Service Manual/Parts List: (C931), ZipRip UC5e
Contents
1. Priport Controller UCSE Service Manual Revision 1 3 Table of Contents SAFETY INFORMATION css es 3 GENERAL REMARKS suscitada diia 4 Ti OVERALL INFORMATION D 5 HOSTS YSTEMS rescata Soda 5 1 2 BASIC SPECIFICATION eee 5 ARONEN UNON 5 1 4 VIDEO INTERFACE Eege 6 2 BASIC FUNCTION se uu u uuu n asss 7 2 1 BASIC CONFIGURATION 7 2 2 SPECIFICATIONSAND CONFIGURATIONS OF I O PORTS 8 3 VIDEO I F INSTALLATION PROCEDURES 9 3 1 VIDEO I F KIT TYPE 10 PARTS LIST ei 10 3 2 INSTALLATION PROCEDURES FOR INTERFACE KITS 10 4 OPERATION VERIFICATION 10 Er 10 o ee en eee 10 5 TROUBLESHOOTING coast pit ae 12 5 1 BASIC STEPS FOR TROUBLESHOOTING 0cccoccccoccconiconocnoniconocnoncnncinnon 12 5 2 TROUBLESHOOTING ELO 14 5 3 PRIPORT UC5E FAILURE IDENTIFICATION aaa aaaaaaaaaaaa 15 5 4 SUBASSEMBLY TROUBLESHOOTING i 16 5 5 MEMORY TROUBLESHOOTING eee 17 5 6 LED STATUS LIGHT SEQUENCEAND CONDITIONS 111111111100000124 iz 5 7 DIAGNOSTIC TEST PAGE CONTENTS aaa aaaaaaaassaasau 19 5 8 CHECKING PRINTER DRIVER OPERATION a aaa aaaaaaaasa 20 5 9 COLLECTING INFORMATION FORA PROBLEM REPORT sssss 1 21 6 DISASSEMBLY ASSEMBLY 22 6 1 REQUIRED TOOLSAND PRECAUTIONS 22 6 2 ZIPRIP FOR MODEL C2372. e The name and version of the application software that generated the page UC5e SM Rev1 3 May 2001 13 5 2 TROUBLESHOOTING FLOW 5 2 1 TROUBLESHOOTING FLOWCHART Priport works Recover from Check the Priport see normally the error Section 53 Yes UC5E LED Recover from Check the UC5E status is normal the error LED status see Section 5 6 Main Board T is S deeg Program ROM ee H Video Cable H _ operation with the UE Board Priport see Section Shielded Cable 9 3 Yes Limitation of Is print test UC5E Check UCSE result normal Printer Driver operation with a Setting computer see or Application Section 5 8 Software N y Settting Printed normal with DOS Yes gt Windows Printer Check operation _ ofthe printer driver Driver Fault see Section 5 8 No Printer Port of Computer Printer Cable 14 UC5e SM Rev1 3 May 2001 5 3 PRIPORT UC5E FAILURE IDENTIFICATION For each of the following failure modes see the corresponding operation verification procedure to assist with the troubleshooting process Apparent Failure Mode Operation Verification Procedure Priport operation without the UC5E Section 4 2 1 Priport UC5E operation Priport UC5E operation with Paw s a computer For operation with a PC Section 4 2 3 Use the operation verification procedure indicated to help identify in which component the problem lies UC5e SM Rev1 3 May 2001 15 5 4 SUBAS
3. Rev1 3 May 2001 27 25 26 27 28 28 NOTE Connectors 1 amp 4 are sensitive to polarity These connectors should be plugged in with the viewable pin sides 2 x gold coloured pins facing outwards and the solid sides facing each other Mountthe plate cover B onto the standoffs on the UC5E main board and secure with four M3 screws supplied Plug in the power cord and switch on the Digital Duplicator The RIGHT RED LED on the membrane panel will come on and the LEFT RED LED will flash according to the version of software in the UC5E main board eg 5 flashes for version 5 Press the T on the marguard LED and button assembly and the Digital Duplicator will print a test page Refer to troubleshooting section if no test page is printed UC5e SM Rev1 3 May 2001 6 3 ZIPRIP FOR MODEL C235 Refer to page 5 for the Driver Groups Tools required a Phillips screw driver b Flat head screw driver c Antistatic equipment Discard the following parts for this installation Part No VUSE06300 Part No VU5E05403 Part No VU5E05405 Part No VUSE 10001 e Part No VU5E05401 O O O D Installation Time This installation should take 30 minutes excluding the time taken to install the video board Turn off the main switch and unplug the power cord Remove your UC5E and ancillary items from the box Remove the rear cover or IN A C D Figure 3a Remove screws A B
4. equipment qui se conforme dux besoirs des circuits SELV comme pr cis s dux standards EN60950 IEC950 et CSAC22 2 NO 950 UL 1950 Sicherheit Auskunfte Diese Ausr stung mu zur SELV Schaltungen von anderen Ausr stungen die mit den Forderungen von SELV Schaltungen die in den Standards EN60950 IEC950 und CSAC22 2 NO 950 UL1950 definiert werden nach kommen UC5e SM Rev1 3 May 2001 3 General Remarks The following table shows the conversion of the model names for each manufacturer Model Code Company Model Name C237 Ricoh JP1210 1230 1250 Gestetner 5308 5308L 5308B RexRotary 1225 1225L 1225B Nashuatec CP308 CP308L CP308B Savin 3150eDNP Standard SD330 C235 Ricoh JP8000 Gestetner 5490 RexRotary 1395 Nashuatec CP490 Savin 3450DNP Standard SD630 4 UC5e SM Rev1 3 May 2001 1 OVERALL INFORMATION 1 1 HOST SYSTEMS UC5E is an embedded GDI raster image processor for PRIPORTs The following are the target computer hosts for this UC5E Target Host Computer Systems IBM PC AT compatible PC with Windows 3 11 for workgroups ME 2000 95 with Internet Explorer 4 01 SP1 Windows 98 or Windows NT4 0 with SP3 operating systems There are no minimum system hardware requirements other than those imposed by the operating systems 1 2 BASIC SPECIFICATION Configuration Internal embedded controller Priport Models C235 and C237 I O Interfaces Host e Parallel I F ECP EPP Bi directional Video RSVI Interfa
5. and unplug the power cord Remove your UC5E and ancillary items from the box Open the scanner unit Remove the upper rear cover Remove the rear cover Remove the MPU cover DA i CO N a F A C E Figure 2a 7 Remove screws A B and C Keep them aside for later use 8 Locate the three standoffs supplied Mount them into the holes as follows Into hole marked A in Figure 2a screw in the 45mm standoff D Into hole marked B in Figure 2a screw in the 45mm standoff D Into hole marked C in Figure 2a screw in the 26mm standoff E NOTE 1 Tighten these standoffs with a flat screwdriver 2 The bracket F becomes free without screw B Hold bracket F by the hand until you screw in standoff D UC5e SM Rev1 3 May 2001 23 6 3 ZIPRIP FOR MODEL C235 Tools required Ee a Phillips screw driver b Flat head screw driver c Antistatic equipment Discard the following parts for this installation Part No VUSE06300 Part No VU5E05403 Part No VU5E05405 Part No VU5SE 10001 e Part No VUSE05401 O O TUN Installation Time This installation should take 30 minutes excluding the time taken to install the video board Turn off the main switch and unplug the power cord Remove your UC5E and ancillary items from the box Remove the rear cover ES A D Figure 3a Remove screws A B and C Keep them aside for later use 5 Locate the three M3 x
6. ementa 23 6 3 ZIPRIP FOR MODEL C3 p anaaaaaaaaaaaaaaassss 29 6 4 UPGRADING UC5E FIRMWARE eeri 34 6 5 MEMORY REPLACEMENT e eee 35 e PARTS LIS dra 36 7 1 UC5E FOR MODEL C235 DIAGRAM eee 36 7 2 UC5E FOR MODEL C237 DIAGRAM eee 37 PARTS LIST C235 AND G287 uuu ocupada ng 38 7 3 PC CONTROLLER ME KIT TYPE O errei 39 2 UC5e SM Rev1 3 May 2001 IMPORTANT SAFETY NOTICES PREVENTION OF PHYSICAL INJURY 1 Before disassembling or assembling parts of the printer and peripherals make sure that the power cord is unplugged 2 Thewall outlet should be near the UC5E and easily accessible 3 Ifany adjustment or operation check has to be made with exterior covers off or open while the main switch is turned on keep hands away from electrified or mechanically driven components OBSERVANCE OF ELECTRICAL SAFETY STANDARDS The UC5E must be installed and maintained by a customer service representative who has completed the training course on those models SAFETY AND ECOLOGICAL NOTES FOR DISPOSAL Dispose of replaced parts in accordance with local regulations Safety Information This equipment must be connected to SELV circuits of other equipment complying with the requirements of SELV circuits as defined in the standards EN60950 IEC950 and CSAC22 2 NO 950 UL 1950 Renseignements de s curit IL est absolunent n cessaire d interconnecter cet equipment dux circuits SELV de tout
7. middle connector and the other straight end to the Digital Duplicator MPU B Figure 3e 13 Locate the 26 pin to 25 pin ribbon PCB to cover cable A part number VU5E05410 and connect the 26 pin ribbon cable end to the outer ribbon plug on the UC5E main board The DB25 end is connected to the DB25 cutout on the side chassis of the Digital Duplicator using the two M3 x 5mm jack posts B NOTE If a DB25 end cable is originally installed in the machine remove it before installing the cable A Reuse the two M3 x 5mm jackposts originally installed in the machine UC5e SM Rev1 3 May 2001 31 14 15 16 32 Figure 3f Locate the 2 pin power cable A part number VU5E 05 301 Connectthe 4 pin side of the cable into the power plug on the UC5E main board Connectthe other end into connector CN702 of the Digital Duplicator NOTE Ensure the slack is taken up evenly on the power cable through out it s length from the PSU to the UC5E main board Figure 3g Mount the keypad PCB A part no VU5E10 005 onto the standoff on the right and secure with a M3 x 6mm screw B supplied Locate the 8 pin ribbon cable C part number VU5E 10 002 Connect the white pin connector end to the upright connector on the keypad PCB and the loose 4 x 2 pin connectors onto the UC5E main board NOTE Connectors 1 amp 4 are sensitive to polarity These connectors should be plugged in with the viewable pin sides 2 x go
8. 35mm standoffs D suplied Mount them into the holes NOTE Care must be taken not to damage the Digital Duplicator MPU UC5e SM Rev1 3 May 2001 29 7 3 PC CONTROLLER I F KIT TYPE 10 Model C237 Interface Board Relay Harness 1 Stepped Screw M26 Tapping Screw Ma x6 Description Q ty Per Assembly UC5e SM Rev1 3 May 2001 39
9. 5E main board C Part No VU5E 05 200 CAUTION THIS PART IS VERY SINSITIVE TO STATIC PLEASE ENSURE THE CORRECT ANTISTATIC PRECAUTIONS ARE TAKEN The RAM SIMM D should be on the left Secure the main board by screwing in a M3 x 6mm screw E into the left middle standoff Install four M3 x 25mm female to female standoffs F UC5e SM Rev1 3 May 2001 B A C Figure 2d 15 Install the interface board A from the package of Video Interface Kit Type 10 Use the two M3 x 6mm screw from the package 16 Locate the 26 pin MPU cable B Part No VUSE 05401 and connect the 26 pin twisted end C to the UC5E main board middle connector and the staight end to the interface board B A C Figure 2d 15 Install the interface board A from the package of Video Interface Kit Type 10 Use the two M3 x 6mm screw from the package 16 Locate the 26 pin MPU cable B Part No VUSE 05401 and connect the 26 pin twisted end C to the UC5E main board middle connector and the staight end to the interface board UC5e SM Rev1 3 May 2001 25 17 18 19 20 26 A Figure 2e Locate the cable A Part No VU5 05410 and connect the 26 pin ribbon cable end to the outer connector on the UC5E main board The DB 25 end is connected to the DB25 cut out on the chasis of the main frame using the two M3 x 5mm jack posts supplied in the IF Kit Type 10 Reinstall the MPU Cover the r
10. 6 UC5e SM Rev1 3 May 2001 39 1 4 VIDEO INTERFACE KITS PC Controller I F Kit Type 10 For the connection to Model C235 and Model C237 Table 1 4 Interface Kits for use with the UC5E 6 UC5e SM Rev1 3 May 2001 Stepped Screw M2 6 Tapping Screw M3 x 6 le 3 2 1 Video I F kit Printed Circuit Board MPU UC5e SM Rev1 3 May 2001 6 DISASSEMBLY ASSEMBLY 6 1 REQUIRED TOOLSAND PRECAUTIONS 22 Anti static wrist strap 1 Phillips screwdriver 1 Flathead screwdriver DANGER The UCSE s power supply becomes hazardous with the chassis opened It exposes you to severe electrical shock if you do not disconnect the power cord before opening CAUTION The electronic components in this unit can be damaged by static discharge Please ensure that you are properly grounded before touching any portion of the electronics Also touch the chassis with your finger before connecting test cables setting switches or reattaching components UC5e SM Rev1 3 May 2001 6 2 ZIPRIP FOR MODEL C237 Tools required Ei a Phillips screw driver b Flat head screw driver c Antistatic equipment Discard the following parts for this installation a Part No VU5E05301 b Part No VU5E05404 C Part No VU5E05402 d Part No VU5E10002 Installation Time This installation should take 30 minutes excluding the time taken to install the video board Turn off the main switch
11. ELIMINARY VERIFICATION OF PRIPORT AND VIDEO INTERFACE OPERATION 1 Verify that the following parts are properly connected a I F Board to the Priport Main Board IPU Board Model C237 only b Shielded Cable to the I F Board Model C237 only c Allother parts of the I F Kit Model C237 only 2 Turn the Priport on and while it is offline 1 e Online OFF is selected verify that a Itcan produce a good master from a scanned original and b Itcan print from the master made of the scanned original 3 Enable the Online Mode while the Priport is in the SP MODE and verify that the a The Online LED illuminates when the Online Key is pressed and b No error is displayed on LCD of Priport If so recover from the error 4 2 2PROCEDURE TO VERIFY UC5E POWER ON SEQUENCEAND PRIPORT INTERFACE 1 This verification can only be done once installation is complete 2 Put the Priport ONLINE 3 Wait while the UC5E conducts its turn on self diagnostic test takes about 6 seconds 4 Check the UC5E LED status lights a The right red light stays on when the power on switch is processed 10 UC5e SM Rev1 3 May 2001 b The left red LED flashes for approximately 6 seconds and is the Rip activity LED c The UCSE is ready for printing when the self diagnostic test is finished and the left red light goes out NOTE A solid left red status light with the right status light off verifies correct UC5E power on process 5 Whe
12. EPLACEMENT PROCEDURE Turn the Priport off and disconnect it from the mains Remove the Mounting Plate Cover Remove the existing RAM SIMM by easing apart the side clips on the SIMM socket Insert the new RAM SIMM Ensure the correct orientation and make sure the SIMM is correctly held by the retaining clips Replace the Mounting Plate Cover Slide clips secure SIMM UC5e SM Rev1 3 May 2001 35 36 cOZNO NA PA Ma mai ES o e Le gt JI N III god ped y ol UC5e SM Rev1 3 May 2001 SECO LL NOISIAJA ISDN FZ 1SIN Sldvd Z 7 2 UC5E REVISION 11 C237 AS NY 9 o Il lt aa B e lt S SS o c O eg lt anidan anio tiara ae x Ricoh PC Controller Interface PCB 37 UC5e SM Rev1 3 May 2001 RICOH SPARES PRICE LIST ZipRip UC5e Embedded VU5E 00 000 May 15 2001 Rev 16 Item Description Quan VU5E 05 001 1 Board Conformal Coated discontinued 06 01 VUGE 05 002 Board Conformal Coated Revision June 2001 VU5S 05 005 SIMM 16 MB VUSE 05 010 Flash ROM 2 pin cable Power C237 2 Pin cable Power C235 26 pin MPU Cable C237 amp PG 26 pin MPU Cable C237 discontinued 06 01 26 pin MPU Cable C235 Main Board VUSE 05 403 Stand Off M4 x 26 mm C237 Assembly VU5E 05 404 Stand Off M3 x 35mm C235 COO IN AR IR TL WI
13. LESHOOTING 5 1 BASIC STEPS FOR TROUBLESHOOTING 5 1 1 CATEGORIZING PROBLEMS When a problem is reported it should be categorized according to the data or information collected from the customer regarding its occurrence This data falls into three categorie s 1 the steps required to generate the problem 2 the conditions under which the problem occurs and 3 the frequency of occurrence The process of categorization should proceed as follows Problem Hardware Malfunction of Priport GE Mainframe I F Board Malfunction of UC5E To Mainframe Memory Limitation of the Hardware Software UC5E Software Bug To Driver Firmware Limitation of the UC5E 12 UC5e SM Rev1 3 May 2001 5 1 2 EQUIPMENT NECESSARY FOR TROUBLESHOOTING The following items are needed as well as a working Priport and Win95 98 computer NOTE The following items are available as the UC5E Kit Refer to section 7 for the part number 1 Cables for operational verification of the UC5E a 1 PRIPORT to UC5E video cable b 1 computer to UC5E parallel cable 2 Installation CDROM all mfr Installation CDs allowing setup of any PRIPORT and any UC5E model number 5 1 3 INFORMATION NECESSARY FOR TROUBLESHOOTING The following information should be collected before troubleshooting begins e A Test Page from the UC5E e The name and version of the printer driver and firmware version Aprint sample showing the problem The printer settings of the computer and
14. M VU5E 05 999 VU5E 05 405 Stand Off M4 x 45 mm C237 amp PG lt C a o O a O N zech zech Spacer Mounting Plate M3 x 25mm FF Mounting Plate discontinued 06 01 Mounting Plate C235 C237 8 Pink Gold Mounting Plate Cover 26 pin to 25 pin Ribbon PCB to Cover N Q S Stepping Screw Ribbon PCB to cover Spacer M3 X 10 FF Ole N Lech Iech Lech GO IGO Joch Lech Lech lech ff jaja jar js Standoff PCB M3 x 10mm MF _ _ Securing Screws PCB M3 x 6mm 8 pin Ribbon Cable C237 8 pin Ribbon Cable C235 Control Button VUSE 10 005 Keypad PCB and LED Assy VU5E 10 006 Standoff Keypad PCB M3 x 10 VU5E 10 999 VUSE 10 010 Marguard LED and button Assy Red VUEE 10 011 Marguard LED and button Assy Green Cable Tie Black Securing Harness Main Board Assembly Control Button amp LED Assembly PC Parallel Cable M to M sch Lech lech lech A G 1 sch ajaja CD Manual English or VUSE 00 999 VU5E 00 077 French or Assembly VU5E 00 078 German or VU5E 00 079 Italian or VUSE 00 080 Spanish VUSE 00 089 Label VU5E 00 090 Printed Carton 38 UC5e SM Rev1 3 May 2001 7 3 PC CONTROLLER I F KIT TYPE 10 Model C237 Assembly Interface Board Relay Harness Stepped Screw M2 6 Tapping Screw M3 x
15. P series the serial number of the Priport The flashing pattern of both the UC5E status lights at time the problem is observed The name and version of the application software e Microsoft Word 97 Adobe PageMaker etc The paper size and orientation selected in the application software s Print menu A sample printout showing the problem UC5e SM Rev1 3 May 2001 21 6 DISASSEMBLY ASSEMBLY 6 1 REQUIRED TOOLSAND PRECAUTIONS 22 Anti static wrist strap 1 Phillips screwdriver 1 Flathead screwdriver DANGER The UCSE s power supply becomes hazardous with the chassis opened It exposes you to severe electrical shock if you do not disconnect the power cord before opening CAUTION The electronic components in this unit can be damaged by static discharge Please ensure that you are properly grounded before touching any portion of the electronics Also touch the chassis with your finger before connecting test cables setting switches or reattaching components UC5e SM Rev1 3 May 2001 6 2 ZIPRIP FOR MODEL C237 Refer to page 5 for the Driver Groups Tools required a Phillips screw driver b Flat head screw driver c Antistatic equipment Discard the following parts for this installation a Part No VU5E05301 b Part No VU5E05404 C Part No VU5E05402 d Part No VUSE10002 Installation Time This installation should take 30 minutes excluding the time taken to install the video board Tu
16. SEMBLY TROUBLESHOOTING Once you have positively identified a problem with the UC5E it will be necessary to troubleshoot the problem to the assembly level and replace the faulty assembly 5 4 1 IDENTIFYING THE FAULTY ASSEMBLY 16 A problem or fault must be traced to one of the subassemblies of the UC5E Asa general rule it is best to check the subassemblies in order according to their respective expected failure rates keeping in mind the failure symptoms Therefore it is generally recommended that the boards be checked in the following order 1 The 16MB SIMM 2 The Main Board itself IMPORTANT The procedures to identify in which component the problem lies may be used to verify the operation of the indicated subassembly If operation of any particular subassembly cannot be verified replace the entire subassembly do not attempt component level repair UC5e SM Rev1 3 May 2001 5 5 MEMORY TROUBLESHOOTING For the memory replacement refer to section 6 5 5 6 LED STATUS LIGHT SEQUENCEAND CONDITIONS 5 6 1 EVENT POWER ONAND ACTIVATION All LEDs are off No power supply No AC power AC cord not properly connected or power supply failure in the UC5E LEFT Red LED is Self diagnostic test e 1 Quick flash amp no of flashes for flashing before ready version of firmware Right RED LED is on Reg gg Ms LEFT Red LED is UC5E is receiving e Check to see if there is a print job flashing rapidly data in the print queue of the
17. and C Keep them aside for later use 5 Locate the three M3 x 35mm standoffs D suplied Mount them into the holes NOTE Care must be taken not to damage the Digital Duplicator MPU UC5e SM Rev1 3 May 2001 29 10 11 30 A Figure 3b Locate the mounting plate A part no VU5E 05 406 Orientate the plate correctly as shown Attach five M3 x 6mm screws on the mounting plate A then attach four M3 x 10mm male to female standoffs to the outer screws and a M3 x 100mm female to female standoff to the middle screw NOTE There are three different size holes on the mounting plate A Use 5 of the 6 small tapped holes and the other holes are not used See Figure 3b F D Figure 3c Place the assembled mounting plate A onto the standoffs on the chassis and secure using the three M4 screws B set aside in stip 4 Locate a M3 x 10mm standoff and screw it through the mounting plate into the standoff C Locate the UC5E Main Board Part No VU5E050200 and secure it by screwing in a M3 x 6mm screw D CAUTION THIS PART IS VERY SENSITIVE TO STATIC PLEASE ENSURE THE CORRECT ANTISTATIC PRECAUTIONS ARE TAKEN The RAM SIMM E should be on the bottom Install four M3 x 25mm female to female standoffs F UC5e SM Rev1 3 May 2001 A Figure 3d 12 Locate the 26 pin MPU cable Part No VUSE05402 A and connect the 26 pin twisted end to the UC5E main bord
18. ce True Type Image Resolution 300 dpi 600 dpi RAM Standard 16MB 72 pin 60ns EDO SIMM non parity at 5 volts with 2K maximum refresh rate Paper Size A3 A4 B4 B5 Ad Custom size Operating System Depending US Letter US Legal US Tabloid Table 1 2 Basic UC5E Specifications 1 3 FONTS All fonts reside with in the host computer Systems fonts are all True Type Fonts UC5e SM Rev1 3 May 2001 1 4 VIDEO INTERFACE KITS PC Controller I F Kit Type 10 For the connection to Model C235 and Model C237 Table 1 4 Interface Kits for use with the UC5E 6 UC5e SM Rev1 3 May 2001 2 BASIC FUNCTION 2 1 BASIC CONFIGURATION 2 1 1 MAINBOARD SPECIFICATIONS Main Printed Circuit Board specifications are listed in the table below RM mwem Flash ROM 1Mb Programable Eprom Table 2 1 Main Board Specifications 2 1 2 MAIN BOARD LAYOUT Figure 2 1 2 Main Board Layout UC5e SM Rev1 3 May 2001 7 2 2 SPECIFICATIONS AND CONFIGURATIONS OF I O PORT The ZipRip UC5E Controller supports connection to a computer for printing from the following port Parallel Port IEEE 128 ECP EPP Bi directional 2 2 1 PARALLEL MINI CENTRONICS INPUT PORT 2 2 1 1 DESCRIPTION The high performance parallel input output port on the UC5E utilizes the IEEE 1284 1994 design for high speed communication between the computer and UC5E Be sure to use a cable conforming to this design standard to realize the full data sp
19. ear cover and then the upper rear cover of the Digital Duplicator CN114 Figure 2f Disconnect the connector on CN114 NOTE It is not necessary to remove the cable from the machine as it becomes redundant Locate the red and black power cable A Part No VU5E 05300 Connect this cable CN114 ont he MPU of the Digital Duplicator and J4 connector on the UC5E main board NOTE secure the RED and BLACK power cable to the loom running along the MPU with the 4 cable ties supplied ensuring that the cable and the loom does not catch on the MPU cover UC5e SM Rev1 3 May 2001 B A Figure 29 21 Locate the Marguard LED and button assembley A part number VU5E10010 Peel the plastic of the back of the Marguard LED and button assembley A and stick it onto the bracket B of the Digital Duplicator 22 Secure the keypad M3 x 10mm standoff C then mount the keypad PCB D onto the standoff C using a M3 screw 23 Connect the marguard cable into the flat connector on the Keypad PCB D NOTE 1 Make sure the marguard is positioned correctly on bracket so that it can be seen through the upper rear cover cutout 2 The button connectors have no polarity therefore they can be connected in either way B Figure 2h 24 Locate the 8 pin ribbon cable A part number VUSE 10001 Connect the white pin connector onto the keypad PCB and the 4 x 2 pin connectors onto the UC5E main board UC5e SM
20. eed benefit from this interface 2 2 1 2 IEEE 1284 PARALLEL PORT CHARACTERISTICS Maximum data speed 2 MBytes sec Maximum cable length 1 metre 3 5 feet Chassis connector type IEEE 1284 Type B Centronics Design standard IEEE 1284 1994 To use this interface at the highest data rate the parallel port e g LPT1 on the user s computer must be configured as an ECP or ECP EPP not EPP Printer Port 2 2 1 3 IEEE 1284 PARALLEL PORT PIN OUT IEEE 1284 Type B Centronics DB25pin Cent CES Name of Bit Reg Function Notes Strobe CO Set Low pulse gt 0 5 us to send AR Eat Set to least significant data Ee RA aro EE 6 a DE 7 as SOS DE 65 5 a DE s Bata 07 Setto most significant data lt 10 10 Ack S6 IRQ Low Pulse 5 us after accept Busy S7 High for Busy Offline Error PaperEnd_S5 High for out of paper Selectin S4 High for printer selected AutoFd C1 Set Low to autofeed one line PaperEnd teas wo com SPSS aa Gua po poa Gun 8 UC5e SM Rev1 3 May 2001 3 VIDEO I F INSTALLATION PROCEDURES 3 1 VIDEO I F KIT TYPE 10 PARTS LIST mo Deep o Interface Board nu 733 Relay Hamess O 734 Stepped Sorew M28 2 as Tapping Screwcmaxe o Jao Table 3 2 1 Video I F kit Type 10 3 2 INSTALLATION PROCEDURES FOR INTERFACE KITS NOTE 1 TheUC5E Controller is designed for the Model C237 and Model C235 ra
21. ld coloured pins facing outwards and the solid sides facing each other UC5e SM Rev1 3 May 2001 17 18 19 20 21 22 23 Figure 3h Place the mounting plate cover A onto the standoffs on the UC5E main board and secure with four M3 screws supplied Stick the marguard LED and button assembly B onto the outside top right of the cover plate NOTE The button conncetors have no polarity therefore they can be connected in either way Plug in the power cord and switch the Digital Duplicator on Press the T on the marguard and the Digital Duplicator will print a test page Turn the Digital Duplicator off and unplug the power cord Reinstall the rear cover Turn on the Digital Duplicator power switch UC5e SM Rev1 3 May 2001 33 6 4 UPGRADING UC5E FIRMWARE 6 4 1 MAIN BOARD FIRMWARE UPDATE INSTRUCTIONS 1 6 4 1 1 34 11 12 The firmware resides in an on board FLASH ROM chip on the Main Board The instructions below describe the procedure to perform this update Loaded Firmware Revision is indicated at power up by the number of rapid flashes after the initial slow flash PREPARE THE UC5EAND COMPUTER DANGER The UC5E s power supply becomes hazardous with the chassis opened lt exposes you to severe electrical shock if you do not disconnect the power cord before opening CAUTION The electronic components in this unit can be damaged by static discharge Please ensu
22. n the UC5SE is ready for printing put paper into the Priport input tray and setAuto Cycle ON 6 Press the Test Page button T on the keypad The right red light will start to flash quickly indicating the UC5E is in the process of creating a Test Page Master making should begin when the right red light stops on 8 Printing should begin when the right red light stops on NOTE Acorrectly generated printed Test Page verifies correct operation of the UC5E s digital duplicator port 4 2 3 PROCEDURE TO VERIFY THE UC5E S PARALLEL PORTS 1 If not previously done perform operation verification procedures 4 2 1 and 4 2 2 2 Connect a parallel cable such as that supplied in UC5E Kit between the PC and the Priport 3 If not previously done install the UC5E drivers onto the PC Make sure to install the printer drivers specific to the digital duplicator Priport model with which you are working Make sure the port to which the printer is attached is LPT1 4 Select the printer driver for the Priport and print the Windows Test Page from the Printer Properties of the printer driver a Putpaperinto the inputtray ofthe Priport and setAuto Cycle on b Inthe Printers Folder right click on the Priport printer driver select Proper ties then locate and click on Print Test Page NOTE Acorrect printout of the Windows Test Page verifies correct opera tion of the UC5E s parallel port UC5e SM Rev1 3 May 2001 11 5 TROUB
23. network server the print manager orthe print spooler in computer option LEFT Red LED is UC5E is transfering e Check to see if there is a print job on continously data making a in the print queue of the network master server the print manager orthe print spooler in computer option LEFT RED LED Is The UCSE is idle continuously off LEFT Red LED Error on Priport e Check message on operation flashing slowly and panel evenly UC5e SM Rev1 3 May 2001 5 6 2 EVENT PUSH THE DIAGNOSTIC TEST PAGE BUTTON wm Check Poin LEFT Red LED is Receiving data flashing LEFT Red LEDis on Master making Po LEFT Red LED con Printing tinuously on LEFT Red LED No response from e Check to see that the PRIPORT is flashes on then off the PRIPORT turned on Stays off Check to see that the UC5E is properly connected to the PRIPORT e Turn the PRIPORT on first then turn on the UC5E e Check to see that the PRIPORT is Online e Check 16MB Simm card is posi tioned correctly LEFT Red LED is PRIPORT Error e Check for an error message on the flashing slowly and PRIPORT evenly Check to make sure the UC5E is properly connected to the PRIPORT 18 UC5e SM Rev1 3 May 2001 5 7 Testing the UC5E Once you have set up the UC5E you can produce a test page before continuing to install the printer drivers on your computer To produce a test page put your Digital Duplicator on line and press the T B
24. nge of Digital Duplicators 2 Numbers in parentheses in the installation procedures correspond to the part numbers in Tables 3 1 3 2 1 MODEL C237 1 Turn off the main switch and unplug the power cord ES Printed Circuit Board MEPU HH Remove the upper rear cover Connector Bracket Remove the MPU cover Connect CN102 of the printed circuit board 32 to CN110 of the MPU board and secure it using two screws 35 5 Connect the harness 33 to CN101 of the printed circuit Board and secure it to the connector bracket using two stepped screws 34 6 Remove the communications port cover plate blinding cover from the upper rear cover 7 Reinstall the MPU cover 8 Reinstall the upper rear cover NOTE The On line key on the operation panel is enabled automatically when the UC5E and interface kit are installed UC5e SM Rev1 3 May 2001 4 OPERATION VERIFICATION Operation verification ofthe UC5E consists of using the UC5E with a computer and a PRIPORT to verify that all I O ports function properly 4 1 TOOLS The following items are needed to perform an operational verification of the UC5E 1 A Priport 2 AUC5E and all items parts 3 APC running any of the specified operating systems listed in 1 1 of this manual 4 2 TESTS Verification of correct operation of all ports and status lights verifies that the UC5E is operating normally Refer toActivity Indicator in the Installation manual 4 2 1 PR
25. re that you are properly grounded before touching any portion of the electronics Also touch the chassis with your finger before connecting test cables setting switches or reattaching components FLASH UPDATE Obtain latest flash file www ziprip com Confirm number of left red LED start up flashes from UC5E Switch of the Digital Duplicator and unplug from the wall Locate the jumper next to the eeprom chip Put the jumper into the on position Power up Duplicator Boot up PC and go into DOS Use copy command to update flash e g copy latest fla Lpt1 where Lpt1 is the connected port Command is copy filename fla Ipt1 entre While the flash update is in progress the LEFT RED LED is continuously ON Wait for Indication that flash has been completed The LEFT RED LED flashes rapidly Reset UC5E and confirm the number of start up flashes matches the new firmware version Le 4 flashes means version 4 has loaded Switch off the UC5E and put the jumper back to the off position Switch on UC5e SM Rev1 3 May 2001 6 5 MEMORY REPLACEMENT The UC5SE is fitted with 16mb RAM as standard This is more than sufficient to image anA3 at 600 dpi Faster processing can only be achieved by upgrading the PC that the UC5E is connected to The only event that would lead to memory replacement would be ifthe factory supplied memory were to fail RAM Installed 16mb 72 pin simm 6 5 1 1 2 3 4 9 16 MB RAMSIMM R
26. rn off the main switch and unplug the power cord Remove your UC5E and ancillary items from the box Open the scanner unit Remove the upper rear cover Remove the rear cover Remove the MPU cover Q OT ADN F A C E Figure 2a 7 Remove screws A B and C Keep them aside for later use 8 Locate the three standoffs supplied Mount them into the holes as follows Into hole marked A in Figure 2a screw in the 45mm standoff D Into hole marked B in Figure 2a screw in the 45mm standoff D Into hole marked C in Figure 2a screw in the 26mm standoff E NOTE 1 Tighten these standoffs with a flat screwdriver 2 The bracket F becomes free without screw B Hold bracket F by the hand until you screw in standoff D UC5e SM Rev1 3 May 2001 23 10 11 12 13 14 24 A Figure 2b Locate the mounting plate A part no VU5E 05 406 Orientate the plate correctly as shown Attach five M3 x 6mm screws on the mounting plate A then attach four M3 x 10mm male to female standoffs and one M3 x 10mm female to female standoff B NOTE There are three different size holes on the mounting plate A Use 5 of the 6 small tapped holes and the other holes are not used See Figure 2b D Figure 2c Place the assembled mounting plate A onto the standoffs on the chassis and secure using the three M4 screws B set aside in stip 7 Locate the UC
27. utton use tip of pen or similar object To reach the marguard LED and button assembly on the Model C235 remove the small rectangular panel on the rear cover of the Digital Duplicator After a short delay a test page should be printed The test page should look like the illus tration below Note that the test page will print as an A4 sheet on a 300dpi Digital Duplicator If the Digital Duplicator has a higher resolution then the output will appear smaller This is normal If a test page is not created correctly then refer to the section Troubleshooting your UC5E TEST PAGE ZipRIP UC5 UC5e Version ev XXX UC5e SM Rev1 3 May 2001 19 5 8 CHECKING PRINTER DRIVER OPERATION lf the Windows Test Page does not print or doesn t look right check printer driver operation using the following steps 1 Select the Details tab in the Properties Menu of the Printer Driver 2 Change Port connection to File 3 Click on the Apply button select the General Tab and click on the Print Test Page button 4 Set the file name e g test set the disk directory location and save the file 5 Click YES when the message pops up asking whether the test page printed correctly 6 Open an MSDOS session Starf Programs MSDOS Prompt 7 Check that the Priport and UC5E are ready for printing then execute the following command at the MS DOS Prompt copy b test prn Ipt1 entre NOTE a Al
28. ways input b after copy b The above example is if the file name saved in the step d is test prn c Ifthe UC5E is connected to the second port of the computer replace Ipt1 with Ipt2 8 Input exit and exit from MS DOS prompt 9 If the image is printed correctly reset the printer driver to print to the printer port by doing the following a select the Details tab in Properties Menu of the Printer Driver b change the Port back to the original setting e g LPT1 or LPT2 c clickApply Failure to do this will result in subsequent print jobs using this printer driver will be sent to a file on the hard drive instead of the printer lf the image did not print correctly there is a problem with the printer driver it may be corrupt or out of date Delete the printer driver and replace with a version from the Installation CD Then repeat this process 20 UC5e SM Rev1 3 May 2001 5 9 COLLECTING INFORMATION FORA PROBLEM REPORT The Problem Report should include the following items A Diagnostic Test Page printed by the UC5E The name of computer manufacturer and the model The type of CPU CPU speed and number of megabytes of RAM in the compu ter The model name and number of the PRIPORT The name and version of the printer driver being used The port to which the Printer Driver is connected i e LPT 1 The EPROM version of the PC Controller I F Kit Printed Circuit Board for the J
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