Aerator and Circulator Owners Manual.pub
Contents
1. 1 TO SET ON AND OFF Ta TIMES Hold TRIPPERS against s s i S edge of CLOCK DIAL pointing to TRIPPER time AM or PM when ON and OFF operations are desired Tighten tripper screws firmly OFF diaii Ae A 2 TOSET TIME OF DAY LEVER Pull CLOCK DIAL outward Turn in either direction and align the exact time of day on the CLOCK DIAL the time now when switch is being put into operation to the pointer DO NOT MOVE POINTER e TO OPERATE SWITCH MANUALLY Move MAN UAL LEVER below left or right as indicated by arrows This will not affect the next operation e FOR MORE THAN ONE DAILY ON OFF OPERA TION Place additional tripper pairs on CLOCK DIAL order 156T1978A or Kasco Part Number 984500 e IN CASE OF POWER FAILURE Reset CLOCK DIAL to proper time of day See step 2 above Low Voltage Lighting Connections White Neutral This panel is low voltage lighting ready For Canadian installations power to the transformer must be sup plied through a ground fault circuit breaker The low voltage transformer is controlled by a timer photoelectric circuit For low voltage lighting con nections please refer to the instructions enclosed with the lights and or on page 9 of this manual If lights will not be installed all transformer wires and the red wire leading from the photoelectric switch should be individually capped 300 WATTS MAX HLA IL I LOW VOLTAGE COMPARTMENT POND AERATOR PARTS INCLUDED A2. Aerator Unit with cord 1 B1 Small Float Ring with two 50 mooring ropes attached For 2400 and 3400 Models 1 B2 Large Float Ring For 4400 and 8400 Models See Diagram to Right Float Sections 3 Top Float Bracket 3 Bottom Float Bracket w Rope 3 9 x 3 8 Bolt 6 3 8 Lock Nut 6 1 4 x 3 4 Bolt with Lock Washer k Nut 3 Unit Mounting Bracket w Hardware 3 Bottom Screen Clips 3 optional Bottom Screen I optional O0 JDURUWH Optional Eguipment C Control Box C 25 for 120V units in Float box or C 75 for 240V units in separate box 1 optional D Bottom Screen with Hardware for Small Float Ring 1 optional POND AERATOR TOOLS amp SUPPLIES NEEDED If Optional Control Box is purchased Tf Optional Control Box is purchased otherwise the Aerator simply plugs into proper GFI protected power source at ponds edge A Anchors or stakes for installing unit 2 or 3 depending on unit B Philips head screw driver for mounting optional control panel C 120V or 240V Electrical Supply near pond on a post D Two or 3 depending on model 12 pieces of 1 galvanized pipe for weighting ropes optional G 10 x 1 long or longer screw s for mounting the optional C 25 3 or C 75 4 H 9 16 amp 7 16 Nut Driver I 9 16 amp 7 16 Socket J Adjustable crescent wrench K Nylon Tie for cord UNIT SPECS Model Voltage Operating Lock Rotor Control Box Aerator
3. Control Panels 14 PARTS INCLUDED A Circulator Unit with cord 1 B Float in separate box 1 Diagram to Right 1 Float 1 2 Base Strap 1 3 Adjustment Bracket 1 4 Angle Bracket 3 5 Draw Band 1 6 U Bracket 2 7 Spacer Bracket 2 8 1 4 x 1 2 Stainless Steel Bolt 8 9 1 4 x 1 Stainless Steel Bolt 3 10 1 4 x 1 1 4 Stainless Steel Bolt 2 11 1 4 Stainless Steel Lock Nut 8 12 1 4 Stainless Steel Hex Nut 2 13 1 4 Stainless Steel Lock Washer 5 14 50 Black Nylon Ropes 2 15 Nylon Tie 1 TOOLS amp SUPPLIES NEEDED A Anchors or stakes for installing unit 2 B Philips head screw driver for mounting control panel 1f purchased 1 C 120V or 240V Electrical Supply near pond on a post 1 D 12 pieces of 1 galvanized pipe for weighting ropes optional 3 G 10 x 1 long or longer screw s for mounting the optional control panel 4 H 7 16 Wrench 1 I 7 16 Socket amp Wrench 1 J Felt tip marker 1 UNIT SPECS Model Voltage Operating Lock Rotor Control Box Circulator Power Amps Amps Connection Connection F2400CF 110 120 5 0 120V 12 120V C 25 Plugs In Plug into C 25 F3400CF 110 120 6 7 120V 18 120V C 25 Plugs In Plug into C 25 F3400HCF 208 240 3 4 240V 9 240V C 75 Hardwired Plug or Hardwire at shore into C 75 4400CF 110 120 11 3 120V 40 120V C 25 Plugs In Plug into C 25 4400HCF 208 240 5 7 240V 20 24
4. Power Amps Amps Connection Connection F2400AF 110 120 5 0 120V 12 120V C 25 Plugs In Plug into C 25 F3400AF 110 120 6 7 120V 18 E 120V C 25 Plugs In Plug into C 25 F3400HAF 208 240 3 4 240V 9 240V C 75 Hardwired Plug or Hardwire at shore into C 75 4400AF 110 120 11 3 120V 40 120V C 25 Plugs In Plug into C 25 4400HAF 208 240 5 7 240V 20 240V C 75 Hardwired Plug or Hardwire at shore into C 75 8400AF 208 240 10 5 240V 40 240V C 75 Hardwired Plug or Hardwire at shore into C 75 10 REPLACEMENT PARTS amp ASSEMBLY DIAGRAM ITEM NO PARTNO DESCRIPTION QTY 1 990275 O CORDORING _ 2 990280 0 SEALINGPLUE 0 0003 990285 SEALING WASHER 4 243475 ZINC ASSEMBLY 2400 amp 3400 MODELS AA 840475 ZINC ASSEMBLY 4400 amp 8400 MODELS 5 240170 2400 K PROP 2400 MODEL 5A 3401235 3400 J PROP 3400 MODEL 5B 440400 4400 M PROP 4400 MODEL 5C 820450 8400 Y PROP 8400 MODEL 2612834 HEX NUT 7 261240 0000 5 16 18 X THHCS 8 990201 O n 9 261231 FLATWASHER O gt m 11 ASSEMBLY AND INSTALLATION INSTRUCTIONS STEP ONE Remove all contents from package and place on a clean flat surface Inspect the shipment for any dam ages If damages are found immediately notify your carrier and your Kasco Marine Inc representative Next cross reference the parts included in the ship ment with the Parts Inclu
5. and ball bear ings are submerged in oil and no further lubrication is needed Make sure to keep the motor housing clean from hard water deposits and or algae See Maintenance Recommendations on page 6 It is extremely important that proper and sufficient voltage 120V or 240 208V is supplied to the pond aerator or water circulator motor Each Pond Aerator or Water Circulator can be used in con junction with an optional C 25 Control Box 120V or C 75 Control Panel 240 208V See page 7 for C 25 Instructions and pages 8 for C 75 Instructions Kasco Pond Aerators and Water Circulators are lightweight energy efficient and easy to install and operate We strive to produce products that exceed customer expectations We hope you enjoy your Kasco Pond Aerator or Water Circulator WARRANTY WARRANTY CLAIM amp RETURN POLICY 2 Year Limited Warranty Kasco Marine Inc warrants this Pond Aerator or Water Circulator to be free from defects in material or workmanship except for the ropes power cord and propeller under normal use and service The Kasco Marine Inc obligation under this warranty is limited to replacing or repairing free of charge any defective part within two 2 years from the date of shipment Customer shall pay shipping charges for returning the unit to Kasco or an Authorized Repair Center THIS WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRESSED OR IMPLIED AND ANY OTHER OBLIGATION OR LIABILITY WHATEVER ON THE PART OF KA
6. at the bottom of the panel and secure tightly Locate and remove the plastic shield under the yellow timer black or clear depending on model Un der shield lug 2 and 4 are LOAD lugs Loosen the screws and insert the bare wire stripped portion of the WHITE wire into 2 and the bare wire stripped portion of the BLACK wire into 4 Tighten both lugs securely Test the GFCB with the test button now and every 30 days 420 12 300 WATTS MAX Pa f OND i LOW VOLTAGE COMPARTMENT Once completed power can be restored to the panel ENJOY YOUR NEW KASCO POND AERATOR OR WATER CIRCULATOR 19 TROUBLESHOOTING TIPS Below are some helpful troubleshooting tips If a problem occurs please double check the assembly and 1n stallation instructions as well as the instructions for the proper control panel More troubleshooting tips can be found at www kascomarine com general_info_troubleshooting htm Contact Kasco Marine at 715 262 4488 for further diagnosis if these fail 6 My Aerator Circulator trips the ground fault interrupter on the circuit or in the C 25 or C 75 This is the most common symptom of several possible problems To correctly diagnose the problem you will need to collect more information A Ground Fault Interrupter GFI breaker that trips can in dicate an electrical service problem water contamination in the unit and or cord bad breaker control box problems motor problems etc Try to find out the an
7. of the Pond Aerator or Water Circulator model We appreciate you choosing Kasco and for your purchase Your decision to purchase Kasco s Pond Aerator or Water Circulator will not disap point you The Pond Aerator or Water Circulator will be a great addition to your body of wa ter It will help improve the water quality by adding much needed oxygen and circulation We thank you for choosing Kasco for your aeration needs and want you to be completely satisfied with your purchase IMPORTANT SAFETY amp HANDLING INSTRUCTIONS Please read and follow these extremely important safety and handling instructions for your Kasco equipment Following these instructions will help ensure your safety and the quality performance of your equipment e Under NO circumstances should anyone enter the water with the electrical equipment plugged in and or in operation All Kasco equipment is ETL approved to UL and CSA stan dards for safety in water However 1t 1s NEVER recommended to enter the water with the equipment in operation e Caution should be used when dealing with any electrical and or moving equipment NEVER run the unit out of water It will damage the seals and create a dangerous situation for the operator Extreme caution should be used around water especially cold water such as in Spring Fall and Winter which poses a hazard in and of itself NEVER lift or drag the pond aerator or water circulator by the power cord If you need to pul
8. of purchase and or the original receipt If the customer has completed and returned the warranty card at the time of purchase or registered the Aerator online at www kascomarine com general info warranty registration htm Kasco Marine will have a record of the purchase and will be able to determine whether or not the unit still car ies Warranty coverage for evaluation and repair Please call Kasco Marine at 715 262 4488 prior to shipping to receive a Return Authorization Number and or Repair Form then ship to Kasco Marine Inc 800 Deere Rd Prescott WI 54021 Attn Repairs Or call Kasco Marine at 715 262 4488 to locate your nearest Authorized Repair Center You can also email Kasco at service kascomarine com Note Only complete motor assemblies will be accepted for warranty repair The power cord and all other components must be returned with the motor as originally assembled Any missing parts will be replaced at the customer s expense and if determined to have caused the failure could void the entire warranty Some parts are essential for structural support during shipping and others such as the power cord are essential to properly diagnose potential causes of failure It 1s not necessary to return the control box or float with the mo tor assembly Please include the Repair Form received from Kasco Marine or your local distributor with the shipment If no Repair Form is available include your name and physical address for re
9. should call Kasco Marine at 715 262 4488 for further instructions or email Kasco at service kascomarine com OBSERVATION Operating equipment should be observed on a regular basis daily if possible for any reduction or variation in performance If a change in performance is observed the equipment should be dis connected from power and inspected for any material that may have clogged the system or wrapped around the shaft of the motor especially plastic bags and fishing line Even though Kasco Pond Aerators Water Cir culators are among the most clog resistant on the market it is impossible to protect against all items that can clog equipment and still maintain a flow of water These materials can be very damaging to the equipment under continued operation and must be removed as soon as possible ALWAYS UNPLUG THE UNIT BE FORE ATTEMPTING TO REMOVE CLOGS WINTER STORAGE In regions where there is significant freezing in the wintertime the Pond Aerator should be removed from the water to protect them from the expansion pressure of the ice In many areas aerators will keep some amount of ice open through the winter However when the water is thrust into the air 1t is exposed to the colder air temperatures longer and can actually make ice thicker on the pond lake Storage over winter is best in a location that is out of the sun and cool but above 32 F It is not necessary to store Kasco motors upside down All internal seals are fully lubricate
10. 0V C 75 Hardwired Plug or Hardwire at shore into C 75 8400CF 208 240 10 5 240V 40 240V C 75 Hardwired Plug or Hardwire at shore into C 75 If Optional Control Box is purchased Tf Optional Control Box is purchased otherwise the Circulator simply plugs into proper GFI protected power source at ponds edge 15 ASSEMBLY AND INSTALLATION INSTRUCTIONS STEP ONE Remove all contents from package and place on a clean flat surface Inspect the shipment for any dam ages If damages are found immediately notify your carrier and your Kasco Marine Inc representative Next cross reference the parts included in the ship ment with the Parts Included sheet in this manual on page 14 Make sure you have all the parts needed If any shortages are found contact your Kasco repre sentative immediately STEP TWO Position the Float upside down lengthwise channels facing up and place the Base Strap so the three holes in the Base Strap align with the three threaded holes that comprise the lengthwise midline of the Float STEP THREE Position the Adjustment Bracket over the two holes at the back end of the Float and Base Strap Loosely secure the Adjustment Bracket to the Float using two 1 4 x 1 2 Stainless Steel Bolts and two Stainless Steel Lock Washers See photo above for orienta tion STEP FOUR Place one of the three Angle Brackets perpendicular to the Base Strap at the front end of the Base Strap One of the two cent
11. Kasco Marine Inc Making a Splash Pome ASracor Water cHreulator ODvvmners Manual PAXOO NIF amp CA SAOOALF amp CL SZOOMIAF amp NSR LAOA amp Git LAVO NA amp IG ame S400AP amp GIF N92 II MI IV VI VII VIII IX X XI XII XIII XIV XV WWIER TE C US LISTED CONTENTS 5 ALCL YTS TEMICHIONS PROP ho ono anaes General Owner s Instruct1ons cece eee eee ees Warranty Warranty Claim amp Return Policy Maintenance Recommendations ccceeeee ees Optional C 25 Instructions ccc ccc cece cece eee es Optional C 75 Instructions Aerator Parts Included Tools Needed amp Unit Specs Replacement Parts amp Assembly Diagram Aerator Assembly amp Installation Instructions Circulator Parts Included Tools Needed amp Unit Specs Circulator Assembly amp Installation Instructions Optional Control Panel Installation Instructions Troubleshooting Tips 0 ccc cece cece ence cece eee e cues Customer Repair Form 220020 Warranty Registration Information Kasco Marine Inc SOO Deere Rd Prescott WI 54021 Phone 715 262 4488 Fax 715 262 4487 www KascoMarine com sales kascomarine com Made in the USA Rev 3 21 06 hanks We at Kasco Marine Inc would like to both thank and congratulate you on your purchase
12. SCO MARINE INC AND IN NO EVENT SHALL KASCO MARINE INC BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES Warranty is void tf e The Pond Aerator or Water Circulator is not maintained properly according to the Maintenance Recom mendations supplied in this Owners Manual e The Pond Aerator or Water Circulator is returned for repair without the power cord or if the unit control box or power cord are altered in any way from original shipment Cuts in the power cord are not cov ered under warranty e The Pond Aerator or Water Circulator is damaged by unauthorized tampering e The Sacrificial Zinc Anode around the propeller shaft shows significant deterioration The Anode must be inspected periodically and replaced if necessary Warranty Claim Procedure Check the eight digit serial number printed either on the black cover of the motor or on the blue nameplate and determine the year of manufacture according to the serial number scheme below Sample Serial 60 A2 1725 e The first two digits represent the reverse of the last two digits of the year of manufacture Example 60 2006 model year e The third digit represent the model Ex A for 2400AF e The fourth digit represents the horsepower of the unit in fourths 2 2 4 1 2HP 3 3 4HP 4 1 HP 8 2HP e The remaining four digits are sequential The best method for establishing warranty period is through the warranty card included with the unit at the time
13. acket should be positioned over the top ring of the cage and should be attached to the Float Bracket using the two lowest holes closest to the Lower Bracket of the Top Float Bracket Please refer to photos below For Models 4400AF and 4400HAF the lower notch of the Unit Mounting Bracket should be posi tioned over the top ring of the cage and should be at tached to the Float Bracket using the two lowest holes closest to the Lower Bracket of the Top Float Bracket 4400AF and 4400HAF en STEP SIX Optional Bottom Screen If the optional Bottom Screen was purchased it can now be installed Position the Bottom Screen over the float so the motor housing can passes through the large hole in the center of the screen Remove the center three Lock Nuts from the 9 Bolts and place the Bottom Screen Clips over the Bolts as shown Replace the three inside Lock Nuts and tighten all six Lock Nuts STEP SEVEN On 10 and 12 gauge power cords lengths of 100 feet or longer with the watertight Quick Disconnect the Additional Strain Relief should be attached to one of the lower float brackets as pictured Double check the Quick Disconnect to make sure the threaded collar has not come loose in shipping before placing in the water Use a Nylon Tie to tie the cord and Mooring Rope together This will help keep the cord free of the propeller and help prevent damage The Aerator is now completely assembled and can be in stalled following th
14. around electrical equipment and wa ter situations ASSEMBLY amp INSTALLATION Please see the proper Assembly and Installation Instructions enclosed in this manual Each 1s specific for your model and size of Aerator Note It 1s extremely important to test the GFI breaker in the con trol panel upon each installation reinstallation of the unit to ensure proper functioning WARRANTY Kasco Aerators are the result of over 35 years of design and engineering Kasco products are built to withstand the toughest conditions Kasco Marine backs each Pond Aerator and Water Circulator with a 2 Year Warranty This warranty covers any and all manufacturers defects within 2 years from the date of purchase See Warranty Warranty Claim amp Return Policy on pages 4 amp 5 Please fill out the enclosed addressed Warranty Card and mail it to Kasco Marine to start your warranty coverage You may also register your Aerator online at www kascomarine com general_info_warranty_registration htm USE AND OPERATION Kasco Aerators are designed and engineered for continuous duty such as on fish farms or other aqua culture applications or on demand use as needed in a recreational water feature During flotation operation the water is pulled from 360 around the unit and from below the unit The water is pulled upward and thrust through the flotation collar into the air Your Kasco Marine Aerator is ready for immediate use after installation The motor
15. d immediately because the Thermal Overload will continue to turn on and off until it burns out and damages the motor The unit should be unplugged and taken out of the water to find the cause of the problem The problem could be one of many such as low water levels build up on the unit to prevent heat dissipation something inhibiting the free rotation of the shaft etc If something is caught in the unit or there is a build up on the unit remove the debris and if caught early enough the unit should be fine Contact a Kasco representative before restarting the unit 6 My Aerator Circulator flow seems to fluctuate and or be less than usual This can occur because of a few different reasons Most of the time this symptom is caused from unit being clogged with debris A mat of weeds many leaves plastic bags etc can clog up the unit and cause it to be starved of water If the unit does not have the proper amount of water the flow or pattern will fluctuate up and down and look sporadic If you are seeing these symptoms unplug the unit and clean away the debris that is clogging up the screen Another possibility if these symptoms are noticed 1s a chipped or damaged prop that 1s causing the unit to wobble and not pump properly When the unit is unplugged check the prop for damages and replace if damage is found 6 The GFI breaker trips randomly and sporadically Sometimes it is a few hours of operation other times it can be days
16. d while stored in an upright position The Water Circulator can be operational year round CLEANING Aerators should be removed from the water at least once per year at the end of the season in cold climates to clean the exterior of the system especially the stainless steel motor housing can The mo tor housing is the surface that dissipates heat into the water and any algae calcium etc build up will become an insulator that blocks heat transfer In warmer regions it is recommended that the motor is removed and cleaned at least two to three times per year depending on conditions In most cases a power washer will be sufficient if the unit and algae are still wet SEAL AND OIL REPLACEMENT This is a sealed motor assembly and seals will wear out over time similar to break pads on a car Replacement of the seals and a change of oil after three to five years may add longevity to the operation of the motor saving you the cost of more expensive repairs In warmer cli mates where the fountain runs most or all of the year it is a good idea to replace seals more regularly than you would need to in colder climates where the unit 1s removed from the water for several months ZINC ANODE A Sacrificial Zinc Anode is supplied on the shaft of all Aerators and Circulators for protec tion of the equipment from corrosion and electrolysis The zinc anode should be updated replaced if re duced to half the original size or 1f white in color Corrosion from e
17. ded sheet in this manual on page 9 Make sure you have all the parts needed If any shortages are found contact your Kasco repre sentative immediately FOR F2400 amp F3400 MODELS SMALL FLOAT STEP TWO Slide the two 50 Mooring Ropes around the float until they are opposite each other STEP THREE retrofitting bottom screen If the retrofitting the optional Bottom Screen it can be installed now Remove the Left bolt and nut from each of the three mounting brackets on the float Turn float assembly upside down brackets down and place large open end of screen on the float Re place the three bolts previously removed with the 3 hooks provided with the Bottom Screen making sure the hook passes through the screen just inside the top support ring of the screen not through the nhandles Reattach the three Nuts removed on the threaded end of the hooks STEP THREE Support the Float at least 18 above the ground Lower the Aerator into the Float making sure the cord and cord retaining hook A fall between mounting brackets on the float B and preferable in line with one Mooring Rope Make sure the protective cage on the Aerator is fully seated in the mounting brackets STEP FOUR Use a Nylon Tie to tie the cord and Mooring Rope together This will help keep the cord free of the pro peller and help prevent damage The Aerator is now completely assembled and can be installed following the instructions starting
18. e for shipping and handling charges Billing All non warranty repairs will be returned to the customer and billed C O D unless otherwise directed Kasco Marine also accepts Visa and MasterCard credit card payments Kasco Marine will call for credit card infor mation upon completion of the repair at the customer s request All other warranty and repair inquiries should be directed to Kasco Marine Inc at 715 262 4488 or returns kascomarine com MAINTENANCE RECOMMENDATIONS Under No Circumstances should anyone enter the water while a fountain is operating Please keep the original box for maintenance shipping The following maintenance procedures can be utilized to ensure many years of quality performance from your Kasco Fountain and reduce the need for more costly repair work PROPER INSTALLATION Proper installation of Kasco equipment will include a power source with ground fault interruption The optional C 25 Control Box 120V or C 75 Control Panel 240 208V have built in GFI breakers and are sufficient Ground fault interrupters are a safety feature that can also alert you to electrical leaks in the equipment If is extremely important to test the GFI upon installation each rein stallation and monthly thereafter to ensure proper operation If you have repeat consistent trips on your ground fault the equipment should be disconnected and removed from the water The power cord should be inspected for damage and you
19. e instructions below INSTALLATION INSTRUCTIONS STEP ONE Use the ropes to position the Aerator in the desired location in the pond lake secure the cord near power source to prevent it from being dragged into the wa ter Anchor the ropes or secure them to the shoreline so the ropes are free of slack but not tight To pre vent twisting of the unit due to torque you should place the anchor at least 3 feet from the float for each foot of depth Ex A 6 foot deep pond would require an anchor 18 feet horizontally from the float For ease of removal you may choose to keep at least one anchor within reach from shore just below the wa ter s surface Correct Anchoring gt i i E a a aa tt A n p p n ok fea i 13 STEP TWO ALTERNATE INSTALLATION In ponds where the water level fluctuates signifi cantly you may need to suspend a small weight 12 of 1 galvanize pipe works well at the mid point of the rope to take up any slack as the water level drops The weight should be light enough so the Aerator can rise as the water level rises This can also help hide ropes by sinking them further below the surface Normal Water Level Karoo Power ik Contra Bor i STEP THREE At this time the Aerator is ready for operation It can be plugged into the power supply at the pond edge ENJOY YOUR NEW KASCO AERATOR If an Optional Control Panel was purchased follow the Instructions on the next page for installing the
20. er holes of the Angle Bracket should be positioned over the hole in the Base Strap and the threaded hole in the Float Secure the Angle Bracket to the Float using three 1 4 x 1 2 Stainless Steel Bolts and three Stainless Steel Lock Washers See photos in the next column for specific instruc tions based on the size circulator purchased Tighten all hardware at this time with the 7 16 socket and wrench Models F2400 F3400 and 4400 Angle posterior to bolts Model 8400 Angle anterior to bolts STEP FIVE With a felt tip marker draw three to four marks around the circumference of the motor housing at the appropriate measurement from the back or fotom of the motor housing given below Model F2400 3 4 Model F3400 3 3 8 Model 4400 3 3 8 Model 8400 3 1 4 STEP SIX Place the two U Brackets directly across from each other 180 over the top ring of the motor cage The cord clamp on the cage should be 90 from each of the U Brackets See pictures on next page 1 4 x 7 7 4 Boalt and Nut 114 x 7 7 4 Bolt and Nut Power Gord 16 STEP SEVEN Insert the Spacer Bracket under the U Bracket and inside the cage Secure this assembly using one 1 4 x 1 Bolt and a 1 4 Lock Nut and one 1 4 x 1 1 4 Bolt and a 1 4 Hex Nut The longer bolt should be on the side of the U Bracket that is closer to the cord clamp Tighten the hardware using the 7 16 wrench and socket amp wrenc
21. ferred direction of flow three are pictured on next page We do not recommend the two outer most upward and most downward mounting positions for 8400 models Horizontal Angled Up Angled Down STEP TWELVE Attach the Ropes to the front on the cage and back around the Draw Band of the motor At this time use the Nylon Tie provided to connect the power cord and front Rope to prevent the cord from tangling in the prop Also if the power cord has a Quick Dis connect and Additional Strain Relief attach the Strain Relief to the cage of the unit and double check the threaded collar on the Quick Disconnect to ensure it didn t loosen during shipping STEP THIRTEEN Float the circulator in the water and position where desired Tie the front Rope to a stake on the shore or weight If a weight 1s used sink weight in front of unit so rope is taught Circulator create great force make sure weight is enough to prevent movement Tie back Rope to a stake on opposite shore or weight Sink weight behind the unit so rope is taught At this time take up any slack in the line 17 18 C 25 120V Control Panel Installation Instructions Optional STEP ONE Install the optional control panel C 25 for 120V and C 75 for 240V if purchased on the post with the power supply Use the 10 x 1 long or longer screws and the screw placements on the control panel to secure the panel to the post NOTE The control panel must be hung uprigh
22. h until the U Bracket clamps firmly around the cage U Bracket should pull to gether slightly Repeat with the second U Bracket 7 STEP EIGHT Attach an Angle Bracket to each of the longer 1 1 4 bolts on the U Brackets See photo for orienta tion with a 1 4 Lock Nut S iy ee pp Py mah tf ff ileal MA Models F2400 F3400 Model 8400 and 4400 STEP NINE Wrap the Draw Band around the motor housing and position so that the back of the Draw Band touches the marks drawn in Step Five There is no front or back to the Draw Band itself it is reversible Orient the arm of the Draw Band so it aligns with the cord clamp on the cage of the motor housing and 1s paral lel to the Angle Brackets attached in Step Eight Se cure using a 1 4 x 1 Stainless Steel Bolt and a 1 4 Lock Nut See photo in next column Step Nine STEP TEN Attach the Angle Bracket on the motor to the Angle Bracket on the Float using two 1 4 x 1 2 Bolts and two 1 4 Lock Nuts one set for each Bracket See photos for orientation based on model size Also the cord clamp on the cage should be oriented toward the Float Angle towards back Angie towards Models F2400 F3400 and 4400 Model 8400 STEP ELEVEN Attach the Draw Band on the motor to the Adjust ment Bracket on the Float using a 1 4 x 1 2 Bolt and a 1 4 Lock Nut Select one of the five possible positions to mount the Draw Band for your pre
23. ion Timer will follow next auto matic operation MODEL C75 DISPLAY AERATOR CONTROL WITH TIME SWITCH GFCB SR LR3730 T30004R29 NATL iC LIGHTENING ARRESTOR AND LOW VOLTAGE TRANSFORMER UL508 SUITABLE FOR USE WITH SUBMERSIBLE LIGHTS IN RAINPROOF TYPE 3R ENCLOSURE SUITABLE FOR INDOOR OR OUT DOOR USE PUMP CIRCUIT 2hp max 240 Vac LIGHT CIRCUIT 300 Watt max 12 13 or 14 Vac 43 Amp MAX 120 240 Vac SINGLE PHASE UL1563 NEC 680 NOTE The short circutt current rating of this panel is 5000 symmetrical amperes IMPORTANT This control panel must be installed according to the National Electric Code including article 680 and local code re quirements The main lugs and neutral main are suitable for No 14 to 2 AWG COPPER conductors Follow gauge selection table and corresponding terminal screw tightening torque requirements below An additional branch circuit protector 20 Amp max may be in stalled in the unused position for use as an auxiliary circuit Use only Square D HOM Series circuit 57 breakers for additional or replace tel mar mation Copper ment Follow manufacturers in 7 i Wire Terminal structions for testing of ground Size Tightening Torque fault circuit breakers GFCB After wiring install front panel over wiring compartment and close un used breaker openings KEEP DOOR CLOSED AT ALL 4 TIMES TO MAINTAIN NEMA 6 3R RAIN TIGHT RATING TIME SWITCH OPERATING INSTRUCTIONS
24. l the unit to the side of the pond use the anchoring ropes Do not use waders in deep ponds lakes or ponds lakes with drop offs drastic slopes or soft bottom material Do not use boats that tip easily for aerator installation such as a canoe and follow all boat ing safety rules and regulations including wearing a PFD Personal Flotation Device The Pond Aerator or Water Circulator 1s supplied with an internal grounding conductor and a grounding type attachment plug To reduce the risk of electrical shock be certain that the pond aerator or water circulator is plugged into a GFI protected circuit or the optional C 25 Control Box 120V or C 75 Control Panel 240 208V supplied by Kasco and that the C 25 1s plugged or wired into a properly grounded grounding type receptacle or the C 75 is wired properly GENERAL OWNER S INSTRUCTIONS INSPECT THE SHIPMENT Immediately inspect your Kasco Aerator shipment for any visible damages Also cross reference the parts supplied with the Parts Included sheet to check for shortages Shortages should be reported 1m mediately to your Kasco Marine distributor or representative and damages reported to your carrier and Kasco Marine CAUTION WARNING Under NO circumstances should anyone enter the water with the unit in operation Always operate the unit in the water and keep people and objects clear of the propeller Do not lift or pull the unit by the electrical cord Always use extreme caution
25. lectrolysis 1s more commonly associated with saltwater or brackish water but as a matter of precaution it is important to periodically check the zinc anode in all installations at least every two to three months Seal replacement and all other repair services should be performed by Kasco Marine or a Kasco trained Author ized Repair Center Any alterations or changes made to Kasco units by an unauthorized source will void the warranty This includes tampering with the unit power cord and or control box Please contact Kasco Marine Inc at 715 262 4488 for your nearest Authorized Repair Center C 25 TIMER CONTROL INSTRUCTIONS Portable Timer with Ground Fault Interrupter Unit 9 8 FLA 58 8 LRA 120 VAC Light 300 W 120 VAC IMPORTANT This portable timer is designed for CONTROLLING the connected equipment only Unplug timer before ser vicing the unit or the equipment it controls THE MANUAL OVERRIDE KNOB IS NOT TO BE USED AS A POWER DISCONNECT For maximum protection against electrical shock hazard perform test pro cedure on G F C I at least once a month Mount at least 5 ft from open water G E C I TEST PROCEDURE The G F C I should be checked every month to make sure that it is operating properly Just follow the simple instructions below It 1s recommended to maintain a maintenance diary of your monthly safety check 1 Push TEST button RESET button should pop out from inner surface This should result in power being OFF at the o
26. on page 13 FOR 4400 amp 8400 MODELS LARGE FLOAT STEP TWO Arrange the three Float Sections upright plug on bot tom so the overlap on one section aligns with the next section and loosely push the three sections to gether to form a continuous ring Float up Float down plug 12 STEP THREE Position one Float Bracket so the bolt holes in the bracket align with the bolt holes in the two adjoined float sections and insert two 9 Bolts through the as sembly This may require some minor repositioning of the Float Sections as you push the bolt all the way through Do not force the bolt through Repeat at the remaining two joints STEP FOUR Turn the assembly upside down and place the Lower Brackets over the bolts the ends of which should now be extending through the assembly Loosely in stall the six Lock Nuts on the ends of the bolts do not tighten Connect the top and bottom brackets using three 1 4 x 3 4 Bolts with the three 1 4 Nuts and tighten STEP FIVE Place the motor assembly can side up white propel ler down in the center of the float Attach the motor to the float using the Unit Mounting Brackets This step may require a second person or object about 4 5 tall to support the weight of the motor inside the float If a support object is used make sure the weight is supported on the cage not the propeller For Model 8400AF the notch in the center of the Unit Mounting Br
27. or weeks This 1s referred to as a Nuisance Trip This usually occurs where the unit 1s installed a great distance from the initial electric service on the property where the ground stake is placed It is caused by either induced current in the ground wire or a base voltage difference due to soil pH levels To resolve the problem contact an electrician and install a local grounding stake This will eliminate the induced cur rent and any base voltage differences 20 d a Marine Inc 800 Deere Rd Prescott WI 54021 Phone 715 262 4488 Fax 715 262 4487 www KascoMarine com Sales KascoMarine com Kasco Repair Sheet Customer Info Important Reminders e All repairs sent in MUST be accompanied by a copy of this completed sheet e Routine maintenance consists of checking the zinc anode regularly and replacing if necessary keeping the unit clean keeping the stainless steel can clean and having the seals and oil replaced every 3 5 years de pending on use e Address your Repair to Kasco Marine Attn Repairs or to your Authorized Repair Center e Shipping to Kasco or an Authorized Repair Center 1s paid for by the customer e You must include the power cord and cage assembly with each unit sent 11 for repair to be considered for warranty repair e Do not ship the float and or control box with the unit for repair unless otherwise instructed Today s Date Customer Information Name Phone Number Addres
28. s Alternate Number City Email Address State Zip Code Unit Information Model Ex F3400AF Serial Ex 60A34025 Date Purchased Purchased From Earliest Date of Problem Description of Problem Comments 21 Aerator Circulator Warranty Information Please fill out the enclosed addressed warranty card and mail to Kasco Marine Inc or register your fountain online at www kascomarine com general info warranty registration htm Also fill in the information below and keep for your records Model Ex 2400AF Serial Ex 60A21725 Purchase Date Purchased From How Registered Mailed Card or Registered Online Registration Date Date card sent in or registered online Marine Inc Kasco Marine Inc 600 Deere Rd Prescott WI 54021 Phone 715 262 4488 Fax 715 262 4487 www kascomarine com sales kascomarine com service kascomarine com 884740
29. swers to these questions before you contact Kasco to narrow down the problem How long does it take to trip the breaker Does it always take the same amount of time to trip How many times has it tripped Has there been any electrical problems in the area recently 6 My Aerator Circulator seems to run slowly This can also be a symptom of several possible problems There could be an electrical problem where the unit is not getting the proper voltage This could also indicate a problem with the motor of the unit which needs to be looked at by an Authorized Repair Center Check that the unit is receiving the proper voltage and if so contact Kasco for further steps 6 My Aerator Circulator hums but will not start When I spin the prop with a stick it starts up This indicated a problem with the Starting Capacitor Each Kasco Aerator 1s equipped with a Starting Capacitor to get the unit going when 1t is first plugged in If it is operating but not spinning and can be started by spinning the prop with a stick the Starting capacitor needs to be replaced by an Authorized Repair Center 6 My Aerator Circulator turns itself off and back on without the timer and without tripping the GFI breaker Each Kasco Aerator has a Thermal Overload built in that will turn the unit off when it overheats Once the unit has cooled down it will start back up If you are noticing these symptoms the unit should be unplugge
30. t in order to be waterproof STEP TWO Set Timer in the control panel to desired ON and OFF times per the Instructions on page 7 for the C 25 or page 8 for the C 75 Make sure to test the GFI using the Test Button located on the outlet be fore turning the equipment on and every 30 days thereafter STEP THREE Plug the aerator or circulator cord into the C 25 out let labeled UNIT Now you are ready to plug the C 25 into the 120V power supply on the post and ENJOY YOUR NEW KASCO POND AERA TOR OR WATER CIRCULATOR C 75 208 240V Control Panel Installation Instructions Optional Hardwire the 240V 4 wire power into the C 75 control panel per the Instructions on page 8 of this manual The aerating fountain can either be plugged into the 240V outlet on the right hand side of the C 75 panel or hard wired into the panel PLUG Test the GFCB with the test button now and every 30 days Insert the plug on the unit into the outlet and securely close the outlet cover until it snaps into place HARDWIRE The bottom of the C 75 control panel has several knock outs for hardwiring the unit and lights Remove a knock out that 1s not used for the main power or lights secondary side wires Remove the plug from the power cord on the unit and strip back 12 of cord jacket to expose the wires 2 hot and 1 ground With the main power disconnected connect the bare wire stripped portion of the GREEN ground wire to the grounding strip
31. turn delivery of the repaired unit and a daytime phone number and or e mail address for correspondence regarding the warranty claim Any expedited shipping method for the return of the unit 1s at the customer s expense Kasco Marine will re turn units repaired under warranty at our expense via ground freight within the continental United States Other Repairs Most failed equipment can be repaired at substantially lower costs than replacement with new Please ship ac cording to the instructions in the previous section Again it 1s best to call ahead for a Return Authorization Number and or Repair Form so we know the repair is coming Kasco Marine offers free estimates on repairs at the request of the customer The request for estimate should be included in the letter that accompanies the returned unit and must include a daytime phone number and or e mail address Estimate options are as follows e We will contact the customer with a total after the unit has been evaluated but before the work is per formed e We will repair the unit only if repair costs are under a stated dollar amount Example Please repair if to tal is under 150 00 before shipping charges All estimates that are rejected for repair will be destroyed unless otherwise directed by the customer If the customer would like the unit returned the unit will be restored as closely as possible to the condition in which it was received and shipped at the customer s expens
32. utlet protected by the G F C I Verify by plugging a test lamp into the outlet Be sure the timer is in the ON position 2 If the G F C I tests okay restore power by pushing the RESET button back in THE RESET BUT TON MUST BE PUSHED FIRMLY AND FULLY INTO PLACE UNTIL IT LOCKS AND RE MAINS DEPRESSED AFTER PRESSURE HAS BEEN REMOVED DANGER IF RESET BUTTON DOES NOT POP OUT IF TEST LAMP REMAINS LIT WHEN RESET BUTTON DOES POP OUT OR IF THE G F C I FAILS TO RESET PROP ERLY DO NOT USE TIMER CONTACT A QUALIFIED SERVICE TECHNICIAN Failure to use the C 25 with Kasco Fountains will void the warranty and cause the Fountain to not be listed to UL and CSA standards via ETL UNDER NO CIRCUMSTANCES SHOULD ANYONE ENTER THE WATER WHEN A UNIT IS IN OPERATION TIMER OPERATION INSTRUCTIONS C 25 Control Box will turn the aerator fountain ON amp OFF with the TIMER Kasco lights will turn ON with the PHOTO EYE and OFF with TIMER C 25 Control Box is to be used with Kasco Approved Lights ONLY 1 Insert ON GREEN and OFF RED trippers into dial at desired ON and OFF times 2 Turn dial clockwise one or more revolutions until correct time of day AM or PM in window is aligned with the arrow 3 Plug aerator fountain cord into the RIGHT hand outlet labeled UNIT 4 Plug transformer light cord into LEFT hand outlet labeled LIGHT FOR TEMPORARY MANUAL OPERATION Rotate MANUAL knob counter clockwise to desired ON or OFF posit
Download Pdf Manuals
Related Search