2 34 IO RUNJ STOP SWILCh s a Mailat te yis 2 34 tret ital utt et ER nte Et ef eod 2 35 12 Potentiometet 2 36 3 Battery 2 37 PAs IO 2 37 Contents 2 0 Chapter 2 Basic Unit Specification Chapter 2 Basic Unit Specification 1 Function 14S short for S type as 14SR A 20SR A 26SR A 36SR A etc 20M short for 20 points M
47. 1 5 7 11 13 15 17 1 14 Chapter 1 TP03 Introduction TP03 40HR A TP03 40HR D TP03 60HR D TP03 40HT A TP03 60HT A 56 1 2 100 240VAG Desea D feom 7 yi 5 6 10 coms 2 4 6 10 12 14 20 22 24 26 N ov 1 a 5 7 11 a 17 25 27 e a B SG com 100 240VAC D CI N D 1 z 4 comi 3 com2 7 6 at 12 10 coma 14 coma 13 15 16 24 24v cOM D z 4 6 10 12 14 20 22 ov com 1 3 5 T 1 13 15 17 21 2 3 25 a jse 1 komz 7 PUR D a 5 6 na a coma 14 coma 13 15 2 4 6 10 12
48. 2 2 2 DIN Rail installation Please user Din rail with width 35mm and mounting clamp for installing PLC installing m Ne LE ABBA UY UL 7 CC A CLIC Firstly place the groove at the back of modules right on the upper edge of Din rail Then push uninstalling Pull out the retractable mounting feet Then rotate the mould at the bottom to outside The the module down to lock up position module will be uninstalled easily Retractable cit amt I E 222 4 2 22222222 2 4 22222222 x 4 22222222 22222222 o 1 Dil il C35mr IDE 2 3 Installation for expansion cable and termination connector The expansion cable is used for expanding expansion modules The expansion capability differs from different PLC types Please refer to Chapter 2 for more information Only one 400mm cable TP03 340EC or TP 402EC can be used in a expansion system Others should be 40mm cable TP03 304EC or TP 042EC And the last unit should be installed with a terminal connector
49. 5 9 4 2 1 Wiring consideration for different Input devices sensor switch N PA 5 10 4 2 2 Leakage current of Input component 5 11 4 3 Output terminal wiring consideration 5 12 4 3 1 Surge current from Indicator load 5 12 4 3 2 Surge voltage of inductive load 5 12 4 3 3 Driving a light load iet tta theses 5 13 4 3 4 Lifespan Or relay oinline tee Re a 5 13 4 3 5 Wiring consideration for TP03 HT type PLC 5 13 5 Solving os rien Tarn tens taut Pu asd 5 14 Sil Power SOURCE NO Sellia 5 14 5 2 Solving thunder stroke problem 5 15 5 3 Anti Noise for Expansion Cable 5 16 5 4 Anti Noise for I O Wiring n n 5 16 Contents 5 0 Chapter 5 Wiring Chapter 5 Wiring 1 Wiring Please use the input and output signal wire with O or Y Ends see figure below The torsion torque should be 5 8kg cm 4 3 6 9 in Ibs mm mm Max Y Y Y e nmn Mn mm Mn Blank terminal should not be wired Input and Output wire should not share same duct with power line as well as use one several s
50. High XX 1 Byte count equals quantity of coils 8 if the remainder is different of 0 add one 2 The data length is equal to Bytes As in the above example Bytes 2 that is input data length is 2 bytes 3 XX represents that the data differs with different input data 4 It is recommended to set the start address equal multiple of 8 It can improve the program efficiency 3 Communication ports 2 15 Chapter 2 Basic Unit Specification D 03H read register Function 03H Code Pues This function code is used to read the contents of from 1 to 125 consecutive blocks of unction holding registers in a remote device PC gt PLC PLC3PC OK PLC PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Code 03H Function Code 03H Function Code 83H Start High 40H Bytes 06H Exception Code 02H Address L 6BH R ding Dat L CIH Format Data Ba esponding Vata CRC 16 Register High 00H Low XX High 34H 16 number Low 03H High XX Low 63H CRC 16 High 47H Start character is the first register address 2 Byte count equals quantity of register x2 Data length is byte count For each register each word contains a high byte and a low byte 3 The data length is equal to Bytes As in the above example Bytes 6 that is input Remark data length is 6 bytes 4 Itis recommended t
51. Slave 4 Isolated twist cable 2 wire2 Cable Total length 500m 76800bit s 1km 38400bit s Note Remote I O slave should be TP03 basic unit rather expansion unit or other Application instruction F191 RMIO K K port selection range 0 1 0 built in RS485 port 1 RS485 RS232 expansion communication port Function description When TP03 is set to such mode the input and output of master can be expanded Max slave number is 4 in this configuration The I O of slave is just the expansive input and output for master and the program in slaver will not be operated 3 Communication ports 2 21 Chapter 2 Basic Unit Specification 3 3 4 RS MBUS instruction Here is the briefing about this function and as for more information plese refer to Instruction Description F80 RS and F87 MBUS Application Instruction F80 RS S m D n K F87 MBUS S m D n K S sending address m data length 0 255 D receiving address n receiving data length 0 255 K port selection range 0 1 0 RS485port 1 RS485 RS232 expansion communication port e RS instruction needs no communication protocol Data communication is available for other communication unit including PC barcode reader and printer MBUS instruction is for modbus master with mode or ASCII mode 3 4 Wiring methods A Wiring for PC PDA communication port
52. 14 16 20 22 24 26 30 32 34 36 40 42 1 5 7 11 13 15 17 21 23 25 27 31 33 35 37 41 55 como 1 2 come 7 11 12 14 om 17 21 22 24 26 T sew 3 5 le 15 16 zn coms 2 25 27 24 24 D 2 4 6 10 12 14 20 22 S 1 3 5 Z 11 15 17 21 25 12 se TUE EUM o 1 2 com2 7 11 comi 3 5 6 14 coma 1 15 16 zav coM D 2 4 11 14 16 20 22 24 26 30 32 36 40 42 ov 1 3 5 L 11 13 15 17 21 23 25 27 ai 5 37 41 sc como 100 240 ET a 2 24 1 2 cow2 7 11 E comi 3 6 10 coma 14 coma E 017 17 21122 6 20 cows 23 25 26 27 Note The terminal in the above table will be represented by FG in the following chapter Introduction Chapter 2 Basic Unit Specification Chapter 2 Basic Unit Specification
53. 2 Basic Unit Specification 6 Pulse output Basic specification Type Item 20MT 30MT 20HT 30HT 40HT 60HT Pulse output 2 Points YO Y1 with acceleration deceleration without interpolation instruction refer to Instruction PWM output 2 Points YO Y Frequency 1KHz max 100KHz max Voltage range 12 24VDC Current range 10 mA 300mA Output type NPN Transistor Application 1 F57 PLSY Pulse output Y 2 F58 Pulse Width Modulation 3 F59 PLSR Pulse output with acceleration deceleration Description 4 Position instruction F156 F159 The COM teminal for Y000 Y001 is internally Remark connected with the terminal OV for output 24VDC Note Such function should be done by above application instructions and only transistor output type is available If relay output type is set such function the output will be error for the longer responding time 1 kHz The lifespan of the relay would be shortened extremely When is set for pulse output X2 can not be set for high speed counter While When Y1 Is set for pulse output X3 can not be set for high speed counter While As for the M type the output should be wrong when the output frequency exceeds specified one 7 Expansion card Only one expansion card is available for each basic unit built in standard type should be installed when TP03 has no expansion card
54. 5 90 HR Non condense Installation Install directly or DIN rail Ground Insulation system Less than100 ohm Photo coupling isolation Insulation 10M Q or above 500V DC between output terminal and secondary circuit impedance Withstand voltage 500V 1 between output terminal and secondary circuit for insulation Indicator LED 5VPower indicator LED Green 2 3 Dimension 2 3 1 TP02 analog expansion unit 76543210 expansion unit Chapter 3 Expansion unit specification 2 4 Wiring for analog expansion module Wiring figure of Input A D analog expansion module Voltage input 0V 10V 15K V gt CHI oo V gt Current input OmA 20mA Lu gn L 77 AD module i The cable for analog input should be standard isolated twisted cable routed away power line and other line which will interrupt others It is recommended that the cable should be less that 3m in length 2 Connect the common terminal to system ground Then properly ground the system Both voltage signal and current signal are available for analog units However the s
55. 55H Coil x42 x33 number Output state Low 15H 05H x47 x43 Low Low 40 CRC 16 CRC 16 High 90H High 12 Byte count equals quantity of coils 8 if the remainder is different of 0 add one Remark It is recommended to set the start address equal multiple of 8 for that can improve the program efficiency In PC gt PLC coils number is 0015 H 21 D however 21 8 2 5 Bytes number in PLC PC OK should 2 1 3 D 03 H means 3 x 8 24 coil states Address for Input coil and output coil address is octal allocated X000 X007 X010 X017 X020 X027 in PC gt PLC Start Address is 0013 H 23 Oct in PLC PC OK the output state should be the 24 coil state from X023 that is 21 coils states X024 X025 X027 X030 X031 X036 X037 X040 X041 X046 X047 plus three 0s The response data should be three bytes 8 bits are a byte that is X23 X32 X33 X42 X43 X47 It is the same for reading Y In the Byte X23 X32 X23 is Low significant bit and X32 is High significant bit The byte is arranged from High bit to Low bit that is X32 X23 When the responding data for X032 X023 is CD 1100 1101 B the state for X32 X023 is ON ON OFF OFF ON ON OFF ON Note The maximal coil number of M H type is 2000 the maximal coil number of S type is 960 3 Communication ports 2 14 Chapter 2 Basic Unit Specification B 05H write a single coil Function Code 05H Function Th
56. Function Sub function FF03 Code Function Set RTC value PC gt PLC PLC gt PC OK PLC gt PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Code 6CH Function Code 6CH Function Code Exception Sub High FFH Sub High FFH 04H 4 Data Code function function Low 03H Low 03H Low 6CH 16 High Sec Low C4H High C6H Data 16 Low Min High Format Data High Hou Data Low day High Mon Data Low Yea High Wee Data Low 00 Low XX CRC 16 High XX 1 Data length is 8 bytes BCD code second minute hour day month year week Remark 00 2 XX represents that the data differs with different input data I 01H Read TP03 ID Function 01H Code Function Read TP03 ID PC gt PLC PLC2PC OK PLC PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Code 01H Function Code 01H Function Code 91H Low COH Bytes 01H Exception Code 04H CRC 16 Data Format High 2CH TP03 ID 03H Low 4CH CRC 16 Low 10H High 53H CRC 16 High 4CH 1 Such function is available for one TP03 communicating with another one If there is several TP03s in the net the data in the bus must be wrong Remark When in reading TP03 ID the slave address is the random number except 0 In responding the slave address will be ri
57. O number should be start from O for instance X000 X007 X010 X017 Y020 Y027 and allocated in octal and allocated in decimal Consequently when TP02 expansion module is expanded for TP03 basic unit the number of I O should be allocated according to such item SV COM A expansion unit 3 3 Chapter 3 Expansion unit specification 1 3 2 TP02 16EYR Specification Item Specification Outline figure Input point 0 Upside terminal block Output point 16 Voltage AC250V DC30V SSR 2A 1 2 4 5 7 Current point 5A 1common Type Relay Mechanical lifespan 20 000 000 times Output 2 Electric lifespan 150 000 times 3A Response time Below 10ms OOOO Min load 1 mA 5vDC LED LIT when output Indicator 1 3 6 8 ON Insulation Relay i 5 Cie Internal power supply Consumption current For 5VDC max 50mA For 24VDC max 80mA Expansion cable Downside terminal block Accessory TP 042EC 4cm 14pin Internal circuit symbol content Terminal 4 l 1 8 Output terminal block COM A COM D Common terminal a Note COMG a 4 points share one common terminal Tub b The common terminal
58. TC0 AIDI 5 Converter External device Shielded twisted wire poy TC3 mo I K Principle figure Register External device Shielded twisted wire pem 24V 24Vi 4 e Voltage Y ov OV regulator A lt gt To basic unit expansion unit Chapter 3 Expansion unit specification 2 5 5 TP02 2DA Specification Specification Item Voltage Current 10 or 1V 5V external impendence OmA 20mA 4mA 20Ma Principle Analog output range should be less than 5000 figure 5000 0000 0V 4000 10V or 0000 0mA 2000 20mA or Data range 0000 V 2000 5V 0000 4mA 2000 20mA Resolution 2 5 mV 10 pA Accuracy 5 or less at 25 C 1 less 0 55 C Transmit speed 15 time 4 Channel 1 2 Voltage output terminal input voltage signal between VC C1 C2 Common ground 24V vi cr v2 c2 V1 V2 Voltage output terminal output voltage signal 10V 10V between V and C terminal V1 V2 and V1 V2 can not e be used at same time Power 11 SHLD 12 SHLD Terminal C3 C4 Common ground block 2 output terminals for Current signal between LC Please connect Shielded terminal to FG SHLD on the House And all shielded terminals are internally connected 24V 24VDC Power input terminal OV 24VDC Power input terminal O
59. Teaching timer 16 Id Handy 65 STMR Special timer definable 16 O instruction 66 ALT Alternate state 16 4 3 O O O 67 RAMP Ramp variable value 16 O O O 68 ROTC Rotary table control 16 O O O 69 SORT Sort data 16 O O O 70 TRY Ten key input 16 32 13 7 O 71 HKY Hexadecimal input 16 32 17 9 O 72 DSW Digital switch 16 9101 OJ O External I O 73 SEGD Seven segment decoder 16 A I5 O O O device 74 SEGL Sevensegmentwith latch 16 7101 O O 75 ARWS Arrow switch 16 9 OV Q O 76 ASC ASCII code 16 1 0 O 77 PR Print to a display 16 eor OO Instruction list Application instruction 16 32 Step Type Instruction type Mnemon Bit No function 1 32bit 166 S M H 80 RS RS communications 9 wo uuo 82 ASIC HEX ASCII 16 82 Pe O O 83 HEX ASCIH HEX 1632 7 O O O 84 CCD Check code 16 32 7 O O O External serial 85 VRRD Volume read 16 j 5 O O devices 86 DRSC Volume scale 16 j E O O 87 MBUS MODBUS 16 i H O O O 88 PID PID control loop 16 pu 9 89 Read scale from Expansion 16 dl ed 28 card
60. The ground wiring for basic unit should not be less than 1 6mm PLC would not be affected if the power fail lasted less than 10ms The longer power fail or lower voltage will stop the PLC and cut all the output And the PLC will recover operation as long as the power becomes normal There are many retentive registers and relay for keeping the data during power fail And the user should pay attention to that when in programming 24v a z 4 6 10 12 EN nv 1 5 7 11 13 type com2 7 11 12 14 coma 17 5 coma 13 15 16 The max current for 24V terminal is 0 5A External power can not connect with this terminal Driving current for each input should be 6 7mA For 16 inputs the total current is about 0 1A Thusly the current for external load should be less than 0 3A The terminal 24V provides the driving current for transistor outputs YO Y1 in TP03 H type The terminal COMO connects with while others do not connects with Basic unit wiring 5 2 Chapter 5 Wiring For DC type Please connect the DC power to 24V and 24V terminal Voltage range is 20 4VDC 26 4VDC When the voltage decreases to less than 17 5VDC PLC will stop and all outputs off DC type
61. Total 150 The third step accomplish the table 3 2 3 If there are OK all then can judge the TP03s are suitable for the application TP03 60HT A 4 TP03 16EMR TP03 8AD Item Digital points AD DA points 5V current mA 24v current specification 256 60 10 280 200 The in 124 8 0 150 150 application Judge OK OK OK OK table 3 2 3 3 4 Power module TP03 01SPS A TP03 01SPS A is an expansion power module It must be connect between expansion modules It provide power of 5v and 24v internal to the expansion modules on right side The specification Item specification SV 250mA 24V internal 250mA 24V external 400mA expansion unit Chapter4 Dimension and installation Chapter4 Dimension and installation n a 4 1 l Outline 4 1 LO u aus 4 1 t 2 TP02 expansi n Unit elia alata 4 2 1 3 TP03 expansion unit and power 4 3 1 4 TP0S elia 4 3 Installatori DET 4 5 2 1 Ambientenvirenment u u a cea ders ce t eere e p ERA 4 5 2 2 Installation of basic unit and expansion uni 4 5 Me Cy FAG OM as ot bare pia eaaet etd sia 4 6 2 2 2 DIN Rai
62. axis When mounted on a panel surface 2 to 25Hz amplitude 1 6mm 25 to 100Hz acceleration 39 2m sec 4G Lloyd s 90 minutes per axis on each of three mutually perpendicular axis 147 m sec 15G 11ms duration 3 shocks per axis on three mutually perpendicular axis IEC61131 Noise Immunity 1 000Vpp lus 2 30 to 100 Hz Dielectric withstand 1 500VAC gt 1mins between all terminals to ground for AC type Dielectric withstand 500VAC gt 1mins between all terminals to ground for DC type Insulation Resistance Grounding 1 Function 500VDC gt 10M ohm between all terminals to ground 100 ohm or less 2 5 Chapter 2 Basic Unit Specification 2 Digital input output 2 1 Digital input Electric specifications schematic diagram Input type DC sink or source sv Off On Min 15 VDC Voltage level 24VDC On Off Max 9 VDC ov Input impedance 3 3k ohm COM Current 6 7 7 2mA 24VDC Al T Off2On lms T Response time On Off 2 5 ms Insulation Photo coupling 2 2 Digital output point A Relay output Electric specifications schematic diagram Current 2A 1 point 5A COM Yo Load Voltage 250VAC 30VDC or less i m Max load ductive 100 t resistive 120W u COM Min Load DC5V
63. bit and without parity bit Communication format setting for RS485 D8120 port and Expansion card D8320 08120 amp D8320 Item Bit Description Data Length B0 0 7 bit 1 8 bit Parity bit B2 B1 0 0 no parity 0 1 odd parity check 1 1 even parity Stop bit B3 0 1bit 1 2bit 0 0 1 09 300 1 0 0 1 38400 0 0 1 1 600 1 0 1 0 57600 pa 0 1 0 0 1200 0 1 1 76800 B7 B6 B5 B4 0 1 0 1 2400 1 1 0 0 128000 rate Kbps 0 1 1 0 4800 1 1 0 1 153600 0 1 1 1 9600 l 1 1 0 307200 1 0 0 0 19200 Start character B8 0 NO 1 enabled default STX 02H End character B9 0 NO 1 enabled default ETX 03H Control bits B10 B11 B12 0 0 0 control mode without hardware control reserved ModBus mode B13 0 RTU mode 1 ASCII mode 0 B14 Reserved 0 B15 Reserved Note 1 B0 B7 for setting communication format and baud rate which are available for all the Functions 8 9 is just for RS instruction B10 B12 B14 B15 are reserved B13 is just for MBUS instruction Only RTU mode is available for ModBus slave Note 2 SHL terminal should be 3 class ground or the production will be interrupted to error operation because of noise Note 3 COM terminal is not connected internally with FG terminal Note 4 The isolated twisted cable should be 0 5mm with 30mm unshielded end for connec
64. channel 34 data Special relay 8 17 Chapter 8 Special Relay Device No Function Operation 8470 AD channel 35 data 8471 AD channel 36 data 8472 AD channel 37 data 8473 AD channel 38 data 8474 AD channel 39 data 8475 AD channel 40 data 8476 AD channel 41 data 8477 AD channel 42 data 8478 AD channel 43 data 8479 AD channel 44 data 8480 AD channel 45 data 8481 AD channel 46 data 8482 AD channel 47 data 8483 AD channel 48 data 8484 AD channel 49 data 8485 AD channel 50 data 8486 AD channel 51 data 8487 AD channel 52 data 8488 AD channel 53 data 8489 AD channel 54 data 8490 AD channel 55 data 8491 AD channel 56 data 8492 AD channel 57 data 8493 AD channel 58 data 8494 AD channel 59 data 8495 AD channel 60 data Special relay 8 18 TECQ TECO Electric amp Machinery Co Ltd No 3 1 Yuancyu St Nangang District Taipei City 115 Taiwan Tel 886 2 6615 9111 Fax 886 2 6615 0933 Distributor http www teco com tw 4KA72X087T01 Ver 01 2008 03 This manual may be modified when necessary because of improvement of the product modification or changes in specifications This manual is subject to change without notice
65. consumed by expansion 3 28 3 2 3 24V internal power provide by base unit 3 28 3 3 ost ari ata NARA Teodoro 3 29 3 4 Power module TP03 01SPS A iii 3 29 Chapter4 Dimension and installation ii 4 1 1 Outline dimensione aere duda qid qe dude a dee deeds 4 1 Leds Basic Units oerte er et er ee er dee tel dede a kay ete doe 4 1 1 2 TPOZ expansion eta ERA E E FEE US E 4 2 1 3 expansion unit and power unit ie 4 3 1 4 TP03 communication unit i 4 3 2 Installation IT 4 5 2 1 Ambient enyironment asa anu decim eris 4 5 2 2 Installation of basic unit and expansion unit 4 5 2 2 A Directly installation y ien Fr ei 4 6 2 2 2 DIN Railinstall tion dete ete eee ini 4 8 2 3 Installation for expansion cable and termination connector cece 4 8 II Chapter 3 Wirin o rr rare 5 1 T ciale leon e tut iot 5 1 2 Basic Unit HT IPC 5 2 2 1 Wiring power supply and specification e 5 2 2 1 1 Input wiring at power supply terminal eene 5 2 2 12 Protection de e tee TM eet eot 5 3 2 24 Input WALID Bec papers rete iere etian etui e 5 4 2 3 Output calli Ir Ee tr e e aeuo fsi 5 5 3 Expansion unit s a ert ire
66. essent 3 10 1 3 9 TP03 16EYT Specification iii 3 11 1 3 10 TP03 16EXD 3 12 2 Analogue expansion unit nette nennen nennen enne nennen enne nnns 3 13 251 Introduction aet t e e e ees 3 13 2 1 T Brie ut tute eed t P e DE RR Ete nep ERR e Mb eU 3 13 2 1 2 Data register and channel of analog expansion module 3 14 2 1 3 Setting the system memory 3 15 2 2 General Specification for analog expansion 3 17 2 3 DIMENSION a nee ard e RD AT De b a e Re tle 3 17 2 3 1 2 analog expansion 3 17 2 3 2 TP03 analog expansion 3 17 2 4 Wiring for analog expansion module i 3 18 2 5 Electric Specification aiii iieis a e a ent ders 3 20 2 9 1EP02 4AD Specification neqiie ina E heredes 3 20 2 5 2 TP03 8AD Specification ire 3 21 2 5 3 TP03 4RD Specification 3 22 2 3 4 TP03 4TM Specification rit 3 23 2 5 5 TPO2 2DA Specification iii lia iena 3 24 2 5 6 TP03 2DA Specification 3 25 2 5 7 TP03 3MA Specification eri 3 26 3 How many expansion unit can be connected to base unit in 3 28 Specification d c nei re rite ce ee eet iia co vetere e eee eei 3 28 3 2 Power consumption cst eter e PE e WR HE aa 3 28 3 2 1 5V power provide by base 3 28 3 2 2 SV power
67. from to Data register forbidden 2 Supervision Read from and write to Forbid 1 Read and writing in system memory 3 from system memory is Bi 2 Writing to Data register forbidden And write to FASE 1 Read from Data register data register is forbidden 2 Supervision represents only for 1 2 and 3 represents the character among A F or the number among 0 9 any combinations are available 10 RUN STOP switch There are three modes to RUN STOP A Send RUN STOP command to TP03 through TP3 PC TP3 PDA refer to TP3 PC TP3 PDA programming method for more information B Built in RUN STOP switch When the switch is turned to RUN position TP03 will RUN while it is turned to STOP TP03 will stop Such method is to enable RUN STOP flag with rising edge C Enforcing RUN STOP through special auxiliary relays 8035 M8037 See the left figure Please set M8035 to 1 and D8035 to 0 Then ai the switch for X000 001 can control the TP03 RUN or STOP a Please set M8035 to 1 to enable external RUN STOP mode COM X000 xod 5 b To set D8035 Set one of the input points X000 X007 as the PLC RUN signal When D8035 is set to 0 that represents X000 to 1 that represents X001 In this example it is X000 pus The pulse of the RUN signal from X000 or others can control to RUN Which pulse of STOP signal from X001 or others ca
68. to resolve abrupt error and recovery method after the error module was superseded by a good one The following conditions are not included a Temporary error caused by noise interference not successive b Problem caused by faulty program User application 3 3 Preparation for troubleshooting a Backup the program memory and system memory The auxiliary device could not save current program or save the wrong content sometimes Please save the latest program and system memory to PC Please also save the necessary data to PC as in ROM operation mode b Auxiliary device Prepare PC PDA and etc Troubleshooting 6 4 Trial Run c Spare units Prepare necessary replacement for faulty units d System memory setting recorder and I O relay assignment lists Please prepare system memory setting recorder and I O relay assignment lists 3 4 Check the following again Power indicator The red indicator for POWER will be on as the main unit expansion unit is supplied with power If it is off on main unit maybe it is caused by the heavy load of built in DC24V on TP03 Please unload it and prepare with external power supply DC 24V Preparation Please check the wiring for input output and power If AC220V is supplied to input output terminals the TP03 body will be damaged After send the user program programmed by PC PDA to TP03 check the ERROR indicator If the ERROR indicator does not blink that means the
69. type as TP03 20MR A TP03 20MT A etc 40H short for 40 points H type as TP03 40HR A TP03 40HT A TP03 40HR D etc 1 1 General specification wa Type 145 20 26 365 20M 20H 40H 60H Basic unit outline Brick type Operation control Reciprocating scan the program in the memory Input output Scanning from Start to End End instruction then from Start to End again Program language Ladder Boolean SFC Ladder IL SFC Program capacity 4K steps 8K steps 16K steps Retention Plash retain Lithium power supply with out 5 years lifespan Digital Digital input 8 12 16 20 12 16 12 16 24 36 T O Digital output 6 8 10 16 8 14 8 14 16 24 gt i Reexpand to Digital module Reexpand to 80 points 128 points Reexpand to 256 points 7X1 Expans loe module 2 XTP02 4AD amp 1 x TP02 2DA 5222 eA ion modue Or x TP038AD amp I x TP03 2DA 3X3 edule Max Analog I O 8 input channels 2 output channels channels 36 ANB ORB ect 0 62us step SS bae Basic instruction O se step LD AND OR 5 LD AND OR ect 0 9us step ect 0 36 0 45 5 step Application 121 133 139 Digital I O relay X000 X377 256 points Y000 Y377 256 points General auxiliary relay General auxiliary relay M0 M7679
70. unit TP03 16EMR A TP03 16EMT TP03 16EYR TP03 16EYT TP03 16EXD TP03 2DA TP03 3MA TP03 8AD TP03 4TM TP03 4RD TP03 01SPS A TP03 16EMR TP03 16EYR 4 TP03 2DA TP03 3MA TP03 16EXD TP03 16EMT TP03 8AD TP03 01SPS TP03 16EYT gt 2 M CELL FI 1 4 TP03 communication unit DNET PBUS o E H BHBHBHE TT Yf TCP IP Outline dimension 4 3 Chapter4 Dimension and installation 2 Installation 2 1 Ambient environment TP03 PLC should be installed in the closed type distributor with sufficient space for dissipation refer to following figure in order to keep the PLC in good condition
71. 00 10V 4000 10V Resolution 2 5 mV 10 pA Accuracy 1 or less at 25 C 1 or less 0 55 Transmit speed 15 time 4 Channel VO VI Voltage output terminal output voltage signal between terminal V and C 10 11 Current output terminal output current __ SS signal between terminal I and C CUS 0 Common ground for 2 10 12 Terminal VO Mcd output terminal output voltage i Z Z block Vit signal 10V 10V between V and C PS terminal VO VI and V0 V1 can not be used at same time C2 C3 Common ground for VOt V1 24V 24VDCPower input terminal oy 24VDCPower input terminal e gege Power indicator PWR 24 V Power LED Green u aug g LNK Link LED Green internal power 5VDC Max current 30mA Outline figure External power 24VDC 10 Consumption current Max 100 mA Accessory Installation manual Expansion cable TP 304EC 6cm 26pin Voltage outpi External device Shielded twisted Wire 30K x vo ER vor OK
72. 00400 22222222 22 E i 2 8 000 1 Z n DI 1 Wiring Duct Expansion unit Wiring duct i E Wiring Duct A 8 E NI g A N A 1 Wiring duct Wiring duct Installation 4 6 Chapter4 Dimension and installation Wire duct gt 20mm gt 20mm MER 111113115 10 112 114 16 Wire duct The following figure indicates dimension for installation holes when expansion cable 4cm is used And the fixing screw should be M4 3l 24 22222222 22222222 22222222 22222222 77 22222222 22222222 22222222 22222222 22 22 22 22 sc Dr i E ZZ 20000000 j af 200000200 ir 22222222 22222222 T eR Installation 4 7 Chapter4 Dimension and installation
73. 06 6730 6732 6733 6734 6735 6736 6740 6742 6743 6744 6745 6746 6747 6750 6751 6752 address error parameter error sampling time out of range Ts lt 0 PID input filter out of range PID proportional gain out of range Kp PID integral time const out of range TI PID Derivative gain out of range KD PID Derivative time const out of range PID sampling time cycle Overflow of variational value about measuring in PID Overflow of deviated value in PID Overflow of integration computation in PID Overflow of differential grain leads to overflow of differential value in PID Overflow of differential computation values in PID Overflow of PID computation results SV PVnf lt 150 or system is unstable Large Overshoot of the Set Value Large fluctuations during Autotuning Set Process scan 8069 T O bus error 6903 6904 expansion I O error expansion A D error 6905 expansion A D unit is power off 3 5 2 Troubleshooting procedure 2 Check the voltage of power terminal on basic unit Change basic unit Check external wiring or change the power supply Troubleshooting Trial Run 3 5 3 Troubleshooting procedure 3 Set external Y RUN STOP Y Start external RUN X e 8037 enforced t M ON lt Enter RUN el ue Release ESAE Enforce N Y
74. 100 150 6points timer interruption pointer I6 8 3points counter interruption pointer 1010 1060 Consta decimal K 16 Bit 32 768 32 768 32 Bit 2 147 483 648 2 147 483 648 nt Hex H 16 0 FFFFH 32 0 Built in Second D8013 Minute D8014 RTC N A Hour D8015 Day D8016 Month D8017 Year D8018 Week D8019 And with 30s offset Run stop Switch Built in 2 points built in and 6 points expansible Pulse Interrupt input Pulse output Potentiometer N A TP03 6AV optional Single phase 4 points ee Signal phase 4points High speed 10KHz 100KHz 2points 5KHz A 2 points 5 KHz Two phases 2 points 50 speed Two phases 2 points 10KHz KHz P i p input X0 X 6points 5 4points corresponding corresponding 6points corresponding to 100 130 Minimum pulse width 100 5 N A 100 150 Minimum pulse width 10us to 100 150 Minimum pulse width 100 5 2 points YO Y1 with acceleration output deceleration X2 PWM output N A 2 points YO Y1 Frequency N A 1KHz max 100KHz max PC PDA RS232 for upload download program to from TP03 Built in 1 communication Built in 1 communication Comm RS485 _ port for Data Link Remote NA port for Data Link Remote unica Communication I O or Computer Link max or Computer Link max 307 2k bps 307 2k bps Either RS485 or R
75. 110 ECMP Float compare 32 j 13 O O O 111 EZCP Float zone compare 32 i ae O O O 118 EBCD Float to scientific 32 j 9 O O O 119 EBIN Scientific to float 32 O O O 120 EADD Float add 32 121 ESUB Float subtract 32 13 O O O 122 EMUL Float multiplication 32 Y 13 O O O 123 EDIV Float division 32 13 O ol O 127 ESQR Float square root 32 VI 9 O O O ui 129 INT Float integer 16 32 9 5 QU trigonometry 130 SIN Sine 32 V 9 O O O 131 COS cosine 32 V 9 O O O 132 TAN Tangent 32 VI 9 O O O 133 ASIN Arc sine 32 Gy 134 Are cosine 32 V 9 O O O 135 ATAN Arc tangent 32 ul 9 O O O 136 RAD Degree RAD 32 VI 9 O O O 137 GRE RAD Degree 32 9 O O Data operation 147 SWAP Float to Scientific 16 32 5 3 QI Q 156 ZRN Zero return 16 32 17 9 O O Position 157 PLSV Pulse V 16 32 13 Til Qu 158 DRVI Drive to increment 16 32 17 9 O O 159 DRVA Drive to absolute 16 32 17 9 O O 160 TCMP Time compare 16 11 O 161 TZCP Time zone compare 16 9 O Real time clock 162 Time add 16 7 control 163 TSUB Time subtract 16 7 166 TRD Read RTC data 16 3 O 167 TWR Set RTC data 16 3 7 5 Instruction list
76. 2 DA output channels the first one is the output on TP03 3MA the other one is null B Example 1 Basic unit60MR TP03 8AD TP03 3AM TP03 8AD TP03 4AD TP02 4AD fed REOR Io AD Channel Channel 1 8 Channel 9 10 Channel 13 20 Channel 21 24 Channel 25 28 Channel 11 12 are null expansion unit 3 13 Chapter 3 Expansion unit specification B Example 2 Max basic system configuration Max configuration includes several common I O expansion units max 256 points TP02 4AD 1 TP03 8AD 7 TP02 2DA 1 TP03 2DA 4 Basic unit 60HR TP03 8AD 7 TP03 2DA 4 TP02 32EMR 6 TP02 4AD TP02 2DA Lodge Pri Note 1 Among all the expansion units for TP03 basic unit the TP02 expansion should be installed after TP03 expansion unit including I O module AD and DA module 2 Then the last unit should be plugged with terminal connector TP 200EC 3 the figure is only the logic connect In fact some of power module will be added into due to different application refer to 3 2 1 2 Data register and channel of analog expansion module System will read data in the channel and write them in the data address Analog expansion module for input Analog expansion module for output System will the read data from System will the read data from Channel individual channels to corresponding corresponding address to individual address channels Data address D
77. 381 and so on With respect to expansion for 40 point basic unit the input number for the first digital analogue expansion unit should be start from X30 D8436 and so on While While the output should be start from Y20 D8381 and so on With respect to expansion for 60 point basic unit the input number for the first digital analogue expansion unit should be start from X50 08436 and so on While While the output should be start from Y30 D8381 and so on For instance If the user plans the following system the number arrangement for I O is suggested in the table below TP03 40H TP03 2DA TP02 16EXD TP02 4AD 02 16 Input Output Input Output Register for analogue Product type points points number number X0 X07 YO Y7 TP03 40H 24 16 X0 X17 Y10 Y17 X20 X27 D8381 08382 2 0 2 Output channel 1 channel 2 X30 X37 TP02 16EXD 16 0 X40 X47 THOS ADE 7 0 D8436 D8437 D8438 D8439 B Input channel 1 channel 4 TP02 16EMR 8 8 X50 X57 Y20 Y27 Note a When the basic unit expanded with both the expansion unit TP3 and TP02 TP02 must be routed after TP3 i b The basic unit TP03 20 xxx or TP03 30 xxx can expand maximum 32 points and 3 analogue units The basic unit TP03 40 xxx or TP03 60 xxx can expand maximum 64 points and 3 analogu
78. 5 U D S R S S U Up counting R Reset A A Phase D Down counting S Set B B Phase C250 C255 are reserved TP03SR type 1phase 1 input counting 1phase 2 inputs counting 2phases 2 inputs counting 235 236 237 238 241 242 246 247 C251 C252 C253 X000 U D U D U U A A X001 U D R D D B B X002 U D U D R R A X003 U D R B U Up counting R Reset A A Phase ID Down counting B B Phase C239 C240 C243 C244 C245 C248 C249 C250 C254 C255 are reserved 4 High speed input Chapter 2 Basic Unit Specification Reading the table phase 1 input counting X000 input corresponding to C235 U D which has no interruption reset and set function Or corresponding to C241 U D which can be interruption reset by X001 and has no interruption set function Or corresponding to C244 U D which can be interruption reset by X001 and interruption set by X004 And the rest may be deduced by analogy 1 phase 2 inputs counting X000 input corresponding to C246 U D Up counting C246 Down counting defaults to X001 has no interruption reset and set function Or corresponding to C249 U D Up counting C249 Down counting defaults to X001 interruption Reset to X002 and Set to X005 And the rest may be deduced by analogy 2 phases 2 inputs counting X000 input corresponding to C251 A phase counting C246 B phase
79. 6 8 2 40 60 H type 256 60 10 3 2 Power consumption 3 2 1 5V power provide by base unit Base unit 5V output mA S Type 160 20 30 Relay type 410 20 30 Transistor type 340 40 60 Relay type 410 40 60 Transistor type 280 3 2 2 5V power consumed by expansion unit Expansion unit 5V current mA max TP03 16EXD 20 TP03 16EMR 30 TP03 16EYR 40 TP03 16EMT 30 TP03 16EYT 40 TP03 8AD 30 TP03 2DA 30 Table 3 2 2 3 2 3 24V internal power provide by base unit All base unit provide 200mA 24V internal power Every relay output needs 5mA current of 24v internal when it s on Every transistor output of expansion unit needs 5mA current of 24v internal when it s on All transistor output of base unit don t need 24V internal expansion unit Chapter 3 Expansion unit specification 3 3 For example There is application which needs one TP03 60HT A and four TP03 16EMR and TP03 8AD There are thirty relay output at same time We will calculate the consumption of power to detect if it s suitable for TP03 The first step calculate 5v current refer to Table 3 2 2 unit 5V current mA TP03 16EMR 30 TP03 16EMR 30 TP03 16EMR 30 TP03 16EMR 30 TP03 8AD 30 Total 150 The second step calculate 24v current dubbi Number of on at the same Current of 24v internal time MA Relay output 30 150 Transistor output of expansion unit 0 0
80. 6 E ti Slave Address Function Code Data check Code 00H broadcast to 01H read coil CRC range all slaves 01H No 1 slave A 05H write a single coil 7 Data Slave OFH No 15 slave B OFH write several coils Aad See the 10H No 16 slave C 03H read register Tange TOS respective differs for Function si D 06H write a single register function various Code and OFFH No 255 slave E 10H write several registers hereafter functions Data F 08H diagnose enon G 6CH TP03 control Code H 01H read TP03 ID Note Responding time Time out at computer side covers the duration for transmitting max 256 bytes which are varies with different baud rate pulsing waiting time in PLC scan time 3 Communication ports Chapter 2 Basic Unit Specification Exception Code Under communication linking the controller responses the Exception Code and send Function Code adding 80H the highest bit is set to 1 to main system if there is error happened 01 function The function code is illegal for slaves 02 data address The address is illegal for slaves 03 data value Illegal data An unrecoverable error occurred while the server or 04 Slave device failure slave was attempting to perform the requested action 07 Run mode or password mode function is error in run or password mode 3 3 1 2 Function Codes descrip
81. 7680 Auxiliary relay M0 M1535 1536 points points Special auxiliary relay M8000 M8511 512points Step relay 50 5 1023 1024 points S0 S4095 4096 points 100 points 100ms 44 bue 100ms 200 poi 10ms 46 points 10ms 46 points 1ms 5 1 points ms points ms S points Ims with accumulating function 4 lt with accumulating function Timer points 100 ms with accumulating function 6 4 points 100 ms with points 1ms 256 points Analog accumulating function 6 MNA 4 potentiometer timer 2 points 2 points g Counties 136 points 16 bit 100256 points 16 bit 200 points 32bit 56 points 32bit 36 points points General General register D0000 D7999 8000points register DO0 D511 512points Data register 5322 File register D2000 D3299 1300 points Special register D8000 D8511 512points 1 Function 2 1 Chapter 2 Basic Unit Specification Type Item 145 205 265 365 20M 30M 20H 30H 40H 60H Index register 32points V000 V0015 Z000 Z0015 Nest pointer Mark N0 N7 8points pointer 127 128 points input interruption pointer 100 130 4points timer interruption pointer I6 8 3points counter interruption pointer 1010 1060 6points Mark NO N7 8points pointer PO P255 256 points input interruption pointer
82. AM error 6102 ROM error 6103 Basic unit I O bus error 6104 User program error 6105 watchdog time detecting over time 8063 Communication error 8063 6301 DTLK error 6302 RMIO error 8064 Parameter error 8064 Error code 0000 No error 6401 program and parameter is not corresponding 6402 register capacity set error 6409 other error 8065 Syntax error 8065 Error code 0000 no error 6501 instruction address error 6504 pointer repeated 6505 device address is beyond range 6506 using undefined instruction 6507 Pointer error 6508 Interruption pointer error 6509 other 8066 Program error 8066 Error code 0000 no error 6603 MPS continuously used for more than 8 times 6604 MPS MRD MPP relation error 6605 STL continuously used for more than 10 times 6606 no known label 6607 Main program has I and SRET 6609 CALL has more than 16 levels nest 6610 for next are not corresponding 6611 with JCS and without JCR 6612 with STL and without RET 6613 with MC and without MCR 6614 with SMCS and without SMCR 6615 with I and without IRET 6616 MC MCR I SRET between 6617 for next has more than 16 levels nest 6618 no end 6621 other error Troubleshooting 6 6 Trial Run M register D register Function No Error code description Continue to operate 8067 Operationerror 8067 Error code 6705 67
83. C223 8224 UP DOWN counting set for C224 8225 UP DOWN counting set for C225 8226 UP DOWN counting set for C226 8227 UP DOWN counting set for C227 8228 UP DOWN counting set for C228 8229 UP DOWN counting set for C229 8230 UP DOWN counting set for C230 8231 UP DOWN counting set for C231 8232 UP DOWN counting set for C232 8233 UP DOWN counting set for C233 8234 UP DOWN counting set for C234 8241 UP DOWN counting set for C241 8242 UP DOWN counting set for C242 8243 UP DOWN counting set for C243 8244 UP DOWN counting set for C244 8245 UP DOWN counting set for C245 8246 UP DOWN counting set for C246 8247 UP DOWN counting set for C247 8248 UP DOWN counting set for C248 8249 UP DOWN counting set for C249 8250 UP DOWN counting set for C250 8251 UP DOWN counting monitor for C251 8252 UP DOWN counting set for C252 8253 UP DOWN counting monitor for C253 8254 UP DOWN counting set for C254 8255 UP DOWN counting set for C255 Special relay 8 5 Chapter 8 Special Relay Devices M Device No Function Operation 8060 Expansion card error 8061 PLC hardware check PLC hardware error 8063 Communication error 8064 Parameter check 8065 Syntax check 8066 Program check 8067 Operation check 8068 retain 8109 Output update check 8069 Expansion unit check Error detection D Device No Function Operation 8060 Error code 8061 Error code 8063 Err
84. ImA TR Responding Off gt On 6ms time On gt Off 6ms B Transistor Transistor output YO and Y1 Electric specifications schematic diagram Current 0 3A point 1 2A COM Trigger circuit Load Voltage 30VDC i Max load 9W XK COR Min Load 10 a COM Responding Off gt On 505 i I time On gt Off lus TIA Other outputs except above two and all outputs M type Electric specifications schematic diagram Current 0 3A point 1 2A COM we Voltage 30VDC i 0 Max load 9W YA a Min Load 10mA com i Responding Off On 20us Birre i time On Off 20us Number Arrangement for input output 2 Digital input and output Chapter 2 Basic Unit Specification With respect to expansion for 20 point basic unit the input number for the first digital analogue expansion unit should be start from X20 08436 and so on While While the output should be start from Y10 D8381 and so on With respect to expansion for 30 point basic unit the input number for the first digital analogue expansion unit should be start from X20 D8436 and so on While While the output should be start from Y20 D8
85. Mode 3 refresh data in every 25 scan times Sampling the 5 consecutive data from mode 2 then get the average of the max and min data 1 2 3 4 5 6 7 8 9 10 11 Data refreshing time d M Ol I For example sampling data 161 sampling data 120 sampling data3 154 sampling data 160 sampling datas 190 sampling datag 169 sampling data 110 sampling datag 121 sampling datag 150 sampling 198 sampling data 199 Model D Refreshed data 161 154 160 3 158 filter 1 2 3 4 5 Eliminate max 190 and min 120 2 Refreshed data 154 160 169 3 161 Filter 2 3 4 5 6 Eliminate max 190 and min 120 3 Refreshed data 154 160 169 3 161 Filter 3 4 5 6 7 Eliminate max 190 and min 110 Refreshed data 121 150 198 3 156 Filter 7 8 9 10 11 Eliminate max 199 and min 110 Mode 2 Get the average of the 5 data from mode 1 V5 Mode 3 Get the average of the max and min data among 5 consecutive data from mode 2 This mode can efficiently filter the ripple noise max min 2 Max and min is inside expansion unit 3 16 Chapter 3 Expansion unit specification 2 2 General Specification for analog expansion unit Item Analog expansion unit Storage temperature 25 70 Ambient 5 0 55 temperature Humidity range
86. ON forbid interrupt 8055 Input interruption disable I50x Initial to ON when stop to run 8056 Timing interruption disable I6xx interruption disable 8057 Timing interruption disable I7xx 8058 Timing interruption disable I8xx 8059 Counting interruption disable 1010 1060 UP DOWN counting set device M Special relay Device No Function Operation 8200 UP DOWN counting set for C200 8201 UP DOWN counting set for C201 8202 UP DOWN counting set for C202 8203 UP DOWN counting set for C203 8204 UP DOWN counting set for C204 8205 UP DOWN counting set for C205 8206 UP DOWN counting set for C206 8207 UP DOWN counting set for C207 8208 UP DOWN counting set for C208 8209 UP DOWN counting set for C209 8210 UP DOWN counting set for C210 8211 UP DOWN counting set for C211 8212 UP DOWN counting set for C212 84 Chapter 8 Special Relay Device No Function Operation 8213 UP DOWN counting set for C213 8214 UP DOWN counting set for C214 8215 UP DOWN counting set for C215 8216 UP DOWN counting set for C216 8217 UP DOWN counting set for C217 8218 UP DOWN counting set for C218 8219 UP DOWN counting set for C219 8220 UP DOWN counting set for C220 8221 UP DOWN counting set for C221 8222 UP DOWN counting set for C222 8223 UP DOWN counting set for
87. OUT C C 3 5 OUT S 2 X001 4 ci SET Sets a bit device permanently ON 2 gr special D 3 X001 S special M 2 RST Resets a bit device permanently OFF T C 2 D amp V amp Z amp special D 3 SMCS Master control set SMCS 1 SMCR Master control reset smer 1 JCS Jump control set JCS 1 JCR Jump control reset JCR 1 Note The step for LD LDI AND ANDI OR ORI with operand M1536 M7679 or 51024 4095 is 2 The step for OUT with operand M1536 M7679 or S is 2 The step for SET RST with operand M1536 M7679 M8000 80511 and S is 2 2 Step instruction STL RET Mnemonic Function STL Step ladder RET Step ladder return Circuit e io RET Step 122 Instruction list 3 Application instruction list Application instruction 16 32 P Step Type Instruction type Mnemon Bit No function 1 32bit 16bitt S M H 00 CJ Conditional jump 16 3 O O 01 CALL Call subroutine 16 4 lolol 02 SRET Subroutine return 16 O O 03 IRET Interrupt return gi sou 04 EI Enable interrupt 1 1 O O Program flow 05 DI Disable interrupt ux 06 FEND Hirst end 4 OH O 07 WDT Waterdog timer 08 FOR Start of a for next loop O 09 NEXT Enda fo
88. P03 4TM Specification Specification Item J type K type Temperature range 0 C 700 C 0 C 1200 C Digital output 0000 4000 0000 4000 Resolution 2 5 mV Accuracy 0 5 FSR 0 C 1200 C Sensor type Transmit speed Thermocouple J type K type 1scan time 4 Channel Thermistor J K type signal TC0 TC3 input terminal Thermistor J K type signal e pepa aoa type sig Terminal input terminal block 24VDCPower input 24V terminal 0V 24VDCPower input terminal Power indicator PWR 24 V Power LED Green LNK Link LED Green internal power 5VDC Max current 50m A External power 24VDC 20 Consumption current Max 100 mA Accessory Installation manual Expansion cable TP03 304EC 6cm 26pin PWR LNK rc24 TECZ2 TC34 TC3 Outline figure lt Pi Photo coupling External device Shielded twisted wire TC0 J K
89. P03 PC PDA port COMI Port Female l TX RX l 2 RX RX 2 3 TX GND 3 4 NC TX 4 5 GND VCC 5 6 TX GND 6 7 VCC TX 7 8 RX Cet GND 8 9 RX 7 TP03 terminal block 214141416 7 TP03 14SR A 2 12 3 4 51 617 i SG COM COM TP03 OUTP 20SR A COMB 01112 3 4 5 6 7 COM 1 2 3 4 5 6 7 10 11 12 13 14 15 16 17 TP03 OUTP 26SR A UT como D 1 2 3 4 5 6 7 COMI 10 11 COM 24V OV SG B A como 1 2 4 5 6 7 COMI 10 11 12 13 14 15 16 17 Introduction 1 13 Chapter 1 TP03 Introduction TP03 20MR A TP03 30MR A TP03 20HR A TP03 30HR A TP03 20MT A TP03 30MT A TP03 20HT A 24V OV SG 24v cOM D 2 4 6 10 12 e 1 5 7 11 13 coma 1 2 come 7 Xx 100 240VAC o som 5 6 24 D 2 4 6 10 12 14 16 ov 1 3 5 7 1113213139 17 como 1 2 7 12 14 x o comi 5 6 coma 13 15
90. PT100 002 0253 56 5 PT1000 AD Channel D8275 7 Reserved AD D8276 8 FK Channel 61 64 D8277 Operation mode for DA module to set 4 HEX codes Hxxxx in Register DA Channel D8277 D8279 1 4 gt is di DA Channel D8278 0 DA mode is disabled 0 1 0 10V voltage input mode 0 4000 5 8 2 0 20mA current input mode 0 2000 DA Channel Deom 3 4 20mA current input mode 1 5V voltage input mode 0 2000 9 10 M825 1 08256 08257 set value exceeds the number error for AD modules 0 7 range M825 1 D8258 D8259 set value exceeds the Channel error for DA modules 0 8 range For example AD mode D8261 H0123 AD CH1 3 4 20mA Current input mode or 1 5V Voltage input mode 0 2000 AD CH2 2 0 20mA Current input mode 0 2000 AD CH3 1 0 10V Voltage input mode 0 4000 expansion unit 3 15 Chapter 3 Expansion unit specification AD CH4 0 AD mode is disabled For example DA mode D8278 3210 DA CH5 0 DA mode is disabled DA 1 0 10V Voltage output mode 0 4000 DA CH7 2 0 20m ACurrent output mode 0 2000 DA CH8 3 4 20mA Current output mode or 1 5V Voltage output mode 0 2000 Software filter for analog input expansion unit Mode 1 refresh data in each scan time Sampling the latest 5 AD data then eliminate the max and min data finally get the average of the remained 3 data Mode 2 refresh data in every 5 scan times Sampling the 5 consecutive data from mode 1 then get the average of the 5 data
91. S232 communication card is Expansion card N A available for the port and both have Modbus communication protocol max 307 2k bps Self diagnosis Input output inspection system processing time out inspection illegal instruction inspection program language syntax inspection and password set Supervise Troubleshoot Display processing time byte bit character or device set Terminal block Fixed unremovable Removable Dimensi n 116 92x 177 x 92 x 64 lidi mm 177 x 90 x 83 64 mm mm mm 1 Function X1 When basci unit s power supply for the expand module not enough please add an external power supply 32 Only for transistor output type When is set to count the output pulse X2 can not be set as high speed counter 2 2 Chapter 2 Basic Unit Specification ns Type 145 20s 265 365 20M 20H 40H 60H When is set to count the output pulse can not be set as high speed counter As for M type if the frequency exceeds specified one the output states are maybe not right 3 The basic units of 20 30 points can through setting special registers D8256 amp 08258 08257 amp choose the analog modules either TP02 serie s or TP03 series for expanding While basic units of 40 60 points can set through 08256 08259 to expand TP02 series and TP03 series analog modules which are both available for them at one time
92. alibleldanalea 6 1 6 1 T A Betore Trial t m au asal d 6 1 12 Trial TUNE Step 6 2 2 Maintenance and Inspection i 6 3 2 1 Periodical inspection tr ee iene e ete Ade tva 6 3 2 1 1 Genera te RC e P e d m et dta 6 3 2 1 2 Basic Unit iie ette et ett tom te emis 6 3 2 1 3 Exp tision Units oss ala a ee allori ber rr LE ple te 6 3 3 Troubleshooting i eden teneo iste o aso rte eaten io 6 4 LED indicator status re E terree teret eei deer erint 6 4 3 2 Presumption of troubleshooting procedure ii 6 4 3 3 Preparation for troubleshooting i 6 4 3 4 Check the following again ii 6 5 3 5 Troubleshooting procedure 6 6 3 5 1 Troubleshooting procedure i 6 6 3 5 2 Troubleshooting procedure 2 6 7 3 5 3 Troubleshooting procedure 3 6 8 3 5 4 Troubleshooting procedure 4 6 8 3 5 5 Troubleshooting procedure 5 6 9 Chapter 7 Instr ctioni List t dert ev ort eco ee eren te Por erede 7 1 1 Basic sequential instruction i 7 1 2 Stepanstr ction e S TE RED tiem dte ma aa dota 7 2 3 Application instruction list eese 7 3 IH Chapter 8 Special Relay erede ear eran dena e 8 1
93. ance less than 10ohm must be installed separately with PLC ground Applying underground pipeline may isolate the voltage induced from the air Under thunderbolt the voltage induced from the air may be exceeding 24 VDC The pipeline should be buried underground in depth at least 60 cm 2 2 pre 60cm or 120cm depth under ground Applying relay to input output signal wire may isolate induced voltage and protect the PLC from damage 5 3 Anti Noise for Expansion Cable If an elector magnetic switch is operating ON OFF action near the PLC or expansion cable it is possible to generate messy noise or high voltage and cause undesired effect to the PLC Please install surge protector beside the elector magnetic switch The system expansion cable must not be placed into the same wiring duct with any other input output signal or power line 5 4 Anti Noise for I O Wiring Please apply insulated twisted pair to be input signal line to prevent noise interference Shielding wire of insulated twisted pair should be connected to the FG terminal of TP03 and then to the ground Please refer to Precautions for connecting output terminals for information Surge Absorber is not included in the output circuit of relay output module Please apply additional surge absorber in operation Power lines should be arranged away from input output signal line and communication wire to prevent noise interference In case
94. ata address Channel 1 D8436 08381 Channel 2 08437 08382 Channel 3 D8438 D8383 Channel 1 D8444 D8389 Channel 2 D8445 D8390 Channel 59 D8494 Channel 60 D8495 Channel 61 D8496 Reserved Channel 62 D8497 Reserved Channel 63 D8498 Reserved Channel 64 D8499 Reserved expansion unit Chapter 3 Expansion unit specification 2 1 3 Setting the system memory Please set the system memory in advance before try run the connected units Setting TP02 TP03 EXTEND MODULE um e System memory EXTEND Remarks 20 30 point ault MODULE 40 60 point ONLY ID DIS t the number of Modul passe Modules iligo 0 0 1 0 20 30andSR TP02 4AD Set the number of Modules icd Daisy E 0 0 1 0 7 0 connect with TP03 input expansion units h ber of channels bs D8258 ie 0 2 0 0 2 0 mixedby TP03 and Sasso Set the number of channels 0 e 0 TP02 modules TP03 output expansion units AD software filter 0 no software filter D8260 0 refer to next page for more 1 3 filter mode 1 3 AD Channel D8261 Operation mode for AD module to set 4 HEX codes Hxxxx in Register 1 4 D8261 D8276 AD Channel D8262 0 AD mode is disabled 5 8 1 0 10V voltage input mode 0 4000 2 0 20mA current input mode 0 2000 D8274 3 4 20mA current input mode or 1 5V voltage input mode 0 2000 HOG 4
95. ation zz TP03 2DA TP03 3MA Expansion cable TP02 expansion module TP 042EC 4cm TP02 16EXD TP02 16EYR TP02 16EYT TP02 16EMR TP02 4AD TP02 2DA 000000088 00000000 22 00000000 22222202 22 20000000 22222222 22 erminal connector 20000000 00000000 22 TP 200EC AS TP02 32EMR TP03 expansion module TP03 4TM TP03 4RD 00000000 TP03 8AD TP03 01SPS A erminal connector TP 200EC 1 TP03 16EMR TP03 16EYR TP03 16EXD TP03 16EMT TP03 16EYT A PC PDA cable 7 08 10 cable TP03 302PC TP03 302MC TP03 305MC TI PC Introduction 7 08 10 PDA adapter INSWPDA DDD 1 10 Chapter 1 TP03 Introduction 4 7 08 cable TP03 302MC specification D SUB 9 pin Female MINI DIN 8pin Male 0P07 08 m PC PDA port 1 8m TP03 302MC D SUB MINI DIN pin definition and internal connection D SUB 9pin Female MINI DIN 8pin Male TP03 PG PC PDA port OP07 08 definition pin pin definition N C 1
96. counting defaults to X001 has no interruption reset and set function corresponding to C254 A B A phase counting C254 B phase counting defaults to X001 interruption Reset to X002 and Set to X005 And the rest may be deduced by analogy Note With regard to high speed counting the number of the counter should be input X000 X005 which can not be repeatedly used As for NON high speed counting the input 000 005 as other input could be the general input relay in sequential program Furthermore the soft device of high speed counting if not executing high speed counting can also be define as 32 bit data register to saving digit If X000 is used in C235 it can not be used in C241 C244 C246 C247 C249 C251 C252 C254 and interruption pointer1000 or M8170 pulse snapping 4 High speed input 2 25 Chapter 2 Basic Unit Specification 4 3 Function The high speed counter operates differently if the input is not same Refer to the former table for fore information about the operation The Set and Reset of the high speed counter having nothing to do with PLC scan time is controlled by interruption pointer Such counter 32bit up counting down counting HEX can be classified into three types according to different switching of the up and down counting M8235 M8245 ON OFF different inputs ie Iphase 1 input 2 inputs 2phases 2 inputs counting em counting counting C235 C245 A
97. e 2 6 7 3 5 3 Troubleshooting procedure a etr ue roto Da Ries 6 8 3 5 4 Troubleshooting procedure este 6 8 3 5 5 Troubleshooting procedure 5 6 9 Trial run 6 0 Trial Run Chapter 6 Trial Run 1 Trial run 1 1 Before Trial run When TP03 installing and wiring finished check the following points before Power ON Check installation condition e Is the TP02 expansion module wired in the end e Is the product type right e Is the TP03 installed on vertical surface of control panel e Whether each module is fixed securely e Whether there is sufficient space for dissipation Check power lines input output lines and communication lines e Whether the wiring is correct Power input output lines e Whether the screw in the terminal block is loosing e Whether the cable AWG is proper e Are power lines twisted e Whether input output lines run parallel or close to high voltage high current lines e Are output lines equipped with protection fuses e Are shielded twisted pair cables used for communication lines Check expansion cables and termination connector e Is number of expansion cables number of expansion modules used appropriate e Are more than two 40CM strand cables used e s a termination connector installed on the last expansion module e Whether Class 3 grounding is correc
98. e safety Isolation transformer ee 5 I n E gt O sS n lt A AC Power source x Gi lt Power input SNM IEE PS J E Terminal block Twisted Wire Please add a voltage tap to secondary side of transformer if the capacity of transformer is larger The power supply for PLC should be a single one when noise is very serious And several transformers are recommended 5 0 CX e 100V pr Pi 2 90V si de E AMEN C a 0V MCCB For TP03 power supply terminals AC Power supply For Load 5 2 Solving thunder stroke problem When the factory installing PLC is far away from other buildings the installation of PLC must take thunder stroke problem into consideration Thunder stroke may induce surge voltage up to 4000KV A surge protector must be installed to reduce the high voltage and protect PLC It is recommended to install a surge protector according to the equipment installed and power capacity Please refer to following diagram for the installation of and outdoor 1 7K AV surge protector MCCB breaker Transformer TP03 drop voltage AC250V input JE F input other devices L x Surge protector E Special Class 3 groung 10Q Class 3 ground Solving noise problem 5 15 Chapter 5 Wiring The special type 3 ground resist
99. e units An external power supply is needed if expansion units are more than that as for the following example the total I O reaches 188 points 36 24 1614 Jone TP03 60H TP02 32EMR TP02 32EMR TP03 Power unit TP02 32EMR 2 Digital input and output 2 7 Chapter 2 Basic Unit Specification 3 Communication ports 3 1 Communication ports position Note 1 Note 2 Note 3 Note 4 Note 5 lt 1 gt TP03 has three communication ports and see the left figure lt 1 gt PC PDA communication port lt 2 gt Expansion card TP3 232RS TP3 485RS lt 3 gt RS485 communication port ha n S TESTIS sm E LI Ip sa ET e e e e e ee RS485 port only H type available The baud rate for PC PDA port is 9 6k 57 6kbp
100. eakage current Vin OFF Off level for input signal Rin Internal resistor of input V Power voltage For example basic unit TP03 30MR power supply voltage 24V VinOFF 15V Rin 3 5kQ given leakage current for input component 6 5mA That is iL 6 5mA Vin OFF 15V Rin 3 5kQ V 24V O 3 5 6 5 15 R 4 75kQ if standard resistor R 4 7 then 2 W gt 24 4 7k x1 5 0 18W A resistor 4 7kQ with power 1 4W should be applied as the bleeder resistor Wiring consideration 5 11 Chapter 5 Wiring 4 3 Output terminal wiring consideration 4 3 1 Surge current from Indicator load When the incandescent lamp is turned on there will be a surge current 10 20 times larger than normal value lasting some 10ms It is recommended to add a shunt resistor or a bleeding resistor to reduce that surge A shunt resistor S Z 2 a shunt resistor Output pol mae There will remain current to supply for indicator in OFF condition therefore the resistance should be carefully determined Current limiting resistor Current limiting NV resistor Oh Output ue The brightness of the lamp will be reduced if the resistance is too large 4 3 2 Surge voltage of inductive load When inductive load is ON OFF transited there will be a surge voltage KV Particularly relay output module has no standard surge absorber so it might be seriously affected by such su
101. een LC and short circuit V 1 24 vD 2 Com0 Co Common ground for Vin0 Vinlor ml Iinl linl Voutor Voltage output terminal output voltage Z Voutt signal 10V 10V between Vout Terminal and Cout terminal Vout and Vout block sal can not be used at same time Current output terminal output current Tout signal 0 20mA between Iout and Com H vz 2 e Common ground for Vout Vout Iout ARRE e e 24V 24VCD input terminal u B 0V 24VCD input terminal Outline figure Power indicator PWR 24 V Power LED Green LNK Link LED Green internal power supply 5VDC Max current 30mA External power supply Accessory 24VDC 20 Consumption current Max 85 mA Installation manual Expansion cable TP03 304EC 6cm 26pin expansion unit Chapter 3 Expansion unit specification Input circuit
102. erminal Input terminal ON PLC K Above At Above At Wiring consideration 5 9 Chapter 5 Wiring 4 2 1 Wiring consideration for different Input devices sensor switch DC input Example DC 2 wires type proximity sensor Example 2 Contact output type ee ce l l l H 9 Output IN Proximity AL A SE I 5 N a B 5 Com 10 j COM int ys co ete LM Sareea NERE Example 3 NPN open collector type Example 4 PNP open collector type p p yp p p yp pp To NIE ME H dA lE i 1 I J i Constant 5 IN current Input IN i 4 N circuit i nere AN lt x n 10 COMI x cu 9 71 q q FERRE ae yo eee i rai asa ria Example 5 NPN current output type Example 6 PNP current output type STE dni gg Sa jV po Poe 1 IN Output Po 1 i current f WoT Constant lt 3 sb sg curt AC AK l Example 7 Voltage output type iaia 1 Power supply i Output LU
103. essed in the HSZ comparison table when the PLSY operation has been enabled 8132 Frequency HSZ PLSY 8134 Target pulse 8136 Accumulated value for output pulse of Y000 and Y001 F57 59 PLSR Accumulated value for 8140 output pulse of Y000 or present value of position instruction F57 59 PLSR Accumulated value for 8142 output pulse of Y001 or present value of position instruction 8145 Offset speed for F156 F158 F159 8146 Fastest speed 8148 Initial value Special relay 8 13 Chapter 8 Special Relay OP07 08 Device No Function Operation 8280 Key FI 8281 Key F2 8282 Key 8283 Key F4 8284 Key F5 8285 Key F6 8286 Key F7 8287 Key F8 8288 Key F9 8289 Key F10 8290 Key 8291 Key F12 8292 Up 8293 Down 8294 Left 8295 Right 8296 Key TMR 8297 Key CNT 8298 Key ENT 8299 Key MODI 8300 Key MOD2 8301 Key ESC 8302 Reserved 8303 Reserved Special relay Chapter 8 Special Relay OP07 08 D Device No Function Operation 8280 First line content defaulted 8281 Second line content defaulted 8282 First line content user defined 8283 First line content user defined 8284 OP07 08 display mode setting 8285 OP07 08 present display mode 8286 OP07 08 display number range 8287 Erro
104. ght ID 3 Communication ports Chapter 2 Basic Unit Specification 3 3 2 Data link TP03 master can communicate with as many as 15 TP03 slaves with the application instruction DTLK Here is the briefing about this function and as for more information plese refer to Instruction Description F190 DTLK Item Specification Communication EIA RS 485 Baud rate 300bps 307200bps Slaves Max 15 slaves Connecting area D0 D157 M2000 M3023 Data length for each slave Max 64bit 8 word Cable Isolated twist cable 2 wire2 Total length 500m 76800bit s 1km 38400bit s Application instruction format FUN DTLK K set the port range 0 1 0 built in RS485 port 1 RS485 RS232 expansion communication port 3 3 3 REMOTE I O instruction TP03 master can communicate with as many as 4 TP03 slaves with the application instruction RMIO Here is the briefing about this function and as for more information please refer to Instruction Description F191 Item Description communication EIA RS485 standard Baud rate 9600bps 614400bps Slave Max 4 slaves Slave 1 Input 36 points M4200 M4235 output 24 points M4600 M4623 Slave 2 Input 36 points M4240 M4275 Remote I O output 24 points M4624 M4647 for master Slave 3 Input 36 points M4280 M4315 output 24 points M4648 M4671 Input 36 points M4320 M4355 output 24 points M4672 M4695
105. h lithium battery gt Removable terminal block gt Can expand 32 points and expand 2 x TP02 AD units and 1 x TP02 2DA unit or 1 TP03 AD unit and 1 DA unit m TP03H 40 60 points Built in EEPROM 16 000 Steps Built in RTC RS485 communication Retentive data and RTC data with lithium battery Removable terminal block Can expansion 64 points without external power supply Can expansion another 64 points with adding an external power supply Can expand x TP02 AD unit and 1 TP02 2DA unit and 7 x TP03 AD units and 4 x TP03 DA units B SR Type 14 20 26 36 points gt Built in EEPROM 4 000 Steps RS485 communication gt Can expand 80 points gt Can expand 8 channels AD input amp 2 channels DA output VV 1 Function 2 4 Chapter 2 Basic Unit Specification 1 5 Environment specification Operating Temperature 0 to 55 C 32 to 131F Operating ambient temperature Storage Temperature Relative Humidity 25 to 70 C Level RH1 30 to 95 non condensing Pollution Degree 2 60664 Installation category II Enclosure IP20 Corrosion Immunity Altitude Vibration Resistance Shock Resistance No corrosive gases Operation 0 to 2 000m 0 to 6 565 feet Transport 0 to 3 000m 0 to 9 840 feet When mounted on a DIN rail 10 to 57Hz amplitude 0 075mm 57 to 150Hz acceleration 9 8m sec 1G Lloyd s 2 hours per axis on each of three mutually perpendicular
106. ha eiue eec 1 1 1 Model type ARES Ten iaia iaia 1 2 2 reino PDC EAR 1 3 21 Basic module listist poode en aula 1 3 2 2 Expansion module list eerte rate RUNS 1 6 2 2 Programming 5 1 8 ZBACCECSSON anta 1 9 3 System sorge iaia 1 10 4 07 08 03 cable TP03 302MC specification 1 11 5 TP03 302PC cable specification iran 1 12 6 PC PDA port connect with HMI by 5 422 1 13 T TPOZ terminal o gaa ail oa 1 13 Introduction 1 0 Chapter 1 TP03 Introduction Chapter 1 TP03 Introduction TP03 is the latest generation of PLC developed by TECO The high speed and high quality programmable logic controller has following features High speed of executive time Basic instructions 0 31us step ANDB 0 45us step LD Large memory capacity Program memory capacity 4 8 16k steps The product has integrated basic and application instructions such as operation instructions ADD SUB MUL DIV etc trigonometry instructions as SIN COS TAN matrix input and other instructions as matrix input 7 seg output and PID Flexible expansion ability Basic units 14 20 26 30 36 40 60 point types max can expand to 256 digital points 60 10 12 bits analog input output 3 communication
107. ies 8 1 0 2 s oli i loi eee sss 8 2 RIGIDI maa kus e md sepe DM kar ade 8 2 PC operationimode Luciella lie eni 8 3 PEmode tD sali C enc NL i an 8 3 Step ladder flags tV sus detail Ra 8 3 Step ladder flags Dy uuu usun aeter 8 4 Interruption disable M eco etae e ru a ed ea ai qe 8 4 UP DOWN counting set device M iti dettes a died 8 4 Devices Mr rutelli 8 6 biror detectiomit 922 eda eo 8 6 Communication and link M I eae A ca si ie iios 8 6 Communication and link D Ludi roo da e er nS ERES 8 8 Communication and link M I a enne 8 10 Communication and link D ILI RINGS UN 8 11 High speed and position M casas e i Een e e SEE 8 12 PWM output CD m m 8 12 Expansion CM pere illo 8 12 High speed and position CD 8 13 CM J ote Miani 8 14 CDI 6 leale 8 15 DDD elia palato 8 16 SUD A ra PT 8 16 Special relay 8 0 Chapter 8 Special Relay Chapter 8 special relay IPC status M Device No Function Operation RUN monitor RUN input 8000 NO contact RUN monitor M8061 8001 NC contact M8000 8002 Initial p
108. igh 00H High Data Data Low 37H Low 37H Low B3H Low B3H CRC 16 CRC 16 I High 51H High 51H 1 write new ID number to TP03 Data is new ID number 1 to approx 255 And the high byte must be set to 0 Remark 2 If the is initialized the ID will be reset to 001 If you want to set up a net it is necessary to set a new ID for each PLC c Sub function FF02 Read TP03 running stopping status Function Sub function FF02 Code Function Read TP03 running stopping status PC gt PLC PLC gt PC OK PLC PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Function Code 6CH Function Code 6CH ECH Code Exception Sub High FFH Sub High 04H Format 3 function function Data Low 02 Data Low 02H CRC 16 Low 6DH High 00H High 52H High 03H Data Data Low 00H Low 55 Low 00H Low FDH CRC 16 16 High 17H High 48H Sub function Read program running or stopping status If return data 5255H Remark program running ASCII code RU if return data 5354H program stopping ASCII code 5 3 Communication ports 2 19 Chapter 2 Basic Unit Specification d Sub function FF03 Set RTC value
109. igh var Reggia ign CUORE cc ERO Format has Register High 00H Register Hig ig number Low 02H number Low 02H Bytes count 04H Low 05H CRC 16 Input Data High C8H Low XX CRC 16 High XX 1 Start character is the first register address 2 Byte count equals quantity of register x2 each register contains two bytes Remark 3 The data length is equal to Bytes As in the above example Bytes 4 that is input data length is 4 bytes 4 XX represents that the data differs with different input data 3 Communication ports 2 17 Chapter 2 Basic Unit Specification G 08H Diagnose The function code 08 provides a series of tests for checking the communication system between a client Master device and a server Slave or for checking various internal error conditions within a Server Sub function 00 Return Query Data Function Sub function 0000 Code Function Return Query Data PC gt PLC PLC PC OK PLC PC ERROR Slave Address 01H Slave Address 01H Slave Address Function Code 08H Function Code 08H Function Code 88H Sub function High 00H Sub function High Exception Code 02H L 00H L 00H High C7H Format pata Data CRC 16 2 High ASH High ASH Low CIH Data Data Low 37H 37H Low DAH L DAH CRC 16 sa CRC 16 gt High 8DH High 8DH Remark Data is a random word
110. ignal should be less than 15V or 30mA with the switch properly set or the analog unit will be damaged Wiring figure of Output D A analog expansion module e CH DE Inverter CHI V amp DA module 1 The cable for analog input should be standard isolated twisted cable routed away power line and other line which will interrupt others It is recommended that the cable should be less that 3m in length 2 The improper wiring will lead to error operation or damage the unit Short circuit the voltage output will irrevocably destroy the unit You can set voltage output or current output for the unit Keep the wire from the shield as short as possible 30mm or less Connect SHLD terminal with shield net Connect Flame ground FG and SHLD terminal with wire of apx 1 25mm Use this module dedicated constant voltage supply or 24VDC power supply of basic module for the 24VDC input power supply expansion unit 3 18 Chapter 3 Expansion unit specification 1K Q 1 4W Terminal block vi gt Q External device External device impedence DS FA amp I T VW Q impedence Q SHLD External device WA LA 1 External device A Isolated amplifier expansion unit 3 19 Chapter 3 Expansion u
111. inal voltage terminal block Whether it is within DC19 2 26 4V specified range For relay output type Measure voltage of output terminal on Less than AC 250V Output terminal voltage the terminal block Whether it is within specified range Less than DC 30V For transistor output type Less than DC 30V Err indicator on basic unit Installation condition 2 1 3 Expansion units Eyeballing ERR indicator OFF Basic unit is fixed or not No loose Screws on terminal block are loose or No loose not The withdrawable terminal is loose or No loose not Expansion cables termination connector Installed are all installed proper or not The expansion card is loose or not No loose Inspection item Check up Criterion Input terminal voltage Measure voltage of input terminal on the terminal block Whether it is within specified range Output terminal voltage Measure voltage of output terminal on the terminal block Whether it 1s within specified range Please refer to specification of each unit Installation condition are all installed proper or not Expansion unit is fixed or not No loose Screws on terminal block are loose or No loose not Expansion cables termination connector Installed Maintenance and inspection 6 3 Trial Run 3 Troubleshooting Please check the indicators on basic units as error occurs And do troubleshooting acc
112. input ON Insulation method Photo coupling insulation jor PWR LED 5V Power LED Green r H E D 2 4 6 Internal power supply For SVDC Max 30mA of 1 H Current consumption For 24VDC Max 45mA Downside Accessory Expansion cable TP03 304EC 6cm 26pin Internal circuit Symbol Content T 0 7 Input terminal Y Terminal Upside E block COM A Common terminal mE 1 0 7 Input terminal d Downside COM B Common terminal Input Note a 8 points share one common terminal b The common terminals with same symbol in upside and downside are not connected internally expansion unit Chapter 3 Expansion unit specification 2 Analogue expansion unit 2 1 Introduction 2 1 1 Brief Analog expansion unit for input TP02 4AD TP03 4AD T0P3 8AD TP03 4RD TP03 4TM etc Analog expansion unit for output TP02 2DA TP03 2DA etc Analog expansion unit for both input and output TP03 3MA etc Note TP03 8AD TP03 2DA TP03 3MA only can be used for TP03 M H type which version over V1 5 or for TP03 SR type which version over V1 2 System configuration of analog expansion unit TP03 20 30 point
113. instruction RUN When M8037 on the PLC will switch into 8037 Enforced Stop instruction STOP 1 ENABLE 0 DISABLE 8039 Constant scan mode This register will not be initiated in Power ON PC mode D Device No Function Operation 8039 Constant scan time Default 0 unit ms Step ladder flags M Device No Function Operation 8040 STL transfer disable M8040 ON STL transfer is disabled When M8041 ON STL state transfer is enabled in automatic 8041 STL transfer start operation When M8047 is ON and any one of S0 S899 is on M8064 will 8046 STL state ON be ON 8047 Enable STL monitor As long as M8047 is ON D8040 D8047 are enabled If M8049 ON and f 1 M8048 will 8048 oi and any one of S900 S999 is on M8048 will be ON 8049 Enable Annunciator M8049 ON D8049 is enabled Special relay 8 3 Chapter 8 Special Relay Step ladder flags D Device No Function Operation 8040 8041 8042 8043 Address for ON State 8044 8045 8046 8047 8048 8049 The minimum address for ON State among S900 S999 Interruption disable M Device No Function Operation 8050 Input interruption disable I00x 8051 Input interruption disable I10x 8052 Input interruption disable I20x 8053 Input interruption disable I30x 8054 Input interruption disable I40x
114. instruction for high speed counter it is suggest that the max average frequency of high speed counter should be decreased properly 4 High speed input 2 29 Chapter 2 Basic Unit Specification 4 8 Common consideration The enabling terminal for high speed counters should be always ON Example M8000 RUN C235 is responding to X000 so X000 zr should not be set as the enabling terminal Ne gt X000 The terminal should N ens be always ON It is recommended to use contact without mechanical delay for high speed counter enabling device The vibration of the analog switch would result in high speed counting error Thusly the analog switch can not be used as an enable device for high speed counter The enabling relay for high speed counter can not be shared with other instructions For instance input interruption pointer and F56 SPD speed detect Even the present value equal set value of high speed counter the output will not be ON until it received counting pulse The ON and OFF the enabling input for the high speed counter can control such counter RUN or STOP which should be programmed in the main program If it is in the SFC Sub rountin or interruption program Counter will not RUN or STOP till the SFC or Sub Routin is operated 4 High speed input 2 30 Chapter 2 Basic Unit Specification 5 Interruption Input The input X000 X005 can be set to do interruption Basic specification
115. ion Built in 4cm cable for expansion module Fig 25 TP 042EC 14 pins Only for 2 module Option 40cm cable for expansion module Fig 25 TP 402EC expansion module Built in 6cm cable for expansion module Fig 26 TP03 304EC 26 pins Only for TP03 40cm cable for expansion module Fig TP03 340EC expansion module TP03 expansion module Option 26 1 8M cable black Fig 27 TP03 302PC Include i TP03 PC Built in TP03 DPA PCO6 i Comper Disk TED DUS PDF files of instruction manual amp operation manual Option PDA adapter Fig 28 JNSWPDA Built in 1 8M cable grey Fig 27 TP03 302MC Option SM cable grey Fig 27 TP03 305MC Only for OP08 Profile referring figure Bs a a au oo oo oo au oo oo a BE a 0000000000000 goooo0o00000000 1 0000000 a BE oo oo oo n ad Fig 24 Fig 25 Fig 26 TP 200EC 042 4 TP 402EC 40cm _ TP03 304EC 6cm TP03 340EC 40cm Fig 27 TP03 302PC black TP03 302MC grey Fig 28 both items are different in outline color and internal wiring PDA Adapter JNSWPDA TP03 305MC grey same outline and color as TP03 302MC but different in length and internal wiring Introduction Chapter 1 TP03 Introduction 3 System configur
116. is function code is used to write a single output to either ON or OFF in a remote device PC gt PLC PLC PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Code 05H Function Code 05H Function Code 85H 3 5 Exception Coil High 01H Coil High 01H Cod 02H ode Format Address Address Data Low ACH Data Low ACH CRC 16 Low C2H Coil High Coil High FFH High 94H Value Low 00H Value Low Low 4FH Low 4FH CRC 16 16 High 77H High 77H A value of 0xFF00 requests the coil to be ON Remark A value of 0x0000 requests the coil to be OFF C 0FH Write multiple coils Function Code Function This function code is used to force each coil in a sequence of coils from 1 to 1968 to either ON or OFF in a remote device PC gt PLC PLC gt PC OK PLC PC ERROR Slave Address 11H Slave Address 01H Slave Address 01H Function Code OFH Function Code Function Code 8FH Exception Start High 00H Check High 01H Data Code Address Code Low 13H Low 13H Low 84H Format z CRC 16 Data Coil MHigh on 00H High 35H ata number Low Low Bytes 02H Low 26H CRC 16 Input Data High 99H Low XX CRC 16
117. l condition Basic unit wiring 5 6 Chapter 5 Wiring 3 Expansion unit wiring 3 1 Input wiring for expansion unit TP02 16EXD i j comal 3 5 7 1 3 5 7 com 2 4 16 8 lt mi x TP02 16EMR TP02 32EMR II fut 5 owe 113 517 9 11 13 15 coms 2 4 6 8 2 4 6 8 110112114 16 5 5 TP03 16EXD 0 2 6 0 2 4 6 d A 7 COMB 1 3 5 7 5 5 3 o e an TP03 16EMR TP03 16EMT o N 0 1 Power Wiring consideration Chapter 5 Wiring 3 2 Output wiring fo
118. l installation neruda 4 8 2 3 Installation for expansion cable and termination connector 4 8 Contents 4 0 Chapter4 Dimension and installation Chapter4 Dimension and installation 1 Outline dimension 1 1 Basic unit TP03 14SR A 14 20 TP03 20SR A Fi ES 0000 LI il TP03 26SR A 98 56 TP03 36SR A f U Moons e 1 EX l N vt F a 20 30 TP03 20MR A TP03 20HR A TP03 20MT A TP03 20HT A TP03 30MR A TP03 30HR A TP03 30MT A TP03 30HT A VITT 22222222 22222222 22222222 22222222 Outline dimension
119. lished by sequential instruction RST as above figure M8235 M8245 ON OFF can control C235 C245 counting direction 4 High speed input 2 27 Chapter 2 Basic Unit Specification 4 4 2 1 Phase 2 input X011 RST X012 C249 K1234 X012is ON C246 will operate up counting when Input X000 is OFF ON while Down counting when X001 is OFF3ON X012 is ON C249 will start to operate up counting for X001 down counting for X000 when X005 is ON When X002 is ON C249 will be reset at once Sequential instruction RST also can do the same as left figure C246 C249 counting direction can be supervised by M8235 M8245 4 5 Application example for 2 phase high speed counter 4 5 1 2 Phase 2 inputs The present value and output operation of 32 bit counter is same with former 1phase linput high speed counting X011 RST C251 X012 C251 K1234 C251 M8251 X011 RST C254 X012 DODI C254 M8254 When X012 ON C251 starts to count X000 A phase and X001 B phase When X011 ON RST instruction reset C251 If the present value is bigger than set value YOOOON and if not Y002 OFF When Y003 ON counting direction is Up or the direction is Down When X012 ON and X006 ON C254 starts to count X000 A phase and X001 B phase When X011 ON reset C254 And X002 also can do that If the presen
120. lock Output point 8 kG Paq 3 3 i 3 Voltage AC250V DC30V Current 2A 1 Point 5A 1 common coma 2141618 type Relay Mechanical 20 000 000 times lifespan Output EET Electric lifespan 150 000 times 3A R ing ti Below 1 esponding time elow 10ms 1 mA SvDC Output indicator LED lit when output ON Insulation method Relay 1 3 co 6 8 Voltage DC24V 10 20 Current 4 8mA 24VDC 2 i i TEM Impedance 5 kO Typ 15 4 t Above 20Vdc 3 5mA ibi ON level min Input Below 8Vdc 1 5mA OFF level max Responding time 10ms Indicator LED lit when input ON Insulation method Photo coupling insulation Internal power supply Current consumption For 5VDC Max 50mA For 24VDC Max 80mA accessory Expansion cable TP 042EC 4cm 14pin Internal circuit Symbol Content Input 1 8 Input terminal Avid Upside Common Terminal COM A block terminal COMA IL 1 8 Output terminal Downside Common COM B COM C terminal Note vi 4 points share one common terminal t i b The common terminals with same symbol in upside and J downside are not connected internally i Output expansion unit 3 6 Chapter 3 Expansion unit specification 1 3 5 TP02 32EMR Specification
121. mili ae 1 A 4 Trigger Load Y Ee th C 7 i 4 I COM i OV TP03 H transistor output 3 Insulation circuit For transistor output PLC internal circuit is photo coupling insulated For relay output PLC internal circuit is relay insulated 4 Please pay attention to common terminal s wiring for output Take TP03 30MT A as an example YO Y 1 share COMO Y2 Y5 share COM1 Y6 Y11 share COM2 and Y12 Y15 share COMG See the following figure for transistor output type For relay output 1 como 1 2 4 omz 7 1 L TTN 22 cam 3 5 e 10 com 3 For transistor output s coM 7 100 240VAC D L N e 19 re Hz Basic unit wiring 5 5 Chapter 5 Wiring Over load capacity for output terminal Each output terminal has the overload capacity of 2 times of rated current 5Min and the common terminal has 1 5 times of rated current 2Min If that exceeds limited range the terminals will be fault or even the internal circuit will be dangerously burned Wiring example for Relay output type Diode for absorbing surge to extend MCI A j x x the terminals lifespan un a Fuse connect the fuse at
122. minal 1 b The common terminals with same symbol in upside and Spip esa downside are not connected internally Output expansion unit 3 7 Chapter 3 Expansion unit specification 1 3 6 TP03 16EMR Specification Item Specification Outline figure Input point 8 Spa Output point 8 Ce Voltage AC250V DC30V pela 5 7 dii 2A 1 point H SA 1 common terminal Relay vn Mechanical lifespan 20 000 000 times Output amp lectric lifespan 100 000 times Responding time 6ms Minimal Load 1 mA SvDC Output indicator LED lit when output ON Insulation method Relay Lia aaa Voltage DC24V 10 20 Current 7mA 24VDC s Impedance 3kO Type a ON level Above 15Vde 4 2mA Downside OFF level Below 9 Vdc 2 5mA Responding time 10ms Indicator LED lit when input ON Insulation method Photo coupling insula
123. mm 57 to 150Hz acceleration 9 8m sec Mounted on a panel surface 2 to 25Hz amplitude 1 6mm 25 to 100Hz acceleration 1G 2 hours per axis on each of three mutually perpendicular axis 39 2m sec 4G Lloyd s 90 minutes per axis on each of three mutually perpendicular axis Shock Resistance 147 m sec2 15G 11 m sec duration 3 shocks per axis on three mutually perpendicular axis IEC61131 Noise immunity 1 000Vpp lus 230 to 100 Hz Dielectric withstand 1 500VAC gt 1mins between all terminals to ground for AC power supply Dielectric withstand 500VAC gt 1mins between all terminals to ground for DC power supply Insulation resistance Grounding expansion unit 500V DC gt 10M ohm between all terminals to ground 100 ohm or less 3 1 Chapter 3 Expansion unit specification 1 2 Outline dimension 1 2 1 TP02 digital expansion unit I 1 2 2 TP02 digital expansion unit II omaoma 1131517 19 1111131151 Las Pas a es komal 1416418 110112114116 do xl adam EF OOO 00000000 1113 6 18 19 11 14 116 Esc m hy MS A 12141517 910112113 15 cow 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 TP03 digital expansion unit
124. mode set 8274 AD53 56 channel mode set 8275 AD57 60 channel mode set 8276 Reserved 8277 DA1 4 channel mode set 8278 DAS 8 channel mode set 8279 DA9 10 channel mode set 8381 DA channel 1data 8382 DA channel 2data 8383 DA channel 3data Special relay 8 16 Chapter 8 Special Relay Device No Function Operation 8384 DA channel 4data 8385 DA channel 5data 8386 DA channel 6 data 8387 DA channel 7 data 8388 DA channel 8 data 8389 DA channel 9 data 8390 DA channel 10 data 8436 AD channel 1 data 8437 AD channel 2 data 8438 AD channel 3 data 8439 AD channel 4 data 8440 AD channel 5 data 8441 AD channel 6 data 8442 AD channel 7 data 8443 AD channel 8 data 8444 AD channel 9 data 8445 AD channel 10 data 8446 AD channel 11 data 8447 AD channel 12 data 8448 AD channel 13 data 8449 AD channel 14 data 8450 AD channel 15 data 8451 AD channel 16 data 8452 AD channel 17 data 8453 AD channel 18 data 8454 AD channel 19 data 8455 AD channel 20 data 8456 AD channel 21 data 8457 AD channel 22 data 8458 AD channel 23 data 8459 AD channel 24 data 8460 AD channel 25 data 8461 AD channel 26 data 8462 AD channel 27 data 8463 AD channel 28 data 8464 AD channel 29 data 8465 AD channel 30 data 8466 AD channel 31 data 8467 AD channel 32 data 8468 AD channel 33 data 8469 AD
125. n control TP03 to STOP When both switches are turned ON STOP has the priority Note Whatever mode is set to control the TP03 RUN STOP M8036 will be set to 1 M8037 will be reset to 0 as TP03 is controlled to RUN while M8036 will be reset to 0 M8037 will be set to 1 as TP03 is controlled to STOP When RUN STOP flag is set to ON simultaneously TP03 will operate STOP and reset M8036 OFF 11 RTC 2 34 Chapter 2 Basic Unit Specification 11 RTC ho A 20M 30M 20H 30H 40H 60H Item Built in Second D8013 Minute D8014 i Hour D8015 Day D8016 Month D8017 Year D8018 Register NA Week D8019 With 30s offset 1 F160 TCMP timing data compare application 2 F161 TZCP timing area data compare 3 162 TADD timing data add deo N A 4 F163 TSUB timing data subtract Description 5 F166 TRD read timing data 6 F167 TWR write timing data 7 F169 HOUR set the timer Tolerance 45seconds month 25 C Leap year N A Auto offset Flash memory NA D8013 D8019 data will be kept by lithium battery when retentive power fails Set the time for RTC through the special coils and registers Special T Special Content Description Content coil register D8013 Second 0 59 D8014 Minute 0 59 8015 Clock Stop and set ON timing stops and it can D8015 Hour be reset M8016 Stop
126. n the instruction as DSW F72 is finished Special relay 8 1 Chapter 8 Special Relay PC status D Device No Function Operation 8001 TP03 type 0x 8002 Version 10 represents 1 0 version 8004 Error code 8005 Warning code RTC D Device No Function Operation 8010 Present scan time 1ms unit 8011 Min scan time 8012 Max scan time 8013 Second 0 59 8014 Minute 0 59 8015 Hour 8016 Day 8017 Month 8018 Year 2000 2099 8019 Week Special relay 8 2 Chapter 8 Special Relay PC operation mode M Device No Function Operation 8030 No battery mode When M8031 ON the ON OFF status 8031 Non retentive register all clear when Y M S T C and present value of T C D are executing END instruction reset However special Data register will not be cleared 8032 Retentive register clear when When M8032 ON the retentive registers are executing END instruction reset Saving mode for Register 0 STOP RUN saves according to 8033 Register hold in stop mode note 1 requirement 1 STOP RUN TP03 saves all data 8034 Output prohibit 1 output 0 0 output Y When M8035 on the No of X input which 8035 Enforced operation mode D8035 specified can be used for RUN control r When M8036 on the PLC will switch into 8036 Enforced Run
127. nit specification 2 5 Electric Specification 2 5 1 TP02 4AD Specification Specification Item Voltage Current OV 10V 1V 5V 0mA 20mA 4mA 20mA Analog input range Input impedance 30KQ Input impedance 250Q 0000 0V 4000 10V 0000 0mA 2000 20mA or Data range 0000 1V 2000 5V 0000 4mA 2000 20mA Resolution 2 5 mV 10 pA Accuracy 5 or less at 25 C 1 or less at 0 55 C Transmit speed 15 time 4 Channel Voltage input terminals for VI V4 24V V1 Cl V2 C2 Voltage signal between V C Current input terminals for n 11 14 Current signal between I C and short circuit V I Terminal 4 V or I Common terminal si block Please connect Shielded pina terminal to FG on the House SHLD And all shielded terminals are internally connected V3 V4 C4 24V 24VDC input terminal OV 24VDC input terminal 13 SHLD Power indicator LED 5V power LED Green Internal power 5VDC Max current 55mA Outline figure External power 24VDC 10 Consumption current Max 100 mA Accessory Installation manual Expansion cable TP 042EC 14pin External device Shielded twisted wire gt
128. o set the start address equal multiple of 8 It can improve the program efficiency 5 XX represents that the data differs with different input data 3 Communication ports 2 16 Chapter 2 Basic Unit Specification E 06H Write a single register Function 06H Code Function This function code is used to write a single holding register in a remote device PC gt PLC PLC3PC OK PLC PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Code 06H Function Code 06H Function Code 86H 40H High 40H Register High 40H Exception Code 03H 01H L 01H address L 01H L 02H Format Data Data CRC 16 ox 00H High 00H Input High 00H High 61H 03H Low 03H Data Low 03H Low 8DH Low 8DH CRC 16 CRC 16 High CBH High CBH Remark F 10H Write multiple registers Function 10H Code This function code is used to write a block of consecutive registers 1 to 125 registers Function in a remote device PC gt PLC PLC3PC OK PLC PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Code 10H Function Code 10H Function Code 90H Start High 40H Start High 40H 03H Address Low 01H Address Low 01H Low OCH i
129. onal 5232 communication port Fig 10 TP03 485RS RS485 multi function communication port Fig 11 TP03 2AI 0 10V analog input port 2 10 bit In developing Fig 12 TP03 1ME Memory pack Fig 13 Profile referring figure b TP03 0CV Fig 6 Fig 7 TP03 6AV Fig 8 TP03 2TI Fig 9 TP03 232RS Fig 10 TP03 485RS Fig 11 TP03 2AI Fig 12 TP03 1ME Fig 13 Introduction Chapter 1 TP03 Introduction Expansion module Type No 5 La Description dimension Remark TP02 16EXD 16 0 16 points DC input TP02 16EYR 0 16 16 points relay output 64 x 90 x These TP02 16EYT 0 16 16 points transistor output modules are N A 8 points DC input amp 8 points relay all available TP02 16EMR 8 8 output for both 16 points DC input amp 16 points 110x 90 2 and TEO2 32EMIS ds relay output x76mm 8 1 Fig 14 TP02 4AD 4 0 10v 20mA analog input 4 64 90 24Vdc Channel 76 mm Fig 15 TP02 2DA 0 2 t 10v 20mA analog output 2 Fig 17 channel 100 Power source for Expansion TP03 01SPS A 240VAC N A modules Fig 18 PT1000 temperature input 4 TP03 4RD 4 0 channel 57x90x In developing TP03 4TM 4 0 temperature input 4 channel 83 mm In developing 10v 20mA analog output Fig 14 TP03 2DA 24Vdc 0 2 2 channel Fig 16 Fig 18 20mA analog in
130. operation because of noise Note 2 Branch of communication cable should not exceed 3 ILLE Connector Cable nod Note 3 R represents terminal resistor 120 Q 1 4W 3 Communication ports 2 23 Chapter 2 Basic Unit Specification 4 High speed counter 4 1 General characteristic of high speed counter Input requirements A the duty circle for the input form should be 1 1 B Low voltage level should be less than 9V C The respnding frequency of the high speed counter differs from high low voltage level i 2 Frequencty u uu High voltage level 145 205 1269 36S 20M 30M 20H 30H 40H 60H Phase 15v 20v 10 KHz 100 KHz SIE pra 15v 28 8v 10 KHz 50 KHz X004 X005 ps SEM 5 KHz 5 KHz The above requirement should be met or the responding frequency will be less or the counting data would be wrong 4 2 Number for Built in high speed counter The number is as following TP03M H type 1 input counting 1phase 2 inputs counting 2phases 2 inputs counting C235 C236 C237 C238 C239 C240 C241 C242 C243 C244 C245 C246 C247 C248 C249 C251 C252 C253 254 X000 U D U D U D U U U A A A X001 U D R R D D D B B B X002 U D U D U D R R R R X003 U D R R U B X004 U D UD 5 D R X00
131. or code 8064 Error code Refer to chapter 6 3 5 1 8065 Error code 8066 Error code 8067 Error code 8069 Error code Communication and link M I For RS485 port Device No Function Operation 8121 RS485 communication port send data is ready RS MBUS 8122 RS485 communication port sending flag RS MBUS RS485 communication port receiving data end 8123 RS MBUS flag RS485 communication port MBUS instruction 8124 MBUS error RS485 communication port communication over 8129 RS MBUS time Special relay Chapter 8 Special Relay For expansion communication port Device No Function Operation Expansion communication port send data is 8321 RS MBUS ready 8322 Expansion communication port sending flag RS MBUS Expansion communication port receiving data 8323 RS MBUS end flag Expansion communication port MBUS 8324 MBUS instruction error Expansion communication port communication 8329 RS MBUS over time For RMIO Device No Function Operation 8335 RMIO data in transmission 8336 RMIO data transmission error master 8337 RMIO data transmission error slave 1 8338 RMIO data transmission error slave 2 8339 RMIO data transmission error slave 3 8340 RMIO data transmission error slave 4 8341 Expansion communication port is under RMIO 8342 RS 485 communication port is under RMIO S
132. ording to different conditions 3 1 LED indicator status type PWR RUN BAT ERR Description OFF OFF OFF OFF Power is OFF Troubleshooting procedure 2 BLI Self diagnosis detects ON NS OFF ON IPO Troubleshooting procedure 1 ON not operate and all I O does not work ON OFF OFF Stop mode Troubleshooting procedure 3 Input state error ON ON OFF OFF RUN mode Troubleshooting procedure 4 Output state error Troubleshooting procedure 5 A warn for the program is ON ON OFF BLI logically error Both Check the logic of user program NK program and VO still in troubleshooting procedure 1 working ON ON ON ON Other Troubleshooting procedure 1 S type PWR RUN Description OFF OFF Power is OFF Troubleshooting procedure 2 Self diagnosis detects error that program does not operate and all I O does not work ON Shine slowly 6 4s Troubleshooting procedure 1 ON Shine quickly 1 6s Stop mode Troubleshooting procedure 3 Input state error Troubleshooting procedure 4 ON ON RUN mode Output state error Troubleshooting procedure 5 ON ON Other Troubleshooting procedure 1 3 2 Presumption of troubleshooting procedure Such troubleshooting procedure is
133. output common terminal with the capacity of 9 5 10A in order to protect output circuit 1 9 Surge absorber to reduce the noise Jr from AC load 175 DC power supply ERN Y L Indicator neon lamp 9 Emergency stop use external switch N AV AC power supply lamp resistance load Mutually locked Output to connect an external mutually locked circuit matching with PLC internal program to provide safety protection for any exceptional condition Wiring example for Transistor output type t t 4 4 ODC power supply Emergency stop Fuse for protecting circuit AII outputs for transistor type are Open Collector If YO is set to pulse output PLSY instruction please connect a resistor to 2 3 gt maintain the output current gt 0 1A in order to i ensure output normal operating MC All outputs for transistor type are Open Collector If Y1 is set to pulse output PWM instruction please connect a resistor to maintain the output current gt 0 1A in order to ensure output normal operating Mutually locked Output to connect an external mutually locked circuit matching with PLC internal program to provide safety protection for any exceptiona
134. pecial relay 8 7 Chapter 8 Special Relay Communication and link D I For RS485 port Device No Function Operation 8120 Communication format RS485 communication port 89Hex 8121 Address Read only default 01 8122 Remaining data number of RS485 sending data 8123 Number of RS485 Data received 8124 RS485 communication port RS instruction 02Hex RS485 communication port RS instruction 8125 End character 03Hex AE RS485 communication port RS and MBUS 8129 Communication watchdog time Instruction For expansion communication port Device No Function Operation E 1 icati rt RS485 RS232 8320 Communication format SS 89Hex 8321 Address PC PDA communication port 89HEx Remaining data number of E m 8322 Expansion communication port sending data Number of 5485 Data 8323 Expansion communication port received 8324 M Expansion communication port RS instruction 02Hex Expansion communication port RS 8325 End character instruction 03Hex atto Expansion communication port RS and 8329 Communication watchdog time MBUS Special relay Chapter 8 Special Relay For RMIO Device No Function Operation 8373 RMIO slave setting state 8374 RMIO slave setting 8376 RMIO slave 8377 RMIO slave number setting 8379 RMIO
135. phase is ON and at the counting direction is Automatically same time B phase is Counting direction controlled by controlled by the OFF ON up counting up down B phase is ON OFF down counting direction Supervision counting Supervise M8246 M8255 to show counting direction In terms of all kinds of high speed counter the reset and set is controlled by interruption pointer Information on M8xxx controlling counting Information on M8xxx supervising counting direction direction Type Counter M8xxx relay Type Counter M8xxx relay C235 M8235 C246 M8246 C236 M8236 phase C247 M8247 ON indicatin C237 M8237 ON operating input C248 M8248 po BUE C238 M8238 DOWN counting C249 M8249 DN C239 M8239 DN linput DEA OFF indicating C241 M8241 OFF operating C252 M8252 UP counting C242 M8242 UP counting C253 M8253 UP C243 M8243 UP PU C254 M8254 C244 M8244 C245 M8245 4 High speed input Chapter 2 Basic Unit Specification 4 4 Application example for 1 phase high speed counter 4 4 1 1 Phase 1 input
136. ponding indicator will be lit as output is ON while off as the output is OFF Otherwise please change the basic unit or expansion unit 6 Ifnone of the said item is wrong but there is still error with input signal please check the noise source or whether there has conductive thing inside PLC 7 still be a problem after above check please contact with after sale service department for support Troubleshooting 6 9 Instruction list Chapter 7 Instruction List us se ecce ve oi ERE SERE 7 1 1 Basic sequential instruction tiara ii 7 1 2 Step instruction scuola hier aa 7 2 3 Application instruction list cai 7 3 7 0 Instruction list Chapter 7 Instruction List 1 Basic sequential instruction Mnemonic Function Circuit Step Initial logical operation contact XYMSTC LD Lul d 1 type NO normally open Initial logical operation contact type XYMSTC LDI g p yp l NC normally closed x p AND Serial connection of NO normally H XYMSTC open contacts Serial connection of NC normall ANT SES ie 9 closed contacts 1 OR Parallel connection of NO normally j open contacts XYMSTC Parallel connection of normally ORI XYM TC l closed contacts Initial logical operation Rising edge XYMSTC
137. ports and with 3 functions please refer to Chapter 3 communication port for detailed information are available for Basic unit Using any one of them can establish a network PC PDA port is also for download upload the program to from TP03 Computer link ONE computer can control as many as 255 TPO3s Data link When a is set as master it can control other 15 TP03s Each PLC can receive max 64 bits 8 words X15 data Remote I O TP03 is set as master it can control as much as 4 other TP03s Each slaver has MAX input 36 points output 24 points Compliant with Modbus Modbus protocol has embeded in TP03 It s easy to comminucation with invert or HMI Built in RTC PWM RUN STOP switch two VR potentiometers flash memory and the product is available for expansion modules A D D A module and etc Built in high speed 100K pulse output which can control servo controller High speed counter With max speed 100K single phase the counter has the function of two single phase high speed and interruption input which enable precisely controlling the pulse input signal from encoder TP03 series products have the same height 90mm TP03 is very easy to operate for those who have used Mitsubishi FX series Profibus DP DeviceNet EtherNet TCP IP communication module is optional Easy to maintain and installation as terminal block is pluggable only 40 60 points type Din rail installation PDA edits software programming language ins
138. program is right And the program can be trial run then tis available for user to enforce terminal ON or OFF with PC PDA to inspect wiring Run and supervision PC PDA can supervise the set value and present value from Timer Counter Data register and enforce the output ON OFF PLC input output responding time Responding time for PLC from sending input signal to input terminal to output signal Responding time Delay for input port Scan time for operating user program Delay for output port Delay time for general input terminal 2 5ms can not be adjusted Delay time for Interruption or high speed signal 10us can not be adjusted Scan time for operating user program Please refer to D8010 Delay time for general Relay type about Sms Delay umo output Transistor type about 1505 terminal Delay time for pulse f output terminal of H About 5 us only for transistor type type Troubleshooting 6 5 Trial Run 3 5 Troubleshooting procedure 3 5 1 Troubleshooting procedure 1 M register D register No Function No Error code description Continue to operate 8060 Expansion card error 8060 Error code 200x Expansion card not adapt to x card install in fact 1 TP03 6AV 2 TP03 485RS 3 TP03 232RS 4 TP03 2AI 5 TP03 2TI 6 TP03 10P 6006 no communication card 8061 PC hardware check 8061 Error code 0000 No error 6101 R
139. put 2 channel 7 2H 20mA analog output 1 channel PEB TP03 8AD 8 0 20mA analog input 8 channel Fig 18 TP03 16EMR NA 8 8 8 points DC input 8 points relay Fig 16 output module NA ga DC ma 8 points Fig 16 transistor output module TP03 16EXD NA 8 8 8 points DC input 8 points relay Fig 16 output module TP03 16EYR N A 8 8 16 points relay output module Fig 16 TP03 16EYT N A 8 8 16 points transistor output module Fig 16 Profile referring figure Fig 14 TP02 16EXD TP02 16EYR TP02 16EYT TP02 16EMR Introduction 1 3 fof 6 8 1416 21415 7 com 12 13 15 Fig 15 TP02 32EMR Fig 16 TP03 16EMR TP03 16EYR TP03 16EXD TP03 16EMT TP03 16EYT Chapter 1 TP03 Introduction V1 Cl V2 c2 24V M 11 12 LD Power 72 SHLD Fig 17 TP02 4AD TP02 2DA Communication module
140. r code 8288 8289 Present number for timer mode 8290 Present number for Counter mode 8291 Present number for user model 8292 Present number for user mode2 8293 Present number for user mode3 8294 Present number for user mode4 8295 First line content for F192 mode 8296 Second line content for F192 mode 8297 Data format set 1 8298 Data format set 2 8299 Data format set 3 8300 Data format set 4 Special relay 8 15 Chapter 8 Special Relay AD DA M Device No Function Operation 8257 Total quantity of AD modules is wrong Total quantity of DA module channel is 8258 wrong AD DA D Device No Function Operation numberof modules 8256 TP02 4AD 8257 number of modules As for the basic unit 20 30 points SR TP03 AD type only one group either D8256 amp 8258 Number of channels D8258 or D8257 amp D8259 is available for TP02 DA modules setting Number of channels 8259 TP03 DA modules 8260 AD filter mode 8261 AD1 4 channel mode set 8262 AD5 8 channel mode set 8263 AD9 12 channel mode set 8264 AD13 16 channel mode set 8265 AD17 20 channel mode set 8266 AD21 24 channel mode set 8267 AD25 28 channel mode set 8268 AD29 32 channel mode set 8269 AD33 36 channel mode set 8270 AD37 40 channel mode set 8271 AD41 44 channel mode set 8272 AD45 48 channel mode set 8273 AD49 52 channel
141. r expansion unit TP02 16EYR 02 16 L L 5 L L L L 5 L L 5 5 A I I 1 3 6 8 1 3 6 8 2 4 5 7 cow 214 5 7 es r 5 5 I 1 L 1 z L L L B A TP02 16EMR TP02 32EMR 5 L L L ad 4 1 3 couc 6 7 3 6 9 11 14 16 4 s su 2 4 5 7 10 12 13 15 cow I 5 5 5 Dd O N N a amp D D 5 D 5 T C 1 TP03 16EYR TP03 16EYT T OO 5 5 LI Aa 11 I I covd 1 3 4 6 H 2 1 3 4 6 H Gem Power TP03 16EMR TP03 16EMT
142. r module 5 And the termination connector should be installed in the last expansion module 6 Close the cover Expansi on socket TUN GS LA I Term nati on connector Expansi on cabl e Six gt A NOTE 1 Remove the expansion cable or termination connector from the expansion socket NOTE 2 Be ware of the IN OUT feature of expansion socket They must be connected in correct order Installation 4 9 Chapter 5 Wiring Chapter S Willa RR DS a 5 1 EIDOS 5 1 2 B si OU 5 2 2 1 Wiring power supply and specification 5 2 2 1 1 Input wiring at power supply terminal 5 2 21 2 Protection CIPOUTE ME 5 3 ak ml a uB Tas 5 4 23 Outp t Winne ao kaaman anak Sa Sa assay 5 5 3 Expansion unit wiring ae aaa 5 7 3 1 Input wiring for expansion Unit iii 5 7 3 2 Output wiring for expansion 5 8 4 Wiring considerationi urassa dalai 5 9 4 1 Wiring consideration for Input power terminal 5 9 4 1 1 When Built in DC24V power supply share Common terminal with External Bowel side etie 5 9 4 2 Wiring consideration for Input terminal
143. r next loop AS 10 Compare 16 32 13 7 O O O 11 ZCP Zone compare 16 32 V 17 9 O O O 12 Move 16 32 9 5 O O O 13 SMOV Shift move 6 O o Move and 14 CML Compliment 16 32 V 9 5 O O O compare 15 BMOV Block move 16 7 O 16 FMOV Fill move 16 32 13 7 O O 17 Exchange 16 32 N 9 5 O O O 18 BCD BCD binary coded decimal 16 22 V 9 5 ol O 19 BIN BIN binary 16 32 9 5 O O 20 ADD Addition 15 32 13 7 O O O 21 SUB Subtraction 16 32 13 7 O O O 22 MUL Multiplication 16 32 N 13 7 O O O 23 DIV Division 16732 13 7 O 26 Arithmetic and 24 INC Increment 16 32 V 5 O logic operations 25 DEC Decrement 16 32 N 5 3410 OJ O 26 WAND Word and 16 32 13 7 O O O 27 WOR Word or 16 32 13 7 O O O 28 WXOR Word exclusive or 16 32 13 7 O O O 22 NEG Negation 16 32 5 O Rotation and 30 ROR Rotation right 16 32 V 9 5 O O O shift 31 ROL Rotation left 1632 9 5 O O 32 RCR Rotation right with carry 16 32 N 9 5 O O O 33 RCR Rotation left with carry 16 32 N 9 5 34 SFTR Bit shift right 16 y 9 O O O 35 SFTL Bit shift left 16 9 lO O O 36 WSFR Word shift right 16 y 9 O O O 37 WSFL Word shift left 16 eee O
144. retry times 8380 RMIO monitor time 8331 Current scan time 8332 Max scan time 8333 Error counting number master 8334 Error counting number slave 1 8335 Error counting number slave 2 8336 Error counting number slave 3 8337 Error counting number slave 4 8338 Error code master 8339 Error code slave 1 8340 Error code slave 2 8341 Error code slave 3 8342 Error code slave 4 Special relay 8 9 Chapter 8 Special Relay Communication and link M II DTLK Device No Function Operation 8400 Data sending error master 8401 Data sending error slave 1 8402 Data sending error slave 2 8403 Data sending error slave 3 8404 Data sending error slave 4 8405 Data sending error slave 5 8406 Data sending error slave 6 8407 Data sending error slave 7 8408 Data sending error slave 8 8409 Data sending error slave 9 8410 Data sending error slave 10 8411 Data sending error slave 11 8412 Data sending error slave 1 2 8413 Data sending error slave 13 8414 Data sending error slave 14 8415 Data sending error slave 15 8416 Data sending 8417 Expansion communication port is set as DTLK 8418 RS485 port is set as DTLK Special relay 8 10 Chapter 8 Special Relay Communication and link D II
145. rge voltage Please refer to following directions regarding surge absorbing for different circuit As for AC power supply type please apply a CR surge absorber Inductive load OO eo CR surge absorb MV As for DC power supply type please apply a flying wheel diode surge absorber Inductive load CON Q Flying wheel diode l M Applying single capacitor to absorb surge may seriously damage relay terminals Please do not apply that Load Power supply 4 Load Power C supply 7 The charging current of capacitor in OFF condition is too large so the terminal might be melt While short circuit current of capacitor in ON condition the terminal also might be melt out Wiring consideration 5 12 Chapter 5 Wiring 4 3 3 Driving a light load A semiconductor relay can be applied as an interface to drive a light loaded machine Semiconductor relay SSR Semiconductor relay Photo coupling aa 3 Connecti Nod i y ewe ey 2 Y 4 3 4 Lifespan of relay The lifespan of output relay varies with different loads
146. s The baud rate for expansion cards and RS485 port is 9 6k 307 2kbps The default baud rate for the three ports is same 19 2kbps Communication modes are setting through system memory 08120 08320 and 08321 It is recommended that sticking a label with the set data on the house of the product Address number is set by PC PDA software it can be read throuth system memory 08121 It is also recommended that sticking a label with the set data on the house of the product 3 Communication ports 2 8 Chapter 2 Basic Unit Specification 3 2 Function description for 3 communication port lt gt lt 2 gt PC PDA RS485 5232 Description port expansion card Upload or download the user program Program up down A load to from TP03 or update system oa program Available for PC PDA monitoring the Modbus slave B TP03 All the three ports are available Only RTU for such function refer to 3 3 1 The two ports can not be enabled simulataneously for such function It Data Link must be used together with application instruction F190 refer to 3 3 2 and instruction description F190 The two ports can not be enabled simulataneously for such function It Remote IO must be used together with application instruction F191 refer to 3 3 3 and instruction description F191 The two ports can be enabled simulataneously for such function and communication protocol is RS instruction unnecessary I
147. s basic unit 20MR T 20HR T 30MR T 30HR T and SR type unit can expanse 2 TP02 4AD s and 1 TP02 2DA or 1 TP03 8AD and 1 TP03 2DA That is the basic unit can expanse to as much as 8 channels of analog input and 2 channels of output 03 40 60 points basic unit 40HR HT 60HR HT can expanse 1 TP02 4AD 1 TP02 2DA 7 TP3 analog input expansion units if installed with 7 TP03 8ADs the system will have 56 input channels while if installed with TP03 4RD the system will have 28 input channels and 4 analog output expansion units if installed with 4 TP03 2DAs the system will have 8 output channels That is to say the system can expanse so much to 60 channels of analog input and 10 channels of output Note expansion unit with both input and output will occupy two expansion units one is for input and the other is for output O The total channels of each analog expansion units are different for special function of particular units For instance TP02 4AD has 4 channels please refer to respective specification for information about channels TPO3expansion analog unit should be connected next to TP03 Then TP02 expansion analog unit should be connect next to TP03 expansion analog unit The corresponding channels are numbered from TP3 expansion analog unit and then TP02 expansion analog unit O 03 3 will occupy 4 AD input channels the first two are the input on TP03 3MA the other two are null TP03 3MA will occupy
148. s needing battery If you require Peer D200 D7999 Data register such function at Run without battery mode please reset all these registers firstly Then move the certain value to these register in the program 14 Instruction Please refer to chapter 7 for instruction set or refer to Instruction description manual for more information on instructions 13 Battery 14 Instruction 2 37 Chapter 3 Expansion unit specification Chapter 3 Expansion unit specification eren 3 1 L Digital expansion Ublt idt iaia la LIE 3 1 Li General specificano sure lille 3 1 1 2 Outline dimension reale 3 2 1 2 1 02 digital expansion unit I esee 3 2 1 2 2 digital expansion unit Ilsa ae 3 2 1 2 3 TP03 digital expansion unit aie aeter ere temet ence 3 2 1 3 Electric specifications fo ette terc dece Uhr au as 3 3 1 3 1 TPO2 T6EXD Specification 3 3 1 3 2 TP02 16EYR Specification sassi hes septa etia 3 4 1 3 3 TP02 16EY T specifIcatiODus eti lai 3 5 1 3 4 TP02 16EMR 1 0 0200 2 0 0 18 3 6 1 3 5 TP02 32EMR Specification iii 3 7 1 3 6 TP03 16EMR Specification 3 8 1 3 7
149. s with same symbol in upside and downside are not connected internally expansion unit 3 4 Chapter 3 Expansion unit specification 1 3 3 TP02 16EYT specification Item Specification Outline figure Input point 0 Upside terminal block Output point 16 HE sal 5 Voltage DC4v DC27V 2 4 7 con Current 0 3A 1point common 2 Type Transistor NPN Output Response time Below Ims Output 25 LED lit when output ON indicator 6000 Insulation Photo coupling insulation method Internal power supply Current consumption For 5VDC Max 50mA For 24VDC Max 80mA Expansion cable 4 Y0 accessory TP 042EC 4cm 14pin Symbol content Terminal 1 8 Output terminal block C A C D Common terminal Note a 4 points share one common terminal b The common terminals with same symbol in upside and downside are not connected internally Downside terminal block Internal circuit DITTE TOA expansion unit 3 5 Chapter 3 Expansion unit specification 1 3 4 TP02 16EMR Specification Item Specification Outline figure Input point 8 Upside terminal b
150. se please change the basic unit or expansion unit 8 The input point will not act as expected when the electronic switch has large leakage current 9 Ifnone of the said item is wrong but there is still error with input signal please check the noise source or whether there has conductive thing inside PLC 10 If there still be a problem after above check please contact with after sale service department for support Troubleshooting 6 8 Trial Run 3 5 5 Troubleshooting procedure 5 This procedure is designed for output signal error which can not be detected by CPU self diagnose Error example None of output terminals on a certain basic unit or expansion unit can set ON Normally the fuse for output is melted Certain output can not be set ON OFF Sometimes an output signal can affect other output signals on same basic unit or expansion unit Resolution 1 Check the power supply of TP03 and the wiring If that is OK please go on 2 Connect PC PDA Supervise the ON OFF state of data memory relay output type related to error 3 Check eWhen output is ON the indicator should be lit and voltage between output will be below 1 2V eWhen output is OFF the indicator should be OFF and voltage between outputs will be equal to power supply voltage 4 Check the output indicator on basic unit and expansion unit 5 Ifthe above state is normal that is OK that is to say the res
151. ss mapping C200 C255 32 bit High speed counter Word Register address Register value Miah Row bye 42C8H C200 Low byte of present value Low word High byte Low word Low byte Present 42C9H C200 High byte of present value High word High byte High word Low byte 4336H C255 Low byte of present value Low word High byte Low word Low byte 4337H C255 High byte of present value High word High byte High word Low byte 6760H C200 Low byte of set value Low word High byte Low word Low byte Set 6761H C200 High byte of set value High word High byte High word Low byte value 67CEH C255 Low byte of set value Low word High byte Low word Low byte 67CFH C255 High byte of set value High word High byte High word Low byte 3 Communication ports 2 13 Chapter 2 Basic Unit Specification A 01H read coil Function 01H Code This function code is used to read 1 to 2000 consecutive status of coils in a Function remote device PC PLC PLC PC OK PLC PC ERROR Slave Address 01H Slave Address 01H Slave Address 01H Function Code 01H Function Code 01H Function Code 81H Gag High 00H Bytes 03H Exception Code 01H att ee O t stat Address Low 13H PESA Low 80H x32 x23 Format y CRC 16 Data Data Output state High 00H 6BH High
152. t must be used together with application instruction F80 refer to 3 3 4 and instruction description F80 The two ports can be enabled simulataneously for such function and MBUS instrucditon communication protocol Modbus is ASCII or RTU necessary It must be used together with application instruction F87 refer to 3 3 5 and instruction description F87 Special registers for setting communication D8120 format and Baud Rate Built in Built in Optional for H type Remarks having such function available for more than one port using simultaneously O having such function only one port is available for such function at one time 3 Communication ports 2 9 Chapter 2 Basic Unit Specification Communication setting for PC PDA port 08321 Item Bit Description Data length B0 1 8 bit Parity bit B2 B1 0 0 no parity 0 1 odd check 1 1 even check Stop bit B3 0 1bit 1 2bits Baud rate 0 1 1 1 9 6 1 0 0 1 38 4 B7 B6 B5 B4 Kbps 1 0 0 0 19 2 1 0 1 0 57 6 Note 1 PC PDA communication port supports Modbus RTU with a fixed Data length 8bit Note 2 The modified data for D8321 will take effect at the next scan time after communicaton finished Note 3 However if D8321 is not set inside the scope the defaulted communication format for PC PDA will be take effect Baud Rate 19 2kbps 8 bit data length 2bit for stop
153. t omar e iaia ede eigo 5 7 3 1 Input wiring for expansion Unit eene ennt nnne 5 7 3 2 Output wiring for expansion unit rennen ener 5 8 4 Wiring consideratio cn aree re D lalla 5 9 4 1 Wiring consideration for Input power terminal see 5 9 4 1 1 When Built in DC24V power supply share Common terminal with External DOWer Let re P PRU m ebbe rete i re alak i isa 5 9 4 2 Wiring consideration for Input 5 9 4 2 1 Wiring consideration for different Input devices sensor switch 5 10 4 2 2 Leakage current of Input component i 5 11 4 3 Output terminal wiring consideration 5 12 4 3 1 Surge current from Indicator load 5 12 4 3 2 Surge voltage of inductive 10ad sse 5 12 433 Driving a light load tee et tette teer e t le 5 13 4 3 4 Lifespan ob relay niente tme pim eri 5 13 4 3 5 Wiring consideration for HT type PLC see 5 13 5 Solving nolse problem nn er det rei ter te eris Ge ete er aaa EI 5 14 Power source ete er e eek tbe e teet 5 14 5 2 Solving thunder stroke problem 5 15 5 3 Anti Noise for Expansion Cable 5 16 5 4 Anti Noise for VO Wiring uice tette eene t 5 16 Chapter Trial Runs yasa l saa aaa a la aa cel east aay GliofgG
154. t value is bigger than set value Y004 ON Otherwise Y004 will be OFF Y005 ON Down counting Y005 OFF Up counting When A phase is ON and B phase is change OFF to ON the counting direction will be UP Otherwise when B is change ON to OFF direction will be down The state ON OFF of 8251 8255 can indicate the counting direction of C251 C255 4 High speed input Chapter 2 Basic Unit Specification 4 5 2 Action of 2 phase input signal 2 phase encoder can produce A phase and B phase with 90 phase difference to A phase Such high speed counter can automatically up count or down count e The following indicates operation of 2 phase counter A phase 4 A phase x 3 1 1 1 1 Bphase L T Bpae i Time Time Forward up counting Reverser down counting 4 6 Output counting result The output should be enabled immediately as long as the present value reaches the set value of high speed counter so the special application instructions should be used A Comparison set reset instruction for high speed counter X000 1 F93D Ks vooo 1 HSCS e When reaching the comparison value the Comparison Counter value Number Output interruption will be on Y000 ON Please select transistor output type As for ni d K10 C241 Y000 relay output type the PLC has a mechanical
155. ta oreet 2 6 3 Commutication ports ertet ere teen ete oder dedu 2 8 3 1 Communication ports position nennen 2 8 3 2 Function description for 3 communication port iii 2 9 3 3 Three communication ports description ie 2 11 3 3 1 Modbus slave communication ii 2 11 3 3 2 Data i u saan aa u han ah sqa a 2 21 3 33 REMOTE T O 1nstr ctiOn S ASE 2 21 3 3 4 RS MBUS 1fstructlon aha iii 2 22 Wiring 5 ote aha ieri 2 22 4 High speed Counter nile n eet e int 2 24 4 1 General characteristic of high speed counter 2 24 4 2 Number for Built in high speed counter esee 2 24 4 3 PUNCHON 2 26 4 4 Application example for 1 phase high speed counter in 2 27 AA Vl Phasel tente m entire 2 27 44241 Phase 2 1npUut e E Pe alia 2 28 4 5 Application example for 2 phase high speed counter in 2 28 4 5 1 2 Phase 2 inputs iuit tn n n RR RR Y RE 2 28 4 5 2 Action of 2 phase input 2 2 29 4 6 Output counting result ep ete p u 2 29 4 7 Restrictions for fastest responding frequency 2 29 4 8 Common consideration u u n u eerte ei dedere te oves 2 30 5 Interruption
156. the signal connection distance of input output wire is longer input wires should be wired separately to the output wires to prevent noise interference Never wire the signal lines of PLC to the same wiring duct of any other power line TP03 Inverter 2 NS 2 AE EC 7 Xx TP03 Inverter 2 Solving noise problem 5 16 Trial Run Chapter 6 Tria Rissa lella aaa 6 1 I aca una RO RIONI CORRE 6 1 ku au bs 6 1 1 2 PHA rin e tA Ee ai dudar tea Rod aed veio e Sod oid 6 2 2 Maintenance and Inspection aai to npa ke edad 6 3 2 1 Periodical inspectis iu doe ed axe eiae dep cade 6 3 DA ANG CNC TAL items vocabo o Re lop lalla 6 3 2 1 2 Bagtc tilt D eO 6 3 2 153 PRPANSION Units dace reete edt ot te teta en aan i qd 6 3 3 Tro bleshootin t sudores auctam eie ee tear eate Du teda itp a eds 6 4 6 4 3 2 Presumption of troubleshooting procedure 2 6 4 3 3 Preparation for troubleshooting 6 4 3 4 Check the following again eren 6 5 3 5 Troubleshooting procedure a 6 6 3 5 1 Troubleshooting procedure e 6 6 3 5 2 Troubleshooting procedur
157. time displayi ON Read display time i op time displaying si isplay time is D8016 Day unavailable M8017 30s offset ON enable 30s offset D8017 Month M8018 Clock detection ON Clock is enabled D8018 Year 00 99 M8019 Clock error ON Clock error D8019 Week 11 2 35 Chapter 2 Basic Unit Specification 12 Potentiometer TP03 has built in standard analog potentiometer with corresponding data 0 1023 saved in hereinafter DATA register Such potentiometer could be set as the indirect set value for analog timer which is called analog potentiometer timer X000 Transfer the analog value of potentiometer F85 VRRD KO DO VRO to 0 1023 in decimal and then move it to DO DO 0 102 3S 0 1023 integral for potentiometer saved in data register As for the above example the input value can be multified with the application instruction F22 M8000 22 MUL DO K2 DIO D10 Transfer the data data in D2 x 2 to D10 D11 The multiplication instruction can expand the register data so the setting range will be widen Max value should be below 32 767 In this example D11 is automatically used by F22 MUL do not use is at any other places F86VRSC can read the value 0 10 for analog potentiometer with correspondent scale There are 2 built in analog potentiometers If you prefer more there is an optional card with
158. ting to terminal block 3 Communication ports 2 10 Chapter 2 Basic Unit Specification the Net finished finished 3 3 Three communication ports description 3 3 1 Modbus slave communication PC PDA communication port built in RS485or RS232 expansion cards optional and RS485 communication port built in only on H type all the three port can set up Modbus slave communication net simultaneously or respectively Note 5 It is necessary to add terminal resistor 120 1 4W when several PLCs are connected in Note6 The modified data for D8320 will take effect at the next scan time after communicaton Note 7 The modified setting for D8120 will take effect at the next scan time after communicaton Note8 When using two communication port can t set baud rate at 307 2k at the same time Note9 When using DLINK RMIO can t set 7 bit mode of the Data Length 3 3 1 1 Format for Modbus slave communication When TP03 receives command from PC TP03 will perform according to the command and then feedback to PC If there is an error in command content TP03 will feedback an exception response to PC Command format and response format 2 CRC range gt Slave Function Address Code Response format for exception lt CRC range gt Data CRC 16 Slave Function Exception CRC 16 Address Code Code Description CRC 1
159. tion Coil Address Mapping Register address Content Points Remark 0000H 00FFH X0 X377 256 Points 0100H 01FFH Y0 Y377 256 Points 0200H 07FFH M0 M1535 1536 Points 0800H 0BFFH 50 51023 1024 Points 0C00H 0DFFH TO T511 512 Points These are available 0E00H 0EFFH 255 256 Points for 01H 05H and OFOOH OFFFH M8000 M8255 256 Points OFH read write 1000H 10FFH M8256 M8511 256 Points 1100H 1CFFH S1024 S4095 3072 Points 1D00H 34FFH 1536 7679 6144 Points 3500H 3FFFH Note TP03 input and output coil address is allocated in octal X000 X007 Y010 Y017 X110 X117 Y370 Y077 Other coil address is allocated in decimal M0 M7 8 M9 M10 M1534 M1535 C0 C7 C8 C9 0 255 Register address mapping Register address Content Bytes number Remarks 2 4000H 41FFH TO T511 Present value 1024 Bytes 4200H 42C7H C0 C199 Present value 400 Bytes 03H 06H 10H 42C8H 4337H C200 C255 Present value 224 Bytes 1 Read Write 4338H 6477H DO D8511 Present value 17024 Bytes Reserved 6478H 6497H 20 VO Z15 V15 Present value 64 Bytes 6498H 6697H TO T511 Set value 1024 Bytes 03H Read 6698H 676FH 199 Set value 400 Bytes Reserved 6760H 67CFH C200 C255 Set value 224 Bytes 1 67D0H 6FFFH Reserved 3 Communication ports 2 12 Chapter 2 Basic Unit Specification 1 High speed counter addre
160. tion PWR LED 5V Power LED Green OE LED Output Enable LED Green Internal power supply For SVDC Max 30mA Current consumption For 24VDC Max 45mA Accessory Expansion cable TP03 304EC 6cm 26pin Internal circuit Symbol Content itd 0 7 Input terminal s Upside Terminal COM A Common terminal VA block 0 7 Output terminal Va I Downside COM C Input GONE Common terminal Note a 4 points share one common terminal b The common terminals with same symbol in upside and COMC downside are not connected internally Output expansion unit 3 8 Chapter 3 Expansion unit specification 1 3 7 TP03 16EMT Specification Item Specification Outline figure Input point 8 Output point 8 EMEN Voltage DC 4V 30V dali 0 3A 1 point 1 2A 1 common terminal Output Type NPN transistor Responding time lt Ims Output indicator LED lit when output ON Up es ul Insulation method Relay Voltage DC24V 10 20 Current mA 24VDC Impedance 3kO Type ala ON level Above 15Vdc 4 2mA
161. tly grounded 4 Check the grounding line e Whether the grounding is not connected together with high voltage board e Whether the power source is correct AC or DC e Whether the polarity of power is correct L N DC 1 Check the voltage of power TA 5 supply e whether source voltage is within rated voltage AC 85 250V DC 21 6 26 4V Check the operation condition of e Whether there is proper safety external protection circuit the pause output circuit for PLC 7 END Trial run Trial Run 1 2 Trial run step Write program Run PDA06 PC06 to design program on PDA PC including Setting system memory 08321 Design program Save the designed program 2 Link PDA PC with PLC Y Supply power All initialize Whether the POWER indicator is ON Whether the RUN indicator is lit Please switch the RUN STOP to STOP Whether the BAT indicator is ON Not ON is right Whether the ERR indicator is ON Not ON is right If either BAT or ERR indicator is on please refer to troubleshooting 5 Check the wiring to I O With PDA PC to initialize TP03 and write program to it 6 Trial run Check the input wiring with input indicator or the monitoring device Check the output port wiring by forcing of the output relay with auxiliary device
162. to avoid dust accumulating and undermine connector function Plug and unplug the card when power is OFF As for more information please refer to peripheral manual 6 Pulse output 7 Expansion card Chapter 2 Basic Unit Specification 8 Built in memory and memory card TP03 1ME Built in memory Type Saving content Saving place 1 User program 20 30 type 0 8K 40 60type 0 16K 51 Memory 2 File register D2000 D7999 6 a for In total 16K DOW n have no impact on program 3 Remark 0 16 the data System specification 0 20 1 Input relay X output relay Y general auxiliary relay M 45 general state 5 2 Timer contact and timing coil Built in RAM 5 3 General counter contact counting coil and reset coil data will be lost as 4 General data register for present value power fails 5 5 Register for present value of timer 5 6 Register for present value of general counter 3 1 Retentive auxiliary relay M retentive state S 2 Contact and of accumulating timer E 3 Contact counting coil and reset coil of retentive counter and high speed counter Built in RAM 4 Retentive register D for present value data will be saved 5 5 Register for present value of accumulating and Ims timer by lithium battery T as power fails 6 Register for present value of retentive counter and high speed counter 7 Special register M8000 M8511 D8000 D8511
163. tor our Il Responding time lt Ims Output indicator LED lit when output ON L 1 I 4 Insulation method Relay PWR LED 5V Power LED Green 1 alle kl ll gt OE LED Output Enable LED Green u Downside Internal power supply Current consumption For 5VDC Max 30mA For 24VDC Max 45mA Accessory Expansion cable TP03 304EC 6cm 26pin Internal circuit Symbol Content n 0 7 Output terminal Terminal Upside COM A COM B Common terminal block 0 7 Output terminal Downside COM C COM D Common terminal CI REA 71 YO Note f a 4 points share one common terminal TIN A b The common terminals with same symbol in upside and coy downside are not connected internally Output expansion unit Chapter 3 Expansion unit specification 1 3 10 TP03 16EXD Specification Item Specification Outline figure Input point 16 Output point 0 sleale Voltage DC24V 10 20 egli Current 24VDC Impedance 3kO Type 7 1 jest ON level Above 15Vdc 4 2mA OFF level Below 9 Vdc 2 5mA Responding time 10ms Indicator LED lit when
164. trand cable for connecting both input output signal and power When PLCs are aligned in rows Basic unit 22222222 22222222 22 22222222 22222222 22 22222222 22222222 22 22222222 22222222 22 expansion gt 50 mm lt gt wiring for output input signal of both basic and expansion units are susceptible to interrupting by noise Thusly the distance should be more than 50mm as above figure lt The basic unit can expand more than two expansion units Expansion cable should connect the right side of front unit with left side of next unit All in all the right expansion groove is for the next expansion unit or termination connector if there is no expansion unit any more lt The standard expansion cable with the expansion unit is 40mm And the longer cable 400mm is optional Precaution The small conductor should not be allowed dropping into PLC when tightening the screw and wiring Wiring 5 1 Chapter 5 Wiring 2 Basic unit wiring 2 1 Wiring power supply and specification 2 1 1 Input wiring at power supply terminal TP03 PLC is classified into DC and AC type Please pay attention to following items For AC type AC power range 100 240 Connect the power supply with L N terminal on PLC The PLC will be damaged if you connect the AC power to 24V terminal or input terminals The power supply for both basic unit and expansion unit should be ON OFF simultaneously
165. truction list IL TP02 expansion modules are available for TP03 The three programming languages LD Ladder Diagram IL Instruction List and SFC Sequential Function Chart are all available for The system program can be updated directly by the controller Introduction 1 1 Chapter 1 TP03 Introduction 1 Model type description Main Module Type No description TP03 20 M R A L Power supply AC 100 240V D DC 24V L Output R Relay T NPN transistor Function M Standard H Advanced S Simple Point 14 14 point 20 20 point 26 26 point 30 30 point 36 36 point 40 40 point 60 60 point Product Series Expansion module Type No description TP03 32E M R L Input Output type D 24VDC Input Module type is X only R Relay Output T NPN transistor L Module type M 24VDC input point and output point share half each X all points are 24VDC input Y all points are for output E Expansion module Point 16 16 point 32 32 point Product series TP03 0ISPS A Power expansion module Analog expansion module Type No description TP03 8 AD L Analog module type AD analog input DA analog output MA analog input and output RD PT 1000 temperature input PT J K temperature input Channel 2 2channels 4 4 channels 8 8 channels 3 Output 1 channel Input 2 channel MA available Product series
166. ulse M8001 il NO contact sa M8002 8003 Initial pulse NC contact M8003 LI ON when one or more flags of M8061 M8064 8004 Error occurrence M8067 are ON ON when one or more flags of M8060 M8063 8005 Warning occurrence M8069 are ON ON when batt is too low 8006 Battery low voltage i o OFF when a new battery is installed 8007 Latch for battery low voltage ON when battery voltage is too low Clock device M Device No Function Operation 8011 10ms period oscillator Sms ON 5ms OFF 8012 100ms period oscillator 50ms ON 50ms OFF 8013 1s period oscillator 0 5s ON 0 5s OFF 8014 Imin period oscillator 30s ON 30s OFF 8015 Clock stop and set Stop timing and reset the clock 8016 Stop displaying clock time Stop displaying clock time 8017 30s offset 30 s offset for internal time 8018 RTC detection Check whether RTC is enabled 8019 RTC error Clock is set out of the range Operation flags M Device No Function Operation 8020 Zero On when the result of add or subtract is 0 8021 Borrow On when the result of subtract is smaller than the minimum negative number of the system 8022 Carry ON when the result of add should be carry 8023 8024 BMOV direction F15 0 forward 1 reverse 8026 RAMP mode F67 0 reset 1 keep 8027 PR mode F77 0 8bytes 1 16bytes 8029 Instruction execution ends ON whe
167. utline figure V2 C4 SHLD Power indicator LED 5V power LED Green Internal power supply 5VDC Max current 50mA External power 24VDC 10 Consumption current Max 100 mA Accessory Installation manual Expansion cable TP 042EC 14pin Voltage outp vie 30K External device i A 30K E RNG ES RA J Va VA V Photo To basic unit p coupling 5 SHLD SY Current output oc l ape 30K Converter Principle External device Shielded twisted wire AD figure XML ax 777 E 2 Voltage current supply HD amp Y Register Shielded twisted wire S RAN A e Voltage te SU OV regulator expansion unit 3 24 Chapter 3 Expansion unit specification 2 5 6 TP03 2DA Specification Specification Item Voltage Current V0 C0 V1 C1 0V 10V 1V 5V 10 0 OmA 20mA or V0 C2 CI C3 10V 10V 4mA 20mA Analog output range external impendence should be more than external impendence should be 5000 less than 5000 0000 0V 4000 10V or 0000 0mA 2000 20mA or Data range 0000 1V 2000 5V or 0000 4mA 2000 20mA 00

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