User's Guide.book - XLPrintingSystems
Contents
1. 00 aaa 64 i UniFixer 65 User s Guide Unifixer 65 Safety instructions Chapter1 Safety instructions 1 1 This chapter explains the installation of Unifixer 65 warning terms that operators need to know caution items and warning labels on the main unit Important When installing and operating the Unifixer 65 be sure to follow the directions and warnings in this guide Compliance with the following regulations Cf AP 75393 Revision 1 1 The CE marking is a mandatory European marking for certain product groups to indicate conformity with the essential health and safety requirements set out in European Directives By affixing the CE marking the manufacturer his authorized representative or the person placing the product on the market or putting it into service ensures that the item meets all the essential requirements of all applicable EU directives and that the applicable conformity assessment procedures have been applied Your product is designed and manufactured with high quality materials and components which can be recycled and reused When this crossed out wheeled bin submenu is attached to a product it means the product is covered by the European Directive 2002 96 EC WEEE regulation Please inform yourself about the local separate collection system for electrical and electronic products Please act according to local rules and do not dispose of your old products w2. Shaft for printed A transfer paper a A a _ _ _ as es PAL _ _ os _ n Pii W PTT an es wt n l i TT ial Shaft for textile a AP 75393 Revision 1 1 n User s Guide Unifixer 65 CUIT Basics Step 3 Lock the shafts with the lockers on the right of the machine Secure the locker in the lower position with the spring screw m ltis necessary to lock the shafts to prevent that they are pulled out of their support while running Step 4 At the back of the machine foresee 3 empty cores One empty core for the protection paper another for the transfer paper and third empty core for the textile Y e Nay Empty core for protection paper a e Empty core for textile O D Empty core for ig printed transfer paper 42 AP 75393 Revision 1 1 SINOK User s Guide Unifixer 65 Basics Step 5 Cut the front of the protection paper in a V shape Step 6 Open the front cover Step 7 Position the protection paper correctly on the shaft Note m Before loading the protection paper into the Unifixer 65 verify that the protection paper is larger than the printed transfer paper This to protect the felt belt AP 75393 Revision 1 1 43 jab U O Mm lara Naida llista PRE ic A r QC 4 L Id a n Ya r ny Voc 9 UUIUS UI l IAG UN SSS Carefully insert the protection paper with your hands as deep as possible B
3. 5 UniFixer 65 User s Guide Unifixer 65 Copyright notice COPYRIGHT O 1 4 10 Mutoh Europe nv All rights reserved Mutoh Europe nv reserves the right to modify the information contained in this manual at any time without prior notice This document may not be reproduced by any means in whole or in part without written permission of the copyright owner Mutoh furnished this document to support the Unifixer 65 In consideration of the furnishing of the information contained in this document the party to whom it is given assumes its custody and control and agrees to the following The information herein contained is given in confidence and any part thereof shall not be copied or reproduced without written consent of Mutoh Europe nv This document or the contents herein under no circumstances shall be used in the manufacture or reproduction of the article shown and the delivery of this document shall not constitute any right or license to do so 1 April 2010 Published Mutoh Europe nv Archimedesstraat 13 B 8400 Oostende BELGIUM www mutoh eu AP 75393 Revision 1 1 3 User s Guide Unifixer 65 CUIT IMPORTANT NOTICE Trademarks mentioned in this guide Mutoh Unifixer 65 are registered trademarks or product names of Mutoh Europe nv m Windows95 Windows98 Windows NT4 0 Windows2000 Windows XP and MS DOS are registered trademarks or product names of Microsoft Corporation m Other company and product names may
4. refer to Long distance transportation on page 61 m all shafts are safely secured if necessary with some extra tape or wire m all support feet are completely turned in to avoid breaking them during transportation Note When reinstalling the Unifixer 65 after transportation condense could occur Remove this condense with a dry cloth 5 5 2 Long distance transportation In case of moving the Unifixer 65 over a longer distance for example to another building or to an exhibition there are several topics that you need to keep in mind Make sure m all media is removed from the shafts m all shafts are safely secured if necessary with some extra tape or wire m the quartz glass heating element is removed from the Unifixer 65 In case of removal follow the procedure in Installing the heating element on page 23 in reverse order m all support feet are completely turned in to avoid breaking them during transportation m the Unifixer 65 is safely secured on a pallet and protected in a crate like when it first arrived In case of rough transitions make use of the wooden ramp When reinstalling the Unifixer 65 after transportation condense could occur Remove this condense with a dry cloth AP 75393 Revision 1 1 6 User s Guide Unifixer 65 Basics 62 AP 75393 Revision 1 1 CITO User s Guide Unifixer 65 Periodical maintenance Chapter 6 Periodical maintenance This chapter describes the periodi
5. 65 SINCE Installing the Unifixer 65 Step 6 Put the quartz holder back in position on each end including the quartz centring part to the quartz holder Quartz centring part Step 7 Screw the left quartz holder and connect the quartz heating element to the connector ES AP 75393 Revision 1 1 CUIT User s Guide Unifixer 65 Installing the Unifixer 65 Step 8 Screw the right quartz holder and connect the quartz heating element to the safety thermostat connector Safety thermostat Note After installing the left and right bracket verify that the quartz centring part is still positioned correctly An incorrect positioned bracket could lead to a malfunctioning machine Correct possitioned quartz centring part Incorrect possitioned quartz centring part AP 75393 Revision 1 1 27 User s Guide Unifixer 65 i UniFixer 65 Installing the Unifixer 65 Step 9 Take the metal side panels back in place and screw all screws back in with a Torx T20 screwdriver starting from the top Screw the 3 bracking handles back in position pauses SAHI TLL EE 7 T ai as puro ad a a amm pee puu aa 0 gt 28 AP 75393 Revision 1 1 CITO User s Guide Unifixer 65 Installing the Unifixer 65 3 5 Connecting an air filter When the unit is used for transferring from paper to fabric no fumes or vapours need to be taken care of m During the fixation process of dire
6. Basics Step 11 In front of the Unifixer 65 cut the front of the second roll of protection paper in a V shape AP 75393 Revision 1 1 155 User s Guide Unifixer 65 CITO Basics Step 12 Load the second layer of protection paper over the tension bar onto the platform Tension bar Protection paper 156 AP 75393 Revision 1 1 CUIT User s Guide Unifixer 65 Basics Step 13 Carefully insert the protection paper until it is being grabbed Note Make sure that the speed adjustment is set to the working conditions Step 14 Atthe back of the machine grab the protection paper and load it to the empty core Protection paper N AP 75393 Revision 1 1 157 User s Guide Unifixer 65 i UniFixer 65 Basics Step 15 Once both protection papers are loaded place the fabric onto the protection paper with equal tension left and right By slightly pushing down the protection paper will guide the fabric into the Unifixer 65 Tension bar Fabric Note Make sure that the side of the fabric you want to print is facing up Step 16 On the back of the Unifixer 65 lead the fabric in front of the first tension swing arm directly to the empty core on the middle shaft AP 75393 Revision 1 1 SINO User s Guide Unifixer 65 Basics 5 4 Adjustments and recommendation 5 4 1 Temperature adjustment The heating of the heating drum will start if the set temperature
7. is above the actual read temperature The infra red sensor measuring the heat on the heating drum is adjusted and precise for temperature ranging from 160 C 320 F to 220 C 428 F corresponding to the current working temperature area Out of this range the accuracy of the measured heat on the display may not be right Adjust the heating drum temperature by pressing the temperature adjustment keys Refer to Operation panel on page 34 To preserve the machine and avoid any damage on the felt belt the maximum set temperature is limited at 220 C 428 F Recommended working temperature 215 C 419 F It is important to adapt the speed adjustment heat exposure contact time in accordance with the machine features If temperature decreases too much while transferring increase the working temperature or the heat exposure contact time The right combination of speed and heat on the machine will enable you to reach your expected quality level It is recommended to increase the set temperature by 10 15 C above the working temperature in order to compensate possible loss of heat caused by thermal exchanges between the media and the heating drum While heating up the machine let the drum spin at the SLOW speed This heating speed will provide a homogeneous spread of the temperature in the heating drum and will help to reach the set working temperature faster AP 75393 Revision 1 1 EJ User s Guide Unifixer 65 Ba
8. s Guide Unifixer 65 i UniFixer 65 Installing the Unifixer 65 Step 2 Unscrew the metal side panels with a Torx T20 screwdriver Caution Make sure the machine is powered OFF Note For each metal side panel start by unscrewing the screws at the bottom Be careful when unscrewing the top screws the metal side panel is heavy Leave the top screws for last HH a LI TT LLE as pr _ Step 3 Unscrew the heating element holder on both sides with an 8 mm nut key 24 AP 75393 Revision 1 1 User s Guide Unifixer 65 Installing the Unifixer 65 Step 4 Insert the quartz heating element in the heating drum a Align the heating element connectors straight with the glass Caution Handle the heating element with highest care Perform following steps with 2 persons Person 1 inserts the lamp while person 2 helps taking the lamp out at the other side a To make the insertion of the heating element through the heating drum easier align your eye with the glass tube and the light from the opposite drum hole m Incase the connector ends bend it will become difficult to take it out from the other end In this case take the heating element back out align the connector straight again and restart Step 5 Once the quartz heating element is inserted let a similar length of connector out of the heating drum on each side AP 75393 Revision 1 1 E User s Guide Unifixer
9. Unpacking the machine 2 1 In the box contents Please read this chapter to know the in the box content Description Unifixer 65 User s Guide this manual EU power cable fixed on the Unifixer 65 Quartz glass heating element packed separately N a Media loading shaft 6 pieces premounted AP 75393 Revision 1 1 13 User s Guide Unifixer 65 CUIT Unpacking the machine 2 2 Unpacking procedure Please read this chapter thoroughly to unpack the Unifixer 65 correctly Step 1 Remove the lid on top of the cardboard case Step 2 Tear off the cardboard end and remove it 1 a Tear off and remove Step 3 Screw the 3 brake handles provided on the left of the machine Unlock both lower shaft locking system and unload the shafts from the machine aaa Brake LL 7 handles pene ans 14 AP 75393 Revision 1 1 CITO User s Guide Unifixer 65 Unpacking the machine Step 4 A wooden ramp is provided for easy unloading of the machine Take it out of the crate going through the two lower tension bars Position the ramp edge to edge with the pallet Unloading wooden ramp ae PET asd _ a a soe aes ne LE amu TILL TIA IG AO he A AA O E z A piini nai Lower tension bars Step 5 The machine is fixed to the pallet with 2 metal brackets These brackets are screwed to the pallet Unscrew the 4 nuts with a 17mm key and an 8 mm hexagon
10. a Loading media for transfer paper printing In order to preserve the equipment use only material that are suitable for heat transfer Adjust the working temperature according to the media you are using Do not feed material that does not stand excess amount of heat with a risk of burning or melting when exposed to too much heat Note m When loading protection paper fabric or transfer paper make sure no tape remains on them Due to the temperature the tape might melt and ruin your print and even the felt belt The following is a technical drawing of how to load your media The arrows next to the print roll indicate the printed side The arrows next to the textile roll indicate the side on which you want the print to be transferred Protection paper a Q a 1X pm Printed transfer a paper Fabric 0 AP 75393 Revision 1 1 CUIT User s Guide Unifixer 65 Basics Step 1 Load the protection paper the printed transfer paper and the fabric roll onto a self locking shaft The maximum weight and dimensions of media that can be loaded are following Media Max diameter Max weight Protection paper 250 mm 9 84 100 kg 220 Ibs Printed transfer paper 250 mm 9 84 100 kg 220 Ibs 250 mm 9 84 100 kg 220 Ibs Note The core of your media should have a diameter of 76 mm 3 Step 2 Load the self locking core in the Unifixer 65 Protection paper shaft 11111
11. achine if a liquid has been spilled into it This may cause electrical shock or fire Switch the machine off as soon as possible unplug the power cord and contact your local Mutoh dealer Do not use the machine if the supply lead is damaged Be sure to power OFF the machine and unplug the power cable from the outlet before cleaning the machine Use a damp cloth to clean the machine Do not use thinner benzene alcohol or other active agents m Do not tilt the machine place it against a wall or turn it upside down Movement after transport is also not covered by the warranty When cutting roll media be careful Incorrect handling can result in injury to the hands and fingers from the razor blade m To prevent back pains and other injuries always work with at least 2 people to unpack or move the machine Keep the machine horizontally during transportation m when using the screw jack while unloading the machine ensure the screw jack is laying well flat on the pallet floor and prevent it from slipping and sliding Do NOT transport the machine to another room without contacting your local Authorized Mutoh Dealer m Atleast 2 persons are required for installing the feeding tray To install the heating element it is necessary to open both sides of the machine This should be done by a skilled and approved technician m While installing the heater element ensure the machine is not plugged in to the power he machine should
12. be installed in a well ventilated place The dye sublimation heat transfer calender works with high temperature It is recommended not to leave the workshop till it has come down to the ambient temperature In order to preserve the equipment use only material that are suitable for heat transfer Adjust the working temperature according to the media you are using Do not feed material that would not stand excess amount of heat with a risk of burning or melting when exposed to too much heat i e Adhesive tape KI AP 75393 Revision 1 1 SINGA User s Guide Unifixer 65 Safety instructions 1 4 1 Safety mechanisms The Unifixer 65 has got 2 safety mechanisms that would immediately stop the rotation of the heating drum m Plexiglas safety cover The safety cover must be lowered in the working position in order to start the motor This safety mechanism has to be kept on the machine in order to protect the user from crushing hands and to prevent undesired object from getting taken into the machine and therefore possible mechanical hazards m 2 emergency stop buttons easily reachable one on the front right hand side and one on the rear right hand side The use of one of these emergency stop buttons would switch off instantly the rotation of the heating drum Safety reset button Each time one of these safety mechanisms is used correct the defect press on the safety reset button Rep 8 to reset the system and run the machi
13. be registered trademarks or product names Note The product and the contents of this publication may be changed without prior notification Mutoh Europe nv has made the best efforts to keep this publication free from errors but if you find any uncertainties or misprints please contact the reseller from which you bought this equipment or email us technical news mutoh eu Mutoh Europe nv shall not be liable for any damages or troubles resulting from the use of this equipment or this guide E AP 75393 Revision 1 1 Chapter 1 1 1 1 2 1 3 1 4 1 5 Chapter 2 2 1 2 2 Chapter 3 3 1 3 2 3 3 3 4 3 5 Chapter 4 4 1 4 2 AP 75393 Revision 1 1 1 4 10 5 User s Guide Unifixer 65 Table of contents Safety instructions 0ooooooomoomoooo 7 Compliance with the following regulations 7 Managing fumes and vapours 00 0 cee eee 8 Warnings cautions and NnoteS o cocooooooooo 8 Safety instructions 0 0 0 ee ee 9 m Safety MECHANISMS 0 1 6 cc eee 11 Safety labelS AA 12 Unpacking the machine 13 In the box contentS 0 0 cee ee 13 Unpacking procedure 0 0 0 cee es 14 Installing the Unifixer 65 19 ig e cxa ABAKA NA sande si KANA DAA ADARNA LAAN 19 Installation environment requireMentsS oooooooooommomo 19 Securing the Unifixer 65 in its end location 20 Install
14. c is being pulled into the machine again Note The machine may be switched off while the temperature is still hot but this is not recommended El AP 75393 Revision 1 1 CITO User s Guide Unifixer 65 Basics 5 2 Emergency stop Important If a situation requires an immediate shutdown of all activities push the emergency without hesitation If using the emergency break make sure to remove all materials such as protection paper transfer paper and fabric as soon as possible The Unifixer 65 has 2 emergency stops that immediately stop the rotation of the heating drum They are easily reachable one on the front right hand side and one on the rear right hand side A third emergency break is the front cover In case of opening the cover all mechanical processes will stop immediately Be aware that opening the front cover will not stop the heaters 5 2 1 Emergency reset Important m Before resetting the emergency brake make sure solve the situation that caused the emergency shutdown To run the machine the emergency stop must be released and the user protection cover must be in working position Once done press on the reset button to reset the safety mechanisms Refer to Operation panel on page 34 When switching the machine on with the main switch press the safety reset button to activate the machine AP 75393 Revision 1 1 El User s Guide Unifixer 65 Basics 5 3 5 3 1 Loading medi
15. cal services required on a Unifixer 65 The periodical 6 services ensure a stable quality of the machine In the periodical services some parts need to be checked cleaned or replaced by the end user or by an authorized Mutoh technician 6 1 Done by the end user Note Please use Original Mutoh spare parts Any problems caused by use of non original Mutoh spare parts or other consumables will not be covered by the warranty Frequency Component Action Let the machine run at working temperature until the remaining ink disappears on the felt belt Gently wash with water and soap Make sure it is completely dry ED before using again Cleaning the felt belt on page 64 Gently wash with water and soap Weekly Feeding table Make sure it is completely dry before using again Gently wash with water and soap Tension bars Make sure it is completely dry Immediately Ink waste on the felt belt before using again Metal body Gently wash with water and soap AP 75393 Revision 1 1 63 User s Guide Unifixer 65 CUIT Periodical maintenance 6 1 1 Cleaning the felt belt Step 1 Let the felt belt running speed between 90 and slow at roughly 180 C Step 2 Brush the belt with a textile brush previously soaked in a soapy water mix Begin to brush the belt like shown on the picture from front calender to the back Step 3 To preserve the felt belt appearance brush the belt clockwise CI AP 75393 Revi
16. ctly printed fabrics however depending on the ink type and fabric used hot fumes amp vapours may be released In order to protect human health these fumes and vapours need to be managed To do this an air purification system APS needs to be connected m Be aware that the released fumes and vapours will be hot When cooling down they will condensate m When using a Mutoh APS this condensate will be managed Regarding the use and maintenance of the proper Mutoh APS please consult the Mutoh APS user manual m When using a non Mutoh APS you will need to make sure that these liquids do not damage your APS Because of differences in the local regulations and required working conditions it is wise to consult a local consultancy agency to determine the involved regulations AP 75393 Revision 1 1 El User s Guide Unifixer 65 Installing the Unifixer 65 El AP 75393 Revision 1 1 CUIT User s Guide Unifixer 65 Product overview Chapter4 Product overview 4 1 Front view N Description eat EI aos a earner rana mo sat ong stone 5 rearen e Lover nam sa ocn ios MIN Belt guide Da Working parameter control board to Emergency stops AP 75393 Revision 1 1 EJ User s Guide Unifixer 65 Product overview N Description HU Self locking shaft guide MEM Loading of the upper reel ME Plexiglas safety cover El AP 75393 Revision 1 1 CUIT User s Guide Unifixer 65 Product o
17. e careful not to crush your fingers when performing this action Make sure that the protection cover is open when doing this Never load the protection paper over the protection cover this will result in damage to protection cover and possibly to the Unifixer 65 Cover Cover open Cover closed Protection paper properly loaded Protection paper loaded over cover Close the cover and push the reset button User s Guide Unifixer 65 is Basics Step 10 Push the start button the felt belt will grab the protection paper Step 11 At the back of the Unifixer 65 grab the out coming protection paper and move it under the tension bar and over the swing arms to the protection paper take up and fix it Empty core for protection pape Tension bar Tension bar Note Incase the protection paper tears apart when it is already loaded the tension is too high Lower the tension on the protection paper with the brakes Step 12 In front of the Unifixer 65 take the transfer paper and move it over the tension bar onto the platform Tension bar Printed transfer paper Note Make sure that the speed adjustment is set to the working conditions AP 75393 Revision 1 1 45 User s Guide Unifixer 65 CUIT Basics Step 13 Place the transfer paper flat on the table with equal tension to the left and right side Step 14 Carefully insert the transfer paper until it is being grabbed by t
18. er s Guide Unifixer 65 Basics Chapter 5 Basics 5 1 Powering ON OFF 5 1 1 Powering ON 5 When connecting the machine to the power grid make sure that m Your machine s tension corresponds with the tension of you electrical network Note m Refer to the local regulations for more information concerning the electrical connection norm and compatible plug Step 1 Switch on the power switch located at the back of the machine Refer to Rear view on page 33 Step 2 Press the reset button in order to activate all machine safety mechanisms Refer to Operation panel on page 34 Step 3 Set the temperature 215 C recommended and speed to slow Current temperature Requested temperature Speed adjustment Step 4 Wait until the Unifixer 65 reaches the requested temperature 215 C before starting to use the Unifixer 65 This takes about 35 min AP 75393 Revision 1 1 El User s Guide Unifixer 65 Basics 5 1 2 Powering OFF Step 1 Set the heater temperature as low as possible Refer to Operation panel on page 34 Step2 Increase the rotation speed of the felt belt to the maximum and let the machine cool down for 10 minutes Step 3 Switch off the power switch located at the back of the machine Make sure no objects such as protection paper transfer paper or fabrics are on or near the Unifixer 65 Due to static electricity it might happen that the protection paper transfer paper or fabri
19. he belt and protection paper Note Make sure that the printed side of the transfer paper is facing up 46 AP 75393 Revision 1 1 CITO User s Guide Unifixer 65 Basics Step 15 Once the transfer paper is moving place the fabric onto the transfer paper with equal tension left and right By slightly pushing down the fabric the transfer paper will guide the fabric into the Unifixer 65 AOS TN fe Na Tension bar Note Make sure that the side of the fabric you want to print is facing down onto the transfer paper Step 16 At the back of the Unifixer 65 the transfer paper will come seconds earlier then the fabric It is essential that both the transfer paper and fabric are loaded correctly for optimum output quality AP 75393 Revision 1 1 47 User s Guide Unifixer 65 CITO Basics Transfer paper e load the transfer paper behind the first tensioning swingbar over the second one Afterwards lead the transfer paper behind the tensioning bar and fix the transfer paper to the empty core First tensioning swingbar Second tensioning swingbar Empty core for transfer paper AP 75393 Revision 1 1 SINGA User s Guide Unifixer 65 Basics m Fabric e load the fabric before the first tensioning swingbar over the second one Afterwards fix the fabric to the empty core First tensioning swingbar Second tensioning swingbar Empty core for fabric AP 75393 Re
20. ight of each foot with a flat 17mm nut key m Each foot has got a counter locking nut to screw back after adjustment in order to lock the position Note a It is highly recommended to use these stabilising feet to ease the strength on the castors especially when loading heavy material reels Counter locking nut a AO UI Wi paaa MAM zene El AP 75393 Revision 1 1 CUIT User s Guide Unifixer 65 Installing the Unifixer 65 3 3 Installing the feeding tray Note 2 persons are required to install the feeding tray Step 1 Loosen the screw one on each side while the other person keeps the table high Note Make sure that the insulation strips remain between the feeding tray and the body of the machine AP 75393 Revision 1 1 2 User s Guide Unifixer 65 CITO Installing the Unifixer 65 Step 2 Lower the table and screw the 2 screws in the working position AS Do not loosen the screws closer to the felt belt ES AP 75393 Revision 1 1 SINO User s Guide Unifixer 65 Installing the Unifixer 65 3 4 Installing the heating element To install the heating element it is necessary to open both sides of the machine This should be done by a skilled and approved technician Step 1 Place back all self locking shaft on the machine and unscrew totally the 3 braking handles ee eee a m7 Td rae TT AP 75393 Revision 1 1 23 User
21. ing the feeding tray o o oooooo 21 Installing the heating element 23 Connecting an air filter o oooooo 29 Product overview oococooo aan 31 PIONCVICW cinasrrera airis MAAMO DARAAN iii asis 31 REAT VIEW a GANA bea ra ado wes 33 4 3 4 4 Chapter 5 5 1 5 2 5 3 5 4 5 5 Chapter 6 6 1 AP 75393 Revision 1 1 1 4 10 KI User s Guide Unifixer 65 Operation panel a a BAKA ewe AN pe ae a 34 Overview technical specifications 36 Overview recommended exposure time 36 SE Ej PAPA 37 Powering ON OFF 2 2n 37 Se POWO ON asar rea AGA GRAY GA NGA MAKA 37 a TOWECNNDOFP rider rad 19465409 ai 38 EMCIOCNCY STOP aaa ad li de AGANG 39 a Emergency 16SCloccteccaceneciew sds a a ei 39 Loading AR 40 Loading media for transfer paper printing 40 Loading media for fixing direct printed fabric 50 Adjustments and recommendati0N 59 Temperature adjustment an 59 E ODCEOdQOIUSIMEN ir AA ES AAA AAA 60 Media tension adjustment enn nee 60 Transportation arcos odiada 61 m Short distance transportation o ooooooomommmmmmmns 61 Long distance tranSportati0N ooooooooooommmmmmnnos 61 Periodical maintenance 63 Done by the end user 2 22 mn 63 a Cleaning the felt belit
22. ith your normal household waste The correct disposal of your old product will help prevent potential negative consequences for the environment and human health User s Guide Unifixer 65 CUIT Safety instructions 1 2 Managing fumes and vapours When the unit is used for transferring from paper to fabric no fumes or vapours need to be taken care of During the fixation process of directly printed fabrics however depending on the ink type and fabric used hot fumes amp vapours may be released In order to protect human health these fumes and vapours need to be managed To do this an air purification system APS needs to be connected Be aware that the released fumes and vapours will be hot When cooling down they will condensate When using a Mutoh APS this condensate will be managed Regarding the use and maintenance of the proper Mutoh APS please consult the Mutoh APS user manual When using a non Mutoh APS you will need to make sure that these liquids do not damage your APS m Because of differences in the local regulations and required working conditions it is wise to consult a local consultancy agency to determine the involved regulations 1 3 Warnings cautions and notes Safety terms in this manual and the contents of warning labels attached to the Unifixer 65 are categorized into the following three types depending on the degree of risk or the scale of accident Read the following explanati
23. key Remove each locking screws Machine locking TA NJ So O a E T D O ala an EE san aa a a aa a A a a a pe lle Gan Gn Aa KAG Ag KG AG AG AN KN ba aa a a a JN a od Locking nuts AP 75393 Revision 1 1 15 User s Guide Unifixer 65 CUIT Unpacking the machine Step 6 To remove the brackets turn them horizontally to the top of the machine and slide them toward the centre of the machine Take them out of the machine from the front Min EN a mu YU a Te i ar son we jh j Ta Step 7 The machine is resting on 4 wooden blocks 2 on each end To unload the machine these blocks have to be removed using the screw jack provided m Position the screw jack in the middle of the castors on the side where you have installed the ramp Lift up the machine so that you have enough space to remove the 2 wooden blocks on this side by sliding them out Lift the machine down from this side and repeat at the other side of the machine Caution Ensure that the screw jack is lying well flat on the pallet floor and prevent it from slipping and sliding Screw jack 16 AP 75393 Revision 1 1 SINO User s Guide Unifixer 65 Unpacking the machine Step8 Roll the machine slowly down to the floor on the ramp m Two persons are required to guide and keep the machine straight Caution a Maintain and guide firmly the machine while unloading Step9 Finally place
24. ne normally Despite the operation safety mechanisms on the machine highest caution and care have to be made when using or maintaining the machine Do not put fingers or other body part between the heating drum and the felt belt Crushing and scald hazards Tie up long hairs do not wear tie or wide clothes in order to avoid getting trapped inside the driving mechanism Risks of strangling scalds and tearing of hairs Do not wear jewellery when using the machine Such object if fed into the machine may cause damages to the mechanic of the machine m Always unplug the machine from the power plug when maintaining the machine Electrocution risk AP 75393 Revision 1 1 KI User s Guide Unifixer 65 CITO Safety instructions 1 5 Safety labels Be sure to read and understand the safety warnings before handling the printer A safety label is used on parts of the machine which especially need your attention Understand the locations and the descriptions of the danger associated with each label before operating the Unifixer 65 Description This sign is next to warm surfaces and indicates that there is a burning risks This sign shows the presence of electrical components and indicates that there is an electrocution risks This sign warns about physical injuries and indicates that there is a crushing risks 12 AP 75393 Revision 1 1 5 UniFixer 65 User s Guide Unifixer 65 Unpacking the machine Chapter 2
25. ons carefully and follow the instructions in this manual Safety terms Details A Important Must be followed carefully to avoid death or serious bodily injury A Caution Must be observed to avoid bodily injury moderate or light or damage to your equipment A Notes amp Contains important information and useful tips on the operation of your Unifixer 65 8 AP 75393 Revision 1 1 CITO User s Guide Unifixer 65 Safety instructions 1 4 Safety instructions Machines must be installed according to Mutoh s installation procedure also after moving machines to another location maintenance needs to be done according to the service manual m To prevent fire or electrical shock never use a power supply source other than the one rated for the product in the country where you purchased the product Use only the provided power cable To prevent fire or electrical shock follow the instructions below when handling the power cable e Do not cut or modify the cable e Do not put heavy objects on the cable e Do not bend twist knot or pull the cable e Do not wire the cable near equipment that generates heat e Do not use the cable with any other electrical device e Do not handle the cable with wet hands Be aware of all caution and warning labels to avoid potentially hazardous situations m To prevent fire or electrical shock machines must be connected to a properly grounded electrical power outlet Do not connect the
26. paper into the Unifixer 65 verify that the protection paper is larger than the printed transfer paper This to protect the felt belt 52 AP 75393 Revision 1 1 F 3 i nr mln sf tray Kk LISA S Calla a ar ND T OLI Y VW UIMYO WiHnHAO Vu rm a DE Ga Fa aC C Led K J Carefully insert the protection paper with your hands as deep as possible Be careful not to crush your fingers when doing this Make sure that the protection cover is open when doing this Never ever load the protection paper over the protection cover this will result in damage to protection cover and possibly to the Unifixer 65 Cover Cover open Cover closed Protection paper properly loaded Protection paper loaded over cover A A BO Low 4 ko Fo 99 Daimiel A A Revision 1 1 User s Guide Unifixer 65 i UniFixer 65 Basics Step 8 Close the cover and push the reset button Step 9 Push the start button the felt belt will grab the protection paper Step 10 At the back of the Unifixer 65 grab the out coming protection paper and move it under the 2 tension bars to the protection paper take up and fix it Empty core for protection paper 4 a N LO y e Tension bar Tension bar Note Incase the protection paper tears apart when it is already loaded the tension is too high Lower the tension on the protection paper with the brakes El AP 75393 Revision 1 1 CUIT User s Guide Unifixer 65
27. power cable to a power strip or a power source shared by other electrical devices e Make sure that no foreign substances such as dust etc are stuck to the power plug e Make sure that the power plug is firmly inserted to the edge of the power socket m Do not plug to a multi socket plug Do not leave the electric lead in contact with a warm surface Do not use extension cord with a small diameter section not corresponding to the power of the machine m To unplug the machine disconnect the plug without pulling on the supply lead Do not disable any safety precautions systems Do not operate the unit unless all parts are mounted m Do not place the machine in the following areas Doing so may result in the machine tipping or falling over and causing injury e Unstable surfaces e Sloping floors e Areas subject to vibration by other equipment m Do not stand on or place heavy objects on your machine Doing so may result in the machine tipping or falling over and causing injury AP 75393 Revision 1 1 o User s Guide Unifixer 65 CITO Safety instructions Do not place the machine in humid and dusty areas close to water or in areas exposed to flammables Doing so may result in electrical shock or fire Do not insert or drop metal or inflammable objects into openings such as ventilation outlets Doing so may result in electrical shock and fire Do not touch the media guide during operation m Stop using your m
28. sics 5 4 2 Speed adjustment The speed is adjusted with the speed adjustment button Refer to Operation panel on page 34 The recommended working speed depending on the transfer paper and fabric is between 90 and 45 seconds Forward To start the motor press the forward button The motor starts automatically Refer to Operation panel on page 34 Stop To stop the motor press the stop button Refer to Operation panel on page 34 Backwards This button has to be kept pressed in order to keep driving reverse motion The reverse speed is adjusted with the speed adjustment button as for the forward mode Refer to Operation panel on page 34 5 4 3 Media tension adjustment The brake handles enable to adjust the tension of the media Adjusting the tension can be necessary in case you notice unequal tension on your media To increase the tension turn the brake handle clockwise To release the tension turn it counter clockwise Refer to Rear view on page 33 Note Always set the brakes so that the media is slightly tensioned 160 AP 75393 Revision 1 1 CITO User s Guide Unifixer 65 Basics 5 5 Transportation 5 5 1 Short distance transportation For short distances moving to another room etc there are no special requirements Just make sure that m there are no rough transitions for example at the doorstep Otherwise several items such as the lamp could get damaged In case of rough transitions
29. sion 1 1 CITO User s Guide Unifixer 65 Periodical maintenance Step 4 To finish brush the belt lightly from the front of the calender to the back This to remove felt surplus AP 75393 Revision 1 1 65 User s Guide Unifixer 65 Periodical maintenance 166 AP 75393 Revision 1 1
30. the machine at the required location in your premises considering the remarks in Securing the Unifixer 65 in its end location on page 20 AP 75393 Revision 1 1 KZ User s Guide Unifixer 65 Unpacking the machine 18 AP 75393 Revision 1 1 CITO User s Guide Unifixer 65 Installing the Unifixer 65 Chapter 3 Installing the Unifixer 65 3 1 Introduction It is very important that the installation environment fulfils following conditions to obtain good quality Install the Unifixer 65 on a flat floor next to an easily accessible plug m Do not touch the socket with damp hands he machine should be installed in a well ventilated place 3 1 1 Installation environment requirements Choose a place for installation following the requirements in the table below Dimensions W x Hx D 208 x 155 x 96 cm Net weight 480 kg Voltage 230 V 50 60 Hz single phase AP 75393 Revision 1 1 KI User s Guide Unifixer 65 CUIT Installing the Unifixer 65 3 2 Securing the Unifixer 65 in its end location The machine is delivered with 4 stabilising feet to be installed on the machine once the machine is on the floor To install these feet make sure the lockable castors are locked first Step 1 Lift up the machine with the screw jack on one end and screw the stabilising feet in Do the same on the other end Step 2 The stabilising feet enable you to adjust the level of the machine To do so adjust the he
31. verview 4 2 Rear view Description z 1 Presi tmes anan a NG peme oo NG pew Gpe o 5 perns e ees e ferson autre rende oo miade eed stet o Trin amet rande oo ower ting srat o ua tado m poem 2 ewer KIT KITI ppal AP 75393 Revision 1 1 El User s Guide Unifixer 65 Product overview 4 3 Operation panel N Description EC 2 ev lay ot aa rm temperature gon y o a red senor DEC N arcos veintena DO Na amps El AP 75393 Revision 1 1 User s Guide Unifixer 65 Product overview N Description Heat exposure contact time seconds speed adjustment omar Ha 10 kae o aswa o CC see na tinga AP 75393 Revision 1 1 El User s Guide Unifixer 65 Product overview 4 4 Overview technical specifications Maximum working width 1700 mm 67 1700 mm 67 Diameter of the heating drum 250 mm 10 Min 17 m h 90 s Recommended Working speed Exposure time Max 65 m h 40s l i 208 cm x 155 cm x 96 cm Dimensions W x H x D 81 x61 x 38 4 4 1 Overview recommended exposure time Exposure time Transfer capacity Transfer capacity m min Yard min m h Yard h 1 32 1 44 79 0 86 4 1 10 1 20 64 7 72 0 so oee a4 0 60 0 66 35 9 39 6 a omoes 2697288 o 0 36 0 39 21 5 23 4 0 28 0 31 16 7 18 6 The grey values correspond to the recommended exposure time for good transfer results El AP 75393 Revision 1 1 UMNO Us
32. vision 1 1 User s Guide Unifixer 65 Basics 5 3 2 Loading media for fixing direct printed fabric The following is a technical drawing of how to load your media The arrows next to the textile roll indicate the side on which you want the print to be transferred Protection paper Protection paper Printed fabric El AP 75393 Revision 1 1 User s Guide Unifixer 65 i UniFixer 65 Basics Step 1 Load the 2 rolls of protection paper and the printed fabric roll onto a self locking shaft The maximum weight and dimensions of media that can be loaded is as follows Media Max diameter Max weight Protection paper 250 mm 9 84 100 kg 220 Ibs Printed textile 250 mm 9 84 100 kg 220 Ibs Note The core of your media should have a diameter of 76 mm 3 Step2 Load the self locking core in the Unifixer 65 Protection paper shaft TT Y ALA a 3 z E P TT LA PTTL AP 75393 Revision 1 1 EJ User s Guide Unifixer 65 CUIT Basics Step 3 Lock the shafts with the lockers on the right of the machine Secure the locker in the lower position with the spring screw m ltis necessary to lock the shafts to prevent that they are pulled out of their support while running Step 4 Cut the front of the protection paper in a V shape Step 5 Open the front cover Step 6 Position the protection paper correctly on the shaft Note Before loading the protection
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