MTH500 TETRA Portable Radio Basic Service Manual
Contents
1. E EE 22 LCD Display Test 22 Charger Recognition 23 Service Flowchart 25 5 ete 27 Preventive Maintenance 27 Inspection Bees oh ee a 27 Cleaning ead Rl te 27 Safe Handling of CMOS Devices 28 Level 1 and Level 2 Maintenance 28 Removing and Installing the Antenna 29 To remove the antenna from the unit 29 To install the antenna inthe unit 29 Removing and Installing Battery Door and Battery 30 To remove the battery door from the unit 30 Toremove the battery la ets 30 To install the battery 30 To install the battery door 6 ke eee nee 30 Removing and Installing the Back Housing 32 To remove the back housing from the unit 32 To install the back housing _2. 1 Using the screwdriver remove the protective film from the adhesive layer at the ear phone bottom plate Remove the Acoustic Safety Rubber 2 Insert the earphone into location Verify that the two snags at the earphone sides are properly located in their dedicated slots 3 Gently push the earphone until it is firmly glued inside the front housing Place the Acoustic Safety Rubber 4 Install the chassis assembly refer to To install the keypad and LCD boards on page 35 steps and 2 40 500 Portable Radio Basic Service Manual MAINTENANCE Earphone Acoustic Safety Rubber Front Housing Microphone Figure 9 Microphone and Earphone Removal and Installation 41 MAINTENANCE 500 Unit Exploded View MTH500 Unit Exploded View 500 components listed in the table below The first column marked with a sign provides you with the call out numbers of the components as marked in Figure 10 and Figure 11 500 Components List Description Part Kit 1 Front Housing Assembly Black 0186163T07 Front Housing Assembly Blue 0186163T08 2 Keypad Assembly 0186630 01 3 Chassis Assembly See Figure 10 4 Back Housing Assembly Black 0186396T04 Back Housing Assembly Blue 0186396 05 5 Antenna 380 400 MHz R1 8586381103 Antenna 410 430 MHz R2 8586381502 6 Screw Self Forming 0304637P17 7 Label Back 5486278 01 8 Standard Battery Door Assembly Black 0186613TO1
3. 1 dB RSSI Radio RSSI Result Antenna assembly Adapter dB Insertion loss of the Cable dB To stop the Trace process perform the following When performing steps 10 thru 13 make sure that you press the handset keys sequentially less then a sec ond between every consecutive press 10 Press the Volume down Key 11 Press the 1 key and Menu Key 12 Press the 2 key and Menu Key 13 Press the 3 key 14 Press Stop using the Right Key 13 TEST SETUP amp TESTING Call Processing Test 15 Press Back twice using the Left Key Transmitter Tests 1 Change the Mode Key of the radio to Group Mode 2 Press the Gen Level soft key Enter 90dBm by pressing the data keys and RF Gen Level Key 3 Press the of the radio and monitor the IFR Manual Test screen which displays the Burst Power Power Profile Timing Error Vector Error and Fre quency Error Note You have to hold the PTT in the pressed position long enough to enable you to read the results Burst Power Required Results 28 32dbm Power Profile Passed Timing Error lt 0 25 symbols Vector Error Max 10 RMS Max 30 Peak Max 5 residual Frequency Error 100Hz 4 Press the Clear Down soft key to proceed with other tests wu e Call Processing Test Talk Back Before you start this t
4. Q MOTOROLA MTH500 TETRA Portable Radio R1 380 400 MHz PT811F R2 410 430 MHz PT511F Basic Service Manual Part Number 6802963C65 Printed recycled paper European Publications Department 6802963 65 Issued 04 02 Scope of this Manual This manual contains information necessary to test and maintain the 500 Portable radio at the module level It also contains information on radio assembling and disas sembling Accordingly information in this manual is di vided into four sections Overview Test Setup and Testing Programming the Radio Maintenance Manual Revisions Changes which occur after this manual is printed are described in Manual Revisions These Manual Revisions provide complete information on changes including pertinent parts listing data Related Publications 68P02963C30 O 500 User Guide 68P02963C70 O 500 Detailed Service Manual 68P02956C20 F CPS User s Guide JFR Operational Manual Supplement 46882 324 JFR Operational Manual 46882 274 Computer Software Copyrights The Motorola products described in this manual may include copyrighted Motorola computer programs stored in semiconductor memories or other media Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs including the exclusive right to copy or reproduce in any form the copyrighted computer pr
5. turn the handset OFF immediately if you have any reason to suspect that interference is taking place Hearing Aids Some digital wireless handsets may interfere with some hearing aids In the event of such interference you may want to consult your hearing aid manufacturer to discuss alternatives Other Medical Devices If you use any other personal medical device consult the manufacturer of your device to determine if it is adequately shielded from RF energy Your physician may be able to assist you in obtaining this information Safety and General Use While Driving Check the laws and regulations on the use of radios in the area where you drive Always obey them When using the handset while driving please e Give full attention to driving and to the road Use hands free operation if available Batteries Pull off the road and park before making or answering a batteries can cause property damage and or bodily call if driving conditions so require injury such as burns if a conductive material such as jewellery keys or beaded chains touch exposed terminals Operational Warnings The conductive material may complete an electrical circuit short circuit and become quite hot Exercise care in handling any charged battery particularly when placing it WARNING inside a pocket purse or other container with metal For Vehicles Equipped with an Air Bag objects Do Not place a handset or install
6. Standard Battery Door Assembly Blue 0186613T02 Extended Battery Door Assembly Black 0186239 01 Extended Battery Door Assembly Blue 0186239T02 9 LCD Module 7287702M01 10 Keypad Kit FCN9090A 11 Flex LCD to Keypad 8486498 01 12 LCD Kit 9797 13 Chassis 2786168701 14 Main Board R1 See Service Main Board R2 Replacement Kit Matrix in Appendix A 42 500 Portable Radio Basic Service Manual MAINTENANCE Figure 10 Exploded View 43 44 MAINTENANCE 500 Unit Exploded View Figure 11 Exploded View of Chassis Assembly Replacement Parts APPENDIX A REPLACEMENT PARTS AND KITS Damaged parts should be replaced with identical replacement parts Replacement Parts For complete information on ordering required parts and kits contact your local customer service representative Level 3 Maintenance EMEA Region EMEA Radio Support Depots are level 3 service partners The depots are capable of per forming repairs down to component level where retuning is required Contact your local CGISS office for information Motorola European Radio Support Centre ERSC Phone 49 6128 702618 Heinrich Hertz Strasse 1 D 65232 Taunusstein Germany ERSC Customer Information Desk available through the following service number Austria 06 60 75 41 Italy Belgium 08 00 72 471 Luxemburg Denmark 8001 55 72 Netherlands Finland 08 00 11 49 10 Norway France 05 90 30 90 Portugal Germany
7. soft key Thereafter enter 53dBm and press Access Parameter soft key 16 Press Test Mode soft key Press Enable soft key 17 Press Base Service soft key and Supported soft key Note You are entering base services setup The displayed values are factory defaults and should not be changed Power On Registration required Power Off Deregistration required Priority Cell yes Minimum Mode Service may be used Migration supported System Wide Services normal mode 18 Press More soft key TETRA Voice Services supported Circuit Mode Data Service supported Reserved available SNDCD Service available Air Interface Encryption not available Advanced Link not supported 19 Press the Return soft key 20 Press the Neighbr Cell soft key 21 Verify that the following NEIGHBOUR CELL INFO values are displayed 500 Portable Radio Basic Service Manual TEST SETUP amp TESTING Note The displayed values are factory defaults and should not be changed NEIGHBOUR CELL BROADCAST NOT REQUIRED BROADCAST INTERVAL 10s NEIGHBOUR CELL CHANNEL 0000 NEIGHBOUR CELL LOCATION AREA 00000 NEIGHBOUR CELL IDENTIFIER 01 SLOW RE SELECT THRESHOLD 10dB PRESS MORE SOFT KEY SLOW RE SELECT HYSTERESIS 10dB FAST RE SELECT THRESHOLD 10dB FAST RE SELECT HYSTERESIS 10dB 22 Press the Return soft key 23 Press the Trunk Type soft key and Tx Trunked soft ke
8. 1 Install the keypad inside the front housing 2 Verify that all the keys are properly inserted into their dedicated holes 38 500 Portable Radio Basic Service Manual MAINTENANCE 3 Install the chassis assembly refer to install the keypad and LCD boards on page 35 steps and 2 Front Housing Chassis Assembly Including Main Board And LCD and Keypad Boards Keypad Figure 8 Keypad Removal and Installation Removing and Installing the Microphone Recommended tools no tools are required To remove the microphone from the unit See Figure 9 1 Remove the chassis assembly refer to remove the keypad and LCD boards from the unit page 35 steps 1 through 3 2 Remove the microphone 39 MAINTENANCE Removing and Installing the Earphone To install the microphone 1 Insert a microphone into location 2 Install the chassis assembly refer to To install the keypad and LCD boards on page 35 steps and 2 EEC Removing and Installing the Earphone Recommended tools mini flat tip screwdriver To remove the earphone from the unit See Figure 9 1 Remove the chassis assembly refer to To remove the keypad and LCD boards from the unit page 35 steps 1 through 3 2 Using the screwdriver remove the earphone from the unit If the earphone was detached from its bottom plate remove the plate as well To install the earphone
9. Blue with battery door Chargers FLN9468A Dual Pocket Desktop Charger SPN4716B Travel charger 5 7455 Plug Adapter UK for travel Charger SYN7456A Plug Adapter EU for travel Charger FLN9469A Vehicular battery charger Vehicular Adapters FLN2850A Car Kit FLN9569A Stand alone car cradle Audio accessories WADN4184A Headset with Boom mic and in line PTT FLN9470A Headset with Boom mic On Hold FLN9568A PHF Carrying Accessories FLN9476A Soft leather carry case FHN6246A Belt clip Others FKN4897A Data cable 48 Recommended Programming Equipment EMM Recommended Programming Equipment Name Part Number MTH500 CPS PMVN4065B Data Cable FKN4897A Service Replacement Kit Matrix 1 Sales Model Service Description Description Tanapa 500 Black FUF1208AS 500 Black 380 400 MHz S T CLEAR PT811F FUF1210AS 500 Black S T FUF1211AS 500 Black S T 2 500 FUF1209AS 500 Blue 380 400 MHz S T CLEAR PT811F FUF1212AS 500 Blue S T FUF1213AS 500 Blue S T 2 500 Black FUF1222AS 500 Black 410 430 MHz S T R2 CLEAR 5 FUF1222AS 500 Black S T R2 FUF1225AS 500 Black S T R2 TEA2 500 Blue FUF1222AS 500 Blue 410 430 MHz S T R2 CLEAR 5 FUF1226AS
10. Display S iDen K Limited Controls Basic Display Z Dimetra N Enhanced Controls Enhanced Display Position 7 Channel Spacing Position 8 Primary Operation 1 5 kHz 5 15 kHz N Digital Front 2 6 25 kHz 6 25 kHz Q Low Profile Basic Display 3 10 kHz 7 30 kHz R Digital Multi Service 4 12 5 kHz T TDMA Digital Dual Mode 500 Model Specifications MTH500 Model Specifications GENERAL ETSI ETS 300 394 1 R1 380 400 MHz PT811F R2 410 430 MHz PTS11F Type Number Temperature Range for Transceiver Operating 20 C to 60 C Storage 40 C to 85 C Battery Types Standard SNN5705B 800mAH Lilon Standard SNN5705C 800mAH Lilon High Capacity SNN5706A 1100mAH Lilon Battery Voltage Minimum 3 4 Vde Nominal 3 8 Vde Portable Dimensions HxWxD in MMs 140x55x31 mm Weight lt 155gr without battery RECEIVER Receiver Type Frequency Range Channel Spacing Sensitivity 4 BER Intermodulation Interfering Signal Level Selectivity Blocking 50 100 kHz Interfering Signal Level Spurious Rejection Interfering Signal Level Frequency Stability Locked to Base Unlocked to Base Audio Rated Distortion at Rated Audio Class A and B 380 400 MHz R2 410 430 MHz 25 kHz 112 dBm 4 BER 47 dBm 4 BER 40 dBm 4 BER 45 dBm 0 2 ppm 2 0 ppm 0 5 W 5 Max TRANSMITTER Modulation Type RF Power Freque
11. Installation 31 MAINTENANCE Removing and Installing the Back Housing Removing and Installing the Back Housing Recommended tools T 8 Torx bit Torx driver mini flat tip screwdriver To remove the back housing from the unit See Figure 4 1 Remove the antenna refer to Removing and Installing the Antenna on page 29 2 Remove the battery door and the battery refer to Removing and Installing Battery Door and Battery on page 30 3 Place the unit facing down on the work area 4 Using the screwdriver remove the oval label at the top of the unit and the tamper evi dent label in the center to enable access to all six screws fastening the back housing Clean the adhesive remains of the tamper evident label using alcohol 5 Using the Torx driver with the T 8 Torx bit unscrew the six screws fastening the back housing 6 Carefully remove the back housing from the unit To install the back housing 32 Position the back housing over the unit Verify that the cover is positioned correctly screw holes are aligned to the threads of the front housing external antenna connector is inserted into its dedicated hole and the styling groove of the back housing meets the styling groove of the front housing Set the Torx driver to 3 5 in lb Screw the back housing screws in the following order Upper left and right screws center left and right screws and lower left and right screws Glue a new oval label over t
12. a 100kQ resistor to ground Do not wear nylon clothing while handling CMOS circuits Do not insert or remove CMOS devices with power applied Check all power supplies to be used for testing CMOS devices and be certain there are no voltage transients present When straightening CMOS device leads provide ground straps for the apparatus used When soldering use a grounded soldering iron All power must be turned off in a system before printed circuit boards containing CMOS devices are inserted removed or soldered En Level 1 Level 2 Maintenance This manual covers Level 1 and Level 2 Maintenance at Level 1 maintenance you replace the radio and or accessories and send the faulty unified chassis and or accessories to a higher level of maintenance at level 2 maintenance a faulty kit is replaced Note For Level maintenance instructions refer to the information given in Chapter 2 For Level 2 maintenance also refer to Chapter 2 and the instructions given below 28 500 Portable Radio Basic Service Manual MAINTENANCE Removing and Installing the Antenna The antenna must be removed each time the back housing is removed Recommended tools no tools are required To remove the antenna from the unit See Figure 1 1 Unscrew the antenna counter clockwise until it is detached from the handset To install the antenna in the unit 1 Screw the antenna c
13. 0130 18 75 24 Spain Greece 00 80 04 91 29 020 Sweden UK 08 00 96 90 95 Switzerland Ireland 18 00 55 50 21 Iceland or dial 49 6128 70 2618 Please use these numbers for repair enquires only 16 78 77 387 08 00 23 27 60 22 45 13 80011115 05 05 4935 90 09 84 902 02 07 94 307 155 30 82 80 08 147 Level 3 Maintenance Latin America Region 46 Latin America Radio Support Centers The Customer Support is available through the following service centers Warranty and Repairs Motorola De Colombia Service Center Carrera 7 No 71 52 Torre B piso 13 Oficina 1301 Bogota Colombia 571 376 6990 Motorola De Mexico Service Center Bosques de Alisos 125 Col Bosques de las Lomas CP 05120 Mexico DF 5252576700 Piece Parts To order parts in Latin America and the Carribean 7 00 A M to 7 00 P M Central Standard Time Monday through Friday Chicago USA 1 847 538 8023 Technical Support https businessonline motorola com go to Contact Us to request technical support Motorola Parts Accessories and Aftermarket Division AAD Attention Order Processing 1313 E Algonquin Road Schaumburg IL 60196 Parts Identification 1 847 538 0021 Voice 1 847 538 8194 Fax Some replacement parts spare parts and or product information can be ordered directly If a complete Motorola part number is assigned to the part it is available from Motorola Radio After market and Accessory Division AAD If no part num
14. 32 500 Portable Radio Basic Service Manual Removing and Installing the Main Board To remove the main board from the unit To install the main board Removing and Installing the Keypad and LCD Boards To remove the keypad and LCD boards from the unit To install the keypad and LCD boards Removing and Installing the LCD Module Assembly To remove the LCD module assembly To install the LCD module assembly Removing and Installing the Keypad To remove the keypad To install the keypad Removing and Installing the Microphone To remove the microphone from the unit To install the microphone Removing and Installing the Earphone To remove the earphone from the unit To install the earphone 500 Unit Exploded View APPENDIX A REPLACEMENT PARTS AND KITS Replacement Parts Level 3 Maintenance Radio Replacement Parts List Accessories Replacement Parts List Recommended Programming Equipment Service Replacement Kit Vii THIS PAGE INTENTIONALLY LEFT BLANK 500 Portable Radio Model Information MTH500 Portable Radio Model Informa
15. 500 Blue S T R2 FUF1227AS 500 Blue S T R2 TEA2 Note All models listed in the Service Tanapa Column are not field replaceable for Latin America Service Replacement Kit Matrix 1 This page left blank intentionally 50
16. APTER 3 4 500 Portable Radio Basic Service Manual How to Configure the IFR 2968 Setup 9 How to Configure the IFR 2968 Manual Test Screen 11 RE Tests CE Hawa Pee ees 12 Receiver 12 Transinitter Tests 14 Call Processing Test 2202 14 Talk Back eee Sad ape ee ee 14 des ot ee pew Tee 15 Digital Duplex Test TX 15 DMO Test aapna Bora hie ina ene As ae 17 2968 Test Setup 17 How to Configure the 2968 Manual Test Screen 17 Radio Configuration for DMO 17 RFE Test Transmit Test Perea alee ee A 18 PROGRAMMING THE RADIO 19 Before Using the Customer Programming Software CPS 19 Programming the Radio 20 CodePlug Programming 20 Application Programming _ 21 Manual Mode 22 Preparation for Testing _ 22
17. Maintenance level Replace Main board and re test Replace the customer s radio Send the radio to Level 3 maintenance Send the new TEI number to service provider Clone reprogram customer details to new unit Replace Other kits one by on and re test Replace battery Replace antenna Send new TEI number to the service provider Clone reprogram customer details to new unit 1 Refer to Replacement Kit table in Appendix Main Board See Radio Replacement Parts List Appendix A Note Not field replaceable for Latin America 25 26 PROGRAMMING THE RADIO Service Flowchart This page left blank intentionally 500 Portable Radio Basic Service Manual MAINTENANCE CHAPTER 4 MAINTENANCE Preventive Maintenance This portable radio does not require a scheduled preventive maintenance program How ever periodic visual inspection is recommended Inspection Inspect the radio s external surfaces A detailed inspection of interior circuitry is not needed or recommended Cleaning The following procedures describe the recommended cleaning agents and methods to be used when cleaning the external and internal surfaces of the radio External surfaces should be cleaned whenever a periodic visual inspection reveals the presence of smudges compound or grime Internal surfaces circuit boards and components should be cleaned on
18. a Vehicular Adapter in the area over an air bag or in the air bag deployment area Air bags inflate with great force If a radio is placed European Union Directives Conformance the air bag deployment area and the air bag inflates the Statement radio may be propelled with great force and cause serious This product is in conformance with the TETRA injury to occupants of the vehicle TErrestrial Trunked RAdio standard Potentially Explosive Atmospheres This product is in conformance with the requirements of th licable E il Directives Turn off your handset prior to entering any area with a e applicable EU Council Dirsetives potentially explosive atmosphere unless it is a handset Declarations of Conformance with the requirements are type especially qualified for use in such areas as located at Intrinsically Safe for example Factory Mutual CSA Motorola a s UL or CENELEC Approved Do not remove install or Midtager 20 charge batteries in such areas Sparks in a potentially DK 2605 Brondby explosive atmosphere can cause an explosion or fire resulting in bodily injury or even death NOTE The areas with potentially explosive atmos pheres referred to above include fuelling areas such as below decks on boats fuel or chemical transfer or storage facilities areas where the air contains chemicals or particles such as grain dust or metal powders and any other area where you would nor
19. affects call quality and may cause the radio to operate at a higher power level than needed Approved Accessories For a list of Approved Motorola accessories please see REPLACEMENT PARTS AND KITS on page 45 Electromagnetic Interference Compatibility NOTE Nearly every electronic device is susceptible to electromagnetic interference EMI if inadequately shielded designed or otherwise configured for electromagnetic compatibility Facilities To avoid electromagnetic interference and or compatibility conflicts turn off your handset in any facility where posted notices instruct you to do so Hospitals or health care facilities may be using equipment that is sensitive to external RF energy Aircraft When instructed to do so turn off your handset when on board an aircraft Any use of a handset must be in accordance with applicable regulations per airline crew instructions Medical Devices Pacemakers The Health Industry Manufacturers Association recommends that a minimum separation of 15 centimetres be maintained between a handheld wireless handset and a pacemaker These recommendations are consistent with those of the U S Food and Drug Administration Persons with pacemakers should ALWAYS keep the handset more than 15 centi metres from their pacemaker when the handset is turned ON e not carry the handset in the breast pocket use the ear opposite the pacemaker to minimise the potential for interference
20. ation Area 22 Min Rx Level 110dBm Max Tx Level 30dBm Access Param 53dBm eter Mobile Power 30dBm Burst Type Normal 2 Receiver RF Gen Level 80dBm RSSI 3 Transmitter Burst Power RF Gen Level 90dBm 28 32dBm Burst Power Timing Error lt 0 25 Symbols Vector Error Max 10 RMS 30 Peak Frequency Er 100Hz ror 4 Call Processing Talk Back TEST SETUP amp TESTING Typical Test Setup No Test Test Setup Radio Setup Test Conditions Limits Name 1KHz Test 50dBm Signal Group Mode S Call Processing Call to Mo bile Private 4 digit random 28 32dBm number amp Send RF Gen Level 90dBm 28 32dBm Burst Power Timing Error lt 0 25 Symbols Vector Error Max 10 RMS 30 Peak Frequency Er ror 100 2 Receiver Tests 1 Simulate Base Station registration 2 RSSI Transmitter Tests 1 Power Burst Control Range 2 Power Profiles 3 Tx Burst Timing Error 4 Vector Error RMS and Peak 5 Tx Frequency Error Call Processing Tests 1 Talk Back 2 Call to Mobile 500 Portable Radio Basic Service Manual TEST SETUP amp TESTING Duplex Test 1 Digital Duplex Test Tx Measurement Capabilities Bar charts Tx Power Freq Err Vector Rms Spectrum Analyser Power Ana lyser Vector Analyser Vector Diagrams How to Configure the IFR 2968 Setup Perform the following steps to configure the IFR 2968 with the
21. ber is assigned the part is not normally available from Motorola If the part number is appended with an asterisk the part is serviceable by Motorola Depot only parts list is not included this generally means that no user serviceable parts are available for that kit or assembly Radio Replacement Parts List Radio Replacement Parts List Part Kit Number MTH500 Model Description 0186163T07 Front Housing Assembly Black 0186163T08 Front Housing Assembly Blue 0186630 01 Keypad Assembly 0186396T04 Back Housing Assembly Black 0186396T05 Back Housing Assembly Blue 8586381203 Antenna 380 400 MHz R1 8586381102 Antenna 410 430 MHz R2 0186613 01 Standard Battery Door Assembly Black 0186613T02 Standard Battery Door Assembly Blue 0186239 01 Extended Battery Door Assembly Black 0186239T02 Extended Battery Door Assembly Blue 7287702 01 LCD Module 9090 Keypad Kit FCN9797A LCD Kit See Service Main Board R1 Replacement Kit Matrix below Main Board R2 47 Accessories Replacement Parts List E Accessories Replacement Parts List Kit Number MTH500 Model Description Batteries FTN6030A Extended battery 1100mAh Lilon Black with battery door FTN6037A Extended battery 1100mAh Lilon Blue with battery door FTN6031A Standard battery 800mAh Lilon Black with battery door FTN6038A Standard battery 8300mAh Lilon
22. dio ON 2 Check that registration and ITSI 00000xxx is displayed on the IFR Manual Test screen Status Registered ITSI Attach RSSI Test Before carrying out the following steps record the Insertion loss dB of the cable loss value X dB Also 0 5 dB the maximum insertion loss of the Antenna assembly adapter should be added to the total calculated insertion loss 1 Inthe IFR Manual Test Mode press the RF Gen Level Soft Key and enter 80dbm 12 500 Portable Radio Basic Service Manual TEST SETUP amp TESTING 2 Before testing the radio should be configured to RSSI mode using the follow ing Sequence When performing steps 3 thru 6 make sure that you press the handset keys sequentially less then a second between every consecutive press 3 Press the Volume down Key 4 Press the 1 key and Menu Key 5 Press the 2 key and Menu Key 6 Press the 3 key Hereafter there is no need for quick sequence of pressing the handset keys 7 Press oO Key to enter the 4 Cells Info state 8 Press OK using the Right Key and press 9 Press Trace using the Right Key Note RSSI results will flash on the screen every few seconds The display shows SERV xx RSSI 81 SQE xx Disregard the SERV and SQE results The actual measured result should be 80dBm IFR RF Gen Level 0 5dB adapter XdB cable
23. e radio keys Press every key one by one Each key you press causes its respective display to disappear Press Key Every time you press causes the respective display to disappear After pressing all keys the display is clear Turn the radio Off Charger Recognition Test Turn the radio ON Connect the Rapid Travel Charger accessory connector to the handset Check whether the LCD display shows charger connected and that the keypad back light is turned ON Connect the Vehicle Power Adapter VPA Charger accessory connector to the handset Check whether the LCD display shows charger connected and that the keypad back light is turned ON Connect the handset to the Desktop Charger Check whether the LCD display shows charger connected and that the keypad back light is turned ON Place the handset in the Digital Car Kit cradle Verify that the car ignition switch is turned ON Check whether the LCD display shows Car it con nected and that the keypad back light is turned ON 23 24 PROGRAMMING THE RADIO TESTS e Verify that the battery charger is in progress the process advance is indicated on the Battery Strength icon Press the ON OFF key The radio should turn OFF 500 Portable Radio Basic Service Manual PROGRAMMING THE RADIO Se Service Flowchart Connect the radio to the IFR 1 Perform all tests RF and audio
24. efer to Removing and Installing the Keypad and LCD Boards on page 35 Note Do not touch the LCD module assembly in the active viewing area fingerprints on this surface cannot be easily removed 2 Using your hand gently disengage the right two snaps and rotate the LCD module assembly to the left until it disengaged from the LCD board To install the LCD module assembly Note Do not touch the LCD module assembly in the active viewing area fingerprints on this surface cannot be easily removed 1 Locate the LCD module above the LCD board so that the two guide pins are aligned with the holes in the LCD board 2 Gently push the module down right snaps first and then left snaps 3 Verify that the snaps are located correctly inside the board slots 4 Remove the protective film from the LCD glass Verify that no damage exists on the LCD glass 5 Install the LCD board refer to Removing and Installing the Keypad and LCD Boards on page 35 37 MAINTENANCE Removing and Installing the Keypad LCD Board LCD Module LCD Module Snaps x4 Figure 7 LCD Module Removal and Installation Removing and Installing the Keypad Recommended tools no tools are required To remove the keypad See Figure 8 1 Remove the chassis assembly refer to remove the keypad and LCD boards from the unit page 35 steps 1 through 3 2 Remove the keypad from the unit To install the keypad
25. essage The Operation Was Successful appears on the computer screen 6 Press the OK button Application Programming 1 On the menu bar click Tools Write Software 2 Press Continue icon Note The Codeplug reads data from the radio A progress bar is displayed on the computer screen showing the writing status After a successful reading the Write Software to Phone appears on the computer screen 3 Choose the Customized Choice option 4 Browse for the required application file and select it 5 Press the Write button Note The Codeplug is now being written into the radio A progress bar is dis played on the computer screen showing the writing status After a successful writing the message The Operation Was Successful appears on the computer screen 6 Press the Cancel button 7 Click the Toolbar Reset icon 21 22 PROGRAMMING THE RADIO Manual Mode Testing Manual Mode Testing Preparation for Testing 1 Verify that the radio is turned off 2 Press the 4 5 and 6 keys together and then press the On Off key to turn the radio on 3 The display shows LCD Test Press Any Key To Proceed TESTS Note Any key that will be pressed will cause the test to advance from one step to the next LCD Display Test 1 Press any key consecutively The display shows horizontal lines that becomes thicker with every key press
26. est make sure that handset and test equipment are config ured the same as given in the Transmitter Test 1 Press the PTT and speak into the mic of the radio You will hear the last three seconds of the speech frames before the PTT is released 14 500 Portable Radio Basic Service Manual TEST SETUP amp TESTING Press the Test Sound soft key to provide the 1kHz signal to the radio speaker Press the Silence soft key to mute the 1KHz Audio Signal of the speaker Press the Clear Down soft key and check that the Cleardown Complete status appear on the IFR Manual Test screen Call to Mobile 1 2 Press the radio Mode key and change to Private mode Press the Call Mobile soft key on the IFR Note Select type of call 3 Press Private Call Note You will hear beeps from the handset speaker 4 Press Abort Call soft key Duplex Test Phone Privet Mode Digital Duplex Test Tx 1 2 Press the Mode key of the radio and select Phone or Privet mode Dial a random number 9359 using the Alphanumeric keys of the radio and press the Send Key The following results are displayed on the IFR Manual Test Screen Burst Power Required Results 28 32dbm Power Profile Passed Timing Error lt 0 25 Symbols Vector Error Max 10 RMS Max 30 Peak Max 5 residual Frequency Erro
27. h alter the RF signal and transmit the information When the signal is received the change in phase is converted back into symbols and then into the original data The system can accommodate 4 voice channels in the standard 25 kHz channel as used in the two way radio Time Division Multiple Access TDMA is used to allocate portions of the RF signal by dividing time into four slots one for each unit Time allocation enables each unit to transmit its voice information without inter ference from other transmitting units Transmission from a unit or base station is accommodated in time slot lengths of 15 milliseconds and frame lengths of 60 milliseconds The TDMA technique requires sophisticated algorithms and a dig ital signal processor DSP to perform voice compressions decompressions and RF modulation demodulation OVERVIEW Voice Compression Technology Voice Compression Technology Voice is converted into a digital bit stream by sampling the voice at a high rate and converting the samples into numbers which are represented by bits Voice compression reduces the number of bits per second while maintaining the voice at an acceptable quality level The MTH500 uses a coding technique called ACELP Algebraic Code Excited Linear Prediction The compressed voice data bits modulate the RF signal Description Transceiver Description All the radio circuitry is contained in the Digital RF Board and the keypad board The Digital RF boa
28. he holes of the two upper screws and a new tamper evi dent label on the holes of the two center screws Install the battery and the battery door refer to Removing and Installing Battery Door and Battery on page 30 500 Portable Radio Basic Service Manual MAINTENANCE Oval Label External Antenna Connector Back Housing Fastening Screws X6 Figure 4 Back Housing Removal and Installation Removing and Installing the Main Board Recommended tools no tools are required To remove the main board from the unit See Figure 5 1 Remove the back housing refer to Removing and Installing the Back Housing on page 32 2 Gently lift the main board I O connector side at the bottom of the board first and remove it from the unit 33 MAINTENANCE Removing and Installing the Main Board To install the main board Position the main board in location Verify that the two guide pins are inserted into the holes in the main board Gently push the main board down and verify that the Board to Board connector is properly connected to the keypad board Verify that the I O rubber seal is properly located in the unit Install the back housing refer to Removing and Installing the Back Housing on page 32 Main Board PHF Cover Connector Rubber Seal Figure 5 Main Board Removal and Installation 500 Portable Radio Basic Service Manual MAINTENANCE Removing and Insta
29. ise ea decay dea a wee ges iii Operational Warnings Se AE iv For Vehicles Equipped with an Air Bag iv Potentially Explosive Atmospheres iv Blasting Caps and Areas iv werset or O E eae a e iv nienn an ig Stee oc Baars ER EEEN fio iv European Union Directives Conformance Statement iv 500 Portable Radio Model Information ix 500 Model Specifications x OVERVIEW TE Sa 1 Digital Modulation Technology 1 Voice Compression Technology 2 Description 2 Transceiver Description _ 2 Digital Section Description _ 2 Transmitter Path Description 3 Receiver Path Description 3 Frequency Generating Section Description 3 TEST SETUP G TESTING 5 Before Testing dy Segoe dl 5 Typical Test Setup 22222205 feces apiece ea RE ee 6 Test Cheek Lists 26 ceed att 7 CH
30. l cartesian feedback loop that contains the forward and loop feedback paths The forward path includes the low noise ODCT Offset Direct Conversion Transmitter Balun Attenuator and Power Amplifier The loop feedback path includes the directional coupler attenuator and LNODCT Low Noise Offset Direct Conversion Transmitter ASIC The cartesian Feedback output power passes to the antenna through the Isolator Antenna Switch and Harmonic Filter Receiver Path Description The receiver path includes the Antenna Switch SAW LNA ceramic filter mixer Crystal Filter and WPIC World Phone IC The first IF consists of the Crystal Filter and WPIC ASIC Frequency Generating Section Description The frequency generating section provides description of the following main components Fractional N Synthe sizer REF oscillator Main VCO WPIC ASIC Synthesizers LNODCT ASIC Synthesizer External Offset and second LO Synthesizer DSP PLL and Host PLL OVERVIEW Description THIS PAGE INTENTIONALLY LEFT BLANK 500 Portable Radio Basic Service Manual TEST SETUP amp TESTING CHAPTER 2 TEST SETUP amp TESTING Any level 3 repairs can deeply affect the performance of the MTH500 radio and may cause a new tuning proce dure This tuning procedure be applied by certain WARNING authorised Motorola depots where the appropriate TEST amp TUNE EQUIPMENT is available The appropri ate TEST amp TUNE EQUIPMENT is a special au
31. l it snaps into location Verify that the chassis center guide pin is properly located inside the hole in the LCD board and that the snag at the top of the chassis is inserted into the slot of the board 35 MAINTENANCE Removing and Installing the Keypad and LCD Boards Install the keypad board on the chassis assembly Verify that the keypad board is sited parallel to the chassis assembly Verify that the main board is fully installed with the rubber seal 6 7 8 9 Chassis Assembly Turn the chassis assembly up side down 10 Install the main board on the chassis assembly Verify that the two guide pins are inserted to the holes in the main board 11 Verify that the guide pins are properly located and that the Board to Board connector is properly connected to the main board 12 Install the chassis assembly with the boards into the unit Verify that the I O connec tor rubber seal is properly located in the unit 13 Install the back housing refer to Removing and Installing the Back Housing on page 32 LCD Board LCD Board Release Slot Flat Cable Board to Board Connector ZIF Connectors Keypad Board Figure 6 Keypad and LCD Boards Removal and Installation 500 Portable Radio Basic Service Manual MAINTENANCE Removing and Installing the LCD Module Assembly Recommended tools no tools are required To remove the LCD module assembly See Figure 7 1 Remove the LCD board r
32. lling the Keypad and LCD Boards Recommended tools mini flat tip screwdriver To remove the keypad and LCD boards from the unit See Figure 6 1 Remove the back housing refer to Removing and Installing the Back Housing on page 32 2 Place the unit facing down on the work area 3 Open the Personal Hands Free Kit PHF jack cover See Figure 5 4 Using the screwdriver remove the chassis assembly including the main board key pad board and LCD board out from the unit 5 Place the chassis assembly with the keypad and LCD boards facing down on the work area 6 Remove the main board from the chassis assembly 7 Insert the screwdriver into one of the slots in the upper side of the chassis assembly above the LCD board and gently push the boards out from the chassis assembly 8 According to the board to be replaced open the required Zero Insertion Force ZIF connector release the flat cable and the board To install the keypad and LCD boards Place the keypad and LCD boards on the work area so that the ZIF connectors are fac ing up CAUTION Care must be taken when installing the keypad and LCD boards on the chassis Failure to comply may result in tear of the flat cable between the two boards Insert the flat cable into the ZIF connectors and close the connectors doors until a click is heard Insert the LCD board between the two snags at the sides of the chassis assembly Push the LCD board down unti
33. lockwise to the handset Turn counter clockwise to detach Figure 1 Antenna Removal and Installation 29 MAINTENANCE Removing and Installing Battery Door and Battery Removing and Installing Battery Door and Battery Recommended tools no tools are required To remove the battery door from the unit See Figure 2 1 Place the unit facing down on the work area 2 Press the battery door release button slide the door towards the bottom of the unit and lift it up from the unit To remove the battery See Figure 3 1 Press the battery fastening bridge toward the upper side of the unit 2 Simultaneously using other hand release the battery from its chamber To install the battery 1 Locate the battery so that the lower part coloured silver is touching the lower wall of the battery chamber 2 Carefully press the battery down until it snaps into location To install the battery door 1 Position the door on the unit over the battery so that the door release button is just above the battery fastening bridge 2 Slide the door upward until the door snaps into location 3 Verify that the door is aligned with the handset back housing 30 500 Portable Radio Basic Service Manual MAINTENANCE Battery Door Release Button Slide towards bottom of unit Figure 2 Battery Door Removal and Installation Battery Fastening Bridge Release battery Figure 3 Battery Removal and
34. ly when the radio is disassembled for servicing or repair The only recommended agent for cleaning external radio surfaces is a 0 5 solution one teaspoon of detergent per gallon of water of mild dishwashing detergent in water The internal surfaces should be cleaned only with isopropyl alcohol 70 by volume 27 MAINTENANCE Safe Handling of CMOS Devices Safe Handling of CMOS Devices Complementary metal oxide semiconductor CMOS devices are used in the radio While the attributes of CMOS devices are many their characteristics make them susceptible to damage by electrostatic or high voltage charges Damage can be latent resulting in failure occurring weeks or months later Therefore special precautions must be taken to prevent device damage during disassembly troubleshooting and repair The following handling precautions are mandatory for CMOS circuits and are especially important in low humid ity conditions All CMOS devices must be stored or transported in conductive material so that all exposed leads are shorted together CMOS devices must not be inserted into conven tional plastic snow or plastic trays of the type that are used for storage or transporta tion of other semiconductor devices All CMOS devices must be placed on a grounded bench surface and the technician must also be grounded before handling the devices This is done most effectively by having the technician wear a conductive wrist strap in series with
35. mally be advised to turn off your vehicle engine Areas with potentially explosive atmospheres are often but not always posted Blasting Caps and Areas To avoid possible interference with blasting operations turn off your handset when you are near electrical blasting caps in a blasting area or in areas posted Turn off two way radio Obey all signs and instructions Operational Cautions Caution Antennas Do not use any handset that has a damaged antenna If a damaged antenna comes into contact with your skin a minor burn can result 500 Portable Radio Basic Service Manual CHAPTER 1 CHAPTER 2 CONTENTS Scope ofthis Manual eee eee nets ii Revision TED ii Related Publications Piste sada N dg ii Computer Software Copyrights 2 ii Trademarks moeta oe Lees a EE S ii Safety and General Information ii Radio Frequency RF Operational Characteristics il Handset Operation and EME Exposure ii Electromagnetic Interference Compatibility iii Facilities ated Ath chad ee Jolt iii ob oe eda Oe OR A ees iii Medical Devices 2 ged eng ee get ERA iii S fet and General c
36. n exposure to radio frequency electromagnetic energy is within the guidelines set forth in the above standards always adhere to the following procedures Phone Operation When placing or receiving a phone call hold your handset as you would a wireline telephone Speak directly into the microphone Two way radio Operation When using your handset hold the handset in a vertical position with the microphone 2 5 to 5 cm away from your mouth Body worn Operation To maintain compliance with these RF exposure guidelines if you wear a handset on your body when transmitting always place the handset in a Motorola approved belt clip or leather case for this product Use of non Motorola approved accessories may exceed these RF exposure guidelines If you do not use a Motorola approved body worn accessory and are not using the handset in the intended use positions along side of the head in the phone mode or in front of the face in the two way radio mode then ensure the antenna and handset is kept the following minimum distances from the body when transmitting e Phone or Two way radio mode 2 5 e Data operation using any data feature with or without an accessory cable 2 5 cm Antenna Care Use only the supplied or an approved replacement antenna Unauthorized antennas modifications or attachments could damage the handset and may violate FCC regulations DO NOT hold the antenna when the radio is IN USE Holding the antenna
37. ncy Range Frequency Stability Locked to Base Not Locked to Base Spurious Emissions Conducted 30MHz 1GHz 1GHz 4GHz Radiated 30MHz 1GHz 1GHz 4GHz Adjacent Channel Power at 25kHz 4 1 Watt R1 380 400 MHz R2 410 430 MHz 100 Hz 2 ppm 36dBm 30dBm 36dBm 30dBm 60 dB Specifications subject to change without notice 500 Portable Radio Basic Service Manual OVERVIEW CHAPTER 1 OVERVIEW To achieve a high spectrum efficiency the 500 uses digital modulation tech nology and sophisticated voice compression algorithm The voice of the person speaking into the microphone is converted into a digital bit stream consisting of zeros 0 and ones 1 This stream is then modulated into a radio frequency RF signal which is transmitted over the air to another radio The process is called dig ital modulation Digital Modulation Technology The 500 is a portable radio that has two models operating in two different frequency ranges R1 380 400 MHz and R2 410 430 MHz These radios can operate in dispatch and phone mode Also these radios can operate in TMO Trunked Mode Operation and DMO Direct Mode Operation modes It uses two digital technologies 2 4 DQPSK and Time Division Multiple Access TDMA 4 DQPSK is a modulation technique that transmits information by altering the phase of the radio frequency RF signal Data is converted into complex symbols whic
38. ng the Radio Programming the Radio 1 Verify that the radio is turned off 2 Run Customer Programming Software CPS on your computer 3 Press the 1 and 9 keys together and then the On Off key for about 3 sec onds Verify that no display appears on the LCD screen 4 Click the Toolbar Read Phone icon Refer to the CPS Application Window Screen in the CPS User Guide Publication No 68P02956C20 The setup enters an initialization process that takes about 20 seconds After that a read ing process starts Note While reading is in progress the radio screen displays the following data 4 Diag SW Ver 01 01 HW ID Code XXX Flash TE28F320C3BA Command READ REQ Done Elapsed Time Appears at the 1 3 Indication end of the process A progress bar appear on the computer screen After the reading process is finished the radio Codeplug screen appears CodePlug Programming 20 1 On the menu bar click File Open 2 Browse for the required Codeplug file and open the file 3 The Codeplug window appears on the screen 4 Click the Toolbar Tools and select Write Entire Codeplug 500 Portable Radio Basic Service Manual PROGRAMMING THE RADIO 5 Press Yes icon Note The Codeplug is now being written into the radio A progress bar is dis played on the computer screen showing the writing status After a successful writing the m
39. ogram Accordingly any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied or reproduced in any manner without the express written permission of Motorola Furthermore the purchase of Motorola products shall not be deemed to grant either directly or by implication estoppel or otherwise any license under the copyrights patents or patent applications of Motorola except for the normal non exclusive royalty free license to use that arises by operation of law in the sale of a product Trademarks MOTOROLA and the Stylized M Logo are registered in the U S Patent and Trademark Office All other product or service names are the property of their respective owners Motorola Inc 2001 Safety And General Information Important Information on Safe and Efficient Operation Read this Information before Using your handset The information provided in this document supersedes the general safety information contained in service manuals published prior to June 2001 For information regarding handset use in a hazardous atmosphere please refer to the Factory Mutual FM Approval Manual Supplement or Instruction Card which is included with handset models that offer this capability Radio Frequency RF Operational Characteristics Your handset contains a radio frequency transmitter to convey the information you wish to send as well as occasional automatic signals used to sustain c
40. onnection with the wireless network and a receiver which enables you to receive communication and connection information from the network Handset Operation And EME Exposure Your Motorola handset is designed to comply with the following national and international standards and guidelines regarding exposure of human beings to radio frequency electromagnetic energy United States Federal Communications Commission Code of Federal Regulations 47 CFR part 2 sub part J e American National Standards Institute ANST Institute of Electrical and Electronic Engineers IEEE C95 1 1992 Institute of Electrical and Electronic Engineers IEEE C95 1 1999 Edition e National Council on Radiation Protection and Measurements NCRP of the United States Report 86 1986 International Commission on Non lonizing Radiation Protection ICNIRP 1998 e Ministry of Health Canada Safety Code 6 Limits of Human Exposure to Radiofrequency Electromagnetic Fields in the Frequency Range from 3 kHz to 300 GHz 1999 Australian Communications Authority Radiocom munications Electromagnetic Radiation Human Exposure Standard 1999 applicable to wireless phones only e Anatel Brasil Regulatory Authority This equipment is in compliance with the limits of Specific Absorption Rate which refer to the exposal to electric magnetic and electromagnetic fields adopted by ANATEL To assure optimal handset performance and make sure huma
41. r 100Hz 15 16 3 Speak into the Handset Microphone and hear your speech after a short delay from the handset Earpiece Note If you need more details press the Duplex Test mode key 4 Press the duplex test Tx soft key twice The Digital Duplex test results will be displayed on the IFR screen providing you with the following bar charts measurement capabilities Power Vector RMS Frequency Error For Power Analyser Graph 5 Press power ana soft key 6 Check that the power frame falls within the limits For Spectrum Analyser Graph 7 Press Spect ana soft key 8 Monitor the Tx frequency For Vector Analyser Diagram 9 Press the Anal soft key 10 Monitor the constellation diagram 11 Press the Vector Diagram soft key 12 Press the Rotated vector to zoom in on the constellation 13 Press the handset End key 500 Portable Radio Basic Service Manual TEST SETUP amp TESTING DMO Test IFR 2968 Test Setup 1 Press the System softkey 2 Press TETRA Direct Softkey 3 Press Setup Softkey 4 Press Channel Plan Softkey press TETRA 380 ODM softkey for Rlor TETRA 410 ODM for R2 5 Press DM Tx Mode softkey press discontinue softkey How to Configure the IFR 2968 Manual Test Screen Press the Manual softkey Press Channel Softkey thereafter enter 4000 390 MHz for Rlo
42. r 1200 420 MHz for R2 and press Channel softkey Press Expected Power Softkey enter 30 0dBm 1 0 w Press Burst Type Softkey and Normal softkey Radio Configuration for DMO Modify the radio for DMO option by carrying out the following sequence 1 2 Turn ON the radio Press the Menu key Press Q key and select mode network press OK softkey Select and press OK softkey Select DIRECMODE softkey and press OK softkey 17 TEST SETUP amp TESTING DMO Test RF Test Transmit Test Hold the PTT in the pressed position long enough to enable you to read the results Results Power Profile Passed Burst Power Request Results 28 32 dBm e Frequency Error 100Hz max e Vector Error Max 10 RMS Max 30 Peak Max 5 Residual 18 500 Portable Radio Basic Service Manual PROGRAMMING THE RADIO CHAPTER 3 PROGRAMMING THE RADIO Before Using the Customer Programming Software CPS Before you begin programming ensure the following That your radio battery is fully charged That you have connected the Data cable FKN4897 according to Figure 2 That the Customer Programming Software CPS is installed in your computer Serial Port 1 2 To 500 Accessory Data Cable FKN4897 Figure 2 Setup for Radio Programming 19 PROGRAMMING THE RADIO Programmi
43. radio set 1 2 Turn ON the Press Systems Mode Key wait until the digital system is initialised Press the Tetra Mobile soft key Press the Setup soft key and enter the System Parameters Screen Press the Channel Plan soft key Press Tetra 380 OMS soft key for or Tetra 410MS soft key for R2 The Control Channel automatically changes to 3600 for or 800 for R2 and Traffic Channel automatically changes to 3700 for or 900 for R2 Press twice the Traffic Channel soft key and check that the marker goes to Timeslot Press Data key 3 followed by the Traffic Channel soft key to change to Timeslot 3 Press Country Code soft key Enter 753 and Country Code soft key Press Network Code soft key Thereafter enter 2361 and press Network Code soft key Press Base Color soft key Thereafter enter 1 and press Base Color soft key Press More soft key Press Location Area soft key Thereafter enter 22 and press Location Area soft key 10 TEST SETUP amp TESTING Typical Test Setup 13 Press Min Rx Level soft key Thereafter enter 110dBm and press Min Rx Level soft key 14 Press Tx Level soft key Thereafter enter 30dBm and press Tx Level soft key 15 Press Access Parameter
44. rd is divided into the following sections digital frequency generating transmitter and receiver Digital Section Description The digital section includes the Redcap 2 that consists of the Mcore risk machine and the Digital Signal Processor DSP The is the controller of the Digital RF Board It controls the operation of the transmitter receiver audio and synthesizer integrated circuits located in the RF section It communicates with the keypad and display The Digital Signal Processor DSP performs modulation and de modulation functions for the radio It also per forms Forward Error Correction and other correction algorithms for overcoming channel errors and ACELP speech coding It carries out linear 16 bit analog to digital conversions audio filtering and level amplification for the microphone audio input and the received audio output The power and audio section is based on the GCAP III and includes power supplies 13 bit CODEC audio routing microphone and ear piece amplifiers A audio power amplifier is used for the loud speaker 500 Portable Radio Basic Service Manual OVERVIEW Transmitter Path Description The transmitter circuitry includes a linear class AB Power Amplifier PA for the linear modulation of the 500 It also includes a novel cartesian feedback loop to enhance its transmitter linearity and reduced splat tering power into adjacent channels The transmitter path consists of a nove
45. tion This manual applies to the following MTH500 1 W Hand Held Portable radio models H39PCN6TZS5AZ Black 380 400MHz H39PCN6TZ5AR Blue 380 400MHz R2 HB9QCN6TZSAZ Black 410 430MHz H39QCN6TZSAR Blue 410 430MHz MODEL NUMBERING SYSTEM Typical Model Numbering M 1 2 N 6 Z 5 Z Position 1 2 3 4 5 6 7 8 9 10 11 12 Position 1 Type of Unit H Hand Held Portable M Mobile Product Positions 2 and 3 Model Series Position 12 Unique Model Variations N Standard Package R Blue Housing Z Black Housing 02 Motorola Digital Communicator 06 Motorola Advanced Feature Digital 07 Motorola i370 Products 08 Motorola i1000 Products 12 Motorola 3 1 Mobile 13 Motorola Ruggedized Digital 39 Motorola MTH500 Family Position 11 Version Position 4 Frequency Band Version Letter Alpha P 380 to 400 MHz Q 410 to 430 MHz Values given represent range only they are not absolute Major Change Version Letter Beta Major Change Position 5 Power Level Position 10 Feature Level A 0 to 0 7 Watts 1 Basic 6 Standard Plus B 0 7 to 0 9 Watts 2 Limited Pkg 7 Expanded Pkg C 1 0 to 3 9 Watts 3 Limited Plus 8 Expanded Plus D 4 0 to 5 0 Watts 4 Intermediate 9 Full Feature E 5 1 to 6 0 Watts 5 Standard Pkg Programmable F 6 1 to 10 0 Watts Position 6 Physical Packages Position 9 Primary System Type F Limited Keypad With Display R iDEN Basic H Full Keypad With
46. tomated test equipment which is only available at some Motorola factories and Motorola repair centers IN Before Testing Carry out the following instructions before testing e Check that you have a fully charged battery Not required when using Battery Eliminator WALN4097 e Connect an RF cable to the N type RF Connector of the IFR e Connect the other side of the RF cable to the antenna adapter assembly Motorola Part Number FLN9659 Connect the RF cable to the other side of the antenna assembly connector TEST SETUP amp TESTING Typical Test Setup Typical Test Setup IFR 2968 00000006 99000006 0000 2502202020 0000 Antenna Adapter Assembly FLN9659 N Type RF 500 RF Cable Battery Eliminator WALN4097 Supply Figure 1 Typical Test Setup 500 Portable Radio Basic Service Manual TEST SETUP amp TESTING Test Check List The following table summarises the required test setups No Test Test Setup Radio Setup Test Conditions Limits Name 1 Base Sta tion Regis tration Traffic 390 125 MHz 3605 TETRA 380 OMS for R1 Channel 422 0125 MHz 880 TETRA 410MS for R2 Control 390 125 MHz 3605 TETRA 380 OMS for R1 Channel 422 0125 MHz 880 TETRA 410MS for R2 Time Slot 3 Country Code 753 Network Code 2361 Base Color 1 Loc
47. until it becomes fully dark 2 Press any key again the following appears at the top of the display WHA AB 3 Press any key consecutively The display shows vertical lines that becomes thicker with every key press until it becomes fully dark 4 Press any key again The display shows a map of Europe 5 Press any key again The display shows Vibrator On verify that the radio is vibrating 6 Press any key again The display shows Red Led on and the Red LED at the top of the radio is lit 7 Press any key again The display shows Green Led on and the Green LED at the top of the radio is lit 500 Portable Radio Basic Service Manual PROGRAMMING THE RADIO Press any key the LED located on the top of the radio near the antenna turns ON and the two halves of this LED starts blinking with RED and Green lights Press any key again The display shows Backlight On and the display back light is On Press any key again The display shows Speaker Tone Test tone is heard via the speaker Press any key again The display shows Earpiece Tone Test a tone is heard via the earpiece Press any key again The display shows Audio Loopback Test speak into the microphone you should hear your voice via the earpiece Press any key again The display shows Chopper Noise Test a low hum is heard via the earpiece Press any key again The display shows all th
48. y 24 Press More Softkey Note The displayed values are factory defaults and should not be changed It is not required to configure Call Types and Messages 25 Press More Softkey How to Configure the IFR 2968 Manual Test Screen 1 To enter Manual test screen press Manual soft key 2 Press Control Channel soft key Thereafter enter 3605 for and 880 for R2 and press Control Channel soft key 3605 Rx 390 125MHz for and IFR 880 Rx 422 0125MHz for R2 11 TEST SETUP amp TESTING Tests 3 Press Traffic Channel soft key Enter 3700 for R1 and 900 for R2 and press Traffic Channel soft key The marker goes to Timeslot Enter 3 and press Traffic Channel soft key Note that the Traffic Channel number changes automatically after entering the Control Channel number 4 Press Gen Level soft key Thereafter enter 50 and press dBm data keys followed by RF Gen Level soft key 5 Press Mobile Power soft key enter 30 dBm 1W using soft key 6 Press Burst Type soft key and Normal soft key 7 This completes the test equipment configuration setup Note The System Setup Configuration Data is saved even after the power is turned off However the Manual Test Setup is not saved RF Tests Receiver Tests Simulate Base Station registration 1 Turn the ra
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