SERVICE MANUAL Level 1&2
Contents
1. ee n e up fe 73 ro LL Ux fs l fe A E EN E7503 Ver 1 0 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 8 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 8 SERVICE DEVICES FLS 5 incl ACF 8 Driver and User ACF 8 Travel Charger AC 4 Guide Universal Power Supply is used to Small and lightweight charger for Dongle and flash device incorporated power FLS 5 fast charging of your phone battery into one package developed specifi cally for POS use SS 45 DKE 2 SS 45 RJ 148 Service Cable to connect the PC with Camera removal tool One side is for Soldering Jig the mini USB connector disassembly the other side for as sembly RJ 230 Internal Battery BL 4c NMP Standard Toolkit V2 Universal Soldering Jig Inserted under the back cover this For more informations refer to the Li Ion battery provides power in a Service Bulletin SB 011 on NOKIA On Order code 0780264 lightweight package line Supplier or manufacturer contacts for tool re order can be found in Recom mended service equipment docu ment on NOKIA Online Order code 0772040 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 9 32 Markets Care GTM MG2. Protect the window from inner side a g 11 Unscrew the four screws in the order shown 12 Remove the screws Separate these screws do not mismatch hem with the others 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved Care Page 12 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 CMS microSD card removed 13 Cover the display with a film 14 Note Before removing the B COVER make sure that the micro SD card has been removed Turn the assembly lift up the B COVER d b 4 ES 4 gt 34 16 Unlock and remove the CAMERA with the SS 45 gie ere 7270 23 ph ul A Pat LJ 7 y so CL AX AUOT LL Release the FLEX SHIELDING LID and discard it 18 Do not use it again 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 13 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 RS SSMUS RSS E re x 19 Unlock b 21 Peel up the protective film 24 Remove the MICROPHONE and the JACK 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved are Page 14 32 Markets Care GTM MGR Training Content Crea
3. reliability or contents of this document Nokia reserves the right to revise this document or withdraw it at any time without prior notice The availability of particular products may vary by region IMPORTANT This document is intended for use by qualified service personnel only 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 4 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 3 WARNINGS AND CAUTIONS Warnings and Cautions Please refer to the phone s user guide for instructions relating to operation care and maintenance including impor tant safety information Note also the following Warnings 1 CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI SKID BRAKING SYSTEMS UNDER CERTAIN FAULT CONDITIONS EMITTED RF ENERGY CAN AFFECT THEIR OPERATION IF NECESSARY CONSULT THE VEHICLE DEALER MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHI CLE ELECTRONIC SYSTEMS TO RF ENERGY 2 THEHANDPORTABLE TELEPHONE MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTUR ER OF THE
4. 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved Page 18 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 12 Push it into its place 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 19 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 3 Make sure that the microSD is not inserted otherwise remove them 15 Set the correct torque 16 Turn the screws to the left first to engage the threads then tighten them slightly 134 725 Nom 17 Apply the correct torque to all screws in the order shown 1118 Tighten both screws of the C COVER the order shown too 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 20 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 12 LEGEND FOR QUICK TROUBLE SHOOTER Legend for Quick Trouble Shooter This legend is valid for all parts of the Quick Trouble Shooter Follow the steps until the problem is solved If this doesn t help you are not authorized to go forward Check the mechanical condition of the component bent broken
5. All rights reserved NOKIA Care Page 29 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 21 QUICK TROUBLE SHOOTER AV CONNECTOR Explanation ruit Zoom position nl Count of Note First zoom fault starts with D positions 0 Estio EA 6300i RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 30 32 Markets Care GIM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 22 QUICK TROUBLE SHOOTER VOLUME KEYS Explanation Fault number 7 zi Faul Zoom position s Count of Note First zoom fault starts with 3 positions VOLUME KEYS 2 0 of a 9 a EASURE OPEN AND PRESSED STATE ON BOTH SIDES OF THE SWITCH 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 31 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 23 QUICK TROUBLE SHOOTER CARD READER Explanation name fault positions o 00 80 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corpo
6. MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY ALSO BE SUBJECT TO INTERFERENCE Cautions 1 Servicing and alignment must be undertaken by qualified personnel only 2 Ensure all work is carried out at an anti static workstation and that an anti static wrist strap is worn 3 Use only approved components as specified in the parts list 4 Ensure all components modules screws and insulators are correctly re fitted after servicing and alignment 5 Ensure all cables and wires are repositioned correctly 4 ESD PROTECTION Nokia requires that service points have sufficient ESD protection against static electricity when servicing the phone Any product of which the covers are removed must be handled with ESD protection The SIM card can be replaced without ESD protection if the product is otherwise ready for use To replace the covers ESD protection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD protected spare part packages MUST NOT be opened closed out of an ESD Protected Area For more information and local requirements about ESD protection and ESD Protected Area
7. contact your local Nokia After Market Services representative 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 5 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 5 PCI OVERVIEW 6301 RM 322 6301b RM 323 63001 RM 337 Product Controls amp Interfaces 1 Earpiece 2 Display 3 Left and right selection keys 4 Navi key 4 way scroll key and middle selection key 5 Call key 6 Keypad 7 End key 8 Microphone 9 Charger connector 10 Nokia AV 2 5 mm connector 11 Mini USB cable connector 12 Volume keys 13 Strap holder 14 Power key 15 Camera lens 16 Loudspeaker 17 Reminder LED s 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 6 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 6 EXPLODED VIEW See corresponding ITEM CIRCUIT REF in the Spare Parts Service Bulletins on NOL 6301 RM 322 6301b RM 323 63001 RM 337 EXPLODED VIEW A COVER ASSY 10001 2 b s KEYMAT P N 10002 SCREW 1 6x4 5 TORX PLUS A1 LIGHT SWAP PACKAGE 10006 10014 b o 3 amp 4 ONLY a mi DOMESHEET A1 E MS iil 10006 Poe SHIELDING LID A1 11110009 mm P a
8. NOKIA Care Page 1 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 SERVICE MANUAL Level 1 amp 2 NOKIA NOKIA NOKIA 6300 S301 6301b RM 337 RM 322 RM 323 Transceiver characteristics Band EGSM RM 322 Tri band EDGE phone for EGSM 900 1800 1900MHz NOKIA RM 323 Tri band EDGE phone for EGSM 850 1800 1900MHz RM 337 Tri band EDGE phone for EGSM 900 1800 1900MHz Display LCD 5 08cm 2inch QVGA display with 16 7M true colors resolution 240 x 320 pixel Camera Camera 2 0 Megapixel 8x digital zoom Operating System Series 40 Connections Wireless Bluetooth WLAN REED ow 25 Connector Mini USB Connector AV Connector 2 5mm Memory MicroSD Transceiver with BL 4c Li Ion battery pack Talk time Standby Note Depends on network parameters and phone settings up to 3 5h up to 14 5days Environmental characteristics Lead free soldered 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 2 32 Markets Care GTM Training Content Creation Multimedia Creation amp Support CONFIDENTIAL TABLE OF CONTENTS 1 CHANGE HISTORY 2 COPYRIGHT WARNINGS AND CAUTIONS 4 ESD PROTECTION 5 PCI OVERVIEW 6 EXPLODED VIEW T LEVEL 2 SOLDER COMPONENTS 8 SERVICE DEVICES 9 SW UPDATE 10 DISAS
9. R Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 9 SW UPDATE Flash Concept Point of Sales To use FLS 5 Flash Dongle you have to follow the user guide inside the sales package Please check always for the latest version of flash software which is available on SERVICE Cm SOFTWARE PRODUCT SPECIFIC BATTERY 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved ICICLA Care Page 10 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 10 DISASSEMBLY HINTS 1 Needed tools SRT 6 metal tweezers SS 9 55 45 removal tool a straight bladed screwdriver dental pick bit holder with a torx plus size 6 bit a torque driver DC plug a j i DS id p 1 LAS VTC IA 3 Shift out the C COVER Note Before disassembling the phone make sure that he micro SD card has been removed Remove both screws in he order shown A NO Connecting E 5 Remove the screws m 6 Unlock the plastic clips of the A COVER with the SRT 6 6300i RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved mE Page 11 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 8 Lift up the cover now
10. SEMBLY HINTS 11 ASSEMBLY HINTS 12 LEGEND FOR QUICK TROUBLE SHOOTER 13 QUICK TROUBLE SHOOTER POWER ON 14 QUICK TROUBLE SHOOTER CHARGING 15 QUICK TROUBLE SHOOTER NO SERVICE 16 QUICK TROUBLE SHOOTER EARPIECE 17 QUICK TROUBLE SHOOTER IHF SPEAKER 18 QUICK TROUBLE SHOOTER DISPLAY 19 QUICK TROUBLE SHOOTER MICROPHONE 20 QUICK TROUBLE SHOOTER KEYMAT 21 QUICK TROUBLE SHOOTER AV CONNECTOR 22 QUICK TROUBLE SHOOTER VOLUME KEYS 23 QUICK TROUBLE SHOOTER CARD READER 24 QUICK TROUBLE SHOOTER CAMERA 63001 RM 337 6301 RM 322 6301b RM 323 MGR 26 Mrz 2008 A Aa W W D Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 3 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 1 CHANGE HISTORY Draft 11 0ct 2007 Initial draft Approved 12 0ct 2007 Approved Approved 26 Mrz 2008 Approved The purpose of this document is to help NOKIA service levels 1 and 2 workshop technicians to carry out service to NOKIA products This Service Manual is to be used only by authorized NOKIA service suppliers and the content of it is confidential Please note that NOKIA provides also other guidance documents e g Service Bulletins for service sup pliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors m
11. ay exist If you find any errors or if you have further suggestions please notify NOKIA using the address below CMO Operation amp Logistics Training and Vendor Development Multimedia Creation amp Support ailto Service Manuals nokia com Please keep in mind also that this documentation is continuously being updated and modified so watch always out for the newest version 2 COPYRIGHT Copyright 2008 Nokia All rights reserved Reproduction transfer distribution or storage of part or all of the contents in this document in any form without the prior written permission of Nokia is prohibited Nokia Nokia Connecting People and Nokia X and Y are trademarks or registered trademarks of Nokia Corporation Other product and company names mentioned herein may be trademarks or tradenames of their respective owners Nokia operates a policy of continuous development Nokia reserves the right to make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied including but not limited to the implied warranties of merchantability and fitness for a particular purpose are made in relation to the accuracy
12. kin LID A1 LIGHT SWAP PWB A1 210007 eer 2 Et po Abe SHIELDING LID A1 Ch ar 10010 o FTN iil HWA SHIELD LID A1 111 10011 CAMERA GASKET FLEX SHIELDING LID ASSY 10017 10015 CAMERA A2 ANTENNA MODULE ASSY 10018 10019 10021 PLASTIC CHAMBER A2 10019 sf RF SHIELDING LID A1 100120 EARPIECE ASSEMBLY 2 10018 LABEL COVER ASSY LEVEL 3 amp 4 ONLY 10030 ANTENNA RADIATOR A2 10021 WATER INGRESS LABEL 19998 RM 323 only TYPE LABEL A1 ini LEVEL 3 amp 4 ONLY A3 D COVER ASSY 10014 10022 10028 10030 USB CONNECTOR COVER 10029 DC JACK POWER KEY 10028 10023 MICROPHONE A3 VOLUME KEY A3 10024 B COVER A3 s 10022 SCREW M1 6x4 5 REMFORM 22 TORX PLUS 2 10031 SIDE WINDOW LEFT A3 10025 inl These parts can not be reused after removal only available as assembly 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved C COVER 10032 NOKIA Care Page 7 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 LEVEL 2 SOLDER COMPONENTS N6301 RM 322 6301b RM 323 63001 RM 337 Components overview Solder components only for LEVEL 2 1 PL LA a i A shee Oe f p T
13. on Fault number Zoom position irs Count of Note First zoom fault starts with positions CHARGING 4 0 a ees 50 o eg LEVEL 2 ONLY 6300i RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 23 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 15 QUICK TROUBLE SHOOTER NO SERVICE Explanation A Fault count of name fault positions 0 of a 9182 q Ne at i mi gt LEVEL 2 ONL 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 24 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 16 QUICK TROUBLE SHOOTER EARPIECE Explanation V Fault Count of name fault oft o 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 25 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 17 QUICK TROUBLE SHOOTER IHF SPEAKER Explanation fuit Zoom position Co
14. or missing Only marked components can be replaced If additionally CHAMGE ASSY appears then change the whole assembly e g A4 D COVER ASSEMBLY Cloth usage Check pads or contacts for optical and mechanical condition particularly regarding to corrosion Clean it if necessary Measure component for electrical functionality and change if needed Level 2 only Zoom positio Fault Count of nam Note First zoom sidi fault Starts with positions 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 21 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 13 QUICK TROUBLE SHOOTER POWER ON Explanation Fault Zoom position Count of Note First zoom fault starts with positions How to measure 4 pol switch pes a 9 built in pnm 91 0 T MEASURE OPEN AND PRESSED STATE ON BOTH SIDES OF THE SWITCH LEVEL 2 ONLY il In C 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 22 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 14 QUICK TROUBLE SHOOTER CHARGING 1 I Explanati
15. ration All rights reserved NOKIA Care Page 32 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 24 QUICK TROUBLE SHOOTER CAMERA Explanation name fault positions t o cesr 0 6300i RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved
16. tion Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 25 Carefully lever out the EARPIECE ASSEMBLY 27 Now remove it 28 The SPEAKER is glued and can be removed easily 30 The POWER and the VOLUME KEY can be removed easily 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 15 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 h nh ACTA ME A IU sie T P UNT 31 Release the shown metal snaps of the LABEL COVER ASSY ith the dental pick 33 Now release these two latches 3 bottom side 6300i RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 16 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 37 The disassembly procedure is now completed 63001 RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 17 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 11 ASSEMBLY HINTS 1 Assembly hints TYPE LABEL must always be assembled together with the corresponding engine module v L 5 Close the SIM lid 6 Check the correct positioning of all these latches
17. unt of Note First zoom fault starts with D positions Q tds o 6300i RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 26 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 18 QUICK TROUBLE SHOOTER DISPLAY Explanation 4 Fault count of name fault positions o tes 22 o LEVEL 2 ONLY 6300i RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 27 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 19 QUICK TROUBLE SHOOTER MICROPHONE Explanation name fault positions a c sio o 6300i RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation All rights reserved NOKIA Care Page 28 32 Markets Care GTM MGR Training Content Creation Multimedia Creation amp Support CONFIDENTIAL 26 Mrz 2008 20 QUICK TROUBLE SHOOTER KEYMAT Explanation name fault positions 6300i RM 337 6301 RM 322 6301b RM 323 Copyright 2006 2008 NOKIA Corporation
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