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Instruction Manual and User Guide

1. 281 WARNING seg DO NOT a 390 M TURN PAST MIN FMAX N 572 P The temperature control is a dial that does not rotate more than 360 degrees Overturning the dial will damage the temperature dial Only authorized people should touch the temperature setting dial Do not exceed the MIN MAX limits e Get the temperature on the welder using the Drader screwdriver Gently turn the dial to the required temperature mark The next page has some suggested temperature settings e Turn the On Off switch on e When first turned on the LED will start off solid red then as the welder heats towards the set temperature it will start flashing red At the set temperature the LED will turn green During operation the LED will alternately flash green and or red when it is maintaining the set temperature The high temperature cutoff switch HTCO may shut the unit off if the temperature inside the welder housing exceeds the temperature limit Once the welder cools off the unit will operate normally This feature should not be used on purpose Proper temperature is crucial for high quality welds Set the proper temperature If you change welding materials and decrease the temperature by the time you purge the Original welding rod from inside the barrel the welder should be cool enough to resume welding at the right temperature If in doubt about the temperature wait a few minutes If the Injectiweld is not being used for a period of 2 hou
2. 14 9 Read these instructions protect yourself and others 3 STIS ali TON ATOM EE 3 Symbols used throughout this manual 3 Eeleren ege ee nt ee re eee eee ee ee ee 4 New Welder RE 5 Tecnica DEE 5 BCA tomes re 5 Operating Bn ie de EE 6 Unpack the welder and inspect the contents ccccccceccsseeeeeeseeeeeeeeeseeeceeeeeeeeeeeessaaeeeeessaeeeess 6 The heated barrel And tip system 7 Welding IND SCISCH 7 Changing tips The welder should be hot but turned oft 8 COMMECE IMGs E ele EE 9 Plug the welder into an appropriate electrical outlert 10 Set temperature then turn the welder on 10 Temperature settings Drader Injectiweld EE 11 Feed the welding rod into the weider 12 Make el aad fit oat Saal E 19 Proper Welding Techniques General Considerations ccccccecceeceeeeeeeeeeeeeeeeeseeeeeeeeeaaaaeaes 14 Proper Welding Techniques Drader Injectiweld cccccccceceseeeeeeeeeeeeeeeeeeeeeeeeessaaeeeeeeeseaees 15 Proper Welding Techniques Drader Injectiweld Fillet Welds 16 Proper Welding Techniques Drader Injectiweld Butt 5 17 Daily Maintenance Injectiweld
3. 1 x IPAR A FITQUICK IASS A CRDAUS AU 240V Power Cord Airline Assembly 1 x IPAR A ABSBOX 1 x IPAR A ARLINE 1 x IPAR A CRDGRD 2 x IPAR A CRDRES 2 x IPAR A FSEHLD 2 x IPAR A FSEHOU 1 x IPAR A CRDAUS 1 x IPAR A TERSUR 1 x IPAR A TUBFIB IASS A CRDEURO EU 240V Power Cord Airline Assembly 1 x IPAR A ABSBOX 1 x IPAR A ARLINE 1 x IPAR A CRDGRD 2 x IPAR A CRDRES 2 x IPAR A FSEHLD 2 x IPAR A FSEHOU 1 x IPAR A CRDEURO 1 x IPAR A TERSUR 1 x IPAR A TUBFIB Pg 22 IASS A CRDNAM 120V Power Cord Airline Assembly 1 x IPAR A ABSBOX 1 x IPAR A ARLINE 1 x IPAR A CRDGRD 2 x IPAR A CRDRES 1 x IPAR A FSEHLD 1 x IPAR A FSEHOU 1 x IPAR A CRDNAM 1 x IPAR A TERSUR 1 x IPAR A TUBFIB IASS A CRDUKM UK 240V Power Cord Airline Assembly 1 x IPAR A ABSBOX 1 x IPAR A ARLINE 1 x IPAR A CRDGRD 2 x IPAR A CRDRES 2 x IPAR A FSEHLD 2 x IPAR A FSEHOU 1 x IPAR A CRDUKM 1 x IPAR A TERSUR 1 x IPAR A TUBFIB IASS A ROD DRIVE AW20016 Driver Assembly B 1 x IPAR A DRIROD 1 x IPAR A ROLCLU IASS A PIVOT Pivot Assembly with Bearings B 1 x IPAR A PVTW30 2 x IPAR A ROLBER IASS A RODREL Rod Release Pin Assembly B 1 x IPAR A V RODREK 1 x IPAR A V RODRPN IASS A SURGE AW20033 120 Surge Suppression B 1 x IPAR A ABSBOX 1 x IPAR A CRDNAM 2 x IPAR A CRDRES 1 x IPAR A FSEHLD 1 x IPAR A FSEHOU 1 x IPAR A TERSUR Foot Notes A Part available in an assembly only B Available pre assembled only Pg 23
4. 77 2each_ Shop Supply 6 32 x 3 4 SHCS Welder Housing 78 Beach Shop Supply W 6 x 3 8 Self tap screw Trigger Switch Cord Strap 1each Shop Supply 18 16 x 1 3 4 Dowel pin Main Support Pivot 81 1each Shop Supply 15 16 18 x 1 1 4 SHCS Main Support Beach Shop Supply 8 16 x 1 2 Dowel Main Support 83 Meach Shop Supply 1 4 x 1 Dowel Main Support Rod Driver 85 each Shop Supply 1 8 x 3 8 Dowel Steel Crank IPAR A FLTAIR_ Wanns Air Filter Unit Air Filter Assembly gr IPAR A PIPNIP____ W30025 1 Pipe Nipple Air Filter Assembly 88 _ IPAR A V BRKAIR wanne Air Filter Bracket Air Filter Assembly IPAR A ARFITN __W10031 8 Air Line Fitting Air Filter Assembly Pg 21 W30000 Kit Parts Not Shown Leach Le seet Se Scraper S S W10027 1 Spring for 3 16 x 1 3 4 Dowel pin Pivot WE A SCREWD SIS Screwdriver IASS A CASCRY Leach ag A MANW30 an ISHO A FSEALL W30000 Other Available Tips ITIP 2BL 5 5 T20007 5 5 Blank Tip 5 1 4 inch ITIP 2BN 120005 Bull Nose Tip ITIP 2RW T20009 Ribbon Weld Tip ITIP 2F4 120004 Fillet Tip 1 4 inch ITIP 2F8 20005 Fillet Tip 3 8 inch ITIP 2PR T20008 Prototype Tip ITIP 2RP T20010 Repair Tip W30000 Assemblies The following Injectiweld parts can be purchased pre assembled IASS A AIRFILT AW20025 Air Filter Assembly 1 x IPAR A FLTAIR 1 x IPAR A PIPNIP 1 x IPAR A V BRKAIR 1 x IPAR A ARFITN 1 X IPAR A FLTINL
5. AE 18 W30000 Exploded VIEW sar ele ebe a Goatees 19 WS0000 Kit Paris ISD specie tetas cat ee 20 W30000 Kit Fans NOU SIM 22 W30000 Other Available geegent ees 22 WS0C00 EEGEN 22 RoHS and WEE compliance on Drader Injectiweld Products cccccccceceseeeeeceeeeeeeeeeeeeeeaees 24 GOmionmly GC EE 24 Congratulations on your purchase of Drader Manufacturing s plastic welding equipment To get the most out of your purchase be sure to read this manual carefully and keep it on hand for future reference The Injectiweld plastic welding system uses a combination of heated tip and injection pressure to form its welds The hot interchangeable tip melts the surface of the plastic and creates a weld zone into which molten plastic is injected There is a physical mixing of the weld bead and the plastic While every effort has been made to ensure the information in this manual is accurate and complete no liability can be accepted for any errors or omissions Drader Manufacturing reserves the right to change the specifications of the products described herein at any time without written notice 1 Read these instructions protect yourself and others Be aware serious injury or death may result if welding equipment is not properly installed used and maintained Misuse of this equipment and other practices can be both hazardous and dangerous to the
6. and use breathing protection if warranted Keep the work area well lit and clean for maximum safety Use only certified Drader replacement parts Pg 4 4 New Welder Details Please fill out the information below for future reference Once completed photocopy this page and fax it to Drader Manufacturing This will register your welder Company Name Serial Number Date of Purchase Name of Distributor if applicable Technical Data 120 Volt 60 Hz 240 Volt 50 Hz 4 4 Temperature Range p ge 200 C 300 C l DN 4 cfm 90psi Air Consumption 0 113 m 6 2 bar Min 80 psi Max 100 psi Alnmeduirements Min 5 5 bar Max 6 9 bar Rod Diameter S SCH 1553 1 x 4A Fuse 120 Volt 2 x 4A Fuse 240 Volt all others One year parts and labour 5 Parts and Service Call Drader Manufacturing or your distributor if you need to purchase parts or to have your welder serviced Have the welder serial number on hand Head Office Service Centre Your Distributor For US Clients only Drader Manufacturing Industries Ltd Drader Service Centre 5750 50 Street 1525 9 4 Ave Edmonton 278 Canada Tucson AZ 85713 Tel 1 780 440 2231 USA Toll Free North America 800 661 4122 Fax 1 780 440 2244 Email plasticwelding drader com Web www drader com Pg 5 6 Operating Instructions This section will provide you with an overview of using the Injectiwe
7. in a poor butt weld Pg 17 Daily Maintenance Injectiweld A well maintained welder will give you years of service Follow the steps in this section to take care of your welder Compressed air should be as dry and clean as possible Use the air filtration system supplied with the welder Use of an air compressor with a dryer dehumidifier in is recommended Use heat transfer compound frequently Heat transfer compound makes it easier for the barrel heat to transmit to the tip Apply the compound at every tip change or every 8 hours of operating time Use a copper or brass brush to clean away burned heat transfer compound Clean parts make heat transfer more efficient At the beginning of each shift or every 8 hours of welder operation Turn welder on and bring up to heat Turn welder off unplug it from the electrical socket then wait 2 3 minutes This allows the aluminum barrel to shrink smaller than the steel tip nut Remove tip nut tip and barrel washer Be careful they will be very hot Using copper or brass brush clean the old heat transfer paste from the tip nut tip barrel and barrel washer Apply a new layer of heat transfer compound to the tip barrel and barrel washer Reassemble the welder by placing the barrel washer onto the barrel first Then place the tip onto the barrel followed by the tip nut Use the tip nut wrench and hand tighten the tip nut Do not tighten the nut too much Plug the w
8. operator and any persons in the general work area The operator and supervisor must read and understand the following safety warnings and instructions before using this welding equipment The Drader Injectiweld is to be operated by qualified people in accordance with this manual Only authorized service personnel should perform any maintenance that requires opening the welder housing Opening the welder housing voids the Drader Warranty 2 General Information Information presented in this manual should be read understood and followed for the safe and effective use of this equipment Safety instructions specially pertaining to this unit appear throughout this manual highlighted by a symbol that identifies levels of hazard There are also welding tips and hints throughout this manual that will make your welds better and your welder usage more effective symbols used throughout this manual HIGH VOLTAGE The lightning flash symbol will alert the user to the presence of dangerous voltage that may be of sufficient magnitude to constitute a risk of electric shock HOT SURFACE The heat symbol will alert the user to the fact that they might get a serious burn if they touch the part WARNING CAUTION The exclamation point symbol will alert the user to important operating and maintenance instructions TIP The Injectiweld symbol identifies tips and hints to obtain the most efficient operation of this tool Pg 9 3 Safety T
9. plastic melts within a certain temperature range When you drift outside this zone the weld quality diminishes Some people turn up the heat in order to weld faster yet they sacrifice weld strength Do not be tempted to weld faster by raising the weld temperature Pressure Pressure allows the plastic molecules of the materials to mix Best bonding occurs when there is a physical mixing of the plastics Pressure when too high or too low reduces weld quality Time Plastic needs a time to melt and time to cool down Do not speed up the cooling time After welding plastic molecules need 24 hours to come to a complete rest Plastic should be at room temperature for at least 24 hours before it is welded Pg 14 8 Proper Welding Techniques Drader Injectiweld Optimal Root Welds Welding from one side welding from one side _ e Butt welding two sheets together e Plastic crack repair Bevel each side of the plastic so that their combined angle is 90 degrees You may use the stick scraper to Bevel sides of plastic to give you the proper angle 90 Leave a gap between the parent materials so that molten welding rod can penetrate the root Excess welding rod may be trimmed off after it cools You may use the scraping blade to perform this function o Zem 0 8mm to 1 5mm gap between plastic Welding from two sides Optimal Weld size Fillet welding two sheets welding both sides t
10. Place the welder on a flat stable surface with the on off button facing up Loosen the tip nut IPAR A TIPNLO with the tip nut wrench IPAR A TIPWRN Turn the tip nut wrench counter clockwise until the tip nut is free Using pliers take the tip nut off and place it on a heat resistant surface Using pliers pull the tip from the barrel and place it on a heat resistant surface Separate the barrel washer IPAR A BARWSH from the tip Use a copper or brass brush to clean the old heat transfer compound from the barrel barrel washer and tip Open the jar of heat transfer compound IPAR A HTTRCO and apply the compound onto the welder barrel threads both sides of the barrel washer and on the tip s collar Since the welder is hot there might be smoke from the heat transfer compound Be careful not to inhale fumes Place the barrel washer onto the barrel The small hole on the barrel washer goes over the barrel s indexing pin There must always be a barrel washer between the barrel and the tip The barrel washer blocks molten plastic from backing up into the barrel The tip goes next onto the barrel The locating pin fits into one of the tip s holes Slide the tip nut over the tip and screw it onto the barrel using the tip nut wrench Pg 8 Connect the air supply Never use air compressors with automatic oiling systems Too much oil in the compressed air will cause damage to the printed circuit board and to the air valve The a
11. RoHS and WEE compliance on Drader Injectiweld Products Drader Manufacturing products that comply with the European Community directive 2002 95 EC in respect of the restriction of hazardous substances in electrical and electronic equipment EU products will be marked with this ROHS symbol Drader Manufacturing is compliant with the European Community directive 2002 96 EC Waste Electrical amp Electronic Equipment WEEE in respect to products sold within the European Union This directive restricts that the disposal of electronic equipment and states that it has to be marked to indicate it is not to be disposed of in unsorted waste starting August 13 2005 This marking has been added to Drader products sold in the EU Declaration of Conformity CE Application of Council Directives 7aea EEC 3 s2e 31 EEC 83 88 Standards to which conformity is declared CISPR 11 14 18 EN 50141 EN 55014 EN 55104 EN 50081 1 EN 50082 1 EN 10004 11 EN 60 335 1 EN 60 335 2 45 EN61000 4 2 EN 61000 4 4 EN 61000 4 5 EN61000 4 11 EC 801 2 IEC 801 3 IEC 801 4 IEC 1000 4 2 IEC 1000 4 5 IEC 1000 4 11 Manufacturer s Name Drader Injectiweld Inc Manufacturer s Address 5750 50 Street Edmonton Alberta 226 Importer s Name Importer s Address Type of Equipment Plastic Welder Model Number WM Date Approved June 24 1997 Leg We the undersigned hereby declare that the equipment specifiek d above co
12. elder in and then turn it on Bring it up to the set temperature and then commence welding Make sure the tip nut is snug periodically throughout the day Pg 18 W30000 Exploded view as of January 2007 Pg 19 13 W30000 Kit Parts List Perwelder temid Description 6 Desch IPAR A BARCTU _ W10007 Barrel ConnectingTube 7 leach 58 8 98 9 each IPAR A CYLBDY W10010 Cylinder Body o oZ o o o 10 Desch Pg 20 Per welderltemid_ Description 44 _ IPAR A FITQUICK Quick Disconnect Fitting Air Filter Assembly 45 IPAR A FLTINL _ W10031 7 Inline Filter Air Filter Assembly Fiberglass sleeve 3 16 x 4 Heater RTD 59 2each ShopSupply 8 32 x 5 16 Set screw barrel 60 3each ShopSupply 3 32 x 5 8 SHCS Connecting Tube 62 1 each Shop Supply 8 32 x 3 8 SHCS Ground screw on Cylinder body 63 1 each Shop Supply 83 32 x 1 4 Philips stainless steel screw PCB Strap 64 each ShopSupply _ 1 4 20 x 5 8 Flat head screw Piston 68 1each Shop Supply 18 32 x 1 SHCS Link Driver 69 Beach ShopSupply 6 32 1 2 SHCS PCB Switch bracket 71 Beach Shop Supply 8 32 x 1 2 Flat head screw Switch Bracket 78 2each__ Shop Supply 6 32 x 1 4 SHCS PCB 75 O0each ShopSupply 6 32 x 1 SHCS Air Dist n Block Welder Housing MAC Air Valve 76 2each Shop Supply MH 0 24 x 1 2 Machine screw Welder Housing
13. et welds butt welds repairs o o o 9 5 8 Ribbon weld tip ITIP 2RW__ Sealing re enforcement non pressure welds Pg 7 The Injectiweld kit comes with 2 tips Both tips are versatile and can provide the operator with numerous types of welds Tip choice is important as it determines the type of plastic weld Use this manual to assist you in your tip choice Changing tips The welder should be hot but turned off The tip and barrel will be hot Wear protective gear to protect yourself from When removing the tip nut do not use excessive force Excessive force will twist the barrel ruining it the heater and the RTD sensor The tip must be hot before changing but the welder should be off The tip needs to be hot in order to melt the plastic in the transition area between the tip and the barrel If the tip nut is hard to loosen wait 3 to 5 minutes then try again Tip nuts have a different expansion ratio than barrels The tip nut is easier to remove if you have patience Use heat transfer compound frequently Heat transfer compound makes it easier for the barrel heat to transmit to the tip Apply the compound at every tip change or every 8 hours of operating time Use a copper or brass brush to clean away burned heat transfer compound Clean parts make heat transfer more efficient Make sure you always use the Barrel Washer IPAR A BARWSH It goes between the barrel and the tip
14. he operation maintenance and troubleshooting of the Injectiweld requires practices and procedures which ensure personal safety and the safety of others Read and follow the safety instructions in this manual 4444444 gt gt PP PP The Injectiweld is equipped with a ground contact plug The Injectiweld must be plugged into an outlet that is properly installed and grounded If you do not know if your power outlet is grounded check with a qualified electrician Do not modify the plug If it will not fit the outlet have the proper outlet installed by a qualified electrician Never touch the welding tip at any time unless you are absolutely sure that it is cool Severe burns may result Wear heat resistant gloves when handling hot welder parts Always unplug the unit before examining it or when leaving the welder unattended Air line may remain connected to cool the welder Never allow the welder s hot tip to touch the power cord as it could melt the wire s insulation and cause a dangerous condition Purchase a replacement cord if your hot tip touches the power cord Protect your eyes from hot plastic While operating the welder wear safety glasses Consider your work environment Do not immerse the welder in water expose it to rain or use it in excessively damp or wet environments Use the welder in well ventilated areas Some plastics may give off noxious gasses as they melt Know the plastic that you are working with
15. he parent plastic material Welding tip is not in correct alignment when the bottom edge is not flat against the parent plastic material Lack of penetration to the root will result ina poor weld Since molten welding rod did not penetrate the root a poor weld will result Pg 16 Proper Welding Techniques Drader Injectiweld Butt Welds Butt Welds Correct Alignment Welding tip is in correct alignment when it is at a 90 angle Welding tip is in correct alignment when it can reach the root of the other side of the parent plastic Welding tip is in correct alignment when its edges contact each side of the parent plastic material Welding tip is in correct alignment when molten welding rod penetrates the root of the parent plastic material If welding from one side welding rod must fill the root of the parent plastic material If you can weld from both sides make two 90 bevels before welding Butt Welds Incorrect Alignment Welding tip is not in correct alignment when it is not at a 90 angle Welding tip is not in correct position when its melting surface does not contact the plastic Welding tip is not in correct position when its melting surface does not contact the plastic Welding tip is not in correct alignment if molten welding rod cannot penetrate the root A poor weld because molten welding rod did not penetrate the root Lack of penetration will result
16. ir filter s bowl guard has an indicator arrow that must line up to the indicator arrow on the air filter Failure to line up the arrows may cause the bowl to separate from the air filter This may cause personal injury Keep the compressed air as dry and oil free as possible Always use the Drader supplied air filtration units and keep them well maintained In order to operate at maximum efficiency mount the air filter in a stable upright position The Drader Injectiweld Model W30000 requires compressed air The welder operates at 90 psi 6 2 bar and consumes 4 cfm 113 It at maximum output The air compressor requirements are e Air pressure Minimum 80 psi 5 5 bar Maximum 100 psi 6 9 bar e Horsepower At least 1 5 horsepower per welder 1120 Watt The W30000 kit ships with an air filter assembly The filter helps to removes particulate water and oils from the compressed air Use it at all times The Air filter assembly attaches directly to the welder s air line DRADER INJECTIWELD IASS A AIRFILT AW20025 Air Filter Assembly Description ltemiD 1 Quick Disconnect Fitting IPAR A FITQUICK 2 W10031 7 Inline Filter IPAR A FLTINL 6 W30026 Air Filter Bracket___ IPAR A V BRKAIR _ Pg 9 Plug the welder into an appropriate electrical outlet e Plug the welder in the appropriate electrical outlet 120V or 220V Set temperature then turn the welder on Temperature Setting 518 536
17. ld Follow these steps to learn how to operate your welder Unpack the welder and inspect the contents Select welding tip Connect the air supply Plug the welder into an appropriate electrical outlet Set temperature then turn the welder on Feed the welding rod into the welder Make welds Unpack the welder and inspect the contents Description 1 2 3 4 5 7 8 Extra Fuse ISHO A FSEALL 8 Air Filter Assembly IASS A AIRFILT 10 Air Filter Replacement 11 Heat Transfer Compound Manual not shown Carrying Case not shown Stick Scraper not shown Scraping Blade not shown Pg 6 The heated barrel and tip system Description ItemID _ Welding tip selection The correct tip will make a difference on quality and appearance of the weld There are different tips for various applications The two welder kit tips are the conical tip 4 in photo and the 3 16 fillet weld tip 6 in photo Description Wiem ID Usage Prototyping repairs filling holes spot welding tight areas Repairs filling holes spot welding tight areas prototyping Repairs filling holes filling voids Repairs filling holes spot welding tight areas prototyping Custom tips design your own for your special application 6 3 16 fillettio ITIP 2F6 90 fillet welds butt welds repairs 1 4 fillet tip 90 fillet welds butt welds repairs 8 3 8 fillettip ITIP 2F8 909 fill
18. nforms to the above Directives and Standards a Signature Full Mame Poston Pg 24
19. ogether The amount of welding rod injected onto the parent material should be about 70 of the thickness of the plastic sheet Ws Tx0 7 Increase or decrease welding rod thickness by e Changing tips e Adjusting speed control bolt e Adjusting the speed of how fast your welder travels ws e Si WS Weld Size T Plastic Thickness Pg 15 9 Proper Welding Techniques Drader Injectiweld Fillet welds Fillet Welds Correct Alignment Welding tip is in correct alignment when it is at a 45 angle Welding tip is in correct alignment when it is at a 45 angle Welding tip is in correct alignment when it is flat against both sides of the parent plastic material Welding tip is in correct alignment when it is flat against both sides of the parent plastic material When welding from one side leave a root gap of 0 8 to 1 5mm so that welding rod can penetrate to the other side Welding rod should penetrate to the root side of the parent plastic Fillet Welds Incorrect Alignment Welding tip is not in correct alignment when the fillet weld tip is not at 8 45 angle or when it does not come into contact with both sides of the parent plastic material Welding tip is not in correct alignment when it does not come into contact with both sides of the parent plastic material Welding tip is not in correct alignment when the bottom edge is not flat against t
20. or fillet welds 90 and butt welds The style of those tips allows one to weld from inside corners out and be able to seal the corners without changing to another tip style Fillet tips can also be used for crack repairs as long as the crack is somewhat straight The longer preheat section allows faster welding speed than welding cracks with the conical tip Conical Tip Repair Tip Prototyping Tip Conical Tip Conical Tip Conical Tip Crack Repairs spot Welds 90 Fillet Weld Conical tips are used for crack repairs filling small holes soot welding for reaching tight areas and for prototyping Because of their conical shape the repair tip and prototyping tip offer similar types of welds Choose the size that best suits your application Ribbon Weld Tip A _ Ribbon Weld Tip pressure weld The Ribbon weld tip is used to make a seam weld on thermoplastic materials such as belting and thin sheets Because this welding tip does not weld down to the root side it should not be used for regular butt welds Pg 13 7 Proper Welding Techniques General Considerations Consider these variables when welding plastics Material In order to achieve quality welds ensure that the welding rod matches the parent material For example match polyethylene with polyethylene rod and match polypropylene with polypropylene rod Do not expect a quality weld if the parent material and welding rod do not match Heat Each
21. r or more either turn the welder off or turn it down to the lowest temperature level Pg 10 Temperature settings Drader Injectiweld Please contact your Drader representative before using a material that is not listed below Temperature in C 265 C 265 C 280 C PE Polypropylene 280 C 265 C 255 C 300 C 300 C 300 C Requires butane pre heater Please contact Drader for more details WARNING CAUTION Do not use PVC Polyvinylchloride with the Injectiweld The temperature and pressure used by the Injectiweld will degrade PVC and chlorine gas will be released This aggressive gas is harmful and it can damage the aluminum parts of the welder Pg 11 Feed the welding rod into the welder The Injectiweld Model W30000 accepts 0 156 inch 4mm diameter welding rod The feed is automatic once the welding rod is properly fed into the welder e Turn the rod release knob until the knob feels tight This opens the rod drive wheels and allows them to accept welding rod e When the welder is powered up and the desired temperature is reached feed the welding rod into the rod feed tube and push it up into the welder until it comes to a stop e Turn the rod release knob until the knob feels loose This locks the rod into the feed mechanism e Depress the trigger and the welding rod should feed automatically into the welder e To remove the welding rod turn the rod release knob until it is tight then gently
22. tug on the welding rod out of the welder Rod Release Knob Rod Feed Tube Do not operate the welder without plastic welding rod Running the welder without welding rod may result in feed mechanism damage When finishing off a roll of welding wire remove the last remaining welding rod from the welder and start a fresh roll This will reduce the chances of a rod jam When switching from one welding rod to another clear the previous rod material by removing it from the feed tube then feed the new welding rod Let the welder pump out about one meter one yard of molten welding rod to ensure old material has been purged If the welding rod does not feed make sure the rod release knob is loose depress the trigger then apply gentle pressure on the welding rod pushing it into the welder The feed mechanism will grab the welding rod and start the automatic feed The rod release knob rotates 360 degrees When the knob feels loose the welding rod is locked into the feed mechanism When the knob feels tight the welding rod is not locked into the feed mechanism Different types of welding rod i e polyethylene polypropylene polycarbonate ABS etc have different durometers Because of this slightly undersized welding rod is better than oversized welding rod With very hard welding rod i e polycarbonate try 1 8 inch 3 2mm Pg 12 Make welds Fillet welds Fillet Tips 90 Fillet Weld Fillet tips are used mainly f

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